Calculating OEE Worksheet

MACHINE SPEED 45 MTR / MINUTE

Production Data Shift Length Short Breaks Meal Break Down Time Ideal Run Rate Total Pieces Reject Pieces

12 3 1 60 45

Hours = 720 Minutes Breaks @ 15 Minutes Each = Breaks @ 30 Minutes Each = Minutes PPM (Pieces Per Minute) Pieces Pieces

45 Minutes Total 30 Minutes Total

Support Variable Planned Production Time Operating Time Good Pieces

Calculation Shift Length - Breaks Planned Production Time - Down Time Total Pieces - Reject Pieces

Result 645 Minutes 585 Minutes 0 Pieces

OEE Factor Availability Performance Quality Overall OEE

Calculation Operating Time / Planned Production Time (Total Pieces / Operation Time) / Ideal Run Rate Good Pieces / Total Pieces Availability x Performance x Quality

My OEE% 90.70% 0.00%

OEE Factor Availability Performance Quality Overall OEE

World Class My OEE% 90.00% 90.70% 95.00% 0.00% 99.90% 85.00%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.

2002-2005 Vorne Industries Inc., Itasca, IL USA (630) 875-3600 www.vorne.com www.oee.com

Calculating OEE Worksheet

Fill in the highlighted areas with your production data for a single shift. In some cases, you may have to convert units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM (Pieces per Minute).

Production Data Shift Length Short Breaks Meal Break Down Time Ideal Run Rate Total Pieces Reject Pieces

8 2 1 47 60 19,271 423

Hours = 480 Minutes Breaks @ 15 Minutes Each = Breaks @ 30 Minutes Each = Minutes PPM (Pieces Per Minute) Pieces Pieces

30 Minutes Total 30 Minutes Total

Support Variable Planned Production Time Operating Time Good Pieces

Calculation Shift Length - Breaks Planned Production Time - Down Time Total Pieces - Reject Pieces

Result 420 Minutes 373 Minutes 18,848 Pieces

OEE Factor Availability Performance Quality Overall OEE

Calculation Operating Time / Planned Production Time (Total Pieces / Operation Time) / Ideal Run Rate Good Pieces / Total Pieces Availability x Performance x Quality

My OEE% 88.81% 86.11% 97.80% 74.79%

OEE Factor Availability Performance Quality Overall OEE

World Class My OEE% 90.00% 88.81% 95.00% 86.11% 99.90% 97.80% 85.00% 74.79%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is approximately 60%.

2002-2005 Vorne Industries Inc., Itasca, IL USA (630) 875-3600 www.vorne.com www.oee.com