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Research article

Received: 3 September 2016 Revised: 31 January 2018 Accepted: 10 March 2018 Published online in Wiley Online Library: 29 May 2018

(wileyonlinelibrary.com) DOI 10.1002/jib.491

The effect of temperature on fermentation and


beer volatiles at an industrial scale
Krzysztof Kucharczyk* and Tadeusz Tuszyński
The aim of this work was to determine the impact of temperature on fermentation and maturation, and the volatile compo-
sition of beer and yeast viability on an industrial scale. Fermentations were conducted at 8.5, 10 and 11.5°C with maturation
at 1°C. During fermentation and maturation, the changes in extract, yeast growth and esters, alcohols and carbonyl com-
pounds were investigated. Experiments confirmed that the temperature of fermentation had a significant impact on the
course of fermentation and maturation. As the wort fermentation temperature increased, the content of acetaldehyde and vic-
inal diketones decreased whilst the content of esters and higher alcohols increased. Copyright © 2018 The Institute of Brewing
& Distilling

Keywords: beer wort; temperature; fermentation; volatile components

Introduction 2,3-pentadione are reduced (15,16). For example, Saerens et al.


(17) have shown that an increase in temperature from 12 to 15°C
The sensory characteristics of beer are influenced by aromatic caused the reduction of diacetyl content by ~20%. A substantial re-
compounds formed by yeast during fermentation (1). The quantity duction in beer maturation time was obtained as a result of the
of volatile compounds depends on the composition of the wort, temperature increase. Other studies (18,19) have confirmed that
aeration level, pitching yeast, process temperature and tank filling increased temperature was a crucial factor in creating isoamyl ac-
regime (2–5). The speed of the fermentation process is important etate, particularly during logarithmic yeast growth.
in process control (6,7). Increased temperature and pitching rate enhance the rate of
Fermentation temperature is known to influence beer aroma. fermentation by promoting yeast growth. However, these ap-
Low-temperature fermentation, is considered to result in the proaches have several disadvantages, including altered beer fla-
production of beer with an improved taste and aroma as well as vour at the end of primary fermentation and detrimental effects
high ethanol and beer productivity. However, to save energy, on yeast viability (leading to poor subsequent fermentation
space and time, breweries make use of high gravity worts and performance).
ferment at higher temperatures. After fermentation, the product The increased inhibitory effects of ethanol at higher tempera-
is diluted with deaerated water to obtain the desired alcohol tures have been attributed to an increased accumulation of intra-
content (8). cellular ethanol. Therefore, decreased fermentation times arising
The factor that influences the fermentation rate is temperature. from higher temperatures of fermentation can result in poor yeast
Proper selection of the process temperature, particularly in the ini- viability. A higher fermentation temperature increases, in the initial
tial phase of fermentation, is essential for fast yeast reproduction. stages of the process, the number of budding cells, the intensity of
Fermentation temperature during bottom fermentation ranges process and metabolic changes.
from 5 to 16°C. An increase in temperature can result in increased
yeast activity deterioration of foam stability and beer colour, de-
crease in pH and higher loss of bitter compounds. Temperature Materials and methods
regulation is one of the most effective tools to modify the speed
of fermentation. This change also improves the sensorial proper- Experimental design
ties of beer (9). A markedly low temperature of pitching wort This study investigates the parallel process of beer production in
may slow the fermentation rate as well as the creation of undesir- three different cylindroconical tanks (CCT), sampled over 18 days
able components such as acetaldehyde and vicinal diketones. The of the production cycle. Each CCT was filled with three brews
process of reduction of those components depends on ethanol taking in all 13.5 h. High-gravity worts (15.5°P) were prepared from
concentration, fermentation temperature and beer maturation the same batch of malt under the same conditions. A Pilsner-type
(10,11). malt from two malt houses was used in the experiments. Infusion
Within a temperature range of 5–20°C, the amount of mashing was between 60 and 76°C and the mash was transferred
acetaldehyde is increased (12). On the other hand, a high level of to a lauter tun and boiled in a wort kettle for 60 min. Sample
acetaldehyde at a low fermentation temperature (6°C) may be
caused by the increased cycle time (13). Kaneda et al. (14) showed
that the high level of aldehyde in the final phase of fermentation * Correspondence to: Krzysztof Kucharczyk, E-mail: krzysztof.
kucharczyk1@googlemail.com
may reflect compromised yeast cells.
Previous laboratory studies have shown that, with an increase in Cracow School of Health Promotion, ul. Krowoderska 73, 31-158, Kraków,
fermentation temperature, the levels of diacetyl and Poland
230

