Professional Documents
Culture Documents
Contents
1 Scope ...................................................... 2
2 Conflicts and Deviations .......................... 2
3 References .............................................. 2
4 General .................................................... 4
5 Supporting Structures .............................. 6
6 Armless Construction............................... 7
7 Guys and Anchors ................................... 8
8 Insulator Requirements............................ 9
9 Primary Conductors ............................... 10
10 Accessory Equipment ............................ 12
11 Protective Devices ................................. 13
Revision Summary ...................................... 14
1 Scope
This Standard prescribes minimum mandatory requirements for the design and
installation of Overhead Distribution Lines (OHDL) rated up to and including 34.5 kV.
This document may not be attached to nor made a part of purchase orders.
2.1 Any conflicts between this standard and other Mandatory Saudi Aramco
Engineering Requirements (MSAERs*) or referenced industry standards shall be
identified to the Company or Buyer Representative who will request the
Manager, Consulting Services Department of Saudi Aramco, Dhahran to resolve
the conflict.
2.2 Direct all requests to deviate from this standard in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward Waiver Request to the Manager, Consulting Services Department
of Saudi Aramco, Dhahran requesting his approval.
3 References
All referenced Standards, Specifications, Codes, Forms, Drawings, and similar material
shall be of the latest issue (including all revisions, addenda, and supplements) unless
stated otherwise.
4 General
4.2 Overhead lines shall be designed and constructed according to specifications and
loading conditions stipulated in 14-SAMSS-603.
4.3 Overhead line design shall be based on the following environmental conditions:
Minimum ambient temperature : 0°C
Maximum ambient temperature : 50°C
4.4 The following shall be submitted for review during detailed design of new
overhead distribution lines
Sag and tension calculations
Plan and profile drawings
Commentary Note 4.4:
4.5 Compression type (gripping force is provided by compressing the connector onto
the conductor using a tool designed for the purpose and is non-reversible)
connectors shall be used for splicing and tapping. Connectors for aluminum
(ACSR/AW) conductors shall be filled with an oxide inhibiting and sealing
compound.
4.5.1 Compression type lugs shall be used for overhead line connections to
equipment furnished with pad type terminals.
4.7 Vertical clearances above grade for desert installations of conductors shall be
minimum 8.5 m under normal service conditions using 80°C total conductor
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Document Responsibility: Electrical Systems Designs and Automation Stds. Committee SAES-P-107
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Next Planned Update: 13 May 2022 Overhead Distribution Systems
4.8 Vertical clearances above grade for plant entrances shall be determined by the
proponent. Minimum clearance shall be 8.5 m under the conditions specified in
paragraph 4.7 above.
4.11 Designs for single phase circuits shall include provisions for future conversion
to three phase without requiring additional design work. Clearances, pole
heights, guys, crossarm dimensions, pole loadings, etc., shall be designed
assuming addition of a third phase conductor identical to those being installed.
Exception:
Not required if proponent of the line verifies that future upgrade of the line will not
be necessary.
4.12 Referenced Saudi Aramco Standard Drawings shall be utilized during design
and installation as applicable.
4.13 Overhead obstruction warning signs for powerlines crossing roads shall be provided
in accordance with SAES-B-055. Tell-tale poles shall be installed 60 meters before
and after an overhead line crossing at a paved road or railway. If there are several
crossings, only one tell-tale pole shall be installed at the road entry and one at the
road exist points. These tell-tale poles shall indicate the height of the lowest power
line being crossed.
4.14 Where the distribution line routes cross paved roads, highways and railways; the
angle of intersection shall be as close to 90 degrees as possible, and poles
adjacent to the paved road and rail ways shall be tangent or angel structure type.
4.16 Where new lateral distribution lines will be constructed, these shall be tapped
off an existing tangent pole and shall be set at 90 degrees to the existing line. If
the existing tap-offpole is wooden, it shall be replaced with a steel one.
4.17 Phase identification labels shall be provided on the terminal poles identification
4.18 Overhead Conductor and Pole Clearances from other structures and ground for
overhead conductors shall not be less than the values in meters given in Table 1.
