SWB505 MAR LCWM 61807400 y EN ServiceManual

Service Manual SWB505 MultiMount™
Weigh Module
Introduction
INTRODUCTION
This publication is provided solely as a guide for individuals who have received Technical
Training in servicing the METTLER TOLEDO product.
Information about METTLER TOLEDO Technical Training can be obtained by writing, calling,
or faxing:
METTLER TOLEDO
1900 Polaris Parkway
Columbus, Ohio 43240 USA
Phone: (614) 438-4511
Fax: (614) 438-4958
www.mt.com
© 2013, 2015 Mettler-Toledo, LLC

No part of this manual may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying and recording, for any purpose without the
express written permission of METTLER TOLEDO.
U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.
2 METTLER TOLEDO Installation and Service Manual SWB505 MultiMount™ Weigh Module Order number 61807400 07/15
Precautions
READ this manual BEFORE WARNING

operating or servicing this
equipment. PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS
EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS,
TESTS, AND ADJUSTMENTS THAT MUST BE MADE WITH
POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS
CAN RESULT IN BODILY HARM.
FOLLOW these instructions
carefully.
WARNING
FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD,
SAVE this manual for future CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO
reference. NOT REMOVE THE GROUND PRONG.
DO NOT allow untrained

personnel to operate,
WARNING
clean, inspect, maintain, DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING,
service, or tamper with this SERVICING, CLEANING, OR REMOVING THE FUSE. FAIL-
equipment. URE TO DO SO COULD RESULT IN BODILY HARM AND/OR
PROPERTY DAMAGE.
ALWAYS DISCONNECT this

equipment from the power
WARNING
source before cleaning or BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS
performing maintenance. OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT, ALWAYS
REMOVE POWER AND WAIT AT LEAST 30 SECONDS. FAILURE TO OBSERVE THESE
PRECAUTIONS COULD RESULT IN BODILY HARM OR DAMAGE TO OR DESTRUCTION
OF THE EQUIPMENT.
CALL METTLER TOLEDO
for parts, information, and
service.
CAUTION
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC
SENSITIVE DEVICES.
07/15 Order number 61807400 METTLER TOLEDO Installation and Service Manual SWB505 MultiMount™ Weigh Module 3
Precautions
CAUTION
DO NOT PASS WELDING CURRENT THROUGH THE LOAD CELLS! WHEN WELDING
ON A SCALE, ALWAYS GROUND THE WELDING DEVICE AS CLOSE TO THE WORK
AS POSSIBLE. NEVER WELD WITHIN 4 FEET (1.2 METERS) OF ANY LOAD CELL
WITHOUT REMOVING THE LOAD CELL.

WARNING
BE SURE TO BLOCK THE SCALE WHEN IT IS IN THE RAISED POSITION. IF THE
SCALE IS NOT SECURELY BLOCKED, IT COULD SHIFT POSITION, RESULTING IN
BODILY HARM OR PROPERTY DAMAGE.
Disposal of Electrical
and Electronic Equipment
In conformance with the European Directive 2002/96 EC on Waste Electrical and Electronic Equipment
(WEEE) this device may not be disposed of in domestic waste. This also applies to countries outside
the EU, per their specific requirements.
Please dispose of this product in accordance with local regulations at the collecting point specified for
electrical and electronic equipment.
If you have any questions, please contact the responsible authority or the distributor from which you
purchased this device.
Should this device be passed on to other parties (for private or professional use), the content of this
regulation must also be related.
Thank you for your contribution to environmental protection.
Contents
1 Introduction...................................................................................... 6
1.1 General............................................................................................. 6
1.2 Item Numbers.................................................................................... 7
1.3 Load Cell Specifications...................................................................... 9
1.4 Power Supply Requirements.............................................................. 10
1.5 Approvals........................................................................................ 10
1.6 Dimensions..................................................................................... 11
2 Inspection and Site Selection.......................................................... 12

2.1 Inspection....................................................................................... 12
2.2 Site Selection................................................................................... 12
3 Installation..................................................................................... 13
3.1 General Installation Guidelines........................................................... 13
3.2 Weigh Module Orientation................................................................. 14
3.3 Installation Procedure....................................................................... 15
3.4 Wiring............................................................................................ 21
3.5 Home-Run Cable Connection............................................................. 26
4 Calibration..................................................................................... 27
4.1 Shift Adjust...................................................................................... 27
4.2 Calibration with Test Weights............................................................. 29
4.3 Calibration with Test Weights and Material Substitution......................... 29
4.4 Calibration with Material Transfer....................................................... 29
4.5 Electronic Calibration........................................................................ 30

5 Routine Care and Maintenance........................................................ 31
5.1 General........................................................................................... 31

6 Troubleshooting.............................................................................. 32
6.1 General........................................................................................... 32
6.2 Isolate the Problem.......................................................................... 33
6.3 Check Wiring................................................................................... 33
6.4 Check Load Cells............................................................................. 34
6.5 Check Mechanical Components......................................................... 35
6.6 Load Cell Replacement..................................................................... 35

7 Service Parts.................................................................................. 38
7.1 Weigh Modules................................................................................ 38

8 Reference Material......................................................................... 43
8.1 Reference Drawings.......................................................................... 43
8.2 Recommended Spare Parts............................................................... 43
1 Introduction
Introduction
1.1 General

SWB505 MultiMount™ weigh modules are used to convert tanks, hoppers, and
other structures into scales. Each weigh module consists of a load cell and
the mounting hardware needed to attach it to a structure. The weigh modules
are available in capacities of 5 to 4,400 kilograms (11 to 10,000 pounds).
Figure 1-1: Weigh Module Assembly
1.2 Item Numbers

The weigh modules are available in the capacities and materials listed in Tables
1-1 and 1-2.
Item Number Description

30040372 Weigh Module SWB505 CS 5 kg (11 lb)
30040927 Weigh Module Kit SWB505 CS Size 1
30040863 Weigh Module SWB505 SS 5 kg (11 lb)
30040928 Weigh Module Kit SWB505 SS Size 1
30040920 Weigh Module SWB505 316 5 kg (11 lb)
30040929 Weigh Module Kit SWB505 316 Size 1
Table 1-1: Weigh Modules (Size 1)
Introduction

61043206 Weigh Module SWB505 CS 110 kg/250 lb, 0.03%
61043207 Weigh Module SWB505 CS 220 kg/500 lb, C3 OIML
61043215 Weigh Module SWB505 304 SS 110 kg/250 lb, 0.03%
61043216 Weigh Module SWB505 304 SS 220 kg/500 lb, C3 OIML
61046391 Weigh Module SWB505 316 SS 110 kg/250 lb, 0.03%
61043213 Weigh Module Kit SWB505 CS 1.1t
61043222 Weigh Module Kit SWB505 304 SS 1.1t
Table 1-2: Weigh Modules (Sizes 2 and 3)
1.3 Load Cell Specifications

Model MTB Load Cells
Model: MTB
Rated capacities: 5 to 300 kg (11 to 661 lb)
Rated output: 2 mV/V ± 0.1%
Excitation voltage: 5~15 VDC
Input terminal resistance: 383 ohms minimum
Output terminal resistance: 350 ohms ± 1 ohm
Material: Stainless steel
Sealing: Hermetically sealed
Temperature range (compensated): -10°C to +40°C (+14°F to +104°F)
Safe load limit: 150% of rated capacity
Ultimate load limit: 300% of rated capacity
Safe side load: 100% of rated capacity
Zero balance: ± 0.02 mV/V
Model 0745A Load Cells

Model: 0745A
Rated capacities: 110 to 4,400 kg (250 to 10,000 lb)
Rated output: 2 mV/V (250-lb load cell is 1 mV/V)
Excitation voltage: 5~15 VDC
Input terminal resistance: 385 ohms minimum
Output terminal resistance: 350 ohms ± 2 ohms
Material: Stainless steel
Sealing: Hermetically sealed
Temperature range (compensated): -10°C to +40°C (+14°F to +104°F)
Safe load limit: 150% of rated capacity
Ultimate load limit: 300% of rated capacity
Safe side load: 100% of rated capacity
Zero balance: ± 0.02 mV/V
1.4 Power Supply Requirements
Introduction

A METTLER TOLEDO digital scale terminal is used to power the analog load cells.
Refer to the terminal’s service manual for the terminal’s power requirements.
1.5 Approvals