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20500416, 2018, 3, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/jib.491, Wiley Online Library on [22/05/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
The effect of temperature on fermentation and beer volatiles at an industrial scale

collection began after filling the CCT and continued daily at the analysis. The specific growth rate (μ) and the doubling time (Td) of
same time. Sampling was performed from a pumped closed loop. yeast culture were calculated on the number of measured cells.
The sampling point was located above the cone, 5 m from the bot-
tom of the tank. The CCT had a total capacity of 3850 hl with a 20%
Determination of specific growth rate and the doubling time
headspace. In order to obtain representative samples, the circula-
of yeast culture (21)
tion pump was kept running during the process, but was switched
off (~24 h) before yeast cropping. The specific growth rate is an important parameter in the manage-
In this work, a third-generation bottom fermenting yeast was ment of yeast. In this study, the effect of the specific growth rate on
used. Yeast was pitched using the ABER automatic pitching control the physiology and viability of an industrial Saccharomyces
system. The wort was aerated with sterile air. The fermentations carlsbergensis (syn. S. pastorianus) yeast during fermentation was
were performed at 8.5, 10 and 11.5°C. Maturation was performed investigated. To calculate the specific growth rate of yeast, the
at 1°C. pitching rate together with the maximum number of yeast cells
during fermentation was used.
Fermentation analysis μ ¼ 2:3· log ðmt =mo Þ·t1
Measurement of the number of viable and dead yeast cells in the
fermenting wort and beer was performed using a NucleoCounter where μ is the specific growth rate of yeast (1/h), mt is
cell analyser (Chemometec, Lillerod, Denmark). Present gravity the yeast cell number (× 106 cells/mL), mo is the pitching rate
was measured using a wort and beer analyser (Beer Analyser (× 106 cells/mL) and t is the time of the process (h).
DMA 4500+ Anton Paar, Graz, Austria) at 20°C. The Tabarié formula
T d ¼ lnð2Þ=μ
was used for the beer calculations (20). The concentration of oxy-
gen in the pitching wort and in the initial phase of fermentation where Td is the doubling time of yeast culture (h).
(after filling fermentation tanks) were measured using an optical
oxygen meter (Mettler Toledo, USA).
Qualitative and quantitative analysis of volatile components Sensory analysis
(with identification based on the retention time) was performed Sensory evaluation was performed on the bottled beer compared
using gas chromatograph GC 8000 (Fison Instruments, Ipswich, with the reference beer profile. The beer was tested in black
UK) fitted with a flame ionization detector GC-FID for detection of glasses. Profile tests involved the evaluation of attributes of the
acetaldehyde, dimethyl sulphide, esters and higher alcohols, and beer, including aroma esters, hops, bitterness, sulphur com-
a detector GC-ECD for detecting diacetyl and 2,3-pentanedione. pounds, sweetness, acidity, fullness, balance and flavour. The beer
was evaluated using trained panel of nine individuals according to
Gas chromatography a scale from 2.7 to 4.3: very good (2.7–3.0), good (3.0–3.3), neither
good nor poor (3.3–3.7), poor (3.7–4.0) and very poor (4.0–4.3).
The column temperature was maintained at 45°C for 10 min, in-
creased to 120°C at 5°C/min and held at that temperature for
8 min, then lowered to 45°C at 15°C/min. The temperature of the Statistical analysis
injector was 140°C. The carrier gas was helium at a pressure of The results presented here are an average of three independent
65 kPa with a flow of 4–6 mL/min. The injection of samples was experiments with bars representing the standard deviation. The
performed with an HS-800 autosampler. The sample of beer data was analysed by one-way analysis of variance (ANOVA) to
(2.5 mL) was placed in a vial and conditioned at 40°C for 40 min test the significance of the different fermentation temperatures
to equilibrate the liquid and gas phase (head space method) with on concentrations of volatile components in beer and other
0.75 mL injected (splitless). The temperature of the autosampler sy- parameters. Significant differences between the means were ver-
ringe was 60°C. Concentrations were calculated using a quantita- ified by the Duncan test (p < 0.05). Analyses of variance ANOVA
tive computer program based on the calculated peak area. The were made with the use of Statistica v.10 (StatSoft Polska,
capillary column CP-Sil8CB (60 m long, 0.25 mm internal diameter Kraków, Poland).
and 1 μm thick) packed with a non-polar material (5% phenyl 95%
dimethylpolysiloxane) was used for determination of diacetyl and
2,3-pentanedione. The capillary column DB-WAX (dimension 60 m Results and discussion
long, 0.53 mm internal diameter and 1 μm thick) packed with polar
Kinetics of beer fermentation and maturation
polyethylene glycol was used for the separation. A mixture of 3-
panthenol and n-butanol was used as the internal standard. Fermentation temperature is one of the most important process
parameters in beer production. Figure 1 presents the time course
of changes in fermentation and beer maturation. The wort temper-
Measurement of yeast and viability
ature at yeast pitching was 8.5°C, with the fermentation performed
The total yeast concentration and the content of dead cells during at 8.5, 10.0 and 11.5°C. The increase in temperature from 10 to
fermentation and maturation of beer and in yeast slurry were de- 11.5°C caused the fermentation rate to increase and reduced the
termined using the NucleoCounter YC-100. This identifies and process time by 24 h. The reduction of temperature from 10 to
counts single cells with stained DNA. A fluorescent microscope 8.5°C slowed down the process cycle time by one day.
built into the device consists of light-emitting diodes, high emis- Figure 2 shows the changes in apparent extract as a result of
sion filters, optics and a CCD camera. Propidium iodide combined different fermentation temperatures. Higher fermentation tem-
with coloured DNA emits a red fluorescent light. The perature affected the rate of sugar metabolism in wort. In the case
NucleoCounter is equipped with advanced software for final image of 8.5°C process temperature the extract change was on average
231

