Professional Documents
Culture Documents
Day 4
Business Process
Analysis (Lydia Palmer)
6/28/2022
www.criticalthought.co.za
BUSINESS IMPROVEMENT
DAY 2 DAY 3 DAY 4 DAY 5
Decide which Manage the
Issues & Process Improvement
INTRODUCTION
Problems to Improvement Process
Investigate
Prioritise the
Issues &
Problems
6/28/2022 2
Business Improvement Techniques (1)
1. Problem 2. Problem 3. Decision
Identification Prioritisation Making
Cost benefit
Dimension Analysis Pareto Analysis Analysis
Dimension
Flowcharting Benchmarking
Analysis (Again)
RADAR Charts
Rhombus of
Change
6/28/2022 4
Business Improvement Stages
1. Problem Identification
2. Problem Prioritisation
3. Decision Making
4. Process Identification
5. Techniques for Process Improvement
6. Resource Planning
7. Manage the Improvement Process
6/28/2022 5
DAY 4
6/28/2022 6
Role of The Business Analyst
Identify
Business
Objective
Create New Create Current
Requirements State Model
Present
BUSINESS Analyse
Solutions to Current State
Stakeholders
ANALYST Model
6/28/2022 7
5. Process Improvement
SREDIM Framework
6/28/2022 9
Process Improvement
6/28/2022 10 10
Process Improvement
▪ We have finally identified what needs to be
improved.
▪ We have identified why the improvement is
needed.
▪ We have found the possible processes that
need to be fine tuned or deleted.
▪ We need to also look for new processes that
might need to be added.
6/28/2022 11 11
Process Improvement
▪ Process improvement is a the ultimate part of what any
Business Analyst does.
▪ One should always be looking at ways to do things better.
▪ Techniques to help with Process Improvement are:-
▪ SREDIM Framework
▪ DIMENSION ANALYSIS (Revisited)
▪ Cycle Time Reduction and W5 HOW model
▪ RADAR CHARTS
▪ RHOMBUS of CHANGE
6/28/2022 12 12
SREDIM
BUSINESS IMPROVEMENT TECHNIQUES
PROCESS IMPROVEMENT
6/28/2022 13
SREDIM
• The acronym SREDIM acts as a framework to help
focus attention on what needs to be considered.
• It aids with “conversation” between the Business
Analyst and the SME’s to discuss what needs to be
considered when improving a business process.
• It should be addressed in by looking at the Process
Flow diagrams and the “as is” HOW model.
• Tackling the most obvious costs will not always
produce the most valuable improvement.
6/28/2022 14 14
SREDIM
• Common-sense general problem solving strategy that
can be applied in many situations.
• Analytical approach - Makes use of carefully planned
sequence of analysis.
• Helps to show where change is needed by pointing
out unnecessary redundant activities.
• Identifies where improvement is possible.
• Valuable to help control costs and reduce defects.
6/28/2022 15 15
SREDIM
• Select
• Record
• Evaluate / Examine
• Determine / Develop
• Implement/ Install
• Maintain
6/28/2022 16 16
Benefits of SREDIM
• SREDIM can help to identify:-
– Inconsistent quality in products and services.
– Poor operation planning.
– Health and safety regulations being ignored or not
understood.
– Build up of queries and bottlenecks
– High rate of product returns
– High levels of employees stress and fatigue
6/28/2022 17 17
How to use SREDIM
• Best carried out in a step by step basis, carrying out
the six components in sequence.
• Iterative – part of continuous improvements.
• Each step could be iterative on its own.
6/28/2022 18 18
SELECT
• Select the problem to be solved
– One at a time.
• Types of problems could include:
– Delays
– Capacity problems
– Cost
– Poor Quality
• Create a Problem Statement of the problem.
6/28/2022 19 19
RECORD
• Focus on the facts and collect data about
the problem. (White hat thinking).
• Understand all the appropriate & relevant
data that you have gathered and recorded.
• All the techniques that we have looked at
so far will help you with this stage.
6/28/2022 20 20
EVALUATE
• Analyse the data and examine the true reason
underlying the problem to be solved.
• The WHY (Purpose) is really important now.
• The 5W2H (technique is important here)
• WHY, WHAT, WHERE, WHO, WHEN, HOW and HOW
MUCH (Purpose, Activity, Place, Staff, Time, Method and
Cost).
– Not unlike the W5 approach.
