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Routing Sheet

This document describes the production process of folding chairs. It lists the various machines, operations, production rates, and efficiencies for each step. The process involves fabricating the chair components through steps like bending, drilling, welding, and coating. It then involves assembling the components through steps like riveting, screwing, and spot welding. In total, the production process requires 23 machines and has an installed production capacity of 80 chairs.

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Raden Sanjhi Muliyana
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© © All Rights Reserved
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92K views11 pages

Routing Sheet

This document describes the production process of folding chairs. It lists the various machines, operations, production rates, and efficiencies for each step. The process involves fabricating the chair components through steps like bending, drilling, welding, and coating. It then involves assembling the components through steps like riveting, screwing, and spot welding. In total, the production process requires 23 machines and has an installed production capacity of 80 chairs.

Uploaded by

Raden Sanjhi Muliyana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Routing Sheet Kursi Lipat: Contains detailed routing information and operation parameters for folding chair production.
  • Multi Product Process Chart (MPPC) Kursi Lipat: Presents a detailed process chart for multiple products, specifying equipment and stages of production.

49

No.
Ope-
rasi
Deskripsi Mesin/Alat
Produksi
Mesin/
jam
%
Scrapt
Bahan
Diminta
Bahan
Disiapkan
Efisiensi
Mesin
(90%)
Keb.
Mesin
Teoritis
1 Penekukan
ms.double
bending
40 0 50.51 50.51 56.12 1.40
2
Penekukan untuk
sandaran
ms.press 40 0 50.51 50.51 56.12 1.40
3 Melubangi untuk joint
ms.double
pierching
25 2 49.49 50.51 56.12 2.24
4 Pengelasan joint
but wem
welder
25 1 49.00 49.49 54.99 2.20
5 Pelapisan crome bak nikel 40 0 49.00 49.00 54.44 1.36
6 Pemasangan leg cover ms.press 40 0 49.00 49.00 54.44 1.36
1
Pelapisan dengan crome
nikel
bak nikel 40 0 49.00 49.00 54.44 1.36
1 penekukan
ms.double
bending
40 0 51.54 51.54 57.26 1.43
2 dilubangi untuk joint
ms.double
pierching
25 2 50.51 51.54 57.26 2.29
3 dilubangi untuk plap ms.scrap 25 2 49.49 50.51 56.12 2.24
4 pembesaran lubang ms.chamber 20 1 49.00 49.49 54.99 2.75
5 pelapisan crome nikel bak nikel 40 0 49.00 49.00 54.44 1.36
6
pasang brake pada kaki
belakang
40 0 49.00 49.00 54.44 1.36
7
pemasangan plaport
pada kaki belakang
ms.press 40 0 49.00 49.00 54.44 1.36
8
pemasangan joint metal
R/L
ms.rivet
seqter
25 0 49.00 49.00 54.44 2.18
1 pengelasan reinforce
but
wemwelder
25 1 49.00 49.49 54.99 2.20
2 pelapisan crome nikel bak nikel 40 0 49.00 49.00 54.44 1.36
1 pemotongan bahan ms.panel sizer 25 2 51.28 52.33 58.14 2.33
2 pelubangan T-Nut
ms.multi
boring
25 3 49.74 51.28 56.98 2.28
3
pembuatan / potong
daun
ms.roter 40 0.5 49.49 49.74 55.27 1.38
4 pemasangan T-Nut ms.press 25 0 49.49 49.49 54.99 2.20
5
pembungkusan dengan
busa
steples gun
hecter
40 0 49.49 49.49 54.99 1.37
6
pengguntingan sisa-sisa
ujung vinyl
gunting 40 1 49.00 49.49 54.99 1.37
ROUTING SHEET KURSI LIPAT
(40) dudukan (1)
Kapasitas Produksi Terpasang =
(50) daun dudukan (1)
(10) kaki Depan (1)
(20) Sandaran (1)
(30) kaki belakang (1)
1 pemotongan bahan ms.panel sizer 25 2 51.30 52.34 58.16 2.33
2 pelubangan T-Nut
ms.multi
boring
25 2 50.27 51.30 57.00 2.28
3 pembutan / potong daun ms.roter 40 0.55 49.99 50.27 55.86 1.40
4
pembersihan sisa-sisa
potongan
bangku 40 1 49.49 49.99 55.55 1.39
5
pembentukan sesuai
sandaran
ms.hot press 25 0 49.49 49.49 54.99 2.20
6 pemasangan T-Nut ms.press 25 0 49.49 49.49 54.99 2.20
7
pembungkusan dengan
busa
steples gun
hecter
40 0 49.49 49.49 54.99 1.37
8
pengguntingan sisa-sisa
vinyl
gunting 40 1 49.00 49.49 54.99 1.37
1
rakit sandaran dan kaki
depan
ms.spot
welding
20 0 49.00 49.00 54.44 2.72
1
pemasangan kaki depan
dengan kaki belakang
ms.rivet
seqter
25 0 49.00 49.00 54.44 2.18
1
pemasangan daun
dudukan pada dudukan
electric screw
driver
20 0 49.00 49.00 54.44 2.72
1
pemasangan dudukan
pada kaki depan
ms.rivet
seqter
20 0 49.00 49.00 54.44 2.72
2
pemasangan dudukan
pada kaki belakang
ms.rivet
seqter
20 0 49.00 49.00 54.44 2.72
1
pemasangan daun
sandaran pada sandaran
electric screw 20 0 49.00 49.00 54.44 2.72
2 pemeriksaan Bangku 40 0 49.00 49.00 54.44 1.36
(110) assembling V
(60) daun sandaran (1)
(70) assembling I
(80) assembling II
(90) assembling III
(100) assembling IV
Keb.
Mesin
Aktual
1
1
2
2
1
1
1
1
4
2
3
1
1
1
2
2
1
4
4
1
2
1
1
ROUTING SHEET KURSI LIPAT
(40) dudukan (1)
(50) daun dudukan (1)
(10) kaki Depan (1)
(20) Sandaran (1)
(30) kaki belakang (1)
4
4
1
1
2
2
1
1
3
2
3
3
3
3
1
(110) assembling V
(60) daun sandaran (1)
(70) assembling I
(80) assembling II
(90) assembling III
(100) assembling IV
10 20 30 40 50 60
receiving
ms.double bending
2 2
ms.press
2 3 3
ms.double pierching
3 4
but wemwelder
3 3
bak nikel
2 2 2 2
ms.scrap
3
ms.chamber
4
ms.rivet seqter
3
ms.panel sizer
4 4
ms.multi boring
4 4
ms.roter
2 2
steples gun hecter
2 2
gunting
2 2
bangku
2
ms.hot press
3
Storage
TOTAL

