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Copper Reduction
Copper Reduction
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Institute for Molecular Engineering, The University of Chicago, 5640 S. Ellis Avenue, Chicago, Illinois 60637, United States
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University of Chinese Academy of Sciences, No. 19(A) Yuquan Road, Beijing 100049, China
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Department of Nanocatalysis, J. Heyrovský Institute of Physical Chemistry, Czech Academy of Sciences, Dolejškova 3, 18223
Prague, Czech Republic
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S Supporting Information
■ INTRODUCTION
Transformation of carbon dioxide to value-added chemicals is
on copper-decorated iron oxides indicate that the iron oxides
can effectively reduce the size of copper clusters and
an attractive solution to the growing environmental concerns significantly increase CO2 conversion.9−11 To date, however,
and increasing demand for carbon feedstocks.1,2 Chemical the nature of active sites in copper catalyst is still under debate.
inertness of CO2, however, makes it a great challenge, Therefore, the identification and precise control of the active
particularly under mild conditions. Many efforts have been sites is highly demanded in the pursuit of effective CO2
devoted to developing high-efficiency and cost-effective conversion.
catalyst materials for catalytic CO2 conversion. Copper Atomically precise subnanometer catalysts including single
catalyst, as one promising candidate, has been extensively atoms,12,13 dimers,14,15 and ultrasmall clusters16−18 have
studied for CO2 hydrogenation/reduction.3−6 A variety of
oxide supports, for example, ZnO, ZrO2, and CeO2, was Received: March 18, 2019
utilized as promoters that can substantially improve the Revised: June 21, 2019
dispersion and reactivity of copper catalyst.7,8 Recent studies Published: July 15, 2019
recently attracted tremendous interest because of their specific shown that such an ALD film can keep a variety of clusters from
activity and remarkable efficiency in a variety of catalytic sintering under mild reaction conditions.18,33
reactions, and they provide a new route for the design of high- Catalytic Testing and in Situ X-ray Absorption Spectrosco-
py. Catalytic testing and in situ grazing-incidence X-ray absorption
efficiency catalyst with atomic precision. Among a wide range spectroscopy (GIXAS) measurements of Fe 2O3-supported Cu4
of synthetic methods,19−22 soft landing of mass-selected clusters were performed at beamline 12-ID-C of the Advanced
clusters is a unique method that enables the fabrication of Photon Source at the Argonne National Laboratory. The experimental
atomically precise catalyst with high tunability.23,24 Utilizing setup has previously been reported elsewhere.17,25,34 The Cu4/Fe2O3
this technique, we have previously synthesized size-selected samples were placed in a home-built cell reactor17,34 equipped with
metal clusters, for example, Ptn, Agn, and Cun, and described Kapton windows that allow X-ray transmission. The reaction gases
their specific size effect in both thermo- and electrocatalytic were mixed in a manifold gas mixer to maintain a 20 sccm flow of 1%
reactions.16,17,25−27 The ultrasmall copper clusters with a CO2 and 3% H2 gas mixture carried in helium at a constant pressure
certain number of atoms (Cu4−5) have shown remarkable of 1.05 atm. After an initial 30 min purge of the reactor with the gas
mixture, the samples were heated stepwise from 25 °C up to 425 °C
activity in catalytic CO2 conversion.25,26 Beyond cluster size,
(50 °C interval) with duration of 25 min at each temperature for data
support interaction is found particularly essential in single- acquisition.
atom/subnanometer catalysts in terms of stabilizing the The X-ray absorption near edge structure (XANES) spectra in
ultrasmall clusters and modifying their catalytic properties.22,28 GIXAS measurements were collected at both Cu K edge (8.9 keV)
Numerous reports have evidenced that the strong coordina- and Fe K edge (7.1 keV) by a fluorescence detector (Vortex)
tion/charge transfer at the interface can greatly influence the mounted parallel to the sample surface, to minimize background from
electronic properties of metal atoms/clusters.20,25,29,30 How- elastic scattering. The X-ray beam was scattered off the sample surface
ever, most of the previous studies have considered only a close to the critical grazing incident angle (αc = 0.18) to
stationary catalytic structure based on ex situ characterization, enhance surface sensitivity. The spectra of both Cu (Cu metal foil,
that is, aberration corrected scanning transmission electron Cu2O, and CuO powder compounds) and Fe (Fe metal foil, Fe3O4,
and Fe2O3 powder compounds) bulk standards were collected in
microscopy (AC-STEM) and/or extended X-ray absorption transmission mode as reference spectra for linear combination fit
fine structure (EXAFS). A dynamic change of the active sites at (LCF) analysis. The XANES data were processed and analyzed using
subnanometer level, in particular, the transition of cluster− Athena software.