NTEP Certification (MTB)
Model MTB load cells meet or exceed NIST Handbook-44 requirements for Class
III 5,000 divisions (multiple cell). A Certificate of Conformance was issued
under the National Type Evaluation Program (NTEP) of the National Conference
of Weights and Measures (certificate number 06-045).
OIML Certification (MTB)

Model MTB load cells meet or exceed OIML requirements for R60 C3 3,000
divisions (except 5 kg). European Test Certificate: TC6035.
NTEP Certification (0745A)

Model 0745A load cells (except 250-lb capacity) meet or exceed NIST Hand-
book-44 requirements for Class III 5,000 divisions (multiple cell) or Class III
10,000 divisions (multiple cell). A Certificate of Conformance was issued under
the National Type Evaluation Program (NTEP) of the National Conference of
Weights and Measures (certificate number 92-108A5).
OIML Certification (0745A)

Model 0745A metric capacity load cells meet or exceed OIML requirements for
R60 C3 3,000 divisions or C6 6,000 divisions. (certificate number TC2154).
1.6 Dimensions
L1
L2 L3
W2
W4
W1
W3 W
ØD
8X
L4 L5
L
H2
H*
H3
H1
NOTE: Dimensions are given in mm and (inches)

NOTE: Dimensions H3 and W4 differ between 0745A and 0745A Advanced
NOTE: 0745A cable entry fitting has 1/“-18 NPT thread. 0745A Advanced cable entry fitting has no thread
Advanced
Advanced
0745A
0745A
0745A
0745A
Capacity D H* H1 H2 H3 L L1 L2 L3 L4 L5 W W1 W2 W3 W4
5 - 300 kg 10 83 12.7 8 41.0 165 102 10 82 145 10 102 102 10 82 60.0
(11 - 661 lb) (0.4) (3.3) (0.50) (0.3) (1.61) (6.5) (4.0) (0.4) (3.2) (5.7) (0.4) (4.0) (4.0) (0.4) (3.2) (2.36)
110 kg - 1.1t 11.2 105.2 19.1 12.7 50.9 177.9 114.4 12.7 89.0 152.4 12.7 114.4 114.4 12.7 89.0 66.6 66.1
(250 lb - 2.5 klb) (0.44) (4.14) (0.75) (0.50) (2.00) (7.00) (4.50) (0.50) (3.50) (6.00) (0.50) (4.50) (4.50) (0.50) (3.50) (2.62) (2.60)
2.2t 11.2 105.2 19.1 12.7 51.3 52.1 177.9 114.4 12.7 89.0 152.4 12.7 114.4 114.4 12.7 89.0 69.7 69.1
(5 klb) (0.44) (4.14) (0.75) (0.50) (2.02) (2.05) (7.00) (4.50) (0.50) (3.50) (6.00) (0.50) (4.50) (4.50) (0.50) (3.50) (2.74) (2.72)
4.4t 17.5 136.6 25.4 19.1 70.3 235.0 152.4 25.4 101.6 184.2 25.4 152.4 152.4 25.4 101.6 91.7 91.2
(10 klb) (0.69) (5.38) (1.00) (0.75) (2.77) (9.25) (6.00) (1.00) (4.00) (7.25) (1.00) (6.00) (6.00) (1.00) (4.00) (3.61) (3.59)
* Add 25 mm (1 inch) to the height if a vibration or thermal isolation pad is used.
Table 1-3: Weigh Module Dimensions
2 Inspection and Site Selection
Inspection and Site Selection
2.1 Inspection

When you receive your weigh modules, visually inspect the packing containers
and weigh modules for freight damage. Inspect the following items:
• Load cell and suspension assemblies
• Load cell cables and junction box (if included)
• Overall assembly
If you find damage, contact your freight carrier immediately. Fill out the enclosed
warranty card and return the weigh module to the address indicated.
2.2 Site Selection

Problems installing weigh modules are often caused by inappropriate site
conditions. Before installing the weigh modules, make sure the site meets the
following criteria:
• All support surfaces must be on the same plane and level within 3 mm (1/8
inch).
• At each weigh module location, the floor or structure must provide adequate
support and equal deflection throughout the scale’s weighing range.
• Throughout the scale’s weighing range, the top plate should not deflect more
than 0.5 degree with respect to the bottom plate.
• Proper drainage away from each of the weigh modules.
• No heavy vibrations or wind currents at or near the scale.
• Access around each weigh module for installation and service.
• Locations on the scale to add test weights for calibration.
• Access to the scale for moving test weights to the scale’s loading locations.
• A position near the scale to mount the junction box (Do not mount the
junction box on the live portion of the scale).
• No excessive or unusual loading caused by the site or type of equipment
mounted to the weigh modules.
• Shared foundation: Does the vessel to be weighed have an exclusive, iso-
lated support foundation? Does it share supports with other vessels? If the
vessel shares a foundation, the scale’s accuracy might be affected by the
weight of other structures on the foundation.
If the site meets the criteria listed here, proceed with the installation. Otherwise,
make necessary adjustments before installing the weigh modules.
3 Installation
3.1 General Installation Guidelines

Each application has its own unique requirements and should be planned by a
qualified structural engineer. This manual is meant to serve only as a general
guide for installation.
Use the Right Number of Weigh Modules

A typical system uses either three or four weigh modules. The exact number is
usually determined by the structure that they will support. Each weigh module in
a system should support the same amount of weight (within 20%). When you
use more than four weigh modules in a system, it is more difficult to distribute
the structure’s weight evenly among the support points. However, the maximum
number of weigh modules in a system is limited only by the scale terminal’s
ability to power all the load cells.
Provide Adequate Structural Support

Tank legs or structural support lugs should be rigid enough to prevent the sup-
port points from deflecting under load.
Connect Piping Properly

Piping connected to a tank can affect weighing accuracy by exerting unwanted
forces on the scale. Keep piping connections to a minimum and make sure
they are flexible enough to allow the tank to deflect freely as weight is added.
Protect Load Cells from Damage

• Load cells can be damaged if too much weight is placed on them. To protect
against damage during installation, make sure that each weigh module’s
SafeLock™ locking plate and centering spacer are positioned properly.
• Do not pass welding current through the load cells.
Do Not Cut Load Cell Cables

Cutting a cable will affect compensation and void the warranty.
3.2 Weigh Module Orientation
Installation

Before installing the weigh modules, decide how they will be arranged. Space
the weigh modules evenly so that each one supports approximately the same
amount of weight.
In most applications, three or four weigh modules are used to support the scale
structure. Figures 3-1 and 3-2 show recommended mounting arrangements.
2L
Circular Mounting Rectangular or Square Mounting
Figure 3-1: Plan View of Mounting Arrangements (without Stabilizers)
2L
Circular Mounting Rectangular or Square Mounting
Figure 3-2: Plan View of Mounting Arrangements (with Stabilizers)
3.3 Installation Procedure

The installation procedure will depend on the specific requirements of an appli-
cation. One of the first things to consider is the foundation on which the scale
will be placed. This is usually a concrete floor or steel beams. Whichever you are
using, you will need to make sure that the foundation is level and strong enough
to remain rigid under the weight of the scale when loaded to gross capacity.
3.3.1 Weigh Module Assembly

If the load cells are not installed in the weigh modules, use the following pro-
cedure to assemble each weigh module:
1. Position two O-rings on the rocker pin, one in the groove at the top of the
pin and one in the groove at the bottom of the pin.
2. Position two gaskets on the rocker pin midway between the O-rings (one
gasket for size 1 weigh modules and for 2.2t and 4.4t weigh modules).
3. Lubricant should be applied to the inside of the receiver(s) and the inside
of the load cell’s mounting hole. If lubricant was not applied at the factory,
apply it now (LOCTITE® food-grade anti-seize 1167237 or equivalent).
4. Assemble the load cell, rocker pin, and receiver(s) as shown in Figure 3-3.
For size 1, position the ends of the rocker pins in the two receivers and
insert the lower receiver into the load cell’s mounting hole (make sure the
arrow marked on the load cell is pointing downward). For sizes 2 and 3,
position one end of the rocker pin in the load cell’s mounting hole and the
other end in the receiver.
Upper Receiver Upper Receiver

Gasket Mounting Bolts Gasket (one or two)
Rocker Pin M18 Washers
(Size-3 only) Rocker Pin
Lower Receiver
Load Cell
Spacer
Top Plate
Base Plate
Size 1 Sizes 2 and 3

Figure 3-3: Load Cell Installation
5. Position the load cell in the weigh module assembly so that the upper
receiver fits into the mounting hole in the underside of the top plate. Make
sure that the rocker pin (or lower receiver) is properly seated in the load
cell’s mounting hole.
6. Position the spacer between the load cell and the base plate so that the bolt
Installation
holes are aligned.