• Complements Capacity Planning
6/28/2022 21 21
EVALUATE
• Why
– Is this process needed?
– Is this process being done?
– Is this process being done in this way?
• What
– Are all the activities?
– Are the essential and relevant activities?
– Else can be done?
– Should be done?
6/28/2022 22 22
EVALUATE
• Where
– Is this process taking place?
– Are the employees offices?
– (Else) Should this process take place?
• Who
– Is involved in delivering the process?
– Else should be involved?
– Else could be involved?
6/28/2022 23 23
EVALUATE
• When..
– Does this process start?
– Does this process finished?
– Is this process being done?
– Else could this process be done?
– Should this process be done?
• HOW..
– Do we do this process?
– Else could we do this process?
– Should this process be done?
6/28/2022 24 24
EVALUATE
• HOW MUCH..
– Does this process cost?
– Should this process cost?
– How can the cost be reduced?
• This all helps to get to the root cause of the
problem.
6/28/2022 25 25
DETERMINE
• The SELECT, RECORD and EVALUATE stage should
lead to one or more potential solutions.
• These solutions should be judged to DETERMINE
whether they are feasible or not.
• Check to see whether they will lead to any desired
improvement.
• Use techniques such as Value analysis, SWOT
Analysis, Cost Benefit Analysis, to find the best
solution.
6/28/2022 26 26
IMPLEMENT
• Usually at this stage the proposed solution is ready to
implement (which is not really in the jurisdiction of the
BA).
• BUT it is now ready to be included in the Business Plan or
Requirements Narratives, which should be handed down
to the Systems Analysts.
• Often when the implementation does finally take place,
the BA might be called in to do a quality check or test to
see whether it has been implemented as suggested.
6/28/2022 27 27
MAINTAIN
• This is where the process is maintained.
• Also not really part of the BA process.
• HOWEVER for continuous improvement, it might be
necessary for the BA to be involved to see whether
the cycle might have to be repeated to get even
further improvement.
6/28/2022 28 28
OTHER FRAMEWORKS
• There are several frameworks of the same nature
that can be considered.
• The ACRONYMS just help with the actual life cycle
process and to remind the Analyst what should be
done.
• See others on the following slide.
6/28/2022 29 29
30
• https://www.solvexia.com/blog/5-best-steps-for-business-
process-improvement
• https://www.cio.com/article/3433946/what-is-process-
improvement-a-business-methodology-for-efficiency-and-
productivity.html
• https://www.researchgate.net/publication/317295567_Proce
ss_improvement_by_cycle_time_reduction_through_Lean_M
ethodology
6/28/2022 31 31
DIMENSION ANALYSIS
BUSINESS IMPROVEMENT TECHNIQUES
PROCESS IMPROVEMENT
6/28/2022 32
RECALL from DAY 2
• A BA can use DIMENSION ANALYSIS to
Identify Business Issues, to Identify
Business Processes and to IMPROVE our
PROCESSES.
• This is making full use of the W5 Current
State Model and Creating a New FUTURE
State Model
6/28/2022 33 33
Steps in Business Dimension Analysis
• Determine Questions to Be Answered by Dimension Analysis
1
6/28/2022 34
In Day 2 we would have carried out
Steps 1 through 5
• In Day 2 we would have carried out STEPS 1
through 5.