Table 1 - Overhead Conductor and Clearance Requirements
Layout Description 34.5 kV 13.8 kV
Overhead Line Conductor Spacing single circuit and double circuit
Horizontal Configuration 1 0.76
Vertical Configuration 1.2 1
Spacing between power
conductor/jumper and grounded metal 0.55 0.46
part
Lowest Conductor Vertical Ground Clearances
Above Desert Area 8.5 8.5
Above Pipeline Crossing (as per
9 9
SAES-B-064)
Above Paved Road 12 12
Drilling Rig Road (as per SAES-B-
14 14
062)
Above MOT Highway 15 15
Railroad 12 12
Vertical clearance at crossings with
2.5 2.5
Power Lines (SDCS-01)
Pole Horizontal Clearance from
The edge of paved Road * 12 12
Gasoline stations 10 10
Railroad 15 15
Right of way Clearances from other
8 8
structures
Note:
* If 12 meter cannot be met, refer to cluase 5.3
5 Supporting Structures
5.1 Supporting structures for overhead lines shall be hot dipped galvanized steel
poles for industrial facilities. Fiberglass or spun concrete poles can be used for
non-industrial locations.
Branching from existing wooden poles using hot dipped galvanized steel
poles shall be permitted.
5.2 Supporting structure, guy, and anchor locations shall be selected based on
accessibility, limited use of guys, minimal obstructions to pedestrian and
vehicular traffic, and shall be as inconspicuous as possible.
5.3 Supporting structures located less than 12 m from the edge of the roadway shall
be protected by barriers .
5.4 Supporting structures shall have a marking/brass tag including the year of
installation, pole number and pole height located at approximately 1.5 m above
grade.
5.5 Setting depths for steel poles shall be as shown on standard drawings and
14-SAMSS-603.
5.6 Communications cables except OPGW shall not be allowed to share the poles
with the power conductors.
6 Armless Construction
6.1 Armless type construction shall be used for the conductor support system.
Commentary Note 6.1:
“Armless” refers to the general type of construction. Crossarms may be used for
Terminal (deadend) structures, tap-off structures, etc., in accordance with the
referenced standard drawings.
6.2 The post and tension insulator strength as specified by the manufacturer shall
not be exceeded under all loading conditions.
6.3 For angles between 3° - 15°, and 31°-90°, conductors shall be dead ended. For
16° - 30°, flying angle insulators may be considered using trunnion type
suspension clamps
6.4 Lines more than 2 km long shall be double dead-ended (DDE) at a minimum of
every 1.5. DDE structures to be used shall be angle type (3-30o) with two guys,
one on each side, installed in the longitudinal direction (along the line).
6.5 Where double circuit (DC) lines are required, tangent structure configuration
shall be as illustrated on the appropriate single circuit pole drawing. Vertical
phase configuration shall be adopted for each circuit. For angle and terminal
structures, two poles shall be used (ie, one pole for each circuit).
Commentary Note 6.5:
Safety, maintenance and system access considerations shall be taken into
account during design and construction of DC lines. It is anticipated that double
circuit outages may be required to carry out any maintenance or repair work in
the absence of hot line working practices.
7.1 All guy assemblies shall be able to withstand all loading conditions.
7.2 The angle between a down-guy and the supporting structure shall not exceed 60°
and shall not be less than 37°.
7.3 The use of sidewalk guys shall be limited to supporting structure loads of less
than 6.6 kN. Sidewalk guy horizontal member shall consist of a 2 in galvanized
pipe at a minimum height of 2.4 m above grade.
7.4 For light angles between (3 o - 30o )considerations shall be given to combining
two guy wires into one single anchor foundation.
7.6 Guys from supporting structures shall be insulated with strain insulators.
7.7 Guy insulators shall not be used with guy strands having ultimate strengths
greater than 80 kN.
7.8 Guy insulators shall have a rated ultimate strength greater than the rated
breaking strength of the guy.
7.9 Guy attachment hardware shall be preformed type dead end fittings or automatic
guy grips.
7.10 Power-installed screw anchors or rock anchors may be used, except in hard marl
soil where expanding type anchors are permitted. Anchors shall not be loaded in
excess of 35% of their ultimate allowable holding strength. If required for
holding in poor soils, other anchor designs may be used with the concurrence of
Coordinator, CSD/Electrical Engineering Division.
7.11 Anchors shall not extend above ground in excess of the length necessary for
attachment requirements.