oxide interface under reaction conditions, has been less The catalytic test was carried out in the cell reactor simultaneously
concerned lacking in situ measurements. monitored by an online quadrupole mass spectrometer (Pfeiffer
Herein, we synthesized size-selected copper tetramers (Cu4) Prisma QMS 200). An electronic gas regulating valve (EVR 116,
on a support of iron oxide and carried out a variety of state-of- Pfeiffer) was placed on the outlet of gas flow for sampling, ensuring a
the-art in situ characterizations for the study of CO2 constant pressure of 5 × 10−6 mbar in the mass spectrometer. All gas
hydrogenation at atmospheric pressure. The choice of Cu4 reactants and products were calibrated to 0.5−3% standard gas
was based on our previous studies that it exhibits superior mixtures balanced in helium. The mass spectrometer was precali-
brated to ensure a linear response to the gas concentration. To ensure
reactivity compared to other Cun (n = 3 or 20) clusters on an a measurement of steady state, we chose the MS data from the last 5
inert Al2O3 support.17,25 The evolution of active sites and the min at each temperature step and averaged for further reactivity
correlated catalytic reactivity were investigated in situ using calculation, which has proved to be reliable in reactivity measure-
grazing-incidence X-ray absorption spectroscopy (GIXAS) ments, according to our previous studies.17,25
along with online mass spectrometry. Semi in situ X-ray Semi in Situ X-ray Photoelectron Spectroscopy. The semi in
photoelectron spectroscopy (XPS) further identified a dynamic situ XPS measurements were performed by a Thermofisher
transition of Cu4/Fe2O3 interface, yielding surface-rich Cu4− ESCALAB 250Xi spectrometer in a ultra-high-vacuum (UHV)
Fe2+ species under reaction conditions that account for highly chamber with base pressure of 5 × 10−9 mbar. The system was
active methanol and hydrocarbon production. Near ambient equipped with an additional high-pressure cell that allows the sample
treatments in atmospheric gas environment (reducing/oxidizing) at
pressure XPS (NAP-XPS) studies on Fe1−xO/Cu(100) were elevated temperatures. After the gases were pumped out, the sample
performed to unveil the synergistic role of Cu−Fe2+ interface was transferred back under UHV conditions for XPS measurements.
in favor of CO2 activation and transformation.
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All XPS spectra were recorded with an Al Kα X-ray source (hv =
1486.6 eV) and the binding energy (BE) was calibrated by setting the
EXPERIMENTAL SECTION Si 2p peak of nonoxidized silicon from substrate to 99.4 eV. The Cu4/
Material Synthesis. Copper tetramers (Cu4) were mass-selected Fe2O3 sample was stepwise reduced in 1 bar of 3% H2 in helium at
and deposited onto a thin layer (∼2 nm) of iron oxide on silicon 175, 275, 325, and 425 °C before each XPS acquisition.