6/28/2022 35 35
Step 5 Identify Possible BI opportunities through
Analysis of Reports created earlier
Possible BI Opportunities
▪ Have one role approve report X vs. 8 roles
▪ Assign two additional FTEs to activity X to decrease its time from
30% of the total process to 5%
▪ Activity X only requires information from 5 reports, not 25
▪ Activities A-E can be performed in location X with 3 resources
instead of locations X, Y, Z by 9 resources
▪ Have 3 out of the 5 critical path activities be performed the first
and second weeks of the month
▪ Change access of restricted personnel information to be limited
to the HR manager
6/28/2022 36 36
Business Dimension Analysis
ACTIVITY to be done by Students
Identify BI Opportunities
• Open file for your project that you did for the
Assignment
• Open the HOW model
• Using the Dimension Relationship Matrix
report, create a WHAT x WHO report for this
model
• Identify potential issues with the process based
on WHO does WHAT
6/28/2022 37 37
WHAT x WHO Additional Insights
1. Analyze Workload Assignment / Balancing
2. Identify Who Involvement Conflicts
3. Identify Missing WHOs that should be Involved with
Performing Activities
4. Identify Too Many WHOs Involved with Performing Activities
5. Identify Overburdened Resources
6. Identify Potential for Cross-Training Resources
7. Document Who Involvement and Who Should be involved
Optimization Opportunities
6/28/2022 38 38
Business Dimension Analysis
Another example
Identify BI Opportunities
1. Open file for your project that you did for
the Assignment Open the HOW model
2. Using the Dimension Relationship Matrix
report, create a WHAT x WHERE report for
this HOW model
3. Identify potential issues with the process
based on What is done Where
6/28/2022 39 39
WHAT x WHERE Additional Insights
1. Analyze Distribution of Activities Across Locations
2. Identify Missing Locations where Activities should
be Performed
3. Identify Activities Performed in Only One
Location(s)
4. Identify Activities Repeated in Too Many Locations
5. Document Location Optimization Opportunities
6/28/2022 40 40
Business Dimension Analysis
Group Exercise
Identify BI Opportunities
6/28/2022 42 42
Business Dimension Analysis
Individual Exercise
Identify BI Opportunities
1. Open file for your project that you did for the
Assignment Open the HOW model
2. Open the HOW model
3. Using the Dimension Relationship Matrix report,
create a WHAT x WHICH report for this HOW model
4. Identify potential issues with the process based on
Which information is created or produced by What
activities
6/28/2022 43 43
WHAT x WHICH Analysis Guide
1. Identify Sources of Business Information
2. Identify Business Information Intensive Activities
3. Identify Missing Business Information which should be
Consumed or Produced by Activities
4. Identify Too Much Business Information Consumed or
Produced by Activities
5. Identify Redundant Business Information
6. Identify System Information (CRU) Requirements
7. Document Business Information Optimization Opportunities
6/28/2022 44 44
Step 6 Validate Possible BI
opportunities
Review BDA findings with stakeholders (current state
review):
▪ Are 6 different roles really required to approve this report?
▪ Why is only one person performing this activity that takes 30% of
total process time?
▪ Do you really need 25 separate reports to perform this activity?
▪ Why are the same activities performed in 5 separate locations? Can
these activities be centralized into one location?
▪ Why are these critical activities all performed the last day of the
month?
▪ Why do all employees have access to restricted information?
6/28/2022 45 45
Step 7 Model Future State to represent
BI opportunities
1. Remove or fade out dimensions that are no
longer required
2. Add dimensions that need to be added
3. Change WHOs that are performing activities
4. Eliminate recursions
5. Change information produced or consumed
6. Change sequences or dependencies
6/28/2022 46 46
Step 8 Run Applicable Dimension Analysis
Reports on future state model
1. Display new CRU to display new requirements /
changes to information and system access
2. Create What by Who to display new
responsibilities
3. Create What by Where to display any
centralization or decentralization of work
activities
6/28/2022 47 47
Step 9 Feed Business Case
• The future State model – or models that are
produced will give the Business Analyst the
opportunity to run a GAP Analysis.
• This will identify the improvements (changes)
which have been recommended.
• These will be added to the Business Case to be
presented to the various stakeholders.
6/28/2022 48
Cycle Time Reduction
AKA Cycle Time Improvement
BUSINESS IMPROVEMENT TECHNIQUES
PROCESS IMPROVEMENT
6/28/2022
49
Cycle Time Definitions
• Cycle time is the time between
commencement & completion of a
process.
• https://www.presentationeze.com/presentations/lean-manufacturing-just-in-time/lean-
manufacturing-just-in-time-full-details/process-cycle-time-analysis/calculate-cycle-time/
6/28/2022 50 50
Cycle Time Examples
• In a manufacturing company, involved in large
capital products, the cycle time may be the
time from raw material receipt through to the
time the item of production finishes final
inspection.
• https://www.presentationeze.com/presentations/lean-manufacturing-just-in-time/lean-
manufacturing-just-in-time-full-details/process-cycle-time-analysis/calculate-cycle-time/
6/28/2022 51 51
Cycle Time Examples
• The formula for cycle time = 1/Throughput rate. where:
– Throughput rate = (Units Produced or Tasks completed)/
Time
– If you produce 210 units in 60 minutes (3600 seconds),
– Throughput rate will be 210/60 = 3.499 units for every
minute.