7. Apply LOCTITE® food-grade anti-seize lubricant 1167237 or equivalent to
the threads of the two mounting bolts, and use the mounting bolts to secure
the load cell and spacer to the base plate. Tighten the mounting bolts, using
the torque specification or turn-of-nut method listed in Table 3-1.
Size Torque Specification Turn-of-Nut Method

1 17 N-m (13 ft-lb) 60 degrees past snug tight
Table 3-1: Torque Specifications for Load-Cell Mounting Bolts
90º
60º
TIP: Match mark each bolt with a 60-degree angle

(sizes 1 and 3) or 90-degree angle (size 2).
3.3.2 Weigh Module Installation

Make sure that each weigh module is equipped with a SafeLock™ locking plate
and centering spacer. See Figure 3-4 for alternative installation methods. Use
the following procedure to install the weigh modules:

WARNING
CAUTION
DO NOT PASS WELDING CURRENT THROUGH THE LOAD CELLS! WHEN WELDING
ON A SCALE, ALWAYS GROUND THE WELDING DEVICE AS CLOSE TO THE WORK
AS POSSIBLE. NEVER WELD WITHIN 4 FEET (1.2 METERS) OF ANY LOAD CELL
WITHOUT REMOVING THE LOAD CELL.
1. Lift the scale structure and block it in the raised position.

2. Position a weigh module under each of the scale structure’s support points.
3. Carefully lower the scale structure onto the weigh modules, making sure
that each support point rests securely on the top plate of a weigh module.
• Each top plate should be level within 0.5 degree.
• There should be no gaps between the top plate and the support point
(shim as required).
4. Fasten the top plate to the scale structure using suitable hardware (see
Table 3-2) or by welding (see step 5 for welding guidelines).
Size Capacity Base Plate Bearing Top Plate Bolts Base Plate Bolts Carbon Steel Stainless Steel
lb (kg) Psi (K Pascal) (Metric) (Metric) Bolt Grade Bolt Grade
1 11-661 25 5/16-18 UNC 5/16-18 UNC
(5-300) (172) (M8 x 1.25) (M8 x 1.25)
2 250-5,000 159 3/8-16 UNC 3/8-16 UNC US: Grade 5 US: F593
(110-2,200) (1,094) (M10 x 1.5) (M10 x 1.5) Metric: Grade 8.8 Metric: A2-70
31 10,000 180 5/8-11 UNC 5/8-11 UNC

(4,400) (1,242) (M16 x 2) (M16 x 2)
1. Size 3 only – Do not use washers under the head of the base plate mounting bolts or hex nuts.
Table 3-2: Bearing Support and Mounting Bolt Requirements
5. Bolt or weld each base plate to the foundation, structural beam, or anchored
grout plate:
• Bolts: Mark the positions of the base plate mounting holes on the foun-
dation (four holes per base plate). Drill appropriately sized holes in the
foundation. Each base plate should be level within 0.5 degree, and there
should be no gaps between the base plate and the foundation (shim
as required). Fasten the base plates to the foundation using suitable
hardware (see Table 3-2).
• Welding: Remove the load cell before welding a weigh module. Weld
the base plates to the structural beam or anchored grout plate on all
four sides of each base plate:
• Size 1 fillet: 5 mm (3/16 inch)
• Size 2 and 3 fillet: 9 mm (3/8 inch)
• 25 mm (1 inch) long
• 75-mm (3-inch) centers, 50 mm (2 inches) between welds
Each base plate should be level within 0.5 degree, and there should be
no gaps between the base plate and the foundation (shim as required).
6. If the load cells were removed to protect them during welding, replace the
load cells as described in the assembly procedure.
Installation
Tapped
Holes
Through
Holes Concrete
Bolts Anchor Bolts
Leveling
Nonshrink Adjustment
Epoxy Grout Nut
Concrete
NOTE: Remove load
cell when welding.
Welding J-Bolts and Grout
Figure 3-4: Installation Alternatives
3.3.3 Stabilizer Installation (Optional)
A weigh module can be equipped with one or two optional stabilizers. If sta-
bilizers are being used, install the stabilizers before removing the SafeLock™
locking plate:
1. Apply threadlocker such as LOCTITE® 243 to the threads of the screws.
2. Align the hole in the mounting block with the threaded hole in the base plate
(see Figure 3-5).
3. Position one of the stabilizer’s rod ends on top of the mounting block, and
use the longer screw to secure the rod end and mounting block to the base
plate.
4. Align the hole in the stabilizer’s other rod end with the hole in the side of
the top plate assembly. If necessary, adjust the jam nuts on the stabilizer
to align the holes.
5. Use the shorter screw and nut to secure the rod end to the top plate
assembly.
Top Plate
Screw
Nut
Mounting
Block
Stabilizer
Base Plate
Screw
Figure 3-5: Optional Stabilizer Installation
3.3.4 Weigh Module Activation
Installation
Before you can use the scale for weighing, you must activate it by removing the
locking plate and centering spacer from each weigh module:
1. Sizes 2 and 3 only: Remove the bolt that secures the SafeLock™ locking
plate to the base plate (see Figure 3-6).
2. Loosen the anti-lift bolt.
3. Remove the centering spacer from under the anti-lift bolt.
4. Raise the scale structure 1 mm (1/16 inch) and block it in the raised
position.

WARNING
5. Remove the SafeLock™ locking plate from the weigh module. For sizes 2
and 3 you will need to slide the locking plate back toward the spacer and
then out toward the side of the weigh module.
6. Lower the scale structure carefully.
7. Tighten the anti-lift bolt, using the turn-of-nut method (a 60-degree turn
past snug tight).
Bolt
Centering Anti-Lift Bolt
Spacer
SafeLock™
Locking Plate
Anti-Lift Bolt
Centering
Spacers
SafeLock™
Locking Plate
Figure 3-6: Locking Plate and Centering Spacer
3.4 Wiring
3.4.1 Analog Mode

SWB505 weigh modules can be used with an analog junction box for summing
the load cell outputs. Only analog-compatible scale terminals work with an ana-
log junction box. See Figures 3-7 and 3-8, and Table 3-3 for cable connections.
Figure 3-7: Precision Junction Box PCB (Dual Rotary Switch Shift Adjust)
To Cell 2 To Cell 4
SHLD
SHLD
+EXE
+EXE
+SIG
+SIG
-EXE
-EXE
-SIG
-SIG
LC2 LC4
+EXE +EXE
+SEN +SEN
INPUT
+SIG
AUX
ANALOG JBOX +SIG

SHLD SHLD To Analog
-SIG -SIG
-SEN -SEN Terminal
-EXE - EXE
LC1 LC3
SHLD
SHLD
+EXE
+EXE
+SIG
+SIG
-EXE
-EXE
-SIG
-SIG
To Cell 1 To Cell 3
NOTE: Do not cut load cell

cables. Cutting a cable will Individual Load Cell
eliminate its shield wire and Trimming Potentiometer NOTE: Turn all potentiometers fully
affect performance. clockwise prior to calibration.
Figure 3-8: Load Cell Wiring Guide
Load Cell Wiring Instrument Cable Wiring**
Function Wire Color (0745A) Wire Color (MTB) Function Wire Color
+ Excitation Green Green + Excitation White
Installation
+ Sense -- Yellow* + Sense Yellow

+Signal White White +Signal Green
Shield Yellow Yellow (long) Shield Orange
- Signal Red Red - Signal Black
- Sense -- Blue* - Sense Red
- Excitation Black Black - Excitation Blue
** Based on METTLER TOLEDO cable number 61006641.
*For load cell connections, the +Excitation and +Sense wires should be connected to the +EXE terminal; the
-Excitation and -Sense wires should be connected to the -EXE terminal.
Table 3-3: Analog Junction Box Wiring Codes
3.4.2 RAAD Mode

SWB505 weigh modules can be used with a RAAD junction box for summing
load cell outputs. An IND780 terminal must be used with the RAAD junction
box. The terminal serves as the host for the RAAD junction box, allowing you
to use the terminal’s keypad to adjust scale parameters. See Figure 3-9 and
Table 3-4 for cable connections. Load cell wiring for RAAD mode is the same
as for analog mode.