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K. Kucharczyk and T. Tuszyński

Figure 1. Process temperature during wort fermentation and beer maturation. Temperature of the primary fermentation: (▲) 8.5°C; (■) 10°C; (●) 11.5°C (n = 3; mean ± standard
deviation).

Figure 2. Change in wort gravity at different fermentation temperatures (▲) 8.5°C; (■) 10°C; (●) 11.5°C (n = 3; mean ± standard deviation).

1.3°P a day. An increase in process temperature to 10°C increased fermentation rate (24,25), the acceleration may also be con-
daily change of extract by 0.33°P. At 11.5°C fermentation rate in- cluded from a large-tank-scale study, despite the possible ad-
creased with an average daily extract loss of 2.03°P. On this basis verse hydrostatic pressure (1.5 bar). Furthermore, these results
an increase in temperature by 1.5°C, between 8.5 – 11.5°C, resulted show that higher fermentation temperatures cause faster and
in a faster attenuation speed of nearly 25%. The beginning of mat- more complete fermentation of the extract. An important aim
uration was on days 6, 7 and 8 at respectively 11.5, 10 and 8.5°C. our study is to demonstrate that even minor changes of
Although a higher fermentation temperature reduced the process temperature are very well regulated and controlled by
length of the process, it also increased the content of by-products the system of large fermentation tanks.
(higher alcohols, esters and acetaldehyde). Numerous publications
suggest a relationship between the fermentation temperature
Viable yeast
and the volatile spectrum and sensory characteristics of the beer
(17,22,23). Too high a fermentation temperature may lead to ad- Figure 3 shows changes in the number of yeast cells during fer-
verse intracellular changes, an increase in dead yeast cells and a mentation and maturation, depending on the temperature of fer-
greater concentration of volatile components, mainly esters and mentation. The growth of yeast is influenced by the fermentation
higher alcohols (Table 2). Too low a fermentation temperature re- temperature. The cell concentration was highest at 11.5°C. Up to
sults in a slower fermentation. The fermentation temperatures day 5 of the process, there was a 3-fold increase in the number
used here (8.5 to 11.5°C) were sufficient to maintain cell viability of cells (to 42 × 106 cells/mL). As is well known, both temperature
and maintain fermentation. and wort oxygen are the principal factors that determine the
Although laboratory-scale research has shown that higher growth of yeast during fermentation. Claro et al. (26) and Saerens
temperature contributes proportionally to the increase in the et al. (17) have demonstrated that there is a close correlation
232

Figure 3. The effect of temperature of the primary fermentation on yeast growth: (▲) 8.5°C; (■) 10°C; (●) 11.5°C (n = 3; mean ± standard deviation).