– Cycle Time for 1 Unit will be 1/3.49 = 0.285
– i.e. 0.285 X 60 = 17.14 seconds per unit
https://www.presentationeze.com/presentations/lean-manufacturing-just-in-time/lean-
manufacturing-just-in-time-full-details/process-cycle-time-analysis/calculate-cycle-time/
6/28/2022 52 52
Cycle Time Formula
• This is one formula for cycle time:
Cycle Time = 1 / Throughput rate
• where:
Throughput rate = (Units Produced or
Tasks completed) / Time
https://www.presentationeze.com/presentations/lean-manufacturing-just-in-time/lean-
manufacturing-just-in-time-full-details/process-cycle-time-analysis/calculate-cycle-time/
6/28/2022 53 53
Cycle Time – Call Centre
• In a customer call centre, the cycle time for a
customer phone call may be the time difference
between answering the call and the call
completion.
• Or you could measure how many calls are made
in a particular time frame
• Eg. How many calls in 8 hours.
• https://www.presentationeze.com/presentations/lean-manufacturing-just-in-time/lean-manufacturing-just-in-time-full-
details/process-cycle-time-analysis/calculate-cycle-time/
6/28/2022 54 54
Cycle Time Example (in Hours)
• The formula for cycle time = 1/Throughput rate. where:
• Throughput rate = (Calls concluded)/ Time
• If you conclude 95 calls in 8 hours
• Throughput rate will be 95/8 = 11.875
• Cycle Time for 1 call will be 1/11.875 = 0.0842 hour’s
• 0.0842 X 60 = 5.052 (Convert to Minutes!)
• Cycle Time = 5.05 minutes per call
https://www.presentationeze.com/presentations/lean-manufacturing-just-in-time/lean-
manufacturing-just-in-time-full-details/process-cycle-time-analysis/calculate-cycle-time/
6/28/2022 55 55
Cycle Time Example (In Mins)
• You could convert the 8 hours into minutes before you start:
• The formula for cycle time = 1/Throughput rate. where:
• Throughput rate = (Calls concluded)/ Time
• If you conclude 95 calls in 8 hours (480 minutes)
• Throughput rate will be 95/480 = 0.1979
• Cycle Time for 1 call will be 1/0.1979 = 5.05 minutes
• Cycle Time = 5.05 minutes per call
https://www.presentationeze.com/presentations/lean-manufacturing-just-in-time/lean-
manufacturing-just-in-time-full-details/process-cycle-time-analysis/calculate-cycle-time/
6/28/2022 56 56
What is Cycle Time - Manufacturing
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Cycle Time Example (In Mins)
• You could convert the 8 hours into minutes before you start:
• The formula for cycle time = 1/Throughput rate. where:
• Throughput rate = (Units Produced)/ Time
• If you make 100 units in 40hours (2400 minutes)
• Throughput rate will be 100/2400 = 0.0416667
• Cycle Time for 1 unit will be 1/0.0416667 = 23.99 minutes
• Average Cycle Time = 24 Minutes per unit
https://www.presentationeze.com/presentations/lean-manufacturing-just-in-time/lean-
manufacturing-just-in-time-full-details/process-cycle-time-analysis/calculate-cycle-time/
6/28/2022 58 58
Cycle Time calculation for
Batch Processing.
• Consider a pharmaceutical company producing
product in batch format.
• Each batch may consist of 10,000 units of
product.
• The cycle time is normally calculated as per the
continuous process previous, however, the batch
is considered the unit of measure, so that the
cycle time is give as a batch cycle time.
59 59
Cycle Time calculation for
Batch Processing. - Example
• In a pharmaceutical company, 100 batches
of product, of batch size 1000 units are
produced in a 40 hours week.
• The cycle time here is normally given as 24
minutes to produce a single batch of 1000
units.
60 60
Cycle Time calculation in a
Service Process
• The service industry covers a broad range of process
types, such as meal preparation and provision in
restaurants, maintenance and repair of electrical and
mechanical equipment, many government bodies, the
financial industry etc..
• Measuring and continually reducing cycle time is critical
to continued success.
• Reducing the cycle time should increase customer
satisfaction, plus improve operating efficiency for the
bank.
6/28/2022 61 61
Cycle Time calculation in a
Service Process - Example
• Consider a restaurant serving 20 meals per
hour.
• On average one meal is served every 3
minutes.
