TECHNICAL INFORMATION

DATE: 07/2012 ISSUE: 1 NUMBER: 4/180

SUBJECT: Rear Axle Brake Pin Replacement

PRODUCTS AFFECTED:
409 (01780500 - 01780824),
TM220 (01545000 - 01545270)

TERRITORIES AFFECTED: UK & Ireland, Spain, South-East Asia, South America, Russia, Portugal,
Poland, North America (USA and Canada), Nordic Territories and Baltic States, Middle East, Mexico,
Italy, India, Holland, Gulf States, Germany, France (and French territories), Eastern Europe, China,
Caribbean Islands, Brasil, Belgium, Australia and New Zealand, Africa

SERVICE CODE: See Warranty Instruction REPAIR TIME: See Warranty Instruction

SAFETY NOTICE: Instructions in Service Bulletins assume that the engineer has a sound knowledge of safety procedures and
has been trained in the maintenance and repair of JCB products. If you are unsure or do not understand information contained in
this or other bulletins, ask your supervisor or contact JCB Service for advice. REMEMBER SAFETY MUST COME FIRST.

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other
means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.

This communication and the information within is intended for the recipient only, for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to it’s accuracy and it’s use may not be attributed to JCB. This bulletin is issued for
information only and does not constitute an instruction to carry out warranty repairs on JCB products.

Introduction Procedure
Reports of external hydraulic oil leakage from the 1. Make the machine safe. Refer to the Operator’s
rear axle breather have been received. Manual.

Investigations show a variation in the dimensions of 2. Remove the rear axle assembly. Refer to the
the brake pins. As a result, it is possible for the O-ring related machine service manual (TM220: Section
to not seat correctly and this can cause hydraulic oil F - Transmission, Rear Axles and 409: Section F
to enter the rear axle. Refer to Figure 1. - Transmission, Axles).

JCB have introduced a new brake pin. 3. Install the new brake pins. Complete the
dismantling and assembly procedures for the
Figure 1. service and mechanical park brake. Refer to
the related machine service manual (Section G
A - Brakes, Service and Mechanical Park Brake,
Dismantling and Assembly).
B
Parts List
Table 1.
Item Part No. Description Qty.
A 333/E7592 Brake pin 3

A Brake pin
B O-ring

1/2 4/180-1 1/2

Warranty Instruction
Service Reference Number: ZX64
Service Code F500
Description Install replacement
brake pins
Repair Time 4.50h
Failed Part 333/E7592
Qty. 3

2/2 4/180-1 2/2