Professional Documents
Culture Documents
9491 0194GB
9491 0194GB
01XX
Generals
Assuming operating time of about 100 hours per year, the ALPHAMAQUET 1150 operating
table system will require maintenance annually.
Special tools and equipment will be needed to carry out repair work and to replace
component groups.
Consequently these types of repairs can be effected only by the factory customer service or
by an authorized representative with a field service department.
Please refer to the appropriate instructions for maintenance and repair work to be carried
out at the series 1150.XX operating table tops and the series 1140.XX trolleys.
IR-Tester will be used for adjusting the drive units, see also Operating manual of the IR-Tester
Adjustment of the IR-Code at the IR-transmitter and the control board also the voltage
selection see Technical Description and Operating manuals 1150
Note also the links and tips to service informations about OR-System 1150
Contents Page
Generals 0.01 -
Page
3. Troubleshooting 3.01 –
4. Appendix 4.01 –
The column casing comprises the boot (1) and the three-section, telescoping casing (2) made of
stainless steel.
(Upper section 2a; center section 2b; lower section 2c)
Removal
Raise the operating table column to its highest position (basic stroke plus additional stroke).
Detach the lower fasteners for the bellows; remove two screws (3) at either side.
Grasp the right and left halves of the upper casing section (2a) and spread them apart; allow the
center section (2b) to slide downward. Grasp the right and left halves of the center section (2b) and
spread them apart.
The bellows (1) can be slid upward to give access for service work at the universal joint adjustment
components.
Remove four screws (6). Grasp the right and left halves of the lower section (2c) and spread them
apart.
Note: When assembling the two halves of the cover, ensure that the snap fasteners seat properly.
Remove one screw (1) and remove the socket case. Unscrew the four screws (3) and lift off the
controller unit cover (4) together with the contact module (5). Disconnect the plug connector (6) at
the column controller unit.
Assemble in reverse order.
Note: Lubricate the four fastening threads for the screws (3) with silicone grease.
Pay attention to the routing of the cables ∨ Crimping hazard.
Remove two screws (7) each and slide off the battery case (8/9) in the longitudinal direction.
Assemble in reverse order.
The linear drives M1/M2/M3 are identical in design. The cover (1) for drive M1, with the threaded
cable fittings, is rotated through 90° for mounting.
To replace the M2 and/or M3 linear drive it will first be necessary to remove the hose clamp (2) and
to loosen the retainer plate for the coiled cord and/or the terminal strip.
The corresponding conductors for the geared motor (3) and the pulse transmitter (4) are to be
detached from terminal strip X7.
Remove the retaining rings (5) at the upper bearing pins (6). Support the head plate to keep it from
dropping (e.g. by placing wooden blocks under the guiding cradles).
Drive out the bearing pins (6). Retract the drive using a 12-Volt battery.
Remove the retaining rings (7) at the lower bearing pin (8).
Secure the drive to keep it from dropping (being aware that the drive is quite heavy) and drive out
the lower bearing pins. Lower the linear drive to remove it.
Assemble in reverse order.
See the wiring diagram for information on the connections.
Note: Mark the installation position and orientation of the geared motor.
Mark the position of the cover.
Remove six screws (5) at the lower section of the housing. Rotate the motor so that the connecting
link (6) in the roller chain (7) is located between the two sprockets. Open the connecting link (6) and
remove the roller chain (7). Remove the retaining ring (8) and the sprocket (9).
Remove four screws (10). The geared motor (11) can now be lifted out of the guide tube.
Note: The four screws (10) are to be coated with Loctite 243 and torqued down to 8Nm.
Note: When working with Version C, detach the two leads for the battery indicator.
Ensure that no voltage is present (detach batteries, remove fuses).
Detach the voltage supply at the X6 terminal strip and set up a direct supply (48 V DC) to terminal
strip X6. Do not pass the cable through the housing.