7.12 Concrete foundations for steel structures and anchors shall comply with
SAES-Q-005.
8 Insulator Requirements
8.1 Except where specifically noted otherwise in this document or the referenced
standard drawings, minimum insulator creepage distance shall be 40 mm per kV
line-to-line nominal system voltage.
8.2 Post and suspension type insulators shall be used. Porcelain Pin type insulators
shall not be used. Insulator brackets shall be metallic.
8.3 Insulators used on overhead distribution systems shall meet the requirements of
the ANSI C29 series of standards or IEC equivalent standards. Specifically:
(1) Insulators shall be tested in accordance with C29.1;
(2) Porcelain Insulators, suspension type, shall be in accordance with ANSI
C29.2A;
(3) Porcelain Insulators, strain type shall be in accordance with ANSI C29.4;
(4) Porcelain Insulators, line-post type, shall be in accordance with
ANSI/NEMA C29.7;
(5) Porcelain Insulators, station-post type, shall be in accordance with ANSI
C29.9;
(6) Composite Insulators , dead end type shall be in accordance with ANSI
C29.13.The live part of the insulator shall be ball ended and the ground part shall
be socket ended.
(7) Composite Insulators, line post type, shall be in accordance with ANSI C29.18;
(8) Preferred Porcelain insulator color is chocolate brown.
8.4 Insulators shall not be loaded in excess of 40% of their rated ultimate strength.
8.5 Composite type insulators shall be used in areas that are within 50 kms from
coastline.
8.7 Composite type insulators shall be used for 34.5 kV overhead power line.
8.8 The installation of composite insulators (suspension type) shall provide free
movement of the insulator assembly both horizontally and vertically. by using a
ball ended eye link and a shackle to the ground end of the insulator string..
9 Primary Conductors
9.3 Phase positions shall be per Table 3. Deviation maybe allowed to avoid twisting
of conductors from pole to pole of different type of installation.
Exception:
The emergency service conditions may be used for designing for abnormal
operation during outages which cause a distribution loop to be fed from only one
end or a double ended substation to be fed from one line only.
9.5 Design conductor sag and tension calculations shall be based on the initial
conditions (sagging basis) specified in Table 5. Conductor tension under initial
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Document Responsibility: Electrical Systems Designs and Automation Stds. Committee SAES-P-107
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Next Planned Update: 13 May 2022 Overhead Distribution Systems
conditions, at everyday temperature and excluding wind shall not exceed 10% of
the conductor ultimate strength. Maximum conductor tensions under most
onerous weather conditions shall not exceed 33% of this limit
Table 5 OHDL Conductor Sagging Details
Conductor Kcmil Nominal Sagging Basis Max. Sag @
ACSR/AW Breaking Load 80oC, 90m Span
(kN) (m)
QUAIL 133.1 22.5 2.25kN@15oC 2.14
PENGUIN 211.6 34.0 3.40kN@15oC 2.18
MERLIN 336.4 37.5 3.75kN@15oC 2.43
DRAKE 795.0 135.5 9.0kN@15oC 2.54
Note: The basis valaue is used during project proposal. However, the manufacturer’s technical
data sheet should be verified and used accordingly
9.6 Conductor design and stringing (erection) sag and tension tables shall be
provided.
Commentary Note 9.6
1. Typical design sag and tension tables prepared for a different ruling spans and
different sizes of ACSR/AW type conductor is attached as an Appendix-1 for
illustration purposes.
2. Typical stringing sag and tension tables prepared for a different ruling span
and different sizes of ACSR/AW type conductor is attached as an Appendix-2
for illustration purposes.
9.7 To compensate for Conductor creep (permanent long term elongation)
compensation shall be taken into consideration in the calculation of sag and
tensions. A temperature shift of -10°C shall be used for ACSR conductors listed
in this standard. Very short spans and large conductor attachment level
differences between supports in a section are to be avoided. Where this is not
possible due to site restrictions, tangent poles shall be replaced with angle
structures.
10 Accessory Equipment
10.1 Accessories, including terminating devices, shall be rated for application at line-
to-line system voltages.
10.2 Transformer primary connections shall be made with hot line clamps connected
to a bail (stirrup) compressed on the line conductor.
