Transmission Control Valve: Shutdown SIS Previous Screen

120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP...
Page 1 of 13
Shutdown SIS
Previous Screen
Product: MOTOR GRADER

Model: 120H MOTOR GRADER 5FM
Configuration: 120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine
Systems Operation
120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders Power Train
Media Number -SENR9159-08 Publication Date -01/04/2008 Date Updated -01/04/2008
i02742901
Transmission Control Valve

SMCS - 3073
S/N - 1AL1-UP
S/N - 2AN104-UP
S/N - 2FM1-UP
S/N - 2GS1-UP
S/N - 2HS1-UP
S/N - 2LR1-294
S/N - 2WR1-UP
S/N - 2ZK1-UP
S/N - 3AS1-UP
S/N - 3GM1-UP
S/N - 3YK1-UP
S/N - 4ER1-UP
S/N - 4MK1-UP
S/N - 4XM1-UP
S/N - 5AK1-UP
S/N - 5FM1-UP
S/N - 5HM1-UP
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 25/02/2021
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... Page 2 of 13
S/N - 5ZM1-UP
S/N - 6NM1-254
S/N - 6TM1-UP
S/N - 6WM1-340
S/N - 6YN1-UP
S/N - 7MM1-UP
S/N - 8JM1-UP
S/N - 8KM1-393
S/N - 8MN1-UP
S/N - 8WN1-UP
S/N - 9EJ1-UP
S/N - 9JM1-UP
S/N - 9TN1-UP
S/N - 9YR1-UP
S/N - 9ZN1-UP
S/N - BDJ1-UP
S/N - XZH1-UP
S/N - XZJ1-UP
S/N - XZK1-UP
Illustration 1 g01374778
(1) Transmission control valve
(2) Transmission wiring harness
Transmission control valve (1) provides the proper flows and the proper pressures in order to
engage the desired transmission clutches. The transmission control valve is located on the left side
of the transmission case. The transmission control valve is constructed of two cast aluminum
valve bodies, three cast aluminum manifolds, three steel plates, several aluminum spools, and
miscellaneous steel parts.
(3) Manual modulation valve
(4) Main relief valve
(5) Priority reducing valve
(6) Modulating reducing valves
(7) Solenoid valves
The transmission control valve consists of the following components: one main relief valve (4),
one priority reducing valve (5), one manual modulation valve (3), wiring harness (2), eight
solenoid valves (7) and eight modulating reducing valves (6)
Main Relief Valve
(8) Spool
(9) Passage to transmission oil cooler
(10) Orifice
(11) Slug
(12) Adjustment screw and locknut
(13) Spring
The main relief valve is located in the top front quadrant of the inside valve body.
Main relief valve (4) provides a restriction in the flow that sets the outlet pressure of the
transmission pump. The oil that bypasses the main relief valve flows to transmission oil cooler
line (9) .
The main relief valve (4) has a slug (11) that is connected to the outlet flow by orifice (10) that is
contained in spool (8). Slug (11) creates a reaction chamber. Oil in the reaction chamber acts
against a spring in order to set the pressure. Spring (13) has an external adjustment screw and a
locknut (12) that varies the valve pressure setting per turn.
Priority Reducing Valve
(5) Priority reducing valve
(14) Spool
(15) Passage
(16) Orifice
(17) Slug
(18) Springs
The priority reducing valve is located at the top rear quadrant of the inside valve body.
Priority reducing valve (5) reduces the supply pressure through passage (15) to the selector valves
and solenoids. The priority reducing valve also provides priority to the selector valves and to the
solenoids that are over the fill for the transmission clutch or over the modulation for the
transmission clutch.
The priority reducing valve (5) receives oil in parallel to main relief valve (4). Slug (17) provides
a reaction chamber that is connected to the pump supply flow from the solenoid in passage (15) by
orifice (16). The oil is contained in spool (14) and balances against the force of springs (18) in
order to set the pressure.
Note: There is a plug that is located in the bottom of the manifold that is for the transmission
control valve. Remove the plug and install a suitable pressure gauge in order to measure the pump
supply flow from the solenoid and the priority of the reducing pressure.