Move the column and mounting frame to the side and, by activating the two function buttons for
”Raise column + R” set it down on two wooden blocks (5). Move the height adjustment drive,
including the supplementary stroke, to the highest position. Use the IR test transmitter to move M4
downward far enough that the guiding cradles (6) are supported on the mounting frame and/or the
adapter (3).
Remove six mounting screws (7) at the supporting plate (8) from the guide piston. Use the IR test
transmitter to move M4 about 10 cm downward. Reposition the mounting frame with the upper
column section so that the stationary column housing can be laid on its side.
Remove the retaining ring (9) and shims. Unscrew six screws (10) and the remove the cover (11).
Remove four screws (12) at the housing. Disconnect six motor and pulse counter cables from the X6
terminal strip.
Pull the height adjustment drive unit (spindle, spindle nut, motor and chain housing) downward to
remove it.
Assemble in reverse order.
See the wiring diagram for information on the connections.
Loosen the threaded cable fittings (1/2) and remove the multiple seal (3).
Lift off the cover (4), being careful not to subject the leads to tension or strain.
Remove the retaining ring. Remove four screws (6) and the geared motor (7) by applying pressure
to the shaft (do not tap or strike due to the danger of damaging the unit), press it upward, out of the
guide tube. Remove four screws (8) at the noise insulation sleeve (9) and pull off the insulating
sleeve. Assemble in reverse order.
Note: Apply Loctite 243 to the four screws (6) and torque them down to 4 Nm.
Apply Loctite 243 to the four screws (8) and torque them down to 8 Nm.
Do not fix the wires of the counter with the wires of the motor M4!
Note: Position the pulse counter (2) so that the sensors (3/4) do not touch the magnetic
ring (5) but so that the clearance does not exceed 0.5 mm.
Observe correct positioning for the spacer sleeves (6).
Do not fix the wires of the counter with the wires of the motor M4!
Functional test:
The pulse counter can be operated at a voltage of 12 to 15 V DC.
A 12-volt battery will suffice for test purposes.
Unit dismounted:
Connect “+” of supply voltage to terminal 1, “-“ to terminal 3. Use a multimeter to measure the
voltage between terminals 3 and 2 (for sensor 3). Apply alternately the N and S poles of a magnet to
the sensor. The voltage measurement should change between 0 volts and the level of the supply
voltage applied to terminals 1 and 3.
Repeat the test between terminals 3 and 4 (for sensor 4).
Note: Only loosen the sixth screw (6); do not remove it.
Unscrew the two screws (7) at the universal joint and use an M8 screw to pull out the guide bolts (8).
Remove the retaining rings (9) and the lower bearing bolts (10) of linear drives M1/2/3. Retract the
linear drives using the IR test transmitter in the adjustment mode. Detach the six conductors for the
M1 from terminal strip X7. Remove the retaining ring (11) at the upper bearing bolt (12) for M1.
Support the drive to keep it from dropping (be aware that the drive is quite heavy!). Drive out the
upper bearing bolt and lay the linear drive aside.
Use the IR test transmitter in the adjustment mode to lower drive M4 by about 5 to 6 cm.
Slide the upper section together with the mounting frame to the side
(toward the height adjustment drive).
Stabilize the supporting plate (5) to keep it from dropping (be aware that it is quite heavy!), remove
the sixth screw (6) and lift out the supporting plate with the center guide.
Assemble in reverse order.
See the wiring diagram for information on the connections.
Note: All the column’s drives will have to be readjusted using the IR tester.
During assembly the six screws (4/6) are to be coated with Loctite 243 and torqued
down to 25 Nm.
Insert 2 magnets into the guiding cradles in order to simulate the presence of a table top for the
column controller unit. Move the ”tilt” function into its limit position. If this is not possible (due to a
defective sensor), then use the IR test transmitter in the adjustment mode to set up this
configuration.
Remove three screws (7) and disconnect the hall-sensor leads from the column control unit. Detach
the boot from the mounting angle (8) and loosen three screws (9). Pull out the conductors and
replace the guiding cradle (10). Assemble in reverse order.
