 Wärtsilä

Technology CIB (Cable Interface Box)

Finland

MODULE DESCRIPTION
This doc is the property of Wärtsilä Technology and shall neither be copied, shown or communicated to a third party without the consent of the owner.

Local doc. No. Made 08.04.2003 JOBG / Böling Page Document No Rev
Appd. 10.04.2003 JÅn / Åkerman 1 (24) 4V53L1540 -

Revised date: Changed by: Approved by: D-message No.: 44070

CIB module description

Table of contents:

1 Confidentiality......................................................................................................................2
2 General .................................................................................................................................2
2.1 Abbreviations .....................................................................................................................3
3 CIB PCB for CCM10...........................................................................................................3
3.1 Solder jumpers....................................................................................................................4
3.2 Terminal strips and connectors............................................................................................5
3.3 Fuses ..................................................................................................................................6
3.4 LED indications..................................................................................................................6
4 CIB PCB for MCM700 ........................................................................................................6
4.1 Solder jumpers....................................................................................................................7
4.2 Terminal strips and connectors............................................................................................9
4.3 Fuses ..................................................................................................................................9
4.4 LED indications................................................................................................................10
5 CIB PCB for SSM701 ........................................................................................................10
5.1 Solder jumpers..................................................................................................................11
5.2 Terminal strips and connectors..........................................................................................12
5.3 Fuses ................................................................................................................................12
5.4 LED indications................................................................................................................12
6 CIB mechanics ...................................................................................................................13
6.1 Cable glands and locking plugs.........................................................................................13
6.2 EMC and grounding..........................................................................................................14
6.2.1 Cable shields (outer shield (HF)).......................................................................................14
6.2.2 CIB grounding ..................................................................................................................15
6.3 Mounting of CIB on an electronic module ........................................................................15
6.3.1 Mounting on CCM10 ........................................................................................................15
6.3.2 Mounting on MCM700 .....................................................................................................16
6.3.3 Mounting on SSM701.......................................................................................................16
7 CIB internal wiring............................................................................................................16
8 CIB terminal assignment lists............................................................................................18
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1 Confidentiality

This document is the property of Wärtsilä, and must not be disclosed to any third
party, copied, reproduced or used in any manner whatever, without the consent of the
owner.

2 General
CIB is a Cabling Interface Box for mounting on top of an electronic unit, MCM700,
CCM10 or SSM701.

Picture 1, CIB on top of a CCM10

The CIB allows “traditional” cabling on the engine. The cables are connected to the
terminals in the CIB through cable glands. Outer shields are connected in the cable
glands, (EMC type), to the box and the inner shields are continued inside the box.

Material numbers for the CIB and the CIB PCBs is found in table 1.

Table 1; Wärtsilä material numbers for CIB

Item Wärtsilä material number

CIB for CCM10 (with cable glands & locking plugs) 0050B076801
CIB for MCM700 (with cable glands & locking plugs) 0050B076802
CIB for CCM10 0050B076803
CIB for MCM700 0050B076804
Spare PCB for CCM10 CIB 0050B076805
Spare PCB for MCM700 CIB 0050B076806
Spare PCB for indication LEDs in CCM10 0050B076807
Spare PCB for indications LEDs in MCM700 0050B076808
CIB for SSM701 (with cable glands & locking plugs) 0050B076809
CIB for SSM701 0050B076810
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2.1 Abbreviations

CAN Controller Area Network

CIB Cabling Interface Box
CTL Control
DRV Driver
EMC Electro Magnetic Compatibility
HSD High Side Driver
LED Light Emitting Diode
LSB Least Significant Bit
LSD Low Side Driver
MSB Most Significant Bit
PCB Printed Circuit Board
PWM Pulse Width Modulated
PWR Power
SJ Solder Jumper
SWL Safety Wire Loop
TP Test Point
VR Variable Reluctance

3 CIB PCB for CCM10

This chapter includes a short description of the CCM10-CIB PCB. Settings and
configuration possibilities are in tables and figures show locations of different parts on
the PCB.