WARNING
DO NOT USE THE RAAD JUNCTION BOX IN LOCATIONS CLASSIFIED AS
HAZARDOUS BY THE NATIONAL ELECTRICAL CODE (NEC) ARTICLE 500.
#1 #2 #3 #4
+VA +VB +VC +VA

W1 W2 W3 W4
SW
ON 1 2 3 4 5
TB1 TB2 TB3 TB4 TB5 TB6

COM A
COM A
COM B
COM B
SHLD
SHLD
SHLD
SHLD
+EXC
+EXC
+EXC
GND
GND
GND
GND
GND
GND
GND
GND
+SIG
+EXC
-EXC
-EXC
+SIG
-EXC
+SIG
-EXC
+SIG
-SIG
-SIG
-SIG
-SIG
+VC
+VC
+VA
+VA
+VB
+VB
To Cell 1 To IND780 To Cell 2 To Cell 3 To 2nd J-Box To Cell 4
Figure 3-9: RAAD Junction Box Detail
RAAD TB2 Terminal Function IND780 Terminal
1 +VA 8
2 +VB 7
3 +VC 6
4 Ground 5
5 Ground 4
6 Ground 3
7 COM B 2
8 COM A 1
Table 3-4: RAAD Junction Box Wiring
NOTE: The RAAD box is a Remote Addressable Analog-to-Digital junction box.

It converts a standard analog signal to a DigiTOL signal and allows monitoring
of individual load cell channels.
NOTE: A DigiTOL POWERCELL card must be installed in the IND780 terminal.
NOTE: For 2 mV/V load cells, jumpers W1, W2, W3, and W4 must be ON
(shorting the pins).
NOTE: If more than one junction box is used, connect the junction boxes in a
daisy chain. Connect Terminal TB5 on the first junction box to Terminal TB2 on
the next junction box in the series.
The addresses of the DigiTOL cards in the second RAAD box must be reset
to the factory settings and then re-addressed to the correct load cell number.
Switch Positions (SW)

SW1: On if Load Cell 1 is used
SW5: On if last J-box in series
3.4.3 IDNet Mode
Installation
The IDNet junction box can output an IDNet data format compatible with
METTLER TOLEDO ID weight displays. See Figure 3-10, Table 3-5, and Table
3-6 for cable connections. For detailed information about the scale terminal’s
capabilities and operating instructions, refer to the appropriate service manual.

WARNING
DO NOT USE THE IDNET JUNCTION BOX IN LOCATIONS CLASSIFIED AS
HAZARDOUS BY THE NATIONAL ELECTRICAL CODE (NEC) ARTICLE 500.
LC1 and 2 W4 W8 W7
Ground Standoff
Indicator Plug
W9
LC3 and 4 W6
Ground Standoff
ST2 ST3
W1
LC4
+EXC
P7 P8
1
-SIG +SIG
-EXC
LC3 6
2
LC2 7
8
7
3 6
LC1 8 5
4
3
4 2
1
9
SA1
-SEN +SEN
P1 P2
5
W3 W2 W5
Figure 3-10: IDNet Junction Box Detail
0745A Terminal
Load Cell +EXC Green -EXC Black +SIG White -SIG Red
1 4 4 9 9
2 3 3 8 8
3 2 2 7 7
4 1 1 6 6
Terminal
MTB
Load Cell +EXC +SEN -EXC -SEN +SIG -SIG
Green Yellow Black Blue White Red
1 4 4 9 9
2 3 3 8 8
3 2 2 7 7
4 1 1 6 6
NOTE: For load cell connections, the +Excitation and +Sense wires should be connected to the
+EXC terminal; the -Excitation and -Sense wires should be connected to the -EXC terminal.
Table 3-5: IDNet Junction Box Wiring
Jumper Status Description

W1 Closed (ON) Matching the gain at 2 mV/V load cells
W2 Closed (ON) No external sensing (-Sense)
W3 Closed (ON) No external sensing (+Sense)
W4 Closed (ON) Internal reference voltage = 3.5 V
W5 Open (OFF) Excitation voltage for load cells = 4.0 V
W6 Closed (ON) Internal supply voltage = 7.1 V
W7 2-3 Protocol IDNet
W8 1-2 Interface 20 mA
W9 Open (OFF) Supply voltage IDNet
SA1 Closed (ON) Trim Potentiometers Circuit Disabled
NOTE: For 2 mV/V load cells, jumpers W1, W2, W3, and W4 must be ON (shorting the pins).
Table 3-6: IDNet Default Factory Settings
3.5 Home-Run Cable Connection
Installation
Body Insert
Cord Grip Cap
Rubber Grommet Nut
Home-Run Cable Spherical Washer Junction Box

Enclosure
Figure 3-11: Cord Connection Detail
Connect the home-run cable from the scale terminal to the junction box (refer
to Figure 3-11):
1. Wire the home-run cable to the PCB according to Figure 3-7 for Analog,
Figure 3-9 for RAAD, or Figure 3-10 for IDNet.
2. Place the desiccant bag inside the junction box.
3. Reinstall the junction box lid. Make sure that the rubber gasket is clean and
correctly positioned. Tighten all screws and make sure all cord grip caps
are secure.
4 Calibration
4.1 Shift Adjust

Before making calibration adjustments, check all mechanical parts and make
sure that the scale provides repeatable weight readings. To check repeatability,
repeatedly place a test weight in the same position on the scale and confirm
that you get the same weight reading each time.
Then perform a shift adjustment to make the weight reading at or near each
weigh module the same for the same test weight.
The test weight used for the shift test should equal at least 10 percent of the
rated scale capacity. Test weights should be concentrated directly (or as close
as possible) over the weigh modules.
4.1.1 Analog Junction Box Shift Adjustment
WARNING
PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS
Perform a shift adjustment, using the load cell trim potentiometers mounted on
the PCB inside the analog junction box. Refer to the Precision Junction Boxes
Installation and Service Manual for the shift adjustment procedure using the
dual rotary switches (shown in Figure 3-7).
1. Turn all potentiometers fully clockwise before applying test weights.
2. Successively place the test weight at each of the designated locations (at
or near the weigh modules). Record the displayed weight readings.
3. Determine the location with the lowest weight reading.
4. Proceeding clockwise, place the test weight at each designated location. If
necessary, adjust the trim potentiometer corresponding to that location to
obtain the weight reading recorded in Step 2.
5. Repeat this procedure until all weight readings at the designated locations
are the same or within the tolerances specified by the local weights and
measures authority.
6. Make sure all cable connectors and cord grip caps are tight, place the
desiccant bag in the box, and reinstall the junction box lid.
4.1.2 RAAD Junction Box Shift Adjustment
Calibration
Perform the shift adjustment at the scale terminal, with the terminal in Setup
mode. For shift adjustment instructions, refer to the manual for the terminal
you are using.
4.1.3 IDNet Junction Box Shift Adjustment

Perform the shift adjustment, using the load cell trim potentiometers mounted
on the PCB inside the IDNet junction box (see Figure 4-1).
ST2 ST3
W1
Potentiometer
Pair LC4
LC4
+EXC
P7 P8
1 Potentiometer
-SIG +SIG
Pair LC3
-EXC
LC3 6
2 Potentiometer
7 Pair LC2
LC2
8 LC4
7
3 6 Potentiometer
LC3
LC1
8 5 Pair LC1
4
3 LC2
4 2
LC1
9 1
SA1
-SEN +SEN
P1 P2
5
Hook Switches
W3 W2 W5
Figure 4-1: IDNet Potentiometer Adjustment
1. Successively place the test weight(s) at the designated locations and record
each weight reading. If the readings are within the desired tolerance, no shift
adjustment is needed. If the readings are not within the desired tolerance,
perform Steps 2 to 6.
2. Activate the trim potentiometers by opening the eight hook switches (if they
are not already open) on the PCB. Once activated, the switches remain
open. Do not close the latches, even after completing the shift adjustment.
3. Start the adjustment at the load cell having the highest positive reading.
This process trims the load cells to match the value of the lowest recorded
value.
4. To make minor adjustments, turn the trim potentiometers (each load cell
has two) clockwise to increase the reading or counterclockwise to decrease
the reading.
5. If the scale needs further adjustment, turn all potentiometers counterclock-
wise. Stop turning the potentiometers when the indication on the instrument
or meter stabilizes.
6. Reapply the test weight(s) to the location that has the highest recorded
weight reading. Then adjust the load cell potentiometers to match the
reading of the location that has the lowest recorded value. Repeat this step
until the readings at all locations are the same or within the specified scale
tolerances. Repeat Step 1 to verify shift tolerances.
7. Make sure all cable connectors and cord grip caps are tight. Then place
a desiccant bag in the box, leave all hook latches open, and reinstall the
junction box lid.
4.2 Calibration with Test Weights