See the wiring diagram for information on the connections.
Put a distance plate under each guiding cradle
Note modification set 3113.0474 with test instruction and service info no. 237
Function test:
Place a person on the table top ( out of the middle), test the take-over function again. Apply force to the
trendelenburg adjustment device in upward direction
Pull the foot-end of the table top in an upward direction. Keep the force and actuate the tilting function.
Check to see that the tilting function is carried out correctly. The upper edge of the locking catch must be
in touch with the guide bracket as long as the table top is pulled upward.
For more detailed info see trouble shooting point 3 “take-over problems”
New versions are marked at lower side of guiding cradles.
Note:
A guiding cradle and the hall-sensor can only be replaced together
since the sensor is glued-in.
The screws (7) are to be coated with Loctite 243 and torqued down to 40 Nm.
Wait until the column controller unit has switched itself off (about 6 seconds after the last actuation
of a button). Detach the jumper (1) and detach the plug connector (2) (voltage supply).
Depress any function-control button on the IR transmitter until the signal transducer has discharged
the capacitors. Wait another 5 minutes (dissipation of residual charge in the capacitors).
Detach the rest of the plug connectors.
Note: When detaching the plug connectors at the column controls, take care to pull them out
straight and not at an angle.
Remove four screws (3) and replace the complete column control unit.
Whenever column control units are replaced, the microcomputers should be left in the defective unit.
New column control units are always fitted with new microcomputers.
Assemble in reverse order. Note also service info no. 236 and 237.
See the wiring diagram for information on the connections.
Note:
Functions may be activated also by IR-Tester only after the jumper (1) has been
connected as the unit could otherwise be damaged.
All the column’s drives will have to be readjusted using the IR tester.
See operating instruction IR-Tester.
The two rotary encoding switches are marked on the circuit board with the letters HB = High Byte
and LB = Low Byte. The HB encoding switch (6) is used to set the left-hand character in the system
code; the LB encoding switch (7) corresponds to the right-hand character in the system code.
Set the rotary encoding switches (6/7) to the desired position and use the IR transmitter to switch on
the column controller unit. When the LED (5) lights, press button (4) to acknowledge the system
code just set.
Note: The code specified here is to be used at only one IR receiver within any surgical area
(floor) and must correspond to the system code label affixed to the column.
255 different code combinations are available for use.
Never set up an IR receiver to respond to system code 0-0.
An intermittent signal will sound as soon as the batteries have been discharged to about 30%
of full capacity.
The threshold at which this warning signal is given can be adjusted by means of
the potentiometer (5) on the column controller board.
The basic setting is for 45° to the left. ( Position 7.30 o’clock)
Note: Proper tools must always be used when working on the electronics and in particular
when replacing the microcomputers.
1. To remove use Puller tool and ESD wrist strap
2. To plug-in use Vacuum pipette and ESD wrist strap
Wait until the column controller unit has switched itself off
(about 6 seconds after the last actuation of a function).
Remove the wire jumper (1) and detach the plug connector (2) (voltage supply).
Depress and hold any function-control button on the IR transmitter until the signal transducer has
discharged the capacitors. Wait another 3 minutes (dissipation of residual charge in the capacitors).
Detach the rest of the plug connectors.
Note: When detaching the plug connectors at the column controller, take care to pull them out
straight and not at an angle.
Remove four screwed bolts (3). Lift off the upper circuit board (4). Use the puller tool to lift out the
microcontrollers. Use the vacuum pipette to install the new microcomputers in the correct position.
Position the circuit board (4) over the screwed bolts and press downward into the connector
contacts. Affix the upper circuit board with the four screwed bolts (3).
Note: Position the microcontrollers correctly when installing (slanted surfaces matching)
(5) Central controller
(6) Motor controller (tilt/slope controller)
(7) Monitoring controller
All the column’s drives will have to be readjusted using the IR tester .