• If the cycle time can be reduced, then it may
allow a higher throughput of customers (if
that is the focus of the restaurant).
6/28/2022 62 62
Cycle Time calculation in a
Service Process - Example
• Consider a bank, where customers go into
the bank to complete financial transactions.
• If on average one bank counter employee
can complete the transaction requests of 10
customers per hour, then on average the
cycle time of each customer is 6 minutes.
6/28/2022 63 63
Cycle Time calculation in a
Service Process - Example
• Can this be reduced by having the customer
complete forms in advance of getting to the
desk? (Adding an earlier Process)
• Or by simplifying processes so that the
cycle time per customer is reduced?
• Reducing the cycle time should increase
customer satisfaction, plus improve
operating efficiency for the bank.
6/28/2022 64 64
Cycle Time Reduction
• Critical business processes are subject to the rule of thumb
that “time is money”.
• Processes are often carried out through resources that often
result as bottlenecks.
– The products derived from these processes are usually the
ones that matter most to customers;
– The products might also need to be delivered as fast as
possible.
• It is essential to reduce the cycle time of the core business, but
at the same time ensure quality.
6/28/2022 65
Definition
• Reduce the duration time of a process to go
through one “cycle” or one iteration in order
to:-
– Enhance the competitive advantage
– Increase profitability
– Achieve these results in a short period of time
with a minimum investment
– Maximise the quality
6/28/2022 66 66
Common Business Reasons for CTR
• Increase productivity and employee
effectiveness
• Increase profit margins of products or services
through lowering costs of production and
inventory
• Better meet changing customer needs through
shortened product development cycles
• Support more product changes over a shorter
period of time
6/28/2022 67 67
Determining if CTR Analysis Applies
What are the signals that Cycle Time analysis and
its reduction should be performed?
▪ Poor quality
▪ Low throughput (Slow)
▪ Falling sales
▪ Excessive inventory
▪ Excessive non-value-added activities
▪ Poor delivery (Delayed delivery times)
▪ Dissatisfied customers
6/28/2022 68 68
Determining if CTR Analysis Applies
• The above Business Issues or Process issues
should all have already been identified during the
Problem Identification and the Process
Identification Stages that you have already
carried out on the Current State Model.
• These signals are factors would be highlighted on
the W5 WHAT and / or HOW models
6/28/2022 69 69
Typical Causes of Long Cycle-Times
Major causes of long cycle times:
• Bottlenecks
• a process or activity that constricts or limits the
flow of the overall process
• Poor supplier relationships (waiting for supplies!)
• Misaligned performance metrics
• Complicated business processes
• Inadequate production scheduling
6/28/2022 70 70
Typical Causes of Long Cycle-Times
CAUSE INDICATOR IMPACT
•Time to process •Inability to process work step
Bottleneck •Work-in-process •Underutilized resources (staff,
inventory equipment, supply)
•Low quality inputs cause rework and
Poor supplier •Quality
increase cost
relationships •Lead-time
•Unavailability of inputs causes delay
Misaligned
•Low performance •Measurement of non-critical processes
performance
metrics •Type of report •Sub-optimal performance
•Misunderstanding
Complicated
•Specialist work •Under-utilization of resources
business
processes •“Stovepipe” •High costs
•Exception handling
Inadequate
production •All of the above •All of the above
scheduling 71
Common methods to reduce cycle
time
• When reducing process cycle time, consider a
combination of the following ideas.
• Perform Activities in Parallel
• Multi-Processing
• Change Sequence of Activities
• Reduce Interruptions
• Improve Timing (efficiency)
• Add more Resources to a Process
• (Capacity Planning)
6/28/2022 72 72
Perform activities in parallel.
• Most steps in a business process are performed
in sequence, which results in the cycle time for
the entire process being the sum of the individual
steps, plus transport and waiting time between
steps.
• Cycle time can be reduced by as much as 80%
and often produces a better result.
6/28/2022 73 73
Perform activities in parallel - Example
• Example:
– Instead of forming a concept, making drawings,
creating a bill of materials, and mapping
processes, all activities take place in parallel by
integrated teams.
– In doing so, the development time is reduced
dramatically, and the needs of all those involved
are addressed during the development process.
6/28/2022 74 74
Change the sequence of activities.
• Documents & products are often transported back
and forth between machines, department &
buildings etc
• A document might be transferred between two
offices a number of times for inspection & signing.
