Production Data

Shift Length 12 Hours = 720 Minutes

Short Breaks 2 Breaks @ 30 Minutes Each = 60 Minutes Total
Meal Break 1 Breaks @ 60 Minutes Each = 60 Minutes Total
Down Time 120 Minutes
Ideal Run Rate 12 PPM (Pieces Per Minute)
Total Pieces 4,500 Pieces
Reject Pieces 50 Pieces

Support Variable Calculation Result

Planned
Shift Length - Breaks 600 Minutes
Production Time
Operating Time Planned Production Time - Down Time 480 Minutes
Good Pieces Total Pieces - Reject Pieces 4,450 Pieces

OEE Factor Calculation My OEE%

Availability Operating Time / Planned Production Time 80.00%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 78.13%
Quality Good Pieces / Total Pieces 98.89%
Overall OEE Availability x Performance x Quality 61.81%

World My OEE
OEE Factor
Class %
Availability 90.00% 80.00%
Performance 95.00% 78.13%
Quality 99.90% 98.89%
Overall OEE 85.00% 61.81%
 Calculating OEE Worksheet

Fill in the highlighted areas with your production data for a single shift. In some cases, you may
have to convert units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60
PPM (Pieces per Minute).

Production Data
Shift Length 8 Hours = 480 Minutes
Short Breaks 2 Breaks @ 15 Minutes Each = 30 Minutes Total
Meal Break 1 Breaks @ 30 Minutes Each = 30 Minutes Total
Down Time 47 Minutes
Ideal Run Rate 60 PPM (Pieces Per Minute)
Total Pieces 19,271 Pieces
Reject Pieces 423 Pieces

Support Variable Calculation Result

Planned
Production Time Shift Length - Breaks 420 Minutes
Operating Time Planned Production Time - Down Time 373 Minutes
Good Pieces Total Pieces - Reject Pieces 18,848 Pieces

OEE Factor Calculation My OEE%

Availability Operating Time / Planned Production Time 88.81%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 86.11%
Quality Good Pieces / Total Pieces 97.80%
Overall OEE Availability x Performance x Quality 74.79%

World My OEE
OEE Factor Class %
Availability 90.00% 88.81%
Performance 95.00% 86.11%
Quality 99.90% 97.80%
Overall OEE 85.00% 74.79%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or
better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is
approximately 60%.

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com