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Description

This spreadsheet workbook used for the analysis of precast concrete standard, which referred to ACI 318-
2014. The spreadsheet is designed to find the capacity of connection beam-column & column-foundation of
precast concrete structures.

Assumptions and limitations

1 The capacity provided in this spreadsheet is subjected to Factored Load Design


2
3
4
5

Spreadsheet Operation

1 Column edited by user is denoted with yellow box


2 Column with blue box can be edited by user but has no effect on calculation
3 Column with no color contain formula that is restrict to edits
PT. INTI KARYA PERSADA TEHNIK

CIVIL ENGINEERING DEPARTMENT

CALCULATION FOR
PRECAST CONCRETE DESIGN

DOCUMENT NO. :
C-XXXXX-XX-1310-00X-X
A 12.02.2014 Issued For Internal Review Agus M Eni SWA

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED AUTHORIZED


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AUTHORIZED
JOB NO. : - REV
CALCULATION FOR DOC. NO. : A

PRECAST CONCRETE DESIGN -


DATE BY CHKD APVD
12.02.2014 Agus M Eni SWA

REVISION CONTROL SHEET

Rev. No. Date Description


A 12.02.2014 Issued For Internal Review
TABLE OF CONTENTS
DESCRIPTION PAGE

1 GENERAL
1.1 Scope …………………………………………………………………………… x
1.2 Applicable Codes & Standards …………………….……………………… x
1.3 Conflict of Standard ……………………………………..…………………… x
1.4 Design Basis and Assumption ……………………………………..……… x

2 MAJOR MATERIAL
2.1 Concrete…………………….…………………………………………………… x
2.2 Reinforcing Steel Bar…………………….………………………………….. x
2.3 Steel Plate …………………….……………………………………………. x
2.4 Welding Electrode……………………………………………………………… x

3 ALLOWABLE STRESS
3.1 Base Strength of Concrete …………………………………………………… x
3.2 Base Strength of Reinforcing Steel Bar …………………………… x
3.3 Base Strength of Steel Plate ………………………………………………… x

4 DESIGN OF PRECAST CONCRETE


4.1 Beam-Column Moment Connection …………………………………… x
4.2 Beam-Column Pinned Connection ……………………………………… x
4.3 Column-Foundation Connection ………………………………………… x

5 ATTACHMENT
1 Table: Summary of Calculation
2 Drawings
REV
A

APVD
SWA
PAGE
Splice Joint for Precast Concrete Beam

1. Description
"A" 50

50 75

CAST-IN PLACE CONCRETE PRECAST CONCRETE BEAM

h
A

ROUGHENED SURFACE

PRECAST CONCRETE COLUMN

2. Design Theory

Minimum Lap Length for Tension Lap Splices (Class B Splice)

A= 1.3 x ld ≥ 12 inch or 304.8 mm

Development length, ld

fy Ψt x Ψe x Ψs x λ
ld = x
1.1 x (f'c)0.5 cb + Ktr
db

in which, (Cb + Ktr) / db < 2.5

40 Atr
Ktr =
sxn

Where, fy = Specified yield strength for nonprestressed reinforcement


f'c = Specified compressive strength of concrete
Cb = A factor that represents the least of the side cover
Which is minimum value :
- The concrete cover to center of bars or wires
- one-half the center -to-center spacing of bars or wires
Ktr = Transverse reinforcement index
Ψt = Reinforcement location factor
Ψe = Coating Factor
Ψs = Reinforcement size factor
λ = Lightweight factor of concrete
s = Maximum spacing of transverse bar within ld or "A"
n = Number of bars or wires being developed or lap spliced -
along the plane of splitting
db = Diamater of bars

3. Design Table

Material
Fy = 420 mpa
F'c = 30 mpa

h b db dbtr cc n cb s Ψt
mm mm mm mm mm mm mm
500 300 22 10 50 4 26.33 100 1.3
500 300 25 10 50 4 25.83 100 1.3
500 300 29 10 50 4 25.17 100 1.3
500 300 32 10 50 4 24.67 100 1.3

dbtr = Diamater of transverse bars


cc = clear cover of reinforcement
CRETE BEAM
b
h

SECTION A

(ACI 318-14, Table 25.5.2.1)