See operating instruction IR-Tester
Remove the cable strap (1). Remove the six nuts (2) and replace the contact module together with
its protective foil.
Assemble in reverse order.
Note: Fill the groove for the O-ring with silicone grease.
Ensure that the O-ring is seated correctly.
Apply Loctite Type 243 to the six nuts (2) and torque them down to 2.2 Nm.
Pay attention to cable routing when positioning the cover ∨ Crimping hazard.
The protective foil must in all cases be glued in place over the contact module.
Remove two screws (4) and the cable guide (5). Loosen the screw (6) and detach the appropriate
plug at the column control unit.
Use a screwdriver (blade 2.5 mm wide) to depress the spring contacts in the plug and pull out the
conductors.
Partially dismantle the cable bunch and pull the conductors out through the guide sleeve.
IR preamplifier:
Unscrew the two screws (7) and then remove the retainer strip (8) and the spacer ring (9).
Change out the infrared preamplifier.
Disconnect the batteries (1) at the charge regulator board (2). Apply a 45-watt load
(e.g. a 12 V, 45 W automotive lamp) to the 12-volt battery while measuring the voltage.
(in the mobile version there are six 2-volt batteries (4x) connected in series = 12 V)
If a defective battery is indicated, then the test should be repeated as a precautionary measure.
In the mobile version both the batteries which are connected in series must always be replaced
together. Assemble in reverse order. See the wiring diagram for information on the connections.
There is a monitoring circuit on each of the boards A10 and A11 which monitors the voltage of
2 battery packs during the process of discharging.
The threshold is adjusted to 5.4 V for each 6V branch.
As soon as 3 cells of a battery pack are discharged to the threshold of 5.4V, all motor
functions are cut off. In addition there are signals indicating that re-charging is necessary:
an acoustic signal and a flashing yellow LED (5).
The column remains in this condition until it is connected to the mains supply via the
mobile transformer unit for re-charging of the batteries.
The functions of the O.R. column can be actuated again as soon as it is connected to
transformer unit and the mains supply (locking is inactivated).
During the charging process the green LED (4) is illuminated.
If there is no mains supply, or a defective wire within the charging cable, or a blown
fuse in the transformer unit the LED (4) remains dark and the locking function –
if activated by low battery voltage – is not reset.
There are triangle markings on the boards A10 / A11 each pointing towards 2 pins of an IC or
towards connections of 2 resistors. If a pair of such pins is shorted while a column function
is actuated a failure of one battery is simulated. The protection circuit is activated.
There is a delay time of 2..3 seconds before the circuit responds.
The activated function locking can be reset by connecting the column to the mobile
transformer unit.
As long as the transformer unit is connected the green LED (4) must be illuminated.
Warning:
Always ensure not to reverse the polarity Irreversible damage may result.
see also “modification total discharge protection 3113.3249” with function test
and service information no. 235, 239, 241, 243
see trouble shooting point. 3 , poor capacity of the batteries
see also adjusting of charging voltage regulator point 1.24
Remove upper column casing. First the half without Override (7).
Remove the other half carefully until you can reach the plug (8) of the Override.
Remove the casing with the Override .
Unscrew six nuts (9).
Assemble in reverse order.
Put grease Molykote 111 between Override and casing.
Torque down with 0,3 Nm!
The retaining clip (2) is attached with two screws (3) which pass through a fixation disc
into the rear part of the housing.
The coiled cord with plug (4) can be replaced. Loosen the threaded cable fitting (5)
and rotate to remove. Use a micro screwdriver to depress the locking catch (6) of the plug
element and pull out the cable.
Assemble in reverse order.
See service information no. 243 “new hand controls”
1.20 Eccentric shaft, brake buffer (version with flush-mounted base plate)
Remove the keep-off plates. Attach the mounting frame with the adapter to the column.
Remove the six cover screws (1) and the six fixation screws (2).
Lower the column until the base plate is lifted by 10 to 15 cm
(paying attention to the length of the cable).
