GENERAL COMPANY OVERVIEW

HEADQUARTERS
Founded in 1941
Located in Terno d’Isola – North of Italy
200 km from Venice Marghera Seaport
Plant Area: 217.000 m2 – Covered Shop: 48.540 m2
PRODUCTION RANGE

AIR COOLED HEAT EXCHANGERS

SHELL & TUBE HEAT EXCHANGERS

PROCESS GAS WASTE HEAT BOILERS

PRESSURE VESSELS & REACTORS

SPECIAL EQUIPMENT
PRODUCTION RANGE
ENGINEERING
Process Engineering: HTRI, In-House Softwares
Design Engineering: Autocad, Tekla, CADWork, Creo Purpose 3D
Modelling, In- House Softwares
Mechanical Engineering: Sargon, Finite Element Analysis ANSYS,
Sant’Ambrogio, Codae, PV Elite, CAESAR, In-House Softwares
Programming: Intel Visual Fortran, Intel Visual CH
QUALITY ACCREDITATIONS
▪ ISO 9001:2015
▪ ISO 3834-2
▪ ASME “U”, “U2”, “S”, “R”& NB Stamps
▪ China Boiler & Pressure Vessel Manufacturing License
▪ Helixchanger Licence with Lummus Technology Heat Transfer/ CB&I
▪ TUV AD Maerkblatter
▪ PED - Pressure Equipment Directive 2014/68/EU
▪ Certificate for Urea, Ammonia, Methanol and other processes with international Licensors
HSE ACCREDITATIONS
We are strongly committed to meet all requirements for Health, Safety
and Environment in accordance to the following international regulations:

▪ ISO 14001:2015
▪ OHSAS 18001:2007
DELIVERY CENTERS
Located in Jebel Ali – Dubai (U.A.E.)
500 m from Port
Plant Area: 90.000 m2 – Covered Shop: 30.000 m2

Located in Gebeng – Malaysia

N°4 Fabrication Bays
Plant Area: 34.590 m2 – Covered Shop: 13.157 m2
AFTER SALES SERVICE & SPARE PARTS
PRESENTATION
TO SUPPORT OUR CUSTOMERS
➢ SUPERVISION / TRAINING ACTIVITIES
➢ SURVEY ACTIVITY
➢ REPAIR / MAINTENANCE ACTIVITIES
➢ UPGRADING / REVAMPING ACTIVITIES
➢ SPECIFIC UREA FIELD ACTIVITIES
➢ SPARE PARTS SUPPLY
AFTER SALES SERVICE
SUPERVISION / TRAINING ACTIVITY
• On-site training during start-up activity, considering the following
main steps:
➢ General activity overview
➢ General instructions for installation
➢ IOM instructions for specific components
➢ General instructions for start-up, operation and shut down

• Technical assistance during process internals installation

• Technical assistance during End-user critical, repair, disassembly

and/or assembly activities
AFTER SALES SERVICE
SUPERVISION / TRAINING ACTIVITY
AFTER SALES SERVICE
SUPERVISION / TRAINING ACTIVITY
AFTER SALES SERVICE
SURVEY ACTIVITY
• Performance and reliability check and studies

• Engineering studies

• Residual life check, corrosion and condition evaluation of tube bundles

• Residual life check of Air Coolers Heat Exchangers rotating equipment

(fans, drivers, belts, etc.)

• Air Coolers Heat Exchangers vibration and noise survey

AFTER SALES SERVICE
SURVEY ACTIVITY
AFTER SALES SERVICE
SURVEY ACTIVITY
AFTER SALES SERVICE
REPAIR / MAINTENANCE ACTIVITY
• Complete plugging-off, re-tubing, shortening and repairing (Air Coolers /
Shell & Tube Heat Exchangers, Strippers, Carbamate Condensers)

• Re-construction through weld build-up of Ti / SS tube ends

• Complete or partial replacement of internal lining (Reactors, HP Vessels)

• Complete replacement of nozzles lining

• Complete replacement of nozzles

• Reaming of plug seats and grooves (Air Coolers)

• Performance of NDE (Non-destructive Examinations) as PT, UT, MT etc.