The most accurate, reliable way to calibrate a scale is to use test weights equal
to the scale capacity. With the proper test weight, calibrate the weighing system
according to the instructions provided in your terminal’s manual.
4.3 Calibration with Test Weights and Material Substitution

For large tank scales, it is often physically impossible to hang test weights equal
to the tank’s full capacity. In those cases, you can use a combination of test
weights and a material (such as water) to calibrate the scale.
1. For example, after taking a zero reading you might hang 500 pounds or
200 kilograms of test weights and record the weight reading.
2. Remove the test weights and record the return weight reading. Then add
water to the tank until the weight reading is the same as that obtained with
the test weights.
3. With the water still in the tank, hang the same test weights and record the
weight reading.
4. Continue substituting water for the test weights and taking readings until
you reach the tank’s full capacity.
5. Once you have taken readings from zero to full capacity, use them to plot
a graph of the scale’s performance.
4.4 Calibration with Material Transfer

When test weights cannot be used, you can calibrate a scale with material
transfer. Instead of hanging test weights, weigh a material (such as water) on
another scale and transfer it to the tank scale that is being calibrated. You can
do this in a single transfer or in stages until you reach the tank’s full capac-
ity. This method yields only a rough indication of the scale’s performance. It
depends on the accuracy of the existing scale and the integrity of the transfer
process. Even in the best conditions, you will not know if allowable errors are
cumulative or compensating.
4.5 Electronic Calibration
Calibration

4.5.1 Load Cell Simulator
A tank scale can be calibrated electronically using a load cell simulator. Attach
the load cell simulator directly to the scale terminal in place of the home-run
cable from the junction box. The simulator sends out a signal equal to the sig-
nal the load cells should produce. Electronic calibration is noted for its speed
and simplicity; however, it calibrates only the electronics. Because it assumes
that the tank and all mechanical connections are working properly, electronic
calibration does not verify the scale’s performance.
1. With the simulator adjusted to zero output, set the terminal to zero.
2. Adjust the simulator to full output (a signal equal to that which all the load
cells should produce at their rated capacity).
3. Adjust the terminal to show the total capacity of all load cells in the system.
4. Attach the load cell input to the terminal.
5. Set the terminal to read zero for the empty weight of the tank.
4.5.2 CalFree™ Electronic Calibration

The CalFree™ program is another option for calibrating a scale without using
test weights. This proprietary METTLER TOLEDO feature is built into the latest
line of METTLER TOLEDO industrial terminals and is compatible with systems
that use analog load cells rated at 2 mV/V or 3 mV/V.
The CalFree™ program calculates the full-scale system output in millivolts to
calibrate the scale electronically. For most analog scales, this value is nominally
2 or 3 millivolts output per volt of excitation at rated capacity. Due to manu-
facturing tolerances, the output or sensitivity of an individual load cell can vary
slightly from these nominal values. The CalFree™ program uses the summed
average of the individual load cell sensitivities to determine the expected system
output at rated capacity. The calibration certificate for each load cell lists the
load cell’s specific sensitivity at rated capacity.
A printed calibration certificate is supplied with each load cell that is shipped.
Electronic copies of the calibration certificates can be downloaded from the
following website:
http://calfree-cert.mt.com
To locate the calibration certificates for a scale, you will need to know the serial
number of each load cell in the scale system. Calibration certificates are stored
in PDF format by serial number. For example, the file for load cell serial number
6011154-6LH is 6011154-6LH.pdf.
Like a load cell simulator, the CalFree™ procedure only calibrates the scale
electronically. It does not compensate for mechanical influences such as piping
attachments, movement in structural supports, vibration, etc.
5 Routine Care and Maintenance
5.1 General

Once you have installed your scale, you should have an authorized METTLER
TOLEDO representative periodically inspect and calibrate it. If the scale is used
for legal-for-trade purposes, consult the local weights and measures authorities
for minimum inspection requirements. Contact your local authorized METTLER
TOLEDO service representative for information about periodic inspection and
calibration services.
5.1.2 Site Inspection

Make sure that the scale site remains in good condition. Check for changes
in the dead-to-live connections, changes in support for the weigh modules,
overloading and excessive vibration conditions, and debris or material build-
up under or around the scale that could prevent the scale from moving freely.
5.1.3 Weigh Module and Junction Box Inspection

During periodic inspections of the weigh modules, check:
• Load cells for signs of unusual wear
• Floor drain for adequate drainage away from the weigh modules
• Junction box lid: Is it properly sealed? Are all cord grips tight?
• Moisture or foreign material present around or inside the junction box
assembly
• Instrument cable: Is it damaged? Does it bind the scale?
• Repeatability and shift of the scale
6 Troubleshooting
Troubleshooting
6.1 General

WARNING
PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS
WARNING
IF USED IN A HAZARDOUS AREA, THE HAZARDOUS AREA MUST BE MADE SAFE
PRIOR TO INSTALLATION, REPLACEMENT, OR TROUBLESHOOTING. FAILURE TO COM-
PLY COULD RESULT IN PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE.
WARNING
BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS
OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT, ALWAYS
REMOVE POWER AND WAIT AT LEAST 30 SECONDS. FAILURE TO OBSERVE THESE
PRECAUTIONS COULD RESULT IN BODILY HARM OR DAMAGE TO OR DESTRUCTION
OF THE EQUIPMENT.
If a scale is not working properly, find out as much about the problem as pos-
sible. Try to determine whether the problem is constant or intermittent. Mechani-
cal and electrical influences can cause malfunctions, so be patient and use
sound logic when troubleshooting.
Check the instrument cable for damage and check all connections for loose/
incorrect wiring. Examine the physical location of the scale, checking for the
following:
• Water
• Corrosive materials
• Unlevel floors
• High vibrations
• Air currents
• Physical damage to the scale
6.2 Isolate the Problem

To determine whether the problem is in the scale or the scale terminal:
1. Remove power from the system.
2. Disconnect the terminal from the scale, and connect the terminal to a load
cell simulator (analog load cell simulators are available from METTLER
TOLEDO).
3. Reapply power. If the problem persists, consult the terminal’s manual for
further troubleshooting assistance.
4. If the problem is NOT present with the load cell simulator attached to the
terminal, remove power. Disconnect the simulator and reconnect the scale.
If the problem persists, continue troubleshooting the scale.
6.3 Check Wiring

1. Remove power from the system.
2. Remove the lid from the junction box and check the interior for moisture
and foreign material.
3. Make sure that all wiring connections are tight and that no insulation mate-
rial is touching the terminal contacts.
4. Check all cable connections for correct wiring (see Table 6-1).
5. Check all cable connectors and cord grip caps on the junction box. Tighten
any loose connectors.
NOTE: See Figure 3-9 and Table 3-4 for RAAD instrument cable wiring.
Load Cell Wiring Instrument Cable Wiring**

Function Wire Color (0745A) Wire Color (MTB) Function Wire Color
+ Excitation Green Green + Excitation White
+ Sense -- Yellow* + Sense Yellow
+Signal White White +Signal Green
Shield Yellow Yellow (long) Shield Orange
- Signal Red Red - Signal Black
- Sense -- Blue* - Sense Red
- Excitation Black Black - Excitation Blue
** Based on METTLER TOLEDO cable number 61006641.
*For load cell connections, the +Excitation and +Sense wires should be connected to the +EXE terminal; the
-Excitation and -Sense wires should be connected to the -EXE terminal.
Table 6-1: Load Cell Wiring Color Codes
6.4 Check Load Cells
Troubleshooting

1. Remove power from the system. Fully disconnect each load cell and check
for proper input/output resistances (see Table 6-2).
Measuring Points Resistance (0745A) Resistance (MTB)

+Exc (Green) to -Exc (Black) 385 ohms minimum 383 ohms minimum
+Sig (White) to -Sig (Red) 348 to 352 ohms 349 to 351 ohms
Table 6-2: Load Cell Measuring Points
2. If resistance is within specification, perform a shorted-signal symmetry test.

