You are on page 1of 52

Calculating OEE Worksheet

Fill in the highlighted areas with your production data for a single shift. In some cases,
you may have to convert units to simplify the calculation. For example, 3600 PPH
(Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support Variable Calculation Result


Planned
Production Time Shift Length - Breaks 0 Minutes
Operating Time Planned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

World My OEE
OEE Factor Class %
Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
Calculating OEE Worksheet

World Class Overall OEE for discrete manufacturing plants is generally considered to
be 85% or better. Studies indicate that the average Overall OEE score for discrete
manufacturing plants is approximately 60%.

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality
OEE Factor World Class My OEE%
Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert
units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length Hours = 0 Minutes
Short Breaks Breaks @ Minutes Each = 0 Minutes Total
Meal Break Breaks @ Minutes Each = 0 Minutes Total
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production Result
Time Shift Length - Breaks 0 Minutes
Operating TimePlanned Production Time - Down Time 0 Minutes
Good Pieces Total Pieces - Reject Pieces 0 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run Rate
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies
indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality
OEE Factor World Class My OEE%
Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
Fill in the highlighted areas with your production data for a sin
units to simplify the calculation. For example, 3600 PPH (Piec

Production Data
Shift Length Hours =
Short Breaks Breaks @
Meal Break Breaks @
Down Time Minutes
Ideal Run Rate PPM (Pieces Per Minute)
Total Pieces Pieces
Reject Pieces Pieces

Support VariablCalculation
Production
Time Shift Length - Breaks
Operating TimePlanned Production Time - Down Time
Good Pieces Total Pieces - Reject Pieces

OEE Factor Calculation


Availability Operating Time / Planned Production Time
Performance (Total Pieces / Operation Time) / Ideal Run R
Quality Good Pieces / Total Pieces
Overall OEE Availability x Performance x Quality

OEE Factor World Class My OEE%


Availability 90.00%
Performance 95.00%
Quality 99.90%
Overall OEE 85.00%

World Class Overall OEE for discrete manufacturing plants is


indicate that the average Overall OEE score for discrete manu
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)

Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality

manufacturing plants is generally considered to be 85% or better. Studies


E score for discrete manufacturing plants is approximately 60%.
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)

Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality

manufacturing plants is generally considered to be 85% or better. Studies


E score for discrete manufacturing plants is approximately 60%.
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)

Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality
manufacturing plants is generally considered to be 85% or better. Studies
E score for discrete manufacturing plants is approximately 60%.
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)

Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality

manufacturing plants is generally considered to be 85% or better. Studies


E score for discrete manufacturing plants is approximately 60%.
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)

Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality

manufacturing plants is generally considered to be 85% or better. Studies


E score for discrete manufacturing plants is approximately 60%.
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)

Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality

manufacturing plants is generally considered to be 85% or better. Studies


E score for discrete manufacturing plants is approximately 60%.
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)

Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality
manufacturing plants is generally considered to be 85% or better. Studies
E score for discrete manufacturing plants is approximately 60%.
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)

Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality

manufacturing plants is generally considered to be 85% or better. Studies


E score for discrete manufacturing plants is approximately 60%.
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)


Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality

manufacturing plants is generally considered to be 85% or better. Studies


E score for discrete manufacturing plants is approximately 60%.
production data for a single shift. In some cases, you may have to convert
xample, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

0 Minutes
Minutes Each = 0 Minutes Total
Minutes Each = 0 Minutes Total

M (Pieces Per Minute)

Result
0 Minutes
Time - Down Time 0 Minutes
0 Pieces

My OEE%
nned Production Time
ation Time) / Ideal Run Rate

ance x Quality

manufacturing plants is generally considered to be 85% or better. Studies


E score for discrete manufacturing plants is approximately 60%.
Calculating OEE Worksheet

Fill in the highlighted areas with your production data for a single shift. In some cases,
you may have to convert units to simplify the calculation. For example, 3600 PPH
(Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data
Shift Length 8 Hours = 480 Minutes
Short Breaks 2 Breaks 15 Minutes Each = 30 Minutes Total
Meal Break 1 Breaks 30 Minutes Each = 30 Minutes Total
Down Time 46 Minutes
Ideal Run Rate 60 PPM (Pieces Per Minute)
Total Pieces 19,271 Pieces
Reject Pieces 423 Pieces

Support Variable Calculation Result


Planned
Production Time Shift Length - Breaks 420 Minutes
Operating Time Planned Production Time - Down Time 374 Minutes
Good Pieces Total Pieces - Reject Pieces 18,848 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time 89.05%
Performance (Total Pieces / Operation Time) / Ideal Run 85.88%
Quality Good Pieces / Total Pieces 97.80%
Overall OEE Availability x Performance x Quality 74.79%

World My OEE
OEE Factor Class %
Availability 90.00% 89.05%
Performance 95.00% 85.88%
Quality 99.90% 97.80%
Overall OEE 85.00% 74.79%

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
Calculating OEE Worksheet

World Class Overall OEE for discrete manufacturing plants is generally considered to
be 85% or better. Studies indicate that the average Overall OEE score for discrete
manufacturing plants is approximately 60%.

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com

You might also like