wafer via soft landing, using a method previously described.17,31 In STM and NAP-XPS Studies on Fe1−xO/Cu(100). The scanning
brief, a variety of copper cluster ions were produced by magnetron tunneling microscopy (STM) study on Fe1−xO/Cu(100) was carried
sputtering before being mass-selected within a quadrupole mass filter. out in an Omicron UHV chamber (base pressure of 1 × 10−10 mbar)
The positively charged Cu4+ clusters were selected and soft-landed equipped with low-energy electron diffraction (LEED), Auger
onto the supports. The cluster ions were immediately neutralized electron spectroscopy (AES), infrared reflection-adsorption spectros-
upon landing and the deposition rate was counted by monitoring the copy (IRAS), scanning tunneling microscopy (STM), and a
flux of charges using a picoammeter (Keithley Model 6489). The quadrupole mass spectrometer for temperature-programmed desorp-
surface coverage of Cu4 clusters was set at 10% atomic Cu monolayer tion (TPD). The Cu(100) sample, which is 4 mm × 4 mm × 1 mm in
equivalent to avoid aggregation upon deposition (1 monolayer shape, was mounted to a Mo sample plate. The sample temperature
equivalent = ∼1.4 × 1014 atoms/cm2). All samples were fully aged in was calibrated by measuring the temperature of the Mo sample plate
air and oxidized copper clusters were identified in the subsequent using infrared thermometer. The clean Cu(100) surface was obtained
experiments. by cycles of Ar+ sputtering at 300 K and annealing in UHV to ∼850
A thin layer (∼2 nm) of iron oxide (Fe2O3) film was prepared by K. Fe (99.99%) was deposited using an e-beam assisted evaporator
atomic layer deposition (ALD) using alternative exposures to (EMT3, Omicron). The Fe1−xO on Cu(100) was prepared by
ferrocene and ozone on top of an n-type (phosphorus-doped) silicon depositing a submonolayer amount of Fe onto the substrate at 300 K,
wafer.32 At this thickness, the Fe2O3 thin layer is pinhole-free, but a followed by subsequent oxidation to ∼800 K in 1 × 10−6 mbar oxygen
well-defined crystallinity is not attained. Previous studies have also ambience. Surface coverage was estimated by STM images. All STM
Figure 1. (a, b) XANES spectra of Cu4/Fe2O3 with increasing temperatures under in situ reaction conditions (1% CO2/3% H2 balanced with
helium, 1 atm) collected at Cu K edge (a) and Fe K edge (b); (c, d) results of linear combination fit (LCF) for XANES data. Fraction of copper in
Cu4/Fe2O3 (c), fraction of iron in Cu4/Fe2O3 (d), and blank Fe2O3 support (e); (g) calculated Fe2+ concentration in Cu4/Fe2O3 and blank Fe2O3
support deduced from the LCF results.
measurements were performed at room temperature with bias voltage state with increasing temperature. As shown in Figure 1c, the
applied on the sample. copper tetramers in Cu4/Fe2O3 possess a nearly even
Near ambient pressure X-ray photoelectron spectroscopy (NAP- proportion of CuO and Cu2O at 25 °C, giving an approximate
XPS) experiments were performed in a separate SPECS system with chemical state of Cu4O3. At above 125 °C, nearly 60% of
base pressure of 5 × 10−10 mbar. NAP-XPS experiments were
conducted in situ in an environment of 0.53 mbar CO2 and 0.26 mbar
copper is thus reduced, resulting in an average valence state of
H2 at room temperature. All XPS spectra were acquired using a ∼0.5. This infers a reduced Cu4O phase which remains
monochromatic Al Kα X-ray source (hv = 1486.6 eV). The constant up to 425 °C. In the case of Fe, the iron oxide thin
spectrometer was calibrated using Au 4f7/2 peak of a clean Au(111) layers in Cu4/Fe2O3 (Figure 1d) are primarily composed of a
sample before experiments. mixture of α-Fe2O3 (60−65%) and γ-Fe2O3 (35−40%). Only a
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minor reduction can be observed in a high-temperature regime,
RESULTS AND DISCUSSION resulting in 1−6% of Fe3O4 at above 175 °C and a small
fraction (∼2%) of FeO at 325 °C. In comparison, the blank
In Situ GIXAS Characterization. The as-prepared Cu4/ Fe2O3 (Figure 1e) does not undergo any obvious reduction,
Fe2O3 was fully aged in the air before transferring to beamline keeping a nearly constant composition of ∼60% α-Fe2O3 and
for in situ GIXAS measurements. The single-size selectivity ∼40% γ-Fe2O3. Though minor (<4%), the enhanced Fe2+
with atomic precision and the integrality of Cu4 tetramers content in Cu4/Fe2O3 can still suggest the reduction of iron
upon landing were previously verified.16,17,23,25 Both Cu4/ oxides facilitated by the addition of copper tetramers under
Fe2O3 and the blank Fe2O3 support was characterized under reaction conditions (Figure 1f).