The brake buffers (3) can be pulled downward, out of the base plate, from underneath.
Remove the screw (4) and cover plate (5). Remove the screw (6) and cover plate (7)
with the locking lever (8) and stop sleeve (9).
Pull the eccentric shaft (10) out of the adapter (11).
Note:
The locking lever (8) must be mounted at the left side of the column!
The locking lever (8) must be mounted on the eccentric shaft in such a way
that locking of column rotation is achieved by rotating the lever clockwise.
Adjustment see also service information no. 241 “short tappets”
There must be about 1 cm of play when the lever is in the released position.
1.21 O-ring and hollow O-ring (version with flush-mounted base plate)
1.22 Eccentric shaft, brake buffers (version with surface-mounted base plate)
Unscrew two screws (1) and remove the locking lever housing (2).
Replace the brake buffers with intermediate plate (3).
Note: The braking surface and brake buffers must be kept absolutely free of grease.
Unscrew the screw (4) and remove the cover plate (5) with the locking lever (6).
Replace the eccentric shaft (7).
Assemble in reverse order.
Note: The locking lever (6) must be mounted on the eccentric shaft in such a way that locking
of column rotation is achieved by rotating the lever clockwise.
There must be about 1cm of play when the lever is in the released position.
See also service information no. 241, 243 “short tappets” spacers
Note: Use Stucarit sealing gel to seal the closure cover (9).
Each charge regulator (1) is responsible assigned one 12-volt battery unit.
Power is supplied by 14 V AC transformer outputs via bridge-connected rectifiers.
The peak input voltage of the charge regulators is about 20 V DC.
The output voltage of each charge regulator (measured at battery terminals) must be 14,99DC.
See also service information no. 241
Note: Before replacing the charge controller (1) it is first necessary to remove all power from
the supply line.
Never reverse the polarity ∨ Irreversible damage may result.
see also “modification total discharge protection 3113.3249” with function test.
And service informations 235, 239, 241 and 243.
2. Maintenance tasks
3. Troubleshooting
3.1.2. Measure the remaining distance between the locking catch and the guide bracket.
Measured distance:
Side where the adjustment
device is located.
Measured distance:
Opposite side:
3.1.4. Measure the remaining distance between the locking catch and the guide bracket.
Measured distance:
Side where the adjustment
device is located.
Measured distance:
Opposite side:
3.1.5. Place a person on the table top, test the take-over function again. Apply force to the trendelenburg
adjustment device in upward direction
3.1.6. Test the take-over function again. Apply the force in downward direction
3.1.7 Ensure that the controller unit of the column is switched off (LED with battery symbol must be off).
No patient load on the table. Pull the foot-end of the table top in an upward direction. Keep the force
and actuate the tilting function. Check to see that the tilting function is carried out correctly. The
upper edge of the locking catch must be in touch with the guide bracket as long as the table top is
pulled upward.
3.1.8 Ensure that the controller unit of the column is switched off (LED with battery symbol must be off).
No patient load on the table. Pull the head-end of the table top in an upward direction. Keep the
force and actuate the tilting function. Check to see that the tilting function is carried out correctly.
The upper edge of the locking catch must be in touch with the guide bracket as long as the table top
is pulled upward.
3.2 Poor charge capacity of accumulators of mobile O.R. table columns 1150.01C
Several measures have been introduced in the past in order to achieve an improvement
(see former service information issues).
The following is a summary of the measures taken, the serial numbers of columns at which they were
introduced,and a short checklist for troubleshooting.
- The O.R. table column must be equipped with a total discharge protection board
(columns 1150.01C0 with serial No. 548 or higher: installed during manufacturing).
New type of socket for the charging unit (4 pins, 4 holes) and new interconnecting cable in order to provide
improved protection against incorrect plugging-in.
- Long version of heatsink sheet (7204.9554, Serial No. 728 and higher: installed during manufacturing)
underneath the charger boards in the base made of stainless steel.