10.3 Minimum height between any part of a pole mounted transformer or its
mounting bracket or platform and grade shall be 4.9 m.
10.4 For 34.5 kV lines, transformer structures shall comprise twin poles and a steel
framed bridge linking the two structures as illustrated on the drawing. For lines
up to 13.8 kV, single pole structures may be used with the installation of spacer
brackets or special frame to support the transformer and provide the required
phase to ground clearances between the transformer bushing and steelwork.
10.5 Supporting structures for accessories shall have a minimum stress safety factor
of 4.0.
11 Protective Devices
11.2 Surge arresters shall be of the distribution class, metal-oxide, gapless type rated
per Table 6.
Table 6
System Voltage (kV) Arrester Rating (kV)
13.8 12
34.5 27
11.3 The grounding electrode for steel poles and surge arresters shall meet SAES-P-111.
The ground rod(s) shall also be bonded to the plant or substation ground grid if
located within 25 m of the rod. The resistance to ground of the steel pole and
surge arrester ground shall not exceed 25 ohms as stipulated in NEC. The surge
arrester grounding terminals shall be connected, with minimum bends, directly
to the local ground rod via a copper conductor that is no smaller than AWG No.
4. Surge arrester shall be installed in a manner that minimizes the inductive
loop to reduce insulation stress on the protected equipment.
11.4 Fused cutouts shall be provided for transformers fed directly from overhead
distribution lines.
11.5 Cutout fuses shall be installed on lateral circuits more than 5 spans or 500
meters long. These should be installed at the first pole of the new powerline.
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Document Responsibility: Electrical Systems Designs and Automation Stds. Committee SAES-P-107
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Next Planned Update: 13 May 2022 Overhead Distribution Systems
11.6 Loadbreak switches and fused cutouts shall be provided for capacitor
installations on overhead distribution lines.
11.7 For Overhead distribution supplying Oil and gas producing wells, Auto Recloser
should be used for quick restoration of the power supply if needed.
Commentary Notes:
Over head distribution lines supplying oil & gas producing wells, a loop concept
from dual source stations with Auto Reclosers may be used to provide relaibiliy
and continuity of supply.
Revision Summary
7 April 2008 Revised the “Next Planned Update”. Reaffirmed the contents of the document and
reissued with editorial revisions.
19 October 2008 Editorial revision to replace Electrical Systems Designs and Automation Standards
Committee Chairman and Vice Chairman.
30 June 2014 Major revision to update references, incorporate comments accumulated over the past few
years.
16 September 2015 Minor revision to incorporate standard drawings for steel poles.
APPENDIX-A
Sample Sag and Tension Calculation