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The effect of temperature on fermentation and beer volatiles at an industrial scale

between temperature and the proliferation of yeasts. After have resulted from the concentration of ethanol, carbon dioxide
cropping, the number of suspended cells in the maturating beer saturation and other stress factors.
declined continuously to the end of the process on day 18,
reaching a concentration <5 × 106 cells/mL (Fig. 3).
It is noteworthy that, on an industrial scale, a higher fermenta- Volatile flavour compounds
tion temperature had a positive impact on the specific growth rate
(μ) and doubling time (Td) of yeast (Table 1), while a lower fermen- The effect of fermentation temperature on the content of volatile
tation temperature led to slower growth of yeast cells by about 6 h. components is reported in Table 2. Statistical analysis shows a sig-
In the brewing process, yeast is cropped from one fermentation nificant effect of temperature of the fermentation on the content
and is repitched to another to initiate subsequent fermentations. of acetaldehyde in beer (p < 0.05). The increase in the temperature
Yeast viability and biomass production must remain sufficiently from 10 to 11.5°C caused a decrease in the final concentration of
high to support a minimum of four fermentation cycles or ‘gener- the acetaldehyde by ~35% (Fig. 5). Earlier studies by Ramirez and
ations’. The results obtained here can be used as a predictive tool Maciejowski (23) – at a laboratory scale – found that the produc-
to determine the quantity of the cropped yeast, depending on the tion of ethanol was reduced with a progressive increase in temper-
fermentation temperature. Our study also revealed a short-term in- ature from 8 to 13.5°C. However, the work of Jonkov and Petkov
crease in biomass on days 8, 10 and 12 of the process (depending (29) suggested that the decrease in the content of the acetalde-
on the temperature), probably reflecting the flocculation of yeast hyde is not directly proportional to the increase in the temperature
to the CCT cone. of fermentation. Increasing the temperature from 12 to 16°C had a
Figure 4 presents changes in dead yeast cells during fermenta- small impact on the concentration of acetaldehyde in beer. Jones
tion and maturation at the different temperatures. At the begin- et al. (5) confirmed a steady fall in the content of acetaldehyde with
ning of the process, the number of dead yeast cells was the an increase in the temperature to 22°C. Our experiments at an
same (1.0%) as it was sourced from the same batch of yeast (third
generation). After the fermentation was complete (days 6–8 de-
pending on the temperature), the dead cells increased to 3.0% at Table 2. Impact of different fermentation temperature on vol-
8.5°C and to 5.5% at 11.5°C. Olaniran et al. (27) also examined the atile components in beer
effect of the different fermentation temperatures on the viability
Temperature of
of the yeast population. In their study, the least viable population
fermentation (°C)*
was observed at a fermentation temperature of 30°C compared
with the much lower temperature of 18°C. The decrease in cell vi- Flavour compounds (mg/L) 8.5 10 11.5
ability with time has also been attributed to nutrient depletion.
Esters
Torija et al. (28) obtained similar results with a much-reduced yeast
Ethyl acetate 17.60a 17.30a 19.10b
viability at 35°C compared with 25 and 30°C.
Isoamyl acetate 1.46a 1.54a 1.82b
During maturation, similar changes in the yeast viability were
Total 19.06b 18.84a 20.92c
noted depending on the temperature of the process on day 18
Higher alcohols
with 1–2% dead cells. The increasing number of dead cells may
Methanol 2.02ab 1.98a 2.08b
n-Propanol 10.03c 9.86b 9.62a
Isobutanol 13.30b 13.10a 13.30b
Amyl alcohols 67.50a 71.30b 74.20c
Table 1. The effect of different fermentation temperatures on Total 92.85a 96.14b 98.20c
the specific growth rate of yeast and the of doubling time of Carbonyl compounds
biomass Acetaldehyde 7.00c 6.54b 4.21a
Diacetyl 0.19c 0.15b 0.11a
Fermentation Specific growth Doubling time of 2,3-pentadione 0.17b 0.16b 0.10a
temperature (°C) rate (μ) (1/h) biomass (Td) (h) Total 7.36c 6.85b 4.42a
Main total 119.27 121.83 123.54
8.5 0.012 57.2
10 0.013 51.7 * Means within the same property followed by a different
11.5 0.018 38.2 letter are significantly different at α = 0.05.
233

Figure 4. The effect of fermentation temperature on yeast viability: (▲) 8.5°C; (■) 10°C; (●) 11.5°C (n = 3; mean ± standard deviation).