Manual Modulation Valve (Inching Valve)
(3) Manual modulation valve
(19) Connection for Push-Pull cable
(20) Stop
(21) Plunger
(22) Piston
(23) Springs
(24) Spool
(25) Slug
(26) Adapter
(27) Port for temperature sensor
The manual modulation valve is located in the uppermost portion of the outermost valve body.
Manual modulation valve (3) is connected to the pedal with a push-pull cable (19). The manual
modulation valve disengages or the manual modulation valve reduces the power that is transmitted
to the drive wheels. This is accomplished by reducing the supply pressure to the directional
modulating reducing valves.
Modulation valve (3) consists of plunger (21), stop (20), piston (22), spool (24), springs (23), and
slug (25). In order to have full pressure at the direction clutches, the transmission modulator
control (pedal) must not be activated.
Location of the transmission modulator control (pedal)
Depressing the pedal reduces the supply pressure to the modulating reducing valve for the
direction clutch. The pedal is located in the cab. Fully depressing the pedal reduces supply
pressure to 0 kPa (0 psi).
Slowly releasing the pedal allows supply pressure to gradually increase following pedal movement
to approximately 755 kPa (110 psi). Once the pressure reaches 755 kPa (110 psi), the pressure
automatically modulates to a minimum of 2085 kPa (300 psi) after approximately 0.2 seconds.
Temperature sensor (27) is mounted into an adapter (26) in the manual modulation valve.
Temperature sensor (27) monitors the oil temperature of the drive train.
Modulation Reducing Valve
(7) Solenoid
(28) Selector spool
(29) Decay orifice
(30) Load piston
(31) Modulation orifice
(32) Reducing spool
(33) Slug
(34) Springs
There are eight modulation reducing valves. Four of the modulation reducing valves are located in
each valve body. These four provide individual pressure control for the clutch. The modulation
reducing valve consists of selector spool (28), load piston (30), reducing spool (32), slug (33),
modulation orifice (31), decay orifice (29) and springs (34). Each valve provides a unique pressure
for each transmission clutch through different combinations of the springs and the orifices.
To pressurize a transmission clutch, solenoid (7) is energized with a 24 volt signal from the
electronic control module (ECM). The ECM is activated by the transmission shift lever. This
causes selector spool (28) to move toward the center of the valve. This causes load piston (30) and
reducing spool (32) to move away from the center of the valve. This will allow oil from the main
relief valve to pass across the reducing valve in order to fill the clutch.
When the clutch is full of oil, the oil flows through modulation orifice (31) that is contained in
reducing spool (32). This moves load piston (30) toward the selector spool (28), compressing the
modulation spring (34) and causing the transmission clutch pressure to gradually rise.
In order to disengage the transmission clutch, the solenoid is de-energized. This allows selector
spool (28) to move away from the center of the valve. The selector spool connects the load piston
cavity in order to drain through decay orifice (29) that is contained in the valve body. This will
gradually reduce the clutch pressure.
Solenoid Valves
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SE... Page 10 of 13
(7a) Solenoid
(7b) Solenoid
(7c) Solenoid
(7d) Solenoid
(7e) Solenoid
(7f) Solenoid
(7g) Solenoid
(7h) Solenoid
(35) Speed selector spool
(36) Speed range selector spool
(37) Direction selector spool
Solenoid valves (7) connect pressurized oil from the priority reducing valve to the corresponding
selector spool. The solenoid valves are 24 volt ON/OFF poppet type valves. These poppet type
valves are activated.
Table 1
Gear Solenoids Clutches
8-F (B), (D), (G) (1), (8), (5)
7-F (B), (D), (E) (1), (8), (4)
6-F (C), (D), (E) (2), (8), (4)