Location of the solder jumpers, test points and fuses.

1. CAN termination. In order to terminate the CAN-bus the solder jumper should be
soldered, (shorted). SJ1 is for CAN2 and SJ2 for CAN1.
2. SJ8, if soldered both SWL-relays are controlled by A41 on CCM10.
3. TP1, testpoint connected to module supply 0V, (X7-1, 2, 3, 4). Used e.g. when
measuring with oscilloscope.
4. SJ3-7, module ID.
5. Fuses, F1(2AT) = 24V module supply, F2(10AT) = 24-110V driver supply
6. BNC connector for stroboscope. Gives pulse from PWM1 output, (pin B9)
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1 4
5
6

Figure 1, CIB PCB for CCM10

3.1 Solder jumpers

The solder jumpers in the CCM10-CIB are as in table 2.

Table 2; Solder jumpers in CIB for CCM10

SJ1 CAN2 termination 120Ω

SJ2 CAN1 termination 120Ω
SJ3 ID Value = 1 A5
SJ4 ID Value = 2 A6
SJ5 ID Value = 4 A7
SJ6 ID Value = 8 A8
SJ7 ID Value = 16 A9
SJ8 SWL2 control same A41
as SWL1 control

CIB is prepared for double safety wire loops but CCM10 v.5 has only one output for
SWL control, (pin A41), so if double SWLs are used SJ8 is to be soldered.
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X2-5 X2-6

CCM CIB
S S
W W
L L
1 2
LED for LED for
“SWL1_CTL” “SWL2_CTL”

A41
SJ8

LED for LED for

“SWL1_status” “SWL2_status”

+ +
X2-1 X2-2

Figure 2; configuration jumper for SWL control

Module ID is set by solder jumpers SJ3-7, ID for different modules is found in table 3

Table 3; Module ID and solder jumpers

Module SJ to be soldered ID
A1 SJ3 1
A2 SJ4 2
A3 SJ3, SJ4 3
B1 SJ5 4
B2 SJ3, SJ5 5
B3 SJ4, SJ5 6
RCA SJ3, SJ4, SJ6 11
RCB SJ5, SJ6 12
TC SJ3, SJ5, SJ6 13

3.2 Terminal strips and connectors

Table 4; Terminals / connectors in CIB for CCM10

Terminal strip / Functions / signals

connector
X1 CAN, speed/position
X2 SWL, 24V sensor supply
X3 Thermocouples to CCM10
X4 Thermocouples from field
X5 PWM
X6 Analog input, knock, spark
X7 24VDC module supply
X8 24-110VDC driver supply
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X9 Trigger pulse for stroboscope

SL1 Connector for LED indications

3.3 Fuses

Table 5; Fuses in CIB for CCM10

Fuse Value
F1 2AT
F2 10AT

3.4 LED indications

Indication LEDs are mounted in the upper left corner of the CIB. In CCM10 CIB the
five first LEDs, (from left) are the CCM10s own LEDs.

Figure 3; LED indications on CIB for CCM10

Table 6; LED explanations for CCM10 CIB

LED Indicating
CAN1 CAN1 activity
CAN2 CAN2 activity
PWR CTL Module supply OK
PWR DRV Driver supply OK
FAIL CCM10 failure
PWR 5V 5V present in CIB
SWL1 CTL SWL1 control active (ON)
SWL1 STATUS SWL1 status OK
SWL2 CTL SWL2 control active (ON)
SWL2 STATUS SWL2 status OK

4 CIB PCB for MCM700

This chapter includes a short description of the MCM700-CIB PCB. Settings and
configuration possibilities are in tables and figures show locations of different parts on
the PCB.