(1150.01C0, Serial No. 616 and higher: installed during manufacturing) for better dissipation of heat.
- „Hawker“-Batteries must be used. (1150.01C0, Serial No. 788 and higher: installed during manufacturing)
Holes in the base must be sealed (1150.01C0, Serial No. 795 and higher: sealed during manufacturing)
- Charging voltage setting of the regulator boards in the base must be adjusted to 14,99 V (formerly 14,4 V)
See also Service information 241, (1150.01C0, Serial No. 1003 and higher: done during manufacturing)
- Mobile charging units 1150.81 of the columns must be checked for correct voltages of all the 4 pairs of
output cables.
3.2.1 Complaint of customer: „column is suddenly switched off without the warning signal „insufficient charge“
(slow interval tone, flashing LED in the base):
Before replacement of batteries or other components the cause of the failure must be determined.
Proceed as follows:
a) There is one interconnecting wire (orange) coming from each discharge protection board (A10, A11)
and connected to Terminal X3 in the column. Disconnect one of these wires, charge the batteries of the
column for a short time and check the movement function.This procedure enables you to determine
which of the protection boards is sending the signal “defective battery”.
b) After the board sending the signal is determined the batteries assigned to the boards should be
interchanged in order to find out whether the failure is caused by a defective protection board or a defective
battery.
- If protection boards are found to work correctly check the batteries. Probably there is one of the 6 V
branches that has dropped below 5.4 V. This causes the cut-off by the controller unit (total discharge
protection).
- If the failure is found to be caused by one of the protection boards (A10, A11) the board must be replaced.
Boards of columns with serial No. 800 or higher are covered by a protection coating (moisture)
If a defective board has no such coating both boards should be replaced. At the same time when the
coated boards were introduced also the holes in the base were sealed – see service information 239.
3.2.2 Complaint of customer: column signals “insufficient capacity” after a short period of operation (slow
interval tone)
This signal is not caused by the protection boards A10 or A11 but the controller unit. The supply voltage of
48 V is monitored during operation of the column and the signal tone is emitted when it drops below a
certain value.
In general batteries should be charged for a period of 12...15 h. Inform the customer by phone before the
service technician is on site. If this is still not sufficient the batteries must tested and replaced if necessary.
In the course of modification 77302A, another tappet which is 1.5mm shorter has been introduced.
(Short version of tappet No. 5009.5964). This version of tappet can be identified by an additional groove.
To rectify the problem of unintended unlocking this new tappet should be used.
These new types of tappets are enclosed to the installation parts of O.R. column 1150.01A0.
An additional note has been added to the drawing
“Do not lubricate the contact surfaces of tappet/eccentric shaft“.
Please strictly observe this instruction!”
The eccentric shaft has been marked as shown below in order to indicate the locking position in which the
eccentric shaft should be positioned when the locking lever is actuated.
The marking dot corresponds to the “highest” position of the eccentric shaft.
In lock position the marking dot should be almost in lowest position (6 o’clock position).
For 1150.01B with surface mounted base plate you have to use two inlay sheets with different thickness
Order No. Name of part Used for product: Order No. for
For “short version” „standard version”
5009.5964 Brake buffer „short“ 1150.01A0 / A1 5008.8844
(with built-in base plate)
7205.0124 Inlay sheet „thin“ (1mm) 1150.01B0 / B1 7204.8974 (2mm)
(on the buffer)
4. Appendix
National
Medizintechnik 01 80/3 21 21 44
Sterilisation 01 80/3 21 21 66
Ersatzteile 0 72 22/932-707
International
Consulting +49/72 22/932-782
& Spare Parts
Fax +49/72 22/932-825
Technische und konstruktive Änderungen vorbehalten.
The right is reserved to make technical and design changes.
E-mail info.service@maquet.de Sous réserve de modifications dues au développement technique.
Internet www.maquet.com Nos reservamos el derecho de hacer modificaciones conformes al desarrollo técnico.
MAQUET