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K. Kucharczyk and T. Tuszyński

Figure 5. Fermentation temperature and acetaldehyde concentration (▲) 8.5°C; (■) 10°C; (●) 11.5°C (n = 3; mean ± standard deviation).

industrial scale indicate a successive and uniform decrease in the acetate by 13% and from 10 to 11.5°C contributed a further 17%.
content of acetaldehyde over the range of temperatures (8.5– It is suggested that the increase in temperature exceeded the op-
11.5°C). As ever these and other results are subject to numerous timal temperature for AAT enzyme (15°C) for the synthesis of
factors including the use of different brewing yeasts, collection isoamyl acetate, resulting in the lower production of this compo-
wort gravity, yeast generation and the oxygen concentration in nent. The experiments carried out by Saerens et al. (17) demon-
the wort. strated that increasing the temperature by 3°C (from 12 to 15°C)
From Table 2, it can be concluded that the different tempera- resulted in an increase in the concentration of isoamyl acetate –
tures had a significant impact on the volatile components such at a laboratory scale – by about 50%.
as ethyl acetate, isoamyl acetate, diacetyl and 2,3-pentanedione. In the context of our studies, it seems that a temperature of
The average content of diacetyl in the attenuated wort at a fer- about 10°C is sufficient for maintaining the appropriate rate of fer-
mentation temperature of 11.5°C was about two times lower than mentation and adequate proportions of volatile components. In
at 8.5°C. The increase in the fermentation temperature from to 10 further experiments, it would be appropriate to demonstrate
to 11.5°C resulted in ~25% decreased content of diacetyl. A similar whether there is a need to significantly differentiate the tempera-
observation was also found for 2,3-pentanedione. The research ture of the fermentation of the wort depending on the number of
conducted by Saerens et al. (17) showed that the final concentra- times the yeast has been used.
tions of 2,3-pentanedione and diacetyl decreased with higher fer-
mentation temperature. A decrease of ~20% (from 0.33 to
Sensory properties
0.26 mg/L) was reported with increasing fermentation tempera-
ture from 12 to 15°C. That the diacetyl level was below the thresh- Sensory quality is important and receives much attention in
old value in the fermentation was probably due to more yeast cells assuring the consistency of organoleptic characteristics and fla-
remaining in suspension at the end of the fermentation, compared vour stability. A number of volatile components in beer, particu-
with the other fermentations. Fernandez et al. (30) obtained similar larly aldehydes, negatively affect quality and the aroma of beer
results. Brewery worts were fermented at three temperature (32,33). In the work reported here, increasing the fermentation
programmes (initial temperature of 10°C and maximum tempera- temperature from 10 to 11.5°C (Fig. 6) did not have a significant
tures of 16, 18 and 20°C). The total vicinal diketones were different effect on the organoleptic properties of the beer. An increase in
with higher levels found in fermentations at 16°C. The levels of to- the temperature by 1.5°C contributed to decreased content of
tal vicinal diketones were lower as the maximum temperature of acetaldehyde and vicinal diketones, with a simultaneous increase
fermentation was raised to 20°C. in the concentration of higher alcohols. A decrease in the fer-
The increase in fermentation temperatures from 8.5 to 10°C and mentation temperature from 10 to 8.5°C positively affected the
from 10 to 11.5°C contributed to a proportional increase in the improvement of the flavour characteristics of the product (sen-
content of the ethyl acetate, by ca. 10%. The influence of fermen- sory evaluation of 3.3). However, this results in an increase in cy-
tation temperature on the content of volatile components was also cle time. It is assumed that the formation of aroma and flavour
the target of experiments under industrial conditions conducted compounds by yeast is affected by, among other factors, the fer-
by Landaud et al. (7). Fermentations of 12°P lager wort were per- mentation temperature (16,24,34). These studies suggest a lack of
formed at 10 and 16°C. The results showed that increased temper- significant differences in the sensory quality of beer when
ature impacted on fermentation rate and final concentration of
higher alcohols, and that the final ester concentration and biomass
were linearly correlated. Furthermore, whatever the ester consid-
ered, its synthesis is not influenced by corresponding fusel alcohol
availability. In the experiments carried out by Engan (31), it was
found that an increase in temperature from 10 to 25°C resulted
in an increase in the content of ethyl acetate by ca. 70%. Other
studies indicate a relatively uniform increase in the content of
the ethyl acetate in the temperature range from 12 to 28°C. Only
the experiments reported by Riverol and Cooney (19) demon-
strated that ethyl acetate production is independent of the fer-
mentation temperature in the temperature range from 10 to 15°C.
On an industrial scale, the increase in fermentation temperature Figure 6. Assessment of beer quality after fermentation at different temperatures.
from 8.5 to 10°C resulted in an increase in the content of isoamyl
234

Values are means ± SD (n = 3), the letters indicate homogenous groups.

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The effect of temperature on fermentation and beer volatiles at an industrial scale

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