• Short the signal leads together and place one multimeter lead on the
shorted signals and one lead on the +Excitation wire. Note the resistance
value.
• Remove the lead from the +Excitation wire and place it on the -Excitation
wire. The two resistance values should be approximately equal.
3. If the load cells pass the shorted-signal test, reconnect them and reapply
power to the scale. Confirm that the proper excitation voltage is reaching
the load cells by placing multimeter leads on the excitation positions of
each load cell terminal.
4. If proper excitation voltage is reaching the load cells, check the output signal
from each cell by disconnecting the signal leads and measuring voltage
output. If one cell has a particularly high or low dead-load output, it is
suspect. The maximum output possible from any cell is 30 mV at 15 VDC
excitation and loaded to gross capacity (15 mV for model 0745A 250-lb
load cells).
5. If any load cell has an unusual signal, remove all load from that cell.
• Model 0745A: With the power on, measure the output from the suspect
load cell. The no-load zero output should be ± 1.5% of the full scale
output. For example, if the excitation voltage is 15 VDC, then the full
scale output would be 30 mV and the no-load zero output should be
within ± 0.45 mV (within ± 0.22 mV for 250-lb load cells).
• Model MTB: With the power on, measure the output from the suspect
load cell. The no-load zero output should be ± 1% of the full scale
output. For example, if the excitation voltage is 15 VDC, then the full
scale output would be 30 mV and the no-load zero output should be
within ± 0.30 mV.
6. If a load cell fails any of the above tests, replace it.
6.5 Check Mechanical Components

Because the weigh module design is so simple, only a few mechanical com-
ponents require troubleshooting. Make sure that the scale can move freely.
Check the following:
• Check for debris that could restrict the movement of the scale or load cells.
• Make sure that each weigh module is able to move freely. Examine all piping
and other live-to-dead connections for possible mechanical binding.
• Check for any structural deflection that could cause mechanical binding.
• Is the scale rocking or out of level? If so, it might need to be reshimmed.
• Make sure that the locking plate and centering spacer have been removed
from each weigh module.
6.6 Load Cell Replacement

NOTE: When replacing a load cell, make sure that the new load cell is the
same model and capacity as the other load cells in the weigh module sys-
tem. Do not mix load cells within a system.
Remove Load Cell

1. Remove power to the scale terminal and disconnect the instrument cable.
2. Remove the junction box cover and locate the defective load cell terminal.
3. Disconnect the defective load cell cable from its terminal on the PCB.
4. Loosen the watertight cable connector on the junction box and remove the
cable from the enclosure.
5. If the load cell cable runs through a conduit, attach a string to the end of
the defective load cell cable. The string should be both strong enough and
long enough to pull the new load cell cable through the conduit.
6. Carefully jack up the scale structure enough to take the load off the weigh
module.

WARNING
7. Remove the mounting bolts that secure the load cell to the base plate (see
Figure 6-1).
8. Remove the spacer from between the load cell and base plate.
9. Remove the load cell, rocker pin, and receiver from the weigh module.
10. Carefully pull the load cell cable through the conduit while feeding the string
through the junction box opening. Once the string is at the load cell location,
detach it from the load cell cable.
Troubleshooting
Upper Receiver Upper Receiver

Gasket Mounting Bolts
Gasket (one or two)
Rocker Pin M18 Washers
Rocker Pin
Lower Receiver (Size-3 only)
Load Cell
Spacer
Top Plate
Base Plate
Figure 6-1: Load Cell Replacement
Install New Load Cell

1. Attach the new load cell cable to the pulling string and carefully thread it
through the conduit into the junction box opening.
2. Clean and inspect the rocker pin that was removed with the old load cell.
If the rocker pin is damaged or worn, replace it.
3. Apply lubricant (LOCTITE® food-grade anti-seize 1167237 or equivalent)
inside the new load cell’s mounting hole and inside the receiver(s).
4. Assemble the load cell, rocker pin, and receiver(s) as shown in Figure 6-1.
For size 1, position the ends of the rocker pins in the two receivers and
insert the lower receiver into the load cell’s mounting hole (make sure the
arrow marked on the load cell is pointing downward). For sizes 2 and 3,
position one end of the rocker pin in the load cell’s mounting hole and the
other end in the receiver.
5. Position the load cell in the weigh module assembly so that the upper
receiver fits into the mounting hole in the underside of the top plate. Make
sure that the rocker pin (or lower receiver) is properly seated in the load
cell’s mounting hole.
6. Position the spacer between the load cell and the base plate so that the bolt
holes are aligned.
7. Apply LOCTITE® food-grade anti-seize lubricant 1167237 or equivalent to
the threads of the two mounting bolts, and use the mounting bolts to secure
the load cell and spacer to the base plate. Tighten the mounting bolts, using
the torque specification or turn-of-nut method listed in Table 6-3.
Size Torque Specification Turn-of-Nut Method

Table 6-3: Torque Specifications for Load-Cell Mounting Bolts
90º
60º
TIP: Match mark each bolt with a 60-degree angle

(sizes 1 and 3) or 90-degree angle (size 2).
8. Carefully lower the scale structure.

9. Thread the load cell cable through the connector on the junction box. When
the cable length inside the box is sufficient, tighten the connector.
10. Wire the new load cell cable to the proper terminal on the PCB, according
to the wiring code.
11. Reattach the instrument cable and power-up the terminal. Perform a shift
adjust if required, and recalibrate the scale.
7 Service Parts
Service Parts
7.1 Weigh Modules

Refer to the following drawings and tables when ordering weigh module parts.
5 6
9 4
8 12
13
15
11
14
10
Figure 7-1: Weigh Module Assembly (Size 1)
Ref. No. Item Number Description Qty.
1 Top Plate (To replace a top plate or base plate, order 1
a weigh module kit, which includes all standard parts
except the load cell. See Table 1-1 for item numbers.)
2 Base Plate (To replace a top plate or base plate, order 1
a weigh module kit, which includes all standard parts
except the load cell. See Table 1-1 for item numbers.)
3 Standard load cells are listed here. Other load cells for 1
Size 1 weigh modules are listed in Table 7-4.
71209934 Load Cell MTB-5 kg, 3m
30212721 Load Cell MTB-30kg C6 3m
-- 30040959 Load Cell Mounting Kit
4 Includes: Receiver, SS 2
5 Rocker Pin, SS 1
6 O-Ring 2
7 Load Pin Gasket 1
8 Spacer, 316 SS 1
9 M8x50 Mounting Bolt, 316 SS 2
-- 30085021 SafeLock™ Kit
10 Includes: SafeLock™ Locking Plate, CS 1
11 Centering Washer, CS 1
-- 30040960 Checking Kit
12 Includes: M8x30 Anti-Lift Bolt, 316 SS 1
13 Checking Sleeve, SS 1
-- 30040963 Grounding Kit
14 Includes: M4x8 Ground Strap Screw, SS 2
15 Ground Strap, SS 1
Optional Stabilizer Assemblies
-- 30040930 Stabilizer Assembly, Size 1, 304 SS 1 or 2
30040931 Stabilizer Assembly, Size 1, 316 SS
Table 7-1: Weigh Module Assembly (Size 1)
Service Parts
17
4
14
15
16
9
12
7
1
10
6 5
13
11
8
Figure 7-2: Weigh Module Assembly (Sizes 2 and 3)
Ref. No. Item Number Description Qty.
1 Top Plate (To replace a top plate or base plate, order a weigh module 1
kit, which includes all standard parts except the load cell. See Table
1-2 for item numbers.)
2 Base Plate (To replace a top plate or base plate, order a weigh 1
module kit, which includes all standard parts except the load cell. See
Table 1-2 for item numbers.)
3 Standard load cells are listed here. Other load cells for Size 2 weigh 1
0745A 0745A Advanced modules are listed in Table 7-5.
72233957 30129791 Load Cell 0745A, 110 kg / 250 lb, 3m, C3/N5K
64052904 30091046 Load Cell 0745A, 220 kg / 500 lb, 3m, C3/N5K
64052909 30091050 Load Cell 0745A, 550 kg / 1,250 lb, 3m, C3/N5K
64052916 30091054 Load Cell 0745A, 1,100 kg / 2,500 lb, 3m, C3/N5K
64052924 30039033 Load Cell 0745A, 2,200 kg / 5,000 lb, 3m, C3/N5K
30091047 Load Cell 0745A, 220 kg/500 lb, 3m, C6/N10K
30091051 Load Cell 0745A, 550 kg/1,250 lb, 3m, C6/N10K
30091055 Load Cell 0745A, 1,100 kg/2,500 lb, 3m, C6/N10K
30039034 Load Cell 0745A, 2,200 kg/5,000 lb, 3m, C6/N10K
30039044 Load Cell 0745A, 4400 kg/10,000 lb, 3m, C6/N10K
-- 30086572 Load Cell Mounting Kit, 110 kg to 1.1t
5 Rocker Pin, SS 1
6 O-Ring 2
7 Load Pin Gasket 2
8 Spacer, 316 SS 1
-- 30086576 Load Cell Mounting Kit, 2.2t
5 Rocker Pin, SS 1
6 O-Ring 2
7 Load Pin Gasket 1*
8 Spacer, 17-4 SS 1
11 Centering Spacer, CS 1
12 M10x20 Bolt 1
-- 61046399 Stabilizer Assembly, Size 2, Zinc-Plated CS 1 or 2
* One gasket is used for 5,000-lb (2,200-kg) weigh modules.
Ref. No.
Service Parts
Item Number Description Qty.