5-F (B), (D), (F) (1), (8), (6)
4-F (B), (G), (H) (1), (5), (7)
3-F (C), (G), (H) (2), (5), (7)
2-F (C), (E), (H) (2), (4), (7)
1-F (B), (F), (H) (1), (6), (7)
N (D), (G) (8), (5)
P (D), (G) (8), (5)
1-R (A), (F), (H) (3), (6), (7)
2-R (A), (E), (H) (3), (4), (7)
3-R (A), (G), (H) (3), (5), (7)
4-R (A), (D), (F) (3), (8), (6)
5-R (A), (D), (E) (3), (8), (4)
6-R (A), (D), (G) (3), (8), (5)
Speed Range Selector Spools

Speed range selector spools (36) trigger the beginning of modulation. Speed range selector spools
(36) also trigger the beginning of the decrease of the clutch pressure. The speed range selector
spool also prevents the application of two speed range gears at a time. Energizing solenoid (7h)
causes speed range selector spool (36) to move toward the center of the valve. This blocks the
flow of oil to disengaged solenoid (7d). Also, this drains the supply port of disengaged solenoid
(7d) .
Direction Selector Spools

The direction selector spools are located in the front center region of the outer valve body. The
direction selector spools are part of clutch stations (A), (B), and (C) .
Direction selector spools (37) trigger the beginning of the modulation or the beginning of the
decrease in clutch pressure. The direction selector spools also prevent the application of two
direction clutches at a time. Energizing solenoid (7b) causes direction selector spool (37) to move
toward the center of the valve. This blocks the flow of oil to disengaged solenoid (7a) and (7c).
Also, this drains the supply port of disengaged solenoid (7a) and (7c) .
Speed Selector Spools

The speed selector spools that are located in the front center region of the inner valve body are
part of clutch stations (E), (F), and (G) .
Speed selector spools (35) trigger the beginning of modulation or the beginning of the decrease in
clutch pressure. The speed clutch selector spools also prevent the application of two speed
clutches at a time. Energizing solenoid (7f) causes speed selector spool (35) to move toward the
center of the valve. This blocks the flow of oil to disengaged solenoids (7e) and (7g). Also, this
drains the supply port of disengaged solenoids (7e) and (7g) .
Manifold Ports for the Transmission Control Valve
(38) Passage for clutch 2
(39) Lubrication
(40) Elevated drain
(41) Passage from the hydraulic pump
(42) Passage to the oil cooler
(43) Drain
(45) Clutch 7 at station (H)
(46) Clutch 5 at station (G)
(47) Clutch 6 at station (F)
(51) Pilot pressure
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120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP...

Product: MOTOR GRADER

Transmission Control Valve

(1) Transmission control valve

(2) Transmission wiring harness

(3) Manual modulation valve

(4) Main relief valve

(5) Priority reducing valve

(6) Modulating reducing valves

(7) Solenoid valves

Main Relief Valve

(4) Main relief valve

(9) Passage to transmission oil cooler

(12) Adjustment screw and locknut

Priority Reducing Valve

(4) Main relief valve

(5) Priority reducing valve

Manual Modulation Valve (Inching Valve)

(3) Manual modulation valve

(19) Connection for Push-Pull cable

(27) Port for temperature sensor

Location of the transmission modulator control (pedal)

Modulation Reducing Valve

(28) Selector spool

(29) Decay orifice

(30) Load piston

(31) Modulation orifice

(32) Reducing spool

(35) Speed selector spool

(36) Speed range selector spool

(37) Direction selector spool

6-F (C), (D), (E) (2), (8), (4)

Speed Range Selector Spools

Direction Selector Spools

Speed Selector Spools

Manifold Ports for the Transmission Control Valve

(38) Passage for clutch 2

(40) Elevated drain

(41) Passage from the hydraulic pump

(42) Passage to the oil cooler

(44) Passage for clutch 8

(45) Clutch 7 at station (H)

(46) Clutch 5 at station (G)

(47) Clutch 6 at station (F)

(48) Passage for clutch 4

(49) Passage for clutch 3

(50) Passage for clutch 1

(51) Pilot pressure

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