identical reaction conditions in CO2/H2. The XANES spectra Catalytic Performance of Cu4/Fe2O3 for Atmospheric
of Cu4/Fe2O3 collected at Cu K edge (Figure 1a) demonstrate CO2 Hydrogenation. The catalytic test of Cu4/Fe2O3 was
a gradual reduction of copper clusters with increasing carried out along with in situ GIXAS experiments. The
temperature by comparing to reference spectra of standard products were monitored by an online quadrupole mass
copper compound (Figure S1, Supporting Information). At 25 spectrometer at their characteristic m/z ratio, for example, CH4
°C, an oxidized feature of Cu4Ox was identified with the (m/z 15), CH3OH (m/z 31), and C3H6 (m/z 41). The
adsorption edge of ∼8.980 keV, suggesting the Cu4 clusters turnover rate (TOR) was defined as the rate of molecules
were fully oxidized after exposure to the air.31 After heating up produced over the total number of Cu atoms as deposited (s−1·
to 125 °C in CO2/H2, a postedge feature at ∼9.0 keV (marked atom−1). Note that although many C3+ hydrocarbons have a
by red arrow) along with the downshift of the adsorption edge common fragment ion at m/z 41, here, we consider only
(∼1 eV) characteristic of Cu metal indicate the reduction of propylene (C 3 H 6 ) in the calculation of TOR as a
Cu4Ox to metallic phase at 125 °C. In terms of Fe K edge, no representative for C3+ hydrocarbons. The selectivity was
prominent changes were observed for either Cu4/Fe2O3 calculated based on the TOR of three monitored products of
(Figure 1b) or the blank Fe2O3 support (Figure S1). Both CH4, CH3OH, and C3H6 (see Supporting Information).
resemble Fe2O3 with adsorption edge at ∼7.125 keV, Figure 2a,b presents the TOR and selectivity of CH3OH,
indicating a stable phase of Fe3+ oxide during the entire CH4, and C3H6 (C3+ hydrocarbons) of both Cu4/Fe2O3 and
reaction. No carbide peaks (∼7.117 keV) were detected under blank Fe2O3. As for Cu4/Fe2O3, the yield of methanol
experimental conditions. dominates in the low-temperature regime (125−325 °C)
Linear combination fit (LCF) analysis was performed to with a TOR(CH3OH) as high as ∼1.4 × 10−3 s−1·atom−1 at
quantitatively describe the evolution of Cu and Fe oxidation 325 °C and a selectivity of ∼63%. At higher temperatures
14437 DOI: 10.1021/acssuschemeng.9b01561
ACS Sustainable Chem. Eng. 2019, 7, 14435−14442
ACS Sustainable Chemistry & Engineering Research Article
Figure 4. Surface characterization of CO2 activation on Fe1−xO/Cu(100). (a) STM image of 0.5−0.7 ML of Fe1−xO on Cu(100) single-crystal
surface (400 × 400 nm2). Tunneling condition: Vs = 1.0 V, It = 0.1 nA. NAP-XPS spectra of C 1s (b) and O 1s (c) core level of Fe1−xO/Cu(100) in
exposure to 0.53 mbar CO2 and 0.26 mbar H2 at room temperature.
blank Fe2O3 itself however does not show any reduced feature gases which can be hardly avoided in NAP-XPS studies.45−47
in Fe 2p spectra (Figure S4). The surface-rich Fe2+ species in The absence of other higher oxidized carbon and chemisorbed
Cu4/Fe2O3 alone infers that only the topmost layers of iron CO2 species indicates the Cu(100) surface itself interacts
oxide with access to both Cu4 and H2 are able to be reduced, weakly with CO2 at this condition.
which is likely attributed to the hydrogen dissociation and On Fe1−xO/Cu(100) surface, additional bands are visible
spillover facilitated by the Cu tetramers.41 between 286 and 292 eV in C 1s spectra (Figure 4b). The
Accordingly, we can determine the composition of the active deconvolution indicates the presence of carbonate (CO32−)
sites in Cu4/Fe2O3 and further correlate with their reactivity. centered at 291.4 eV,48 formate species (HCOO−) at 289.5
(Table S1) Initially, the oxidized Cu4O3 clusters were eV,46 carbonyl (−CO) at 287.6 eV,48,49 and hydroxyls (C−
identified on a support of Fe2O3 (a mixture of α-Fe2O3 and OH) at 286.2 eV.47,50 The O 1s region shows the most intense
γ-Fe2O3) at 25 °C. Increasing to 125 °C, copper tetramers peak at 530.0 eV corresponding to oxygen species in Fe1−xO.