1 Top Plate (To replace a top plate or base plate, order a weigh 1
module kit, which includes all standard parts except the load
cell. See Table 1-2 for item numbers.)
2 Base Plate (To replace a top plate or base plate, order a 1
weigh module kit, which includes all standard parts except
the load cell. See Table 1-2 for item numbers.)
3 Standard load cells are listed here. Other load cells for Size 3 1
0745A 0745A Advanced weigh modules are listed in Table 7-6.
64052931 30094400 Load Cell 0745A Cell, 4,400 kg, C3/N5K
30094401 Load Cell 0745A Cell, 4,400 kg, C6/N10K
-- 30086590 Load Cell Mounting Kit, 4.4t
5 Rocker Pin, SS 1
6 O-Ring 2
7 Load Pin Gasket 1
8 Spacer, 17-4 SS 1
10 M18x90 Washer, SS 2
12 Centering Spacer, CS 1
13 M12x20 Bolt 1
-- 61046404 Stabilizer Assembly, Size 3, Zinc-Plated CS 1 or 2
7.2 Optional Load Cells

72208033 Load Cell MTB, 5 kg, 5m
Table 7-4: Optional Load Cells for Size 1 Weigh Modules
Service Parts
Item Number
Description
0745A 0745A Advanced
72233956 30129790 Load Cell 0745A, 110 kg / 250 lb, 2m cable
72233958 30129792 Load Cell 0745A, 110 kg / 250 lb, 9m
72233959 30129793 Load Cell 0745A, 110 kg / 250 lb, 2m FEP cable
72233960 30129794 Load Cell 0745A, 110 kg / 250 lb, 4.5m FEP
64052903 30091034 Load Cell 0745A, 220 kg / 500 lb, 2m cable
64052905 30094384 Load Cell 0745A, 220 kg / 500 lb, 9m
64052906 42111204 Load Cell 0745A, 220 kg / 500 lb, 2m FEP cable
64052907 30094412 Load Cell 0745A, 220 kg / 500 lb, 4.5m FEP
64052908 30091038 Load Cell 0745A, 550 kg / 1,250 lb, 2m cable
64052910 30094388 Load Cell 0745A, 550 kg / 1,250 lb, 9m
64052911 Load Cell 0745A, 550 kg / 1,250 lb, 18m
64052912 42111224 Load Cell 0745A, 550 kg / 1,250 lb, 2m FEP cable
64052913 30094416 Load Cell 0745A, 550 kg / 1,250 lb, 4.5m FEP
64052914 30094436 Load Cell 0745A, 550 kg / 1,250 lb, 9m FEP
64052915 30091042 Load Cell 0745A, 1,100 kg / 2,500 lb, 2m cable
64052917 30094392 Load Cell 0745A, 1,100 kg / 2,500 lb, 9m
64052918 Load Cell 0745A, 1,100 kg / 2,500 lb, 18m
64052919 42111244 Load Cell 0745A, 1,100 kg / 2,500 lb, 2m FEP cable
64052920 30094420 Load Cell 0745A, 1,100 kg / 2,500 lb, 4.5m FEP
64052921 Load Cell 0745A, 1,100 kg / 2,500 lb, 9m FEP
64052922 30091026 Load Cell 0745A, 2,200 kg / 5,000 lb, 2m cable
64052925 30094396 Load Cell 0745A, 2,200 kg / 5,000 lb, 9m
64052926 Load Cell 0745A, 2,200 kg / 5,000 lb, 18m
64052927 30094404 Load Cell 0745A, 2,200 kg / 5,000 lb, 2m FEP cable
64052929 30094444 Load Cell 0745A, 2,200 kg / 5,000 lb, 9m FEP
Item Number
Description
0745A 0745A Advanced
64052930 30039043 Load Cell 0745A, Load Cell, 4,400 kg / 10,000 lb, 4.5m
64052932 Load Cell 0745A, Load Cell, 4,400 kg / 10,000 lb, 18m
64052934 30094448 Load Cell 0745A, 4,400 kg / 10,000 lb, 9m FEP
8 Reference Material
8.1 Reference Drawings

General Analog Wiring RAAD Box IDNet Wiring Precision

Dimensions Diagram Wiring Diagram Diagram Junction Box
61807164 TB100809 15962700A TB100600 61808118
Table 8-1: Reference Drawings
8.2 Recommended Spare Parts

For part numbers, refer to Chapter 7.
Qty. Description
1 Load Cell
1 Junction box circuit board (type of board depends on model of scale)
1 Junction box desiccant bag
Table 8-2: Recommended Spare Parts
Reference Material
Declaration of
C o n f o r m i t y
We / Wir / N
Nous / Wij / Noi:
N METTLE
ER TOLEDO
declare under our sole resp
ponsibility thatt the product,
erklären, in alleinniger Verantwortung, daβ dieses Produkt,
déclarons sous nnotre seule respon nsabilité que le prroduit
declaramos, bajo nestra sola resp ponsabilidad, quee el producto,
verklaren onder onze vertwoordelijkheid, dat het prroduct,
dichiariamo sotto nostra unica ressponsabilitá, che il prodotto,
Model: Looad Cell 07

743,0745A startingg with serial no. 62645
578-6BQ
To which thiss declaration reelates is in conformity with tthe following standard(s)
s or other normattive documentt(s).
Auf das sich diess Erklärung bezieht, mit der/den folgenden Norm(enn) oder Richtlinie((n) übereinstimmt.
Auquel se réfère cette déclaration est conforme à laa (aux) norme(s) ou au(x) document(s) normatif(s).
Al que se refiere esta declaración es conforme a la(s) nora(s) u otroo(s) documento(ss) normativo(s).
Waarnaar deze vverkaring verwijstt, aan de volede norm(en)
n of richtliijn(en) beantwoordt.
A cui si riferisce questa dichiaraziione è conforme alla/e
a sequente/i) nora(e o documeento/i normativo/i
In combinatioon with a weigghing terminal produced by METTLER TOLLEDO is in conformity

with the follow
wing directivess and standards.
Council direective on the harmonizatio on of the Standards Certificatte No. (if app
plicable)
laws of the member stattes
Relating to tthe restriction of the use of certain
c
hazardous ssubstances in electrical and d electronic NA NA
equipment aas defined in directive
d 2011/65/EU
EN 60079-0
0:2006
KEMA 033ATEX1069 Isssue 41
EN 60079-1
11:2007
II 2 G Ex ia IIC T4
EN 61241-0
0:2006
II 2 D Ex tD A21 IP6X T100°C
T
Relating to eelectrical equipment designeed for use in EN 61241-1
1:2004
potentially eexplosive atmoosphere (94/9
9/EC) EN 60079-0
0:2006 KEMA 033ATEX1070 Isssue 41
EN 60079-1
15:2005 II 3 G Ex nA II T4
EN 61241-0
0:2006 II 3 G Ex nL IIC T4
EN 61241-1
1:2004 II 3 D Ex tD A22 IP6X T100°C
T
1
Certificate issued by KEMA, Utrechtseweg 310, 68122 AR Arnhem, The Netherlands
N – NB 03
344
EN 60079-0:20
006, A review aga
ainst EN 60079-0
0:2009*, EN 600779-0:2006**
EN 60079-11:2
2007, A review ag
gainst EN 60079--11:2012*, EN 60
0079-11:2007***
EN 61241-0:20
006, A review aga
ainst EN 60079-0
0:2009*, EN 612441-0:2006**
EN 61241-1:20
004, A review aga
ainst EN 60079-3
31:2009*, EN 612241-1:2004**
EN 60079-15:2
2005, A review ag
gainst EN 60079--15:2010*, EN 60
0079-15:2005***
*) which is harmonised, shows no significant
s changes relevant
r to this equippment so
**) continues to reepresent “State of thee Art”
Original Issuee: 2013