MULTI PRODUCT PROCESS CHART (MPPC) KURSI LIPAT
Fabrikasi
Komponen/Peralatan
2 2
70 80 90 100 110
Receiving
ms.spot welding
4
4
ms.rivet seqter
3
11
electric screw driver
4
4
electric screw
4
4
Shipping
TOTAL 23
MULTI PRODUCT PROCESS CHART (MPPC) KURSI LIPAT
MULTI PRODUCT PROCESS CHART (MPPC) KURSI LIPAT
Assembling
Jumlah Mesin
Aktual
Komponen/Peralatan
4 4
10 20 30 40 50 60
receiving
ms.double bending
2 2
ms.press
2 3 3
ms.double pierching
3 4
but wemwelder
3 3
bak nikel
2 2 2
ms.scrap
3
ms.chamber
4
ms.rivet seqter
3
ms.panel sizer
4 4
ms.multi boring
4 4
ms.roter
2 2
steples gun hecter
2 2
gunting
2 2
bangku
2
ms.hot press
3
Storage
TOTAL

Fabrikasi
Komponen/Peralatan
2
2 2
70 80 90 100 110
Receiving
ms.spot welding
4
4
ms.rivet seqter
3
11
electric screw driver
4
4
electric screw
4
4
Shipping
TOTAL 23
MULTI PRODUCT PROCESS CHART (MPPC) KURSI LIPAT
Komponen/Peralatan
Assembling
Jumlah Mesin
Aktual
4 4
4
12
7
6
8
3
4
3
8
8
4
4
4
2
3
80
MULTI PRODUCT PROCESS CHART (MPPC) KURSI LIPAT
Jumlah Mesin
Aktual

MULTI PRODUCT PROCESS CHART (MPPC) KURSI LIPAT
4
12
7
6
8
3
4
3
8
8
4
4
4
2
3
80
Jumlah Mesin
Aktual

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