This appendix illustrates tables for sag and tension calculation in designing stage.
Table A.1 Design sag and tension table for Quail (2/0) conductor
Temperature
0 5 10 15 20 25 30 35 40 45 50
(degC)
Tension
2.92 2.66 2.44 2.25 2.09 1.95 1.83 1.73 1.64 1.56 1.49
(kN)
Span Length
Sags (m)
(m)
50 0.27 0.30 0.32 0.35 0.38 0.41 0.43 0.46 0.48 0.51 0.53
60 0.39 0.43 0.47 0.51 0.55 0.59 0.62 0.66 0.70 0.73 0.76
70 0.53 0.59 0.64 0.69 0.74 0.80 0.85 0.90 0.95 1.00 1.04
80 0.70 0.77 0.83 0.90 0.97 1.04 1.11 1.18 1.24 1.30 1.36
90 0.88 0.97 1.05 1.14 1.23 1.32 1.40 1.49 1.57 1.65 1.72
100 1.09 1.20 1.30 1.41 1.52 1.63 1.73 1.84 1.94 2.04 2.12
110 1.31 1.45 1.57 1.70 1.84 1.97 2.09 2.23 2.35 2.46 2.57
120 1.56 1.72 1.87 2.03 2.19 2.35 2.49 2.65 2.79 2.93 3.06
Table A.2 Design sag and tension table for Penguin (4/0) conductor
Temperature
0 5 10 15 20 25 30 35 40 45 50
(degC)
Tension
4.36 3.99 3.67 3.40 3.17 2.97 2.80 2.65 2.52 2.41 2.31
(kN)
Span Length
Sags (m)
(m)
50 0.29 0.32 0.35 0.37 0.40 0.43 0.45 0.48 0.50 0.52 0.55
60 0.42 0.46 0.50 0.53 0.57 0.61 0.65 0.68 0.72 0.76 0.79
70 0.57 0.62 0.68 0.73 0.78 0.83 0.88 0.93 0.98 1.03 1.07
80 0.74 0.81 0.88 0.95 1.02 1.09 1.15 1.22 1.28 1.34 1.40
90 0.94 1.03 1.12 1.20 1.29 1.38 1.46 1.54 1.62 1.70 1.77
100 1.16 1.27 1.38 1.48 1.59 1.70 1.80 1.90 2.00 2.10 2.19
110 1.40 1.54 1.67 1.79 1.93 2.06 2.18 2.30 2.42 2.54 2.64
120 1.67 1.83 1.99 2.13 2.29 2.45 2.60 2.74 2.88 3.02 3.15
Table A.3 Design sag and tension table for Merlin 336 conductor
Temperature
0 5 10 15 20 25 30 35 40 45 50
(degC)
Tension
4.75 4.35 4.03 3.75 3.52 3.32 3.14 2.99 2.86 2.74 2.63
(kN)
Span Length
Sags (m)
(m)
50 0.34 0.37 0.40 0.44 0.46 0.49 0.52 0.55 0.57 0.60 0.62
60 0.49 0.54 0.58 0.63 0.67 0.71 0.75 0.79 0.82 0.86 0.89
70 0.67 0.73 0.79 0.85 0.91 0.96 1.02 1.07 1.12 1.17 1.22
80 0.88 0.96 1.04 1.11 1.19 1.26 1.33 1.40 1.46 1.52 1.59
90 1.11 1.21 1.31 1.41 1.50 1.59 1.68 1.77 1.85 1.93 2.01
100 1.37 1.49 1.62 1.74 1.85 1.96 2.07 2.19 2.28 2.38 2.48
110 1.66 1.81 1.96 2.11 2.24 2.38 2.51 2.64 2.76 2.88 3.00
120 1.97 2.15 2.33 2.51 2.67 2.83 2.99 3.15 3.29 3.43 3.57
Table A.4 Design sag and tension table for Drake 795 conductor
Temperature
0 5 10 15 20 25 30 35 40 45 50
(degC)
Tension
10.42 9.88 9.42 9.00 8.63 8.30 8.00 7.73 7.48 7.25 7.04
(kN)
Span Length
Sags (m)
(m)
50 0.46 0.48 0.51 0.53 0.55 0.57 0.60 0.61 0.64 0.65 0.68
60 0.66 0.69 0.73 0.76 0.79 0.83 0.86 0.88 0.92 0.94 0.97
70 0.90 0.94 0.99 1.03 1.08 1.13 1.17 1.20 1.25 1.28 1.32
80 1.17 1.23 1.30 1.35 1.41 1.47 1.52 1.57 1.63 1.68 1.73
90 1.48 1.56 1.64 1.71 1.78 1.86 1.93 1.99 2.06 2.12 2.19
100 1.83 1.93 2.02 2.11 2.20 2.30 2.38 2.46 2.54 2.62 2.70
110 2.21 2.33 2.45 2.55 2.66 2.78 2.88 2.97 3.08 3.17 3.27
120 2.63 2.77 2.92 3.04 3.16 3.31 3.43 3.54 3.66 3.77 3.89
Note: For actual span and temperature values falling between those given in the tables during stringing operations,
accurate values are could be determined by interpolation.