(ACI 318-14, 25.4.2.3a)

(ACI 318-14, 25.4.2.3b)


bars or wires

(ACI 318-14, Table 25.4.2.4

Ψe Ψs λ Atr Ktr (Cb + Ktr) / db < 2.5 ld A


mm2 mm mm
1.0 1.0 1.0 157.08 15.71 1.91 1043.30 1400
1.0 1.0 1.0 157.08 15.71 1.66 1363.45 1800
1.0 1.0 1.0 157.08 15.71 1.41 1864.58 2500
1.0 1.0 1.0 157.08 15.71 1.26 2298.43 3000
1400
1800
2500
3000
Pinned Connection for Precast Concrete Beam

1. Description
1-50 PVC SLEEVE HOLE
TO FILLED WITH NON-SHRINK GROUT
PRECAST CONCRETE BEAM
20 130 (PINNED CONNECTION)

50

30 GROUT
5 - D16

500

300

2. Design Theory
av

Vu, Vu1, Bu Asc (Primary


Reinforcement)
SHEAR PLANE Nuc
hw
d

Where: Vu = Factored shear force for checking capacity of shear plane


Nuc = Factored tensile forces applied at top of corbel
hw = Corbel height
d = Effective depth of corbel
av = shear span, equal to distance from center of concentrated to other
a. Bearing Capacity

Bn = 0.85 x f'c x A1
Bu = φ x Bn

Where: Bn = Nominal Bearing Strength


φ = Strength Reduction Factor = 0.65
A1 = Loaded area for consideration of bearing strength
Bu = Factored Bearing Strength

b. Shear Capacity

Which is the least of (a) through (c):


Vu / φ = 0.2 x fc′ x bw x d (a)
(3.3 + 0.08fc′) x bw x d (b) 960000 960
11 x bw x d (c)

Where: bw = Corbel width


d = Effective depth of corbel
φ = Strength Reduction Factor = 0.75

c. Tensile Capacity

Nu / φ = An x fy 5 16 172.2699 146.4293823

Where: An = Area of reinforcement in bracket or corbel resisting


factored tensile force
φ = Strength Reduction Factor = 0.75

d. Flexural Capacity

Mu / φ = Af fy (d - 0.58 ( Affy / (f'c bw))

Where: Af = area of reinforcement in bracket or corbel


resisting factored moment
φ = Strength Reduction Factor = 0.75

3. Design Table

Material
Fy = 420 Mpa
F'c = 30 Mpa
Corbel

Column Precast Beam Dimension Main Rebar


h b hb bb hw bw d n1 D1
mm mm mm mm mm mm mm mm
400 400 500 300 500 400 425 5 16
450 450 500 300 500 450 425 5 16
500 500 500 300 500 500 425 5 16
550 550 500 300 500 550 425 5 16
600 600 500 300 500 600 425 5 16
650 650 500 300 500 650 425 5 16

Where:
Asc = Area of primary tension reinforcement in a corbel or bracket = A f + An
Ah = total area of shear reinforcement parallel to primary
tension reinforcement in a corbel or bracket
= 0.5(Asc - An)
D1 = Diameter of main bar
D2 = Diameter of Stirrup
D3 = Diameter of Anchor
n1 = Number of main bar
n2 = Number of stirrups
φVcb = Shear Capacity of Anchor
(ACI 318-14, Table 14.5.6.1)

(ACI 318-14, Table 21.2.1)

(ACI 318-14, 16.5.2.4)

(ACI 318-14, Table 21.2.1)

(ACI 318-14, 16.5.4.3)

(ACI 318-14, Table 21.2.1)

(ACI 318-14, 22.2)

(ACI 318-14, Table 21.2.1)

Stirrup Anchor
n2 D2 D3 φVcb An Asc Af Mu
mm mm kN mm2 mm2 mm2 kN.m
4 10 29 14.32 34.09 1005.31 971.22 123.89
4 10 29 14.32 34.09 1005.31 971.22 124.57
4 10 29 14.32 34.09 1005.31 971.22 125.11
4 10 29 14.32 34.09 1005.31 971.22 125.56
4 10 29 14.32 34.09 1005.31 971.22 125.93
4 10 29 14.32 34.09 1005.31 971.22 126.25

(ACI 318-14, Table 16.5.5.1)

(ACI 318-14, Table 16.5.5.2)


Maximum Forces Stirrup

P H
Min. Area of Stirrup
av Vu1 Vu Bu min(Bu,Vu,1) Nuc Ah
mm kN kN kN kN kN mm2
150 825.91 726.98 1989.62 726.98 14.32 485.61
150 830.45 817.85 2238.33 817.85 14.32 485.61
150 834.09 908.72 2487.03 834.09 14.32 485.61
150 837.06 999.60 2735.73 837.06 14.32 485.61
150 839.54 1090.47 2984.44 839.54 14.32 485.61
150 841.64 1181.34 3233.14 841.64 14.32 485.61
Provided
Ahp
mm2
628.32
628.32
628.32
628.32
628.32
628.32
Minimum Tension Reinforcemnt Check
0.04(f'c/fy)(bw x d)
mm2
485.7143
Precast Column and Foundation Connection with Socket

1. Description
h

PRECAST COLUMN

250 50 TO BE FILLED WITH NON-


SHRINK GROUT
250 (typ)
D2 - 250

D1
hp

Lp
B.O.COLUMN

50
GROUT 2X150X150 Wp

SECTION
PLAN VIEW

2. Design Theory
Lp or Wp

h or b

250
tp
D1
D2 - 250

NU
hp

MU

vU
tg
Where: Vu = Factored shear force
Nu = Factored compress forces
Mu = Factored moment
hp = Pocket height
tp = Pocket thickness
Lp = Pocket length
Wp = Pocket width
tg = Grouting thickness

a. Bearing Capacity

Bn = 0.85 x f'c x A1
Bu = φ x Bn

Where: Bn = Nominal Bearing Strength


φ = Strength Reduction Factor = 0.65
A1 = Loaded area for consideration of bearing strength
Bu = Factored Bearing Strength

b. Momen Capacity

where qm = uniform load dua to moment (Mu)


qv = uniform load dua to Shear load (Vu)

Mp / φ = Af fy (d - 0.58 ( Affy / (f'c bw)) (ACI 318-14, 22.2)

hp

3. Design Table

Material
Fy = 420 Mpa
F'c = 30 Mpa

Column Socket Vertical Rebar


h b hp tp tg Lp Wp D1 n
mm mm mm mm mm mm mm mm
400 400 600 250 50 1000 1000 16 6
450 450 600 300 50 1150 1150 16 5
500 500 600 250 50 1100 1100 16 12
550 550 600 250 50 1150 1150 16 5
600 600 600 250 50 1200 1200 16 5
650 650 600 250 50 1250 1250 16 5
D1 - n

GROUT TO BE PLACED BEFORE INSTALLATION


OF COLUMN, 2X150X150

Wp

PLAN VIEW
(ACI 318-14, Table 14.5.6.1)

(ACI 318-14, Table 21.2.1)

qm qv

qm

FLEXURAL AREA
VERTICAL REBAR

Momen
Capacity External Load RESULT
Mp Mu Vu Nu Mu + (Vu(hp/2)) Bu Check
kN.m kN.m kN kN kN.m kN Moment
66.93 25.00 10.00 100.00 28.00 2652.00 OK
75.42 25.00 280.00 100.00 109.00 3356.44 Not OK
122.61 25.00 280.00 100.00 109.00 4143.75 OK
58.30 25.00 280.00 111111.00 109.00 5013.94 Not OK
58.62 25.00 280.00 100.00 109.00 5967.00 Not OK
58.90 25.00 280.00 100.00 109.00 7002.94 Not OK
RESULT
Check Note
Compress
OK
OK
OK vert. Rebar space is too close, Revise number of Rebar or Increase Diameter
Not OK
OK
OK
Shear Plane

Minimum Tension Reinforcemnt C


0.04(f'c/fy)(bw x d)
mm2
35.71429
Shear Plane

(ACI 318-14, 16.5.2.4)

(ACI 318-14, Table 21.2.1)

m Tension Reinforcemnt Check


4(f'c/fy)(bw x d)

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