Location of the solder jumpers, test points and fuses

1. CAN termination. In order to terminate the CAN-bus the solder jumper should be
soldered, (shorted). SJ1 is for CAN1 and SJ2 for CAN2.
2. SJ3-7. Settings for VR inputs.
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3. TP1, testpoint connected to module supply 0V, (X7-1, 2, 3, 4). Used e.g. when
measuring with oscilloscope.
4. Fuse, F1 (2AT), 24VDC module supply.
5. SJ8, if soldered both SWL-relays are controlled by B49 on MCM700.
6. Fuse, F2 (4AT), 24VDC driver supply.

2
4
6
3
5
Figure 4, CIB PCB for MCM700

4.1 Solder jumpers

Table 7; solder jumpers in CIB for MCM700

SJ1 CAN1 termination 120Ω

SJ2 CAN2 termination 120Ω
SJ3 Pull-down resistor on VR3+, (A16) 4700Ω
SJ4 Connect X1-21&22 to VR3- (A06)
SJ5 Connect VR3- (A06) to +5V
(VSA+, A10)
SJ6 Connect VR4- (A07) to +5V
(VSA+, A10)
SJ7 Pull-up resistor on VR4+, (A17) 4700Ω
SJ8 SWL2 control same as SWL1 B49
control

When 24V square pulse is used (PNP or push-pull), SJ3 and SJ5 are to be soldered. If
magnetic sensor (VR type) is used only SJ4 is to be soldered, see figure 5.
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+5V, VSA+

Primary speed input - X1-21

SJ5
SJ4
Secondary speed input - X1-22 VR3-, A06

Primary speed input + X1-7

VR3+, A16
Secondary speed input + X1-8
SJ3

R5, 4k7

Figure 5; configuration jumpers for VR3 input

If 24V square pulse is used, (PNP or push-pull), on VR3 input, SJ6 should be soldered.
If the source is open collector, (NPN), both SJ6 and SJ7 are to be soldered.

+5V, VSA+

SJ6

X1-23 VR4-, A07

X1-9 VR4+, A17

SJ7

R6, 4k7

+24V

Figure 6; configuration jumpers for VR4 input

CIB is prepared for double safety wire loops but MCM700 has only one control output
for SWL so if double safety wire loops are used SJ8 should be soldered. See figure 7.
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X3-33 X3-34

MCM CIB
S S
W W
L L
1 2
LED for LED for
“SWL1_CTL” “SWL2_CTL”

B49
SJ8

C27

LED for LED for

“SWL1_status” “SWL2_status”

+ +
X3-16 X3-17

Figure 7; Configuration jumper for SWL control

4.2 Terminal strips and connectors

Table 8; Terminals / connectors in CIB for MCM700

Terminal Functions / signals

strip /
connector
X1 CAN, VR-inputs, 4-20mA outputs
X2 RS485, A/D resistive inputs, 4-20mA inputs,
24VDC sensor supply
X3 PWM, HSD, LSD, SWL
X4 A/D-ratio 1-8
X5 Tri-state switches, A/D-ratio 9-14
X6 Bi-state switches, variable frequency
X7 24VDC, module supply
X8 24VDC, driver supply
SL1&2 Connector for LED indications

4.3 Fuses

Table 9; Fuses in CIB for MCM700

Fuse Value
F1 2AT
F2 4AT
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4.4 LED indications

Indication LEDs are mounted in the upper left corner of the CIB. In CCM10 CIB the
five first LEDs, (from left) are the CCM10s own LEDs.

Figure 8; LED indications on CIB for MCM700

Table 10; LED explanations for MCM700 CIB

LED Indicating
PWR CTL Module supply OK
PWR DRV Driver supply OK
SWL1 CTL SWL1 control active (ON)
SWL1 STATUS SWL1 status OK
SWL2 CTL SWL2 control active (ON)
SWL2 STATUS SWL2 status OK

5 CIB PCB for SSM701

This chapter includes a short description of the SSM701-CIB PCB. Settings and
configuration possibilities are in tables and figures show locations of different parts on
the PCB.

