TroubleShooting for

CCR1009-8G-1S-1S+
These repair instructions are for NON WARRANTY
repairs only!

Try reinstalling routerOS and bios before this repair procedure.

Please make visual inspection for signs of corrosion or

mechanical damages before starting.

Blue LED isn’t lit, no power

Don`t touch open frame power supply Check 24V on

Check 24V input on U1405 pin1
while it is plugged to mains. Q1402 pin2
Check 12V output on L1403
24V OK
12V
Change Q1404,Q1407 Change Q1402 Change Q1411
Check 1.5V output on L1601

1.5V
Check 1.5V on Q1506 Change U1405 Change U1407
Check 3.3V output on
FB1401
OK
3.3V
Change Q1602, Change Q1605, Change Q1412,
Check L1405
Q1603 Q1606 D1412
There`s no problem
with power OK
Check 1.5V on
Q1606 pin3 Check L1601 Change
D1402,D1403, Change L1405
D1404,D1405,
OK OK D1414,D1415

Check L1402, Change Q1605, Change Q1604,

Change L1601
FB1401 Q1606 D1601
OK

Change Q1403,
Change faulty inductor
Q1408
OK

Change Q1405,
D1407

Change U1401

Resistance on inductors should be <1ohm

 Blue LED lit, board doesn`t boot

Try reinstal routerOS and bios Look for mechanical damage on U503 Replace Y4

One or more ethernet port does not work

Ethernet port 1 does`n work
Change
Check FB951,FB952,
Change J905 Change Y9 D909, Change U9
FB953,FB954
D910

Ethernet port 2 does`n work

Change
Check FB951,FB952,
Change J903
J905 Change Y9 D909,
D908, Change U9
FB953,FB954
D910
D907

Ethernet port 3 does`n work

Change
Check FB951,FB952,
Change J902
J905 Change Y9 D909,
D905, Change U9
FB953,FB954
D910
D906

Ethernet port 4 does`n work

Change
Check FB951,FB952,
Change J901
J905 Change Y9 D909,
D901, Change U9
FB953,FB954
D910
D902

Ethernet port 5 does`n work

Change
Check FB703,
Change J702 Change U702 D909,
D705, Change Y702
FB704
D910
D707

Ethernet port 6 does`n work

Change
Check FB701,
Change J701 Change U701 D909,
D701, Change Y701
FB702
D910
D703

Ethernet port 7 does`n work

Change
Check FB603,
Change J602 Change U602 D909,
D605, Change Y602
FB604
D910
D607

Resistance on inductors should be <1 ohm.

 FAN is not running

Check for 12V on Q133 pin2 Change Q133,Q134,D135,D136

Change D131,D132, Change Q131,Q132 Change U13

D133,D134

Serial port not working

- Change U402
- Check C402, C404, R402, R404

Sfp port not working

Check 2.5V output on
Check R1408,R1481 Change faulty resistors
U1404 pin5

Check L1101,L1102 Check U1404

Change J1102 Change faulty inductor

Sfp+ port not working

Check 1.2V output
Check L1004,FB1027 Change faulty resistors
on L1004

Check FB1020, FB1021, Check U1006

FB1024, FB1025, FB1022,
FB1018, FB1017, FB1019,
FB1016, FB1029, FB1028,
FB1023, FB1015 Change faulty inductor

Change U1005 Change J1002

Resistance on inductors should be <1 ohm.

 uSD not working
- Change U510
- Change J503

SIM card not working

- Change U1101
- Change J1103

LCD does not work

Check FB505, FB506 Change faulty inductor

Change U518 Change D503 Change Q503,Q504 Change J502

Resistance on inductors should be <1 ohm.