• If the sequence of some of these activities can be
altered, it may be possible to perform much of the
document's processing when it comes to a building
the first time.
6/28/2022 75 75
Reduce interruptions.
• Any issue that causes long delays and
increases the cycle time for a critical business
process is an interruption.
• The production of an important order can, for
example, be stopped by an order from a far
less valuable customer request, one that must
be rushed because it has been delayed.
(Reactive vs. proactive)
6/28/2022 76 76
Reduce interruptions.
• Similarly, anyone working amidst a critical
business process can be interrupted by a
phone call that could have been handled by
someone else.
• The main principle is that everything should
be done to allow uninterrupted operation of
the critical business processes and let others
handle interruptions.
6/28/2022 77 77
Improve Timing
• Many processes are performed with
relatively large time intervals between each
activity.
• EXAMPLE:-
– A purchasing order may only be issued every
other day. Individuals using such reports should
be aware of deadlines to avoid missing them, as
improved timing in these processes can save many
days of cycle time.
6/28/2022 78 78
Drivers of Cycle Time
1. Iteration
▪ Loops are used to complete the process
2. Sequential processing vs Parallel Processing
▪ Waiting on previous activities to finish
▪ Bottlenecks
3. Duration
▪ Activity duration
▪ Lag between activities
4. “Extra” activities
6/28/2022 79 79
How do we Reduce Cycle Time?
1. Reduce iteration
▪ Remove rework
▪ Remove need for multiple iterations
2. Perform Activities in Parallel
▪ Increase parallel processes (i.e., do activities at the
same time instead of in sequence)
▪ Reduce activity dependencies
▪ Adjust employee responsibilities to accommodate
activities happening concurrently
6/28/2022 80 80
Perform activities in parallel.
• A serial approach results in the cycle time for the
entire process being the sum of the individual
steps, not to mention transport and
waiting time between steps.
• When using a parallel approach, the cycle
time can be reduced by as much as 80% and
produces a better result.
6/28/2022 81 81
How do we Reduce Cycle Time?
3. Duration
▪ Minimize waiting time to start an activity
▪ Change nature of activities to make them more efficient
▪ Automate activities that are manual
▪ Train employees to be more efficient
4. Eliminate activities
▪ Speed up decision processes (fewer approvals)
▪ Perform activities more efficiently to reduce the amount
of time needed (e.g. automation)
6/28/2022 82 82
Using Resources Effectively
Illustrative example
• A process with 4 activities, throughput time 30 minutes and
processing times 10, 7, 8 & 5 minutes in the 4 activities
• Current sequential set up where each individual performs a
different activity
– The process time for running 8 jobs to completion is 70 + 30 =
100 Minutes.
– Alternative set up – each individual performs all 4 activities , the
process output for running 8 jobs to completion is 60 Minutes
– Time saving is 40 minutes. (40/100 = 40%)?
6/28/2022 83 83
Illustrative Example – Sequential versus
Concurrent or Multiple Processing
Current Method
10 7 8 5 8 jobs in 100
min min min min minutes
30
min
8 jobs in 60
Minutes
30
min
30
min
84
Illustrative Example – Sequential versus Concurrent or
Multiple Processing
Current Method
3 Mins 1 Min 3 Mins
10 7 8 5
min min min min
30mi
n
30mi
n
30mi 8 jobs in 60
n Minutes
30mi
n
85
Sequential Processing
Minimize Sequential Processing and Handoffs
• Sequential processing implies longer process
throughput time
– Operations are dependent constrained by the
slowest activity
– No one resource is responsible for the entire
service encounter.
6/28/2022 86 86
Performing Activities Sequentially
6/28/2022 87
Performing Activities Sequentially
Prepare Cook
Cook Rice
Ingredients Mushrooms
18
5 6
6/28/2022 88
Performing Activities Sequentially
Plate the food &
Cook Rice Serve
18 3
Prepare Cook
Ingredients Mushrooms Grate Cheese
5 8 3
Add Cheese &
Mushrooms to
Make White Sauce
Sauce 2
12
6/28/2022 89
Performing Activities in Parallel
Cook Drain
Spaghetti Spaghetti
10 3
6/28/2022 90
CRITICAL PATH
10 3
Cook Drain
Spaghetti Spaghetti
10 3
3
5
Mix Sauce &
Get Prepare Egg Spaghetti &
Ingredients Sauce Serve
5 4 Complete 3
Sauce
3
Cook Bacon
6
END
6/28/2022 92 92
Lead Time Elements
• order entry,
• material accumulation,
• machine setup,
• queue,
• processing,
• move
6/28/2022 93 93
Lead Time Elements
• other activities which can be classified by
systems that seek to eliminate waste as
– valued-added (processing that actively adds
value as perceived by the customer)
– and non value-added.