AFTER SALES SERVICE
REPAIR / MAINTENANCE ACTIVITY
AFTER SALES SERVICE
REPAIR / MAINTENANCE ACTIVITY
AFTER SALES SERVICE
UPGRADING / REVAMPING ACTIVITY
• Dimensional check and evaluation

• Thermal design performance

• Complete vessels re-lining with original / upgraded metallurgy

• Complete vessels re-lining with exotic material

(Urea/Ammonia applications)

• Complete tube bundle replacement with original / upgraded metallurgy

• Ferrules supply and installation

• Air Coolers Heat Exchangers new fans / motors / speed reducers

AFTER SALES SERVICE
UPGRADING / REVAMPING ACTIVITY
AFTER SALES SERVICE
UPGRADING / REVAMPING ACTIVITY
SPECIFIC UREA-FIELD ACTIVITIES
UREA REACTORS
• RELINING
We perform the addition of new linings on the corroded, existing ones or the removal of the existing
linings and their substitution with new plates. Both can be performed on 100% or on a part of the reactor
internal surface, depending on the time available. The job is normally carried out by introducing the
relining material from the manhole. In one instance a reactor was laid horizontal, cut into two parts,
relined, re-welded and reinstalled.

• SUBSTITUTION OF TRAYS AND/OR TRAY SUPPORTS

We supply spare trays on Snamprogetti, Stamicarbon or Urea Casale specification to substitute the
existing, corroded ones. We also perform the substitution of the tray supports to solve the safety problems
that may arise from partially penetrated support-to-lining welds and / or to improve the accessibility of the
supports to the periodical inspections.

• REPAIR OF LINING WELDS

Wherever the corrosion of the linings is still acceptable to the satisfaction of the plant owner / process
licensor, our specialized and skilled foremen and welders can carry out the repair of the corroded welds.
This activity is normally additional to one of the above.
SPECIFIC UREA-FIELD ACTIVITIES
UREA STRIPPERS
• OVERTURNING
Turning upside-down titanium strippers in Snamprogetti plants when erosion / corrosion hit significantly
the upper tube ends. This job includes the machining of the (former) lower tube ends to make it possible
to insert the ferrules.

• ADDITION OF ZIRCONIUM BUSHES

In all the cases when erosion / corrosion hits mostly the top portion of the titanium stripper tubes,
the life on the unit can be lengthened by machining such part and inserting a zirconium bush.

• ADDITION OF FERRULES ADAPTERS

We supply and install appositely-designed adapters to make it possible to switch from the externally-
inserted to the internally-inserted design in Snamprogetti strippers.

• SHORTENING
When erosion / corrosion has seriously attacked the lower part of the titanium stripper tubes or the upper
part of bimetallic tubes, the life of the unit can be extended by removing the eroded / corroded part and
shortening the whole unit.

• REPAIR OF WELDS
Our specialized and skilled technicians and welders can perform the site repair of all stripper welds,
including the tube-to-tubesheet joints.
SPECIFIC HP UNITS ACTIVITIES

WASTE HEAT BOILERS

• REPAIR OF IBW JOINTS
We have internally developed and field-tested a procedure to repair internal bore welding
joints in waste heat boilers.

BREECH LOCK HEAT EXCHANGERS (BLC UNITS)

• MAINTENANCE
We can count on highly-specialized personnel to give our clients assistance in the periodical
maintenance operations of reactor feed / reactor effluent breech lock heat exchangers in
oil refineries.
SPARE PARTS
OUR WIDE-RANGE SUPPLY:
• Transmission (Gears, Support bearing, Pulleys, Belts, Motors, etc.)
• Finned Tubes (Extruded, Embedded, Knurled)
• Fans
• Plugs
• Header Boxes
• Nozzles
• Gaskets
• Bolting (Bolts, Nuts, Screws, Push rods, etc.)
• Ferrules
• Expansion Joints
• Channels
• Spare Tube Bundles
SPARE PARTS
SPARE PARTS
SPARE PARTS
OUR COMMITMENT TO GUARANTEE:
• Customer technical assistance and support, starting from quotation step

• Complete Spare parts interchangeability

• Same quality standards of original installed

• Immediate supply of most common spare parts already available in our

well-stocked warehouse

• Prompt / Short terms delivery

• Safe packing in order to avoid damages during transportation

CUSTOMER BENEFITS
• Wide range of service activities and spare parts supply

• Availability of full inclusive solution including spare parts supply

and related service activities on same shutdown/turnaround

• Consistent Technical support

• Availability of qualified and skilled technicians and employees

• High focus on safety and security

• Commitment in terms of optimization and productivity

• Long-time and great experience in work repairs, especially

regarding Urea/Ammonia equipment

• Repair activities planned and performed during scheduled plant

shutdown/turnaround period
THANKS FOR YOUR ATTENTION