Reference Part Number Manufacturer Description
number
Q131,Q132 AP2N7002K Advanced Power MOSFET N-Ch 60V 640mA 2 Ohm
Electronics Corp. 2.5V level SOT-23
Q133 KTA1663-Y- KEC Corporation, LTD Transistor PNP -30V -1.5A 0.5W
RTF/H Hfe=100-320 SOT89 RoHS
Q134 BC846B,215 NXP Semiconductors Transistor NPN 65V 100mA 250mW
Hfe=290 SOT-23 RoHS
Q503 BC846B,215 NXP Semiconductors Transistor NPN 65V 100mA 250mW
Hfe=290 SOT-23 RoHS
Q504 BC856B,215 NXP Semiconductors Transistor PNP -65V -100mA 250mW
Hfe=220-470 SOT-23 RoHS
Q505,Q507 BC846B,215 NXP Semiconductors Transistor NPN 65V 100mA 250mW
Hfe=290 SOT-23 RoHS
Q506 AO3415A Alpha & Omega MOSFET P-Ch -20V -5A 41mOhm
1.5V level SOT-23
Q1402 AP18P10AGH Advanced Power MOSFET P-Ch -100V -12A
Electronics Co 140mOhm DPAK
Q1403, AP9467AGM Advanced Power Transistor MOSFET N-Ch 40V 11A
Q1408, Electronics Corp. 11.5mOhm SO-8 RoHS
Q1602,
Q1603
Q1404 AP9487GM- Advanced Power Transistor MOSFET N-Ch 80V 4A
HF Electronics Corp. 85mOhm SO-8
Q1405, BCX5616TA Diodes Zetex Limited Transistor NPN 80V 1A 1W Hfe=100-
Q1412, 250 SOT89
Q1604
Q1407 AON6284 Alpha & Omega Transistor MOSFET N-Ch 80V
7.3mOhm 31nC DFN5x6 RoHS
Q1411 BSS123,215 NXP Semiconductors MOSFET N-Ch 100V 150mA 6 Ohm
3V level SOT-23
Q1605, AP2N7002K Advanced Power MOSFET N-Ch 60V 640mA 2 Ohm
Q1606 Electronics Corp. 2.5V level SOT-23
D1401 S310-T3-LF Won-Top Electronics Diode Schottky 100V 3A SMC
Co., Ltd.
D1402, S310-T3-LF Won-Top Electronics Diode Schottky 100V 3A SMC
D1403, Co., Ltd.
D1405
D1404, BZX84C6V8- Diodes Zetex Limited Diode Zener BZX84C 6.8V 5%
D1415 7-F 350mW SOT23
D1412, BZX84- NXP Semiconductors Diode Zener BZX84C 6.2V 5%
D135,D136 C6V2,215 350mW SOT23

When you order components for repairing boards from our sales, please,
write components reference number not a part number
Reference Part Number Manufacturer Description
number
D1414 BZX84- BZX84-B9V1,215 Diode Zener BZX84B 9,1V 2%
B9V1,215 250mW SOT23
D1407,D1601 BZX84C5V6- Won-Top Electronics Diode Zener BZX84C 5.6V 5%
T1-LF Co., Ltd. 225mW SOT23
D901,D902, AOZ8808DI-05 Alpha & Omega Diode Array TVS 4 channel low cap
D905-D910, DFN-10
D701,D703,
D705,D707,
D605,D607
D503
D131,D132 SS0540-T1-LF Won-Top Electronics Diode Schottky SS0540 40V 500mA
Co., Ltd. SOD123
L1004 BCRH8D43- Bao Cheng Inductor 3.9uH 20% 4.5A 8.3x8.3x4.5
3R9M-NL Electronics Co.,Ltd., 19mOhm RoHS T&R
L1101,L1102, CB03YTYH330 Viking Tech Ferrite Bead 33 Ohm 3A 0603
FB951-FB954 Corporation
L1402 BCRH127- Bao Cheng Inductor 7.6uH 5.9A 12.5x12.5x8
7R6N-NL Electronics Co.,Ltd., RoHS
L1405 RF1206-33 SHANGHAI Common Mode Choke 2.4uH 30%
MEISONGBEI Z=650Ohm DCR=15mOhm
ELECTRONICS 12.5x10x6.5mm RoHS Tape&Reel
CO.,LTD
L1601 BCIHP0750LD- Bao Cheng Inductor 3.3uH 9.5A 15mOhm
3R3M Electronics Co.,Ltd., 6.8x7.3x5.0mm SMD RoHS T&R
FB505,FB506 BLM15AG121S Murata Ferrite Bead 120 Ohm 500mA 0402
N1D Manufacturing Co.
FB1015, CB03YTYH331 Viking Tech Ferrite Bead 330 Ohm 1.5A 0603
FB1027 Corporation
FB1016, CB02YTYH100 Viking Tech Ferrite Bead 10 Ohm 1A 30mOhm
FB1017, Corporation 0402
FB1019
FB1020,
FB1021,
FB1022,
FB1024,
FB1025,
FB1028
FB1018, CB03YTYN601 Viking Tech Ferrite Bead 600 Ohm 200mA 0603
FB1029 Corporation
FB1023 CB03YTYH121 Viking Tech Ferrite Bead 120 Ohm 2.5A 0603
Corporation