6/28/2022 94 94
This is one interpretation of Cycle Time vs Lead Time
6/28/2022 95
Example of Cycle Time & Lead Time
• In the example shown there are two individual
processes within a production or service flow.
• The overall process commences with the customer
placing an order, then process #1 commences.
• Within this individual process there may be times of
activity and waiting times.
• The product or service then completes process #1,
there is a waiting time, until process #2 commences.
•
6/28/2022 96 96
Example of Cycle Time & Lead Time
• Again there may be periods of activity and waiting.
• Finally at the end of process #2, the product or
service is complete and may go into some waiting
area (e.g. finished goods inventory, customer to be
phoned, etc..) until the product or service is
delivered to the customer.
• For each of these individual processes and for the
entire process the cycle times and lead times as
commonly applied are shown.
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Example of Cycle Time & Lead Time
• The definition of cycle time is entirely at the
discretion of those utilizing cycle time to understand
a process and to drive improvement.
• The key pre-requisite however, is that there is a
common understanding and method of
measurement applied within an organization or
within the project team tasked with improving cycle
times.
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Average Activity Time
• Flowcharts or the W5 HOW MODEL can be
used to estimate the total average process
time from the estimated activity times
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Average Activity Time
• Assumes that the standard processing time is
known (estimated).
• Assumes that the standard setup time is known
(estimated).
• The standard times assumes 100% worker
efficiency. If the worker is less efficient the times
must be adjusted as above.
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Bottleneck – Example More detail
If we take a snap shot of the process at the start of the process (i.e. t= 0
hours), we may see batches of product as follows:
• Lot 1 – Has completed Sterilization and is “ready” to ship (i.e. has
completed the Sterilization process).
• Lot 2 – Has completed Packaging station and is “ready”.
• Lot 3 – Will be ready (i.e. will be complete) in 15 hours at packaging
station.
• Lot 4 – Has completed Polishing.
• Lot 5 – Has completed Grinding.
Activities
111
BML HOW Model
113
114
115
116
Some Key Metrics
• Which HOW model activities or group of activities can
be measured?
• Which activities have data available?
FREQUENCY WAIT TIME
How many times do I perform this How long in (minutes, hours, days)
activity during the process in do I wait before I start performing
a single iteration? this activity?
(e.g., file uploads, error check)
DURATION ITERATION
How long in (minutes, hours, days) How often do I perform this group of
does this activity take to perform? activities to achieve the
desired process outcome?
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Key Questions
• What mapping would add value to the project?
– Can metrics & timelines be useful to convey a message?
– Do you need reporting capability from models?
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Cycle Time Reduction Using Metrics
Use HOW model
▪ What activities drive long intervals?
▪ What activities have high frequencies?
▪ Is it worth the effort to improve an activity that has
a long duration but happens 3% of the time?
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Additional CTR Analysis - Critical Path
Critical path
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Determine Cause for Long Cycle Time
Questions Answers
• What is happening that • Warehouse Stocker
causes long cycle times? searches through disorderly
• How can I reduce cycle inventory to determine if
time? items are available to fill
Another way of asking what’s order
going wrong or what can be • Activities are not
improved dependent and are
• Does activity dependence performed in sequence
really exist?
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Determine Possible Solutions
Possible solutions:
• Can I change activities to occur in parallel
(simultaneously)?
• Can I organize warehouse to improve
Warehouse Stocker’s ability to find items?
Net Benefit:
• 6 day reduction!!
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RADAR Charts
• Useful to have a tool when you need to look at
several different factors at the same time.
• Get the big picture.
• Can be used to illustrate graphically the size of the
gaps among several organisational performance
areas.
• Can be used to highlight the areas where
imrovement is needed the most.
138
Interpret and use the results.
• The resulting radar chart will graphically
show areas of relative strength and relative
weakness, as well as depicting general
overall performance.