3-01-28
Mettler Toledoo (ChangZhou
u) Measurement Technologyy Ltd.
Jean Christopphe Emery Yang JiaWu
J
General Manaager QA Ma
anager
Page 1 of 1 V1
Declaration of
C o n f o r m i t y
We / Wir / N
Nous / Wij / Noi:
N METTLE
ER TOLEDO
declare under our sole respponsibility thatt the product,
erklären, in alleinniger Verantwortung, daβ dieses Produkt,
déclarons sous nnotre seule responnsabilité que le prroduit
declaramos, bajo nestra sola respponsabilidad, quee el producto,
verklaren onder onze vertwoordelijkheid, dat het prroduct,
dichiariamo sotto nostra unica ressponsabilitá, che il prodotto,
Model: Looad Cell MTTB Starting witth serial no

o. 6264578
8-6BQ
To which thiss declaration reelates is in conformity with tthe following standard(s)
s or other normattive documentt(s).
Auf das sich diess Erklärung bezieht, mit der/den folgenden Norm(enn) oder Richtlinie((n) übereinstimmt.
Auquel se réfère cette déclaration est conforme à laa (aux) norme(s) ou au(x) document(s) normatif(s).
Al que se refiere esta declaración es conforme a la(s) nora(s) u otroo(s) documento(ss) normativo(s).
Waarnaar deze vverkaring verwijstt, aan de volede norm(en)
n of richtliijn(en) beantwoordt.
A cui si riferisce questa dichiaraziione è conforme alla/e
a sequente/i) nora(e o documeento/i normativo/i
In combinatioon with a weigghing terminal produced by METTLER TOLLEDO is in conformity

with the follow
wing directivess and standards.
Council direective on the harmonizatio on of the Standards Certificatte No. (if app
plicable)
laws of the member stattes
Relating to tthe restriction of the use of certain
c
hazardous ssubstances in electrical and d electronic NA NA
equipment aas defined in directive
d 2011/65/EU
EN 60079-0
0:2006
KEMA 055ATEX1178 X Issue 21
EN 60079-1
11:2007
II 2 G Ex ib IIC T4
EN 61241-0
0:2006
II 2 D Ex ibD 21 IP6X T135°C
T
Relating to eelectrical equipment designeed for use in EN 61241-1
11:2006
potentially eexplosive atmoosphere (94/9
9/EC) EN 60079-0
0:2006 KEMA 055ATEX1179 Isssue 21
EN 60079-1
15:2005 II 3 G Ex nA II T4
EN 61241-0
0:2006 II 3 G Ex nL IIC T4
EN 61241-1
1:2004 II 3 D Ex tD A22 IP6X T135°C
T
1
Certificate issued by KEMA, Utrechtseweg 310, 68122 AR Arnhem, The Netherlands
N – NB 03
344
EN 60079-0:20
006, A review agaainst EN 60079-0
0:2009*, EN 6007 79-0:2006**
EN 60079-11:2
2007&EN61241-11:2006, A review w against EN 600
079-11:2012*, EN
E 60079-11:2007&EN61241-111:2006**
EN 61241-0:20
0:2009*, EN 6124 41-0:2006**
EN 61241-1:20
31:2009*, EN 612 241-1:2004**
EN 60079-15:2
2005, A review aggainst EN 60079--15:2010*, EN 600079-15:2005***
*) which is harmonised, shows no significant
s changes relevant
r to this equippment so
**) continues to reepresent “State of thee Art”
Original Issuee: 20088-11-19

Revised: 20133-01-28
Mettler Toledoo (ChangZhouu) Measurement Technologyy Ltd.
Jean Christopphe Emery Yang JiaWu
J
General Manaager QA Ma
anager
Paage 1 of 1 V3
To protect your METTLER TOLEDO product’s future:
METTLER TOLEDO Service assures the quality,
measuring accuracy, and preservation of value of all
METTLER TOLEDO products for years to come.
Please send for full details about our attractive terms
of service.
Thank you.
www.mt.com/service
For more information
METTLER TOLEDO
1900 Polaris Parkway
Columbus, Ohio 43240 USA
www.mt.com/weigh-modules
Subject to technical changes

© 07/2015 Mettler-Toledo LLC
Printed in USA
Order number 61807400

SWB505 MAR LCWM 61807400 y EN ServiceManual

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Service Manual SWB505 MultiMount™

© 2013, 2015 Mettler-Toledo, LLC

READ this manual BEFORE WARNING

DO NOT allow untrained

ALWAYS DISCONNECT this

Thank you for your contribution to environmental protection.

2 Inspection and Site Selection.......................................................... 12

Figure 1-1: Weigh Module Assembly

Item Number Description

Table 1-1: Weigh Modules (Size 1)

Item Number Description

Table 1-2: Weigh Modules (Sizes 2 and 3)

1.3 Load Cell Specifications

Model 0745A Load Cells

OIML Certification (MTB)

NTEP Certification (0745A)

OIML Certification (0745A)

NOTE: Dimensions are given in mm and (inches)

* Add 25 mm (1 inch) to the height if a vibration or thermal isolation pad is used.

Table 1-3: Weigh Module Dimensions

2.2 Site Selection

3.1 General Installation Guidelines

Use the Right Number of Weigh Modules

Provide Adequate Structural Support

Connect Piping Properly

Protect Load Cells from Damage

Do Not Cut Load Cell Cables

Circular Mounting Rectangular or Square Mounting

Figure 3-1: Plan View of Mounting Arrangements (without Stabilizers)

Circular Mounting Rectangular or Square Mounting

Figure 3-2: Plan View of Mounting Arrangements (with Stabilizers)

3.3.1 Weigh Module Assembly

Upper Receiver Upper Receiver

Size 1 Sizes 2 and 3

holes are aligned.

Size Torque Specification Turn-of-Nut Method

Table 3-1: Torque Specifications for Load-Cell Mounting Bolts

TIP: Match mark each bolt with a 60-degree angle

3.3.2 Weigh Module Installation

1. Lift the scale structure and block it in the raised position.

31 10,000 180 5/8-11 UNC 5/8-11 UNC

Bolts Anchor Bolts

Welding J-Bolts and Grout

Figure 3-4: Installation Alternatives

Figure 3-5: Optional Stabilizer Installation

Figure 3-6: Locking Plate and Centering Spacer

3.4.1 Analog Mode

ANALOG JBOX +SIG

NOTE: Do not cut load cell

+ Sense -- Yellow* + Sense Yellow

Table 3-3: Analog Junction Box Wiring Codes

3.4.2 RAAD Mode

+VA +VB +VC +VA

TB1 TB2 TB3 TB4 TB5 TB6

To Cell 1 To IND780 To Cell 2 To Cell 3 To 2nd J-Box To Cell 4

Figure 3-9: RAAD Junction Box Detail

Table 3-4: RAAD Junction Box Wiring

NOTE: The RAAD box is a Remote Addressable Analog-to-Digital junction box.

NOTE: A DigiTOL POWERCELL card must be installed in the IND780 terminal.

Switch Positions (SW)

Figure 3-10: IDNet Junction Box Detail

Table 3-5: IDNet Junction Box Wiring

Jumper Status Description