The PCB in the SSM701 CIB is the same as in CCM10 CIB, see figure 9. The CIB
housing is the same for SSM701 and MCM700.

Location of the solder jumpers, test points and fuses.

1. CAN termination. In order to terminate the CAN-bus the solder jumper should be
soldered, (shorted). SJ1 is for CAN2 and SJ2 for CAN1.
2. SJ8, if soldered both SWL-relays are controlled by A41 on SSM701.
3. TP1, testpoint for e.g. oscilloscope. Connected to module supply 0V.
4. SJ3, Key switch.
5. SJ4-6, cylinder ID
6. Fuses, F1(2AT) = 24V module supply, F2(4AT) = 24V driver supply
7. BNC connector for stroboscope. Gives pulse from Main chamber #1+, (B9)
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1 4
5
6

Figure 9; CIB PCB for SSM701, (same PCB as in CCM10 CIB)

5.1 Solder jumpers

Table 11; Solder jumpers in CIB for SSM701

SJ1 CAN2 termination 120Ω

SJ2 CAN1 termination 120Ω
SJ3 Not in use A5
SJ4 Not in use A6
SJ5 Cyl. ID A, LSB A7
SJ6 Cyl. ID B A8
SJ7 Cyl. ID C, MSB A9
SJ8 SWL2 control same A41
as SWL1 control

CIB is prepared for double safety wire loops but SSM701 has only one output for SWL
control, (pin A41), so if both safety wire loops are used SJ8 should be soldered.
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X2-5 X2-6

SSM CIB
S S
W W
L L
1 2
LED for LED for
“SWL1_CTL” “SWL2_CTL”

A41
SJ8

LED for LED for

“SWL1_status” “SWL2_status”

+ +
X2-1 X2-2

Figure 10; configuration jumper for SWL control

5.2 Terminal strips and connectors

Table 12; Terminals / connectors in CIB for CCM10

Terminal strip / Functions / signals

connector
X1 CAN, speed/position
X2 SWL, 24V sensor supply
X3 Thermocouples to SSM701
X4 Thermocouples from field
X5 PWM, main cmb.& pre cmb.
X6 Comb.Qual., knock, spark
X7 24VDC module supply
X8 24VDC driver supply
X9 Trigger pulse for stroboscope
SL1 Connector for LED indications

5.3 Fuses
Table 13; Fuses in CIB for SSM701

Fuse Value
F1 2AT
F2 4AT

5.4 LED indications

Indication LEDs are mounted in the upper left corner of the CIB. In SSM701 CIB only
four LEDs are used, (SWL1 & 2 CTL and STATUS).
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Figure 11; LED indications on CIB for SSM701

Table 14; LED explanations for SSM701 CIB

LED Indicating
SWL1 CTL SWL1 control active (ON)
SWL1 STATUS SWL1 status OK
SWL2 CTL SWL2 control active (ON)
SWL2 STATUS SWL2 status OK

6 CIB mechanics
This chapter contains information about the CIB mechanics.

6.1 Cable glands and locking plugs

Cable glands used with CIB are EMC cable glands with metric threads. In table 15 the
cable diameters and Wärtsilä Mat.No. for the cable glands used can be obtained.

Table 15; Cable glands used with CIB

Size Max. qty / box Cable diam. [mm] Wärtsilä Mat.No.

M12 18 6.0-7.5 0050G377102
M16 6 8.0-10.0 0050G377104
M20 2 11.0-14.0 0050G377106
M25 2 16.0-19.0 0050G377108

When a hole is left without cable gland it has to be plugged with a locking plug in order
to achieve tightness and fulfilling EMC requirements.

Table 16; Locking plugs used with CIB

Size Wärtsilä Mat.No.