141
Rhombus of Change (Self Study)
BUSINESS IMPROVEMENT TECHNIQUES
PROCESS IMPROVEMENT
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Define Scope of Change (BI)
Rhombus of Change:
▪ It helps us understand the impact of
the project in the business
▪ It is a tool to gain client consensus
on the nature and scope of their
business improvement problem
New System
Incremental Improvement
Impact of Change
Tactical
Support)
(e.g. Operations,
Strategic
Channels)
(e.g. Markets,
Products,
Very Fast
Rate of Change
144
Rhombus of Change
Degree of Change
New System
Incremental Improvement
Impact of Change
Tactical
Support)
(e.g. Operations,
Strategic
Channels)
(e.g. Markets,
Products,
Very Fast
Rate of Change
145
Rhombus of Change - Example
• Client: Large car manufacturing company
• Situation:
▪ Recently lost #1 position in world car manufacturing
industry to Japanese competitor.
▪ Market demand for cars slowing during increasing
fuel costs.
▪ Planned models meet current market need (i.e.
large models consuming more fuel)
▪ Recent union issues concerning health care and
retirement benefits.
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Rhombus of Change - Example
Degree of Change
New System
Incremental Improvement
Impact of Change
Tactical
Support)
(e.g. Operations,
Strategic
Channels)
(e.g. Markets,
Products,
Very Fast
Rate of Change
147
Business Improvement Techniques (1)
1. Problem 2. Problem 3. Decision
Identification Prioritisation Making
Cost benefit
Dimension Analysis Pareto Analysis Analysis
Dimension
Flowcharting Benchmarking
Analysis (Again)
RADAR Charts
Rhombus of
Change
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Some Common CTR Methodologies
• Lean Manufacturing (5s) (a.k.a. Just-In-Time or Toyota
Production System)
– Reduce rework, improve transportation & eliminate work-in-process
• Linear Programming
– Optimize route distribution, shortest route, inventory reduction
* http://www.isixsigma.com/library/content/c031008a.asp
6/28/2022 155
*http://www.isixsigma.com/library/content/c031008a.asp 155
Total Quality Management (TQM)*
Key principles
▪ Management commitment
▪ Employee empowerment
▪ Fact based decision making
▪ Continuous improvement
▪ Customer focus
*http://www.isixsigma.com/library/content/c031008a.asp
• https://www.presentationeze.com/presentations/lean-manufacturing-
just-in-time/lean-manufacturing-just-in-time-full-details/process-cycle-
time-analysis/calculate-cycle-
time/#:~:text=Cycle%20time%20%3D%20Average%20time%20between,is
%2024%20minutes%20on%20average.
• https://www.presentationeze.com/presentations/lean-manufacturing-
just-in-time/lean-manufacturing-just-in-time-full-details/
• https://www.presentationeze.com/plan-check-act-cycle/
• https://www.businessmapping.com/blog/reduce-cycle-time/
• https://www.presentationeze.com/process-cycle-time-
reduction-techniques/
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Business Improvement Techniques (2)
4. Process 5. Process 6. Resource 7. Managing
Identification Improvement Planning the Process
Process
Dimension
SREDIM Performance
Modelling Analysis
Framework Measurement
(Revisited)
RADAR Charts
SIPOC Project Network Improvement
DIAGRAMS Rhombus of Diagrams Priorities
Change
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Business Improvement Stages
1. Problem Identification
2. Problem Prioritisation
3. Decision Making
4. Process Identification
5. Techniques for Process Improvement
6. Resource Planning
7. Manage the Improvement Process
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5. Resource Planning
Capacity Planning
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Resource Planning
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Level 1 HOW Model
• The LEG of a HOW model for a particular group of activities
is the best place to start identifying what gets done and
WHO does each process.
• The input of several SME’s at this stage is absolutely
essential.
• Often the line manager might not know the full story of
what the operation entails.
• Include some SME’s from the coal face in these discussions
to find out exactly how much time is needed to conduct a
certain task, and how many people should be involved.
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Capacity Planning
BUSINESS IMPROVEMENT TECHNIQUES
PLANNING THE RESOURCES
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Capacity Planning
• Capacity planning is a process that
identifies whether or not you have the
resources and skills to do the work, or
the supply to meet the demand.
• In contrast to resource planning, capacity
planning looks at the organizational level to
forecast and ensure that businesses can
keep up with customer needs.
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• The very purpose of capacity planning
and capacity management in general in a
service business is to make sure
you’re using resources efficiently, so it
should answer the following questions: