Design of A Ventilator Machine 4

Republic of the Philippines
Aurora State College of Technology

Zabali, Baler, Aurora
Figure 8. Calculation of Cam’s Diameter.
Figure 9. Calculation of Cam’s Circumferences.
16
GEAR DESIGN:
Given:
RATE VOLTAGE = 12V
No. Load Speed = 3000-3500 rpm
No. Load Current = 0.8A (starting current)
Current Rating: 2.5A
Power of motor @ max. of 12V
P= VI
Gear Computation:
tout Nin Pout

Gear Ratio = = =
Figure 10. Gear tin Nout Pin
Design 16 t
Gear Ratio = =1
16 t
P= 12V x 2.5A Gear Ratio = 1:1
Nin 3500rpm
P= 30W Gear Ratio = ; Nout = = 3500rpm
Nout 1
P=2 π TN
tin = 16
J
30 =2 π ( T ) ¿)
tout = 16t s
T = 0.08185 N-m
17
DESIGN PARTS OF THE VENTILATOR MACHINE (CM)
BASE PLATE (Scale 1:2)
Isometric
Front view
Side View
Side View
WALLS
Front view
Isometric
Side View Top View
18
LCD WALL
Isometric
Front view
Side View
Top View
FRAME 1
Front view Bottom View Isometric
Top View
Isometric
Front view
Top View Bottom View
19
FRAME 2
Front view Isometric

Bottom View
Top View Isometric
Top View Bottom View

Front view
CAM
Front view
Isometric
20
HINGE
Front view
Isometric
Isometric
Front view
Bottom View
21
COUPLING AND GEAR (5 mm Thickness)
Front view Front view Front view
Front view Front view Front view
Side view
Side view Side view
22
3D DESIGN OF THE VENTILATOR MACHINE(Solidworks)
23
a. Isometric View
24
b. Perspective View
I:E (1:2) RATIO FOR AGE CATEGORY
25
Figure 11. Calculation of ratio of Breathing Cycle According to the age of a patients.
A normal respiratory rate in healthy adults is roughly 12 to 20 breaths per
minute. Your respiratory rate is an important vital sign. It can potentially indicate a
more serious condition such as cardiac arrest.
If your respiratory rate is below average, it could indicate central nervous
system dysfunction. If your respiratory rate is above average, it could indicate another
underlying condition. [6]
26
CALIBRATION OF MOTOR SPEED BASED ON BREATH CYCLE
Figure 12. Calculation of Motor Speed.
This calculation is done manually by the researchers, by setting a timer and getting
the time of each cam revolution.
27
PRICING COMPONENTS:
Figure 13. Pricing of the Material used in Ventilator.
Total estimated cost is Php.7,500.00 which is cheaper than the market price
of a ventilator that costs Php.15,000.00 to Php.300,000.
28
CHAPTER IV
RESULT AND DISCUSSION
Breath Cycle I:E Ratio (1:2)
Age category (years) (seconds) (seconds) Motor Speed (%)
12 V 20V
Infant (birth -1) 1.33 0.4435:0.8865 N/A 72
Toddler (1-3) 1.875 0.6250:1.2500 85 54
Pre-School (3-6) 2.143 0.715:1.42786 80 50
School Age (6-12) 2.5 0.8335:1.6665 72 44
Adult (12 and above) 4 1.3350:2.6650 50 31
Figure 14. Summary of Breathing Cycle and Percent of Motor Speed.
After the fabrication of the ventilator, the researchers calibrated the appropriate
motor speed to be used in the device in order to achieve the desired breath cycle for each age
category. The calibration is made manually and two power sources has been used, a 12V
power source and 20V as a power source. For the 12V power source, the calibrated motor for
toddlers, pre-school, school-age, and adults are 85, 80, 72, and 50 respectively; as for the
infant, the researcher did not achieve the desired breath cycle (1.33 seconds) because the full
speed of the motor can only produce a 1.6 seconds breath cycle. On the other hand, for the
20V power source, the calibrated motor speed from infant to adult is 72, 54, 50, 44, and 31
percent respectively.
29
FINISH PRODUCT
30
a. Front View b. Side View
c. Top View d. Perspective View
CONCLUSION AND RECOMMENDATION
The researchers successfully designed and fabricated a ventilator that achieves their
objectives, a device that is not only identical to those machines available in the market but
also features the same efficiency. In addition, a device that is cost-effective and easy to
handle; moreover, this will help to fill in the shortage in numbers of ventilator if it puts into
production.
31
Somehow, the researchers still find many deficiencies in the device because they
haven’t enough resources and time to address these shortcomings. The researchers knew that
the device is bulky and redesigning the ventilation will be possible to make it more compact
in size. Another problem they encounter is the produced noise when the cam and compressor
come into contact, to address it, adding spring as suspension in the lower part of the
compressor in order to balance the load produce by the cam in order to create smoother
interaction between the cam and follower. The researchers also consider the oxygen source,
they knew that the device did not produces pure oxygen; as a solution, an air filter will be
placed in the air intake making it safer. A casing will be use also to avoid any disturbances
that will threaten the performance of the device.
The device supposedly has a replaceable ambu bag to make it applicable for every age
category.
If these shortcomings will be resolve, the researchers believe that the device will be
more efficient and ideally, mass production of the device will help to increase the numbers
ventilators.
DESIGN OF ADJUSTABLE HINGE FOR AMBU BAG (TODDLER)
32
Figure 15. Design for Adjustable Hinge
Figure 16. Design for Adjustable Hinge
33
REFERENCE:
Abdul Mohsen Al Husseini, Heon Ju Lee, Justin Negrete, Stephen Powelson, Amelia Servi,
[1]
Alexander Slocum , Jussi Saukkonen (April 2010) DESIGN AND PROTOTYPING OF

LOW-COST PORTABLE MECHANICAL VENTILATOR.
Robinder G. Khemani, Christopher J.L. Newth ( 02 July, 2010) THE DESIGN OF
[2]
FUTURE PEDIATRIC MECHANICAL VENTILATION TRIALS FOR ACUTE LUNG

INJURY.
https://www.atsjournals.org/doi/full/10.1164/rccm.201004-0606CI
H. Seddik and A. M. Eldeib, "A wireless real-time remote control and tele-monitoring
[3]
system for mechanical ventilators," 2016 8th Cairo International Biomedical Engineering
Conference (CIBEC), 2016, pp. 64-67, doi: 10.1109/CIBEC.2016.7836121.
https://ieeexplore.ieee.org/abstract/document/7836121
M. Shahid, "Prototyping of Artificial Respiration Machine Using AMBU Bag

[4]
Compression," 2019 International Conference on Electronics, Information, and

Communication (ICEIC), 2019, pp. 1-6, doi: 10.23919/ELINFOCOM.2019.8706360.
https://ieeexplore.ieee.org/abstract/document/8706360
Aliaksei Petsiuk, Nagendra G. Tanikella, Samantha Dertinger, Adam Pringle, Shane

[5]
Oberloier, Joshua M. Pearce “Partially RepRapable automated open source bag valve mask-
based ventilator” (October 2020)
https://www.sciencedirect.com/science/article/pii/S2468067220300407
https://www.healthline.com/health/normal-respiratory-rate#normal-rate-in-kids
[6]
34
https://youtu.be/k5cwt6EC1kc
https://www.ncbi.nlm.nih.gov/books/NBK535395/?fbclid=IwAR2NY-r4-
t5T7cq39bxrrOKGSLs0Xq9XARgR9sMbwoCy06nMZ1d11Cmoldw
https://www.sciencedirect.com/science/article/pii/S2405844021022982?
fbclid=IwAR3PTLj3w2ZAL6VXnJicoVH3B4fIsWCvXnTIYXVFpersm0Ll0s6qKvzMp5Y
https://www.nursingtimes.net/clinical-archive/respiratory-clinical-archive/every-breath-you-
take-the-process-of-breathing-explained-08-01-2018/?
fbclid=IwAR1b89ITlSqSmR85PF9SjheInqwN7aTqfwl8F5pDno255tL7DoGN_v81yaA#:~:te
xt=When%20the%20diaphragm%20contracts%2C%20it,air%20is%20expelled
%20(exhalation)
https://www.cs.cmu.edu/~rapidproto/mechanisms/chpt6.html?fbclid=IwAR2uxUi-
1ZZsLSAU0a2z_DV2DYRwWAbhSmYvDBZ7RSo5oq3GxPTvwY-O_sI
https://ocw.metu.edu.tr/pluginfile.php/6886/mod_resource/content/1/ch8/8-3.htm?
fbclid=IwAR3ytHYR_oP9_fndOHCd1K-tYndC_T7EP5_vF3WRISActluwuvQPagZhDbs
35
APPENDICES
36
37
38

Design of A Ventilator Machine 4

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Republic of the Philippines

Aurora State College of Technology