M12 0050G380002
M16 0050G380003
M20 0050G380004
M25 0050G380005
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6.2 EMC and grounding

When correctly installed the CIB provides an improvement in the EMC performance of
the engine control systems. The CIB provides 360° chassis grounding of the shields for
all cables entering the module. Since the engine block is a good low-impedance ground
plane, with practically no voltage drops between different points, the general shielding
principle is to connect the cable shields in both ends of a cable (multipoint). If a cable
has a double screen such as the 90V power cable or the multi-bus cable, the inner shield
is to be connected in one end of the system (preferably in the P-Mod) and linked in
every module throughout the system.

PMOD 360° screen connection to CIB

chassis using EMC-cable
glands

Inner shield
continued inside
Outer shield always CIB enclosure CIB
Inner shield
grounded only in connected in both ends of grounded to engine
one end cable block with earth
strap

Figure 12; Grounding and shielding principles

6.2.1 Cable shields (outer shield (HF))

1 2 3

Picture 2; Mounting a cable through a cable gland, 360° shielding

1. Put the threaded cap and the bushing on the cable. Strip the cable and leave about 1
cm of the outer shield
2. Bend the shield over the metal part of the bushing. The shield is too long if it
reaches the rubber part.
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3. Tighten the cable gland so that tightness between the cable and the gland is
achieved.

Holes not used for cable glands are to be plugged with locking plugs!

6.2.2 CIB grounding

In order to achieve reliability and fulfil EMC requirements the CIB must be grounded
with an earthing strap. The earthing strap should be as short as possible.

Picture 3; Earthing strap, Wärtsilä Mat.No. 0050A022801

The earthing strap is fastened with a M6x12 to the CIB, picture 4.

Picture 4; Earthing point on the CIB for earthing strap

6.3 Mounting of CIB on an electronic module

When mounting CIB on an electronic module following instructions are to be followed.

6.3.1 Mounting on CCM10

1. Remove the cover from the CCM10
2. Check that the sealing is not damaged. If damaged => change
3. Put the CIB on top of the CCM10
4. Use M6*12 hexagon socket screws for fastening
5. Tighten the screws even so that tightness is achieved between CCM10 and CIB
6. Connect the two Deutsch connectors and tighten the locking screws
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6.3.2 Mounting on MCM700

1. Check that the sealing under the MCM700-CIB adjusting plate is not damaged. If
damaged => change
2. Place a teflon plate between the MCM700 and the CIB with the adjusting plate
(Wärtsilä material number for insulation plate 0032D069001)
3. Fasten the mounting screws, (screws to be 10mm longer than the original MCM700
mounting screws). (MCM700 to be mounted on insulating rubber dampers)
4. Connect the Deutsch connectors and tighten the locking screws

6.3.3 Mounting on SSM701

1. Check that the sealing under the adjusting plate is not damaged. If damaged =>
change
2. Put the CIB with the adjusting plate on top of the SSM701 and fasten the mounting
screws, (screws to be 6mm longer than the original SSM701 mounting screws).
3. Connect the Deutsch connectors and tighten the locking screws

7 CIB internal wiring

When connecting wires in CIB the route should be carefully considered, otherwise you
will quite easily end up with wires going crisscross in the CIB.

Things to be considered when installing CIB:

− Begin with the multibus cable. This is probably the most difficult cable since there
are a lot of wires. Then proceed with the power cable, (90 – 110VDC).
− Other cables than the multibus cable and the power cable can preferably be routed
along the upper side of the CIB.
− In order to get a good looking and service friendly installation it is important that the
wires are to be cut to the right length before connecting them to the terminal strips.
− To prevent wear of wire insulation due to vibrations tie wraps are to be used for
fastening of all wires inside the CIB, distance between tie wraps max. 2-3cm.
− Inner shields to be continued inside the CIB
− End sleeves must be used on all wires
− Proper marking of wires should be used
− Pay attention to sharp edges
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Picture 5; Example of a MCM700 CIB internal wiring, (16V46CR / MCM700-1)

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8 CIB terminal assignment lists

Table 17; Connecting list for CCM10 CIB

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Table 18; Connecting list for MCM700 CIB

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Table 19; Connecting list for SSM701 CIB

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