When you order components for repairing boards from our sales, please,
write components reference number not a part number
Reference Part Number Manufacturer Description
number
FB1401 FBMA-11- King Core Electronics PO4501NT Ferrite Bead 90 Ohm 9A
453215- Inc. 1812 4mOhm design code
900A90T P04501NT
U9 AR8327-BL1A- Atheros Technology Chip AR8327 B revision T&R
R Ltd. c/o Atheros
Technology MCO
Limited
U13 74AHC1G04G NXP Semiconductors IC INVERTER SC-74A (SOT753)
V,125
U402 MAX3243CPW Texas Instruments 3v to 5.5V RS-232 LINE
R Driver/Receiver (lead free)
U602,U701, AR8033-AL1A- Atheros Technology 10/100/1000M RGMII AND SGMII
U702 R Ltd. INTERFACE ETHERNET PHY 48-pin
QFN T&R
Y4 FDC500026 PSE Technology Crystal Oscillator 125MHz 50ppm
Corporation 1.8V 15pF -20+70C 5x3.2mm
y9 NXK25.000AE1 NSK Jenjaan Quartek Crystal 25MHz 20ppm 10pF -20+70
0F-BK7-2 Corporation 3.2x2.5
R402,R404 CR10-000-ZK ASJ PTE LTD Resistor 0R 5% 0402

R1408 CRCW121000 Vishay Resistor 0R 1210

00Z0EA Intertechnology, Inc.
R1418 RC0402FR- Yageo Corporation Resistor 560k 1% 0402
07560KL

C402,C404 EMK105B7104 Taiyo Yuden Co. Ltd. Capacitor 0.1uF 10% 16V X7R 0402
KV-F
J901,J902, RB1- U.D. Electronic Corp. RJ45 10/100/1000 w/LED w/Shield
J903,J905, 216BAK1A TD TH w/oEMI TinPlated RoHS
J701,J702,
J602
J502 0.5K-A-18PB- Dragon Well FPC connector 0.5mm pitch 18pin
CAP Electronics Co.,Ltd. with Locking Drawer SMT Vertical
Entry w/CAP T&R
J503 TTF03-TFDA2- Dragon Well Micro SD connector Push-Pull Type
A Electronics Co.,Ltd. Tape&Reel (diff. pins)
J1002 1367073-1 TE Connectivity Ltd. Connector SFP 20pin 0.8mm T&R

J1102 1367073-1 TE Connectivity Ltd. Connector SFP 20pin 0.8mm T&R

When you order components for repairing boards from our sales, please,
write components reference number not a part number
Reference Part Number Manufacturer Description
number
U510 TXS0206YFP Texas Instruments SD voltage translator,ESD EMI prot,
R 60Mbps, 1.2V-3.3V
U518 ZT2046Q ZillTek Technology Touch screen controller Serial 4-wire
Corp Internal reference QFN-16
U1005 WX72F62007 PSE Technology Crystal Oscillator 156.25MHz 50ppm
Corporation 3.3V LVPECL, Jitter 0.8ps, Tr/Tf
600ps, -20+70 7x5
U1006 RT8058GQW Richtek Technology 1MHz, 2A, Step-Down DC/DC
Corporation Converter, WQFN-16L 3x3, Green
(Halogen Free)
U1101 TXS4555RGT Texas Instruments SIM card level shifter with 50mA LDO
R and ESD protection, MLF-16
3mmx3mm
U1401 RT8209BGQ Richtek Technology Synchronous Buck
W Corporation Controller,Vin=4.5...26V, WQFN-
14L_3.5x3.5
U1404 RT9043GB Richtek Technology IC 400mA Adj LDO SOT23-5 RoHS
Corporation
U1405 MIC2176- Micrel Semiconductors IC BUCK SYNC ADJ 10MSOP
2YMM (UK) Ltd
U1407 RT9819D- Richtek Technology IC Voltage Detector 2.9V 450ms
29PV Corporation SOT23-3 Low Push-Pull RoHS
U1609 QT2025PRKD Acal BFI UK Limited XAUI-XFI PHY for XFP
B

When you order components for repairing boards from our sales, please,
write components reference number not a part number
 J602 J701 J702 J901 J902 J903 J905 J1102 J1002

R404 U402 R402

D607 D703 D707 D902 D906 D907 D909
C404 D605 D701 D705 D901 D905 D908 D910
C402
U1101
D1403 Y9 FB953
D1402
D1405 L1405 FB951
FB1029
D503 FB505
J502 U602 U701 U702 FB1020
L1102
U518 Q1411 FB1021
U9
Q504 Q1402 Y4 L1101 FB1028
Q503 FB1024
U1407 R1418 FB1027 FB1023
D1404 FB1015
Q1404 U1006
Q1412 U1405 U1005
D1412 L1004
Q1407 L1402 Q1605
Q1606
Q1408
Q1403
Q1602
D1414
U1401 Q1603
D1415
U1401 U13 U510
Q131
L1601
FB1401
D132 Q132 D131 D136 D135 J503
Q133 Q134
J1103

FB952

FB954
FB1019
FB1025 FB1018
FB1017
FB1016
FB1022

Q1601 D1407
Q1604 Q1405