Contoh Perhitungan OEE

Tabel di bawah ini berisi data pergeseran hipotetis, yang akan digunakan untuk perhitungan OEE
lengkap, dimulai dengan perhitungan OEE Faktor Ketersediaan, Kinerja Kualitas,dan. Perhatikan
bahwasatuan ukuran yang sama (dalam hal ini menit dan buah) secara konsisten digunakan di
seluruhperhitungan.
Item
Shift Length
Short Breaks
Meal Break
Down Time
Ideal Run Rate
Total Pieces
Reject Pieces

Data
8 hours = 480 min.
2 @ 15 min. = 30 min.
1 @ 30 min. = 30 min.
47 minutes
60 pieces per minute
19,271 pieces
423 pieces

Planned Production Time = [Shift Length - Breaks] = [480 - 60]= 420 minutes
Operating Time = [Planned Production Time - Down Time] = [420 - 47] = 373 minutes
Good Pieces = [Total Pieces - Reject Pieces] = [19,271 - 423] = 18,848 pieces
Availability
=
=
Performanc
e
=

Operating Time / Planned Production Time

373 minutes / 420 minutes
0.8881 (88.81%)

(Total Pieces / Operating Time) / Ideal Run Rate

(19,271 pieces / 373 minutes) / 60 pieces per minute

=
Quality
=
=
OEE
=
=
Contoh 2:

0.8611 (86.11%)
=

Good Pieces / Total Pieces

18,848 / 19,271 pieces
0.9780 (97.80%)
=

Waktu Operational = 7 jam

Availability x Performance x Quality

0.8881 x 0.8611 x 0.9780
0.7479 (74.79%)

Waktu Setup = 30 menit (0.5 jam)

Waktu Downtime = 30 menit (0.5 jam)
Availability = (7 0.5 0.5) / 7 = 86%
Waktu Running = 6 jam
Cycle time = 5 detik per unit
Jumlah Produk diproses = 4,000 unit
Rate = (Cycle time x jumlah produk diproses) / waktu running
Rate = (5 detik x 4,000 unit) / 6 jam = (20,000 detik) / (21,600 detik) = 93%
Jumlah baik = 3,050 unit
Quality = Jumlah baik / Jumlah produk di proses = 3,050 / 4,000 = 76%
OEE (Overall Equipment Effectiveness) = Availability x Rate x Quality
OEE (Overall Equipment Effectiveness) = 86% x 93% x 76% = 61%

Latihan
1. Hitunglan OEE dari tabek dibawah ini?
Item
Shift Length
Short Breaks
Meal Break
Down Time
Ideal Run Rate
Total Pieces
Reject Pieces

2. Hitungalan OEE dari data dibawah ini?

Waktu Operational = 7 jam
Waktu Setup = 15 menit (1/4 jam)
Waktu Downtime = 40 menit (2/3 jam)
Cycle time = 4 detik per unit
Jumlah Produk diproses = 4,500 unit
Produk rusak = 1000 unit

Data
8 hours = 480 min.
2 @ 30 min. = 60 min.
1 @ 30 min. = 30 min.
40 minutes
50 pieces per minute
19,271 pieces
423 pieces