were readily reduced to Cu4O while the iron oxides remain as The broad peak around 531.5 eV can be assigned to a sum of
Fe2O3 phase. The coincidence with the onset of methanol CO32−, −CO, and C−OH species, whereas the small band
activity infers that the partially reduced copper (Cu4O) is at 532.5 eV is thus ascribed to HCOO− species, based on
responsible for methanol synthesis. In the range of 275−325 reported values in the literature.45−48 The NAP-XPS results
°C, Cu4O and reduced Fe2+ (Fe3O4/FeO) are found on the clearly evidence that the reduced Fe2+ (Fe1−xO) promotes the
outer surface of Fe2O3 support as the active sites (Cu4−Fe2+/ CO2 adsorption by forming CO32− species, and further
Fe2O3), leading to highly active methanol production. Above facilitates CO2 hydrogenation, forming HCOO−, −CO,
325 °C, CH4 production dominates, which is likely associated and C−OH species as key intermediates,3,25 which can be
with the migration of copper to deep surface. Furthermore, further transformed to methanol and hydrocarbon at elevated
when the unreduced blank Fe2O3 is compared under the same reaction temperatures.
condition, Cu4/Fe2O3 catalyst reveals a dynamic interplay
between Cu4 cluster and iron oxide. Under reaction conditions,
the hydrogen dissociation and spillover on reduced Cu4O
■ CONCLUSIONS
We have synthesized copper tetramers (Cu4) on Fe2O3 thin
cluster facilitates the reduction of iron oxide, resulting in film as highly active single-size copper catalyst toward catalytic
surface-rich Fe2+ species at the proximate sites. The formation CO2 conversion at atmospheric pressures. Reactivity study
of Cu4−Fe2+ in return promotes methanol and methane at demonstrates extraordinary activity of Cu4/Fe2O3 for methanol
elevated temperatures (275−425 °C), as highly active sites for synthesis of 1.4 × 10−3 s−1·atom−1 at low temperatures (225−
the enhanced activity in hydrogenation of CO2. 325 °C) and high C1/C3 production rate of 6.5 × 10−2/3.0 ×
NAP-XPS Study of Preferential CO2 Activation on 10−3 s−1·atom−1 in high-temperature regime (>375 °C),
Fe1−xO/Cu(100) Interface. To reveal the synergistic role of respectively.
reduced iron oxide in CO2 activation, we prepared a In situ X-ray absorption spectroscopy (XAS) and X-ray
submonolayer (ML) of Fe1−xO on Cu(100) as an inverse photoelectron spectroscopy (XPS) studies reveal the enrich-
catalyst model analogue to the Cu−Fe2+ active sites in Cu4/ ment of surface Fe2+ species under reaction conditions,
Fe2O3, using the recipe reported elsewhere.42,43 Figure 4a forming Cu4−Fe2+ as highly active sites responsible for
presents the typical STM images of Fe1−xO on Cu(100) with a enhanced activity in CO2 hydrogenation. NAP-XPS study on
surface coverage of 0.5−0.7 ML. The Fe1−xO layers are Fe1−xO/Cu(100) reveals the synergistic role of reduced Fe2+
characterized as parallel stripes forming rectangular patches on (Fe1−xO) in favor of CO2 adsorption (CO32−) and activation
Cu(100) with a typical height of ∼1.5 Å. The Fe 3p XPS (HCOO−, −CO, C−OH) on copper, reflecting the
spectra of Fe1−xO islands (Figure S7) reveals a BE of 55.9 eV, plausible reaction pathways for CO2 transformation on Cu4−
which indicates a mixed phase of Fe3O4 and FeO.44 Fe2+ sites toward methanol and hydrocarbon formation.
NAP-XPS was employed to investigate in situ the reaction In conclusion, we discover a dynamic interplay between
pathway of CO2 activation/hydrogenation on Fe1−xO/Cu- copper tetramers and iron oxides (Figure 5) in single-size Cu4/
(100) by exposing 0.53 mbar CO2 plus 0.26 mbar H2 at room Fe2O3 catalyst that boosts CO2 conversion to produce
temperature. On the Cu(100) surface only gas-phase CO2 (g- methanol and hydrocarbons. The Cu4 clusters facilitate the
CO2) at ∼293.3 eV and graphitic carbon (C−C) at ∼284.6 eV H2 dissociation/spillover to reduce the iron oxides in the
are visible in C 1s region (Figure S5). The C−C species proximate sites, yielding surface-rich Fe2+ species near copper
probably originate from the dissociation of the background tetramers. The formation of Cu4−Fe2+ on Fe2O3 in return
14439 DOI: 10.1021/acssuschemeng.9b01561
ACS Sustainable Chem. Eng. 2019, 7, 14435−14442
ACS Sustainable Chemistry & Engineering Research Article
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Figure 5. Schematic road map of dynamic interplay between copper
tetramers and iron oxides toward highly active CO2 conversion.
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