Figure 8. Calculation of Cam’s Diameter.

Figure 9. Calculation of Cam’s Circumferences.

RATE VOLTAGE = 12V

No. Load Speed = 3000-3500 rpm

No. Load Current = 0.8A (starting current)

Current Rating: 2.5A

Power of motor @ max. of 12V

tout Nin Pout

P= 12V x 2.5A Gear Ratio = 1:1

DESIGN PARTS OF THE VENTILATOR MACHINE (CM)

BASE PLATE (Scale 1:2)

Side View Top View

Front view Bottom View Isometric

Top View Bottom View

Front view Isometric

Top View Isometric

Top View Bottom View

COUPLING AND GEAR (5 mm Thickness)

Front view Front view Front view

Front view Front view Front view

Side view Side view

3D DESIGN OF THE VENTILATOR MACHINE(Solidworks)

I:E (1:2) RATIO FOR AGE CATEGORY

A normal respiratory rate in healthy adults is roughly 12 to 20 breaths per

more serious condition such as cardiac arrest.

If your respiratory rate is below average, it could indicate central nervous

underlying condition. [6]

CALIBRATION OF MOTOR SPEED BASED ON BREATH CYCLE

Figure 12. Calculation of Motor Speed.

the time of each cam revolution.

Figure 13. Pricing of the Material used in Ventilator.

of a ventilator that costs Php.15,000.00 to Php.300,000.

RESULT AND DISCUSSION

Breath Cycle I:E Ratio (1:2)

Age category (years) (seconds) (seconds) Motor Speed (%)

Infant (birth -1) 1.33 0.4435:0.8865 N/A 72

Toddler (1-3) 1.875 0.6250:1.2500 85 54

Pre-School (3-6) 2.143 0.715:1.42786 80 50

School Age (6-12) 2.5 0.8335:1.6665 72 44

Adult (12 and above) 4 1.3350:2.6650 50 31

Figure 14. Summary of Breathing Cycle and Percent of Motor Speed.

a. Front View b. Side View

c. Top View d. Perspective View

CONCLUSION AND RECOMMENDATION

that will threaten the performance of the device.

DESIGN OF ADJUSTABLE HINGE FOR AMBU BAG (TODDLER)

Figure 15. Design for Adjustable Hinge

Figure 16. Design for Adjustable Hinge

Alexander Slocum , Jussi Saukkonen (April 2010) DESIGN AND PROTOTYPING OF

FUTURE PEDIATRIC MECHANICAL VENTILATION TRIALS FOR ACUTE LUNG

M. Shahid, "Prototyping of Artificial Respiration Machine Using AMBU Bag

Compression," 2019 International Conference on Electronics, Information, and

Aliaksei Petsiuk, Nagendra G. Tanikella, Samantha Dertinger, Adam Pringle, Shane

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