Appendix-B
Sample Sag and Tension Calcualtion
Table B.1 Stringing sag and tension table for Quail (2/0) conductor
Temperature
0 5 10 15 20 25 30 35 40 45 50
(degC)
Tension
3.56 3.22 2.92 2.66 2.44 2.25 2.09 1.95 1.83 1.73 1.64
(kN)
Span Length
Sags (m)
(m)
50 0.22 0.25 0.27 0.30 0.32 0.35 0.38 0.41 0.43 0.46 0.48
60 0.32 0.36 0.39 0.43 0.47 0.51 0.55 0.59 0.62 0.66 0.70
70 0.44 0.48 0.53 0.59 0.64 0.69 0.74 0.80 0.85 0.90 0.95
80 0.57 0.63 0.70 0.77 0.83 0.90 0.97 1.04 1.11 1.18 1.24
90 0.72 0.80 0.88 0.97 1.05 1.14 1.23 1.32 1.40 1.49 1.57
100 0.89 0.99 1.09 1.20 1.30 1.41 1.52 1.63 1.73 1.84 1.94
110 1.08 1.20 1.31 1.45 1.57 1.70 1.84 1.97 2.09 2.23 2.35
120 1.28 1.42 1.56 1.72 1.87 2.03 2.19 2.35 2.49 2.65 2.79
Table B.2 Stringing sag and tension table for Penguin (4/0) conductor
Temperature
0 5 10 15 20 25 30 35 40 45 50
(degC)
Tension
5.29 4.79 4.36 3.99 3.67 3.40 3.17 2.97 2.80 2.65 2.52
(kN)
Span Length
Sags (m)
(m)
50 0.24 0.26 0.29 0.32 0.35 0.37 0.40 0.43 0.45 0.48 0.50
60 0.34 0.38 0.42 0.46 0.50 0.53 0.57 0.61 0.65 0.68 0.72
70 0.47 0.51 0.57 0.62 0.68 0.73 0.78 0.83 0.88 0.93 0.98
80 0.61 0.67 0.74 0.81 0.88 0.95 1.02 1.09 1.15 1.22 1.28
90 0.77 0.85 0.94 1.03 1.12 1.20 1.29 1.38 1.46 1.54 1.62
100 0.95 1.05 1.16 1.27 1.38 1.48 1.59 1.70 1.80 1.90 2.00
110 1.15 1.27 1.40 1.54 1.67 1.79 1.93 2.06 2.18 2.30 2.42
120 1.37 1.51 1.67 1.83 1.99 2.13 2.29 2.45 2.60 2.74 2.88
Table B.3 Stringing sag and tension table for Merlin 336 conductor
Temperature
0 5 10 15 20 25 30 35 40 45 50
(degC)
Tension
5.79 5.22 4.75 4.35 4.03 3.75 3.52 3.32 3.14 2.99 2.86
(kN)
Span Length
Sags (m)
(m)
50 0.28 0.31 0.34 0.37 0.40 0.44 0.46 0.49 0.52 0.55 0.57
60 0.40 0.45 0.49 0.54 0.58 0.63 0.67 0.71 0.75 0.79 0.82
70 0.55 0.61 0.67 0.73 0.79 0.85 0.91 0.96 1.02 1.07 1.12
80 0.72 0.80 0.88 0.96 1.04 1.11 1.19 1.26 1.33 1.40 1.46
90 0.91 1.01 1.11 1.21 1.31 1.41 1.50 1.59 1.68 1.77 1.85
100 1.12 1.25 1.37 1.49 1.62 1.74 1.85 1.96 2.07 2.19 2.28
110 1.36 1.51 1.66 1.81 1.96 2.11 2.24 2.38 2.51 2.64 2.76
120 1.62 1.80 1.97 2.15 2.33 2.51 2.67 2.83 2.99 3.15 3.29
Table B.4 Stringing sag and tension table for Drake 795 conductor
Temperature
0 5 10 15 20 25 30 35 40 45 50
(degC)
Tension
11.73 11.03 10.42 9.88 9.42 9.00 8.63 8.30 8.00 7.73 7.48
(kN)
Span Length
Sags (m)
(m)
50 0.40 0.43 0.46 0.48 0.51 0.53 0.55 0.57 0.60 0.61 0.64
60 0.58 0.62 0.66 0.69 0.73 0.76 0.79 0.83 0.86 0.88 0.92
70 0.79 0.85 0.90 0.94 0.99 1.03 1.08 1.13 1.17 1.20 1.25
80 1.04 1.11 1.17 1.23 1.30 1.35 1.41 1.47 1.52 1.57 1.63
90 1.31 1.40 1.48 1.56 1.64 1.71 1.78 1.86 1.93 1.99 2.06
100 1.62 1.73 1.83 1.93 2.02 2.11 2.20 2.30 2.38 2.46 2.54
110 1.96 2.09 2.21 2.33 2.45 2.55 2.66 2.78 2.88 2.97 3.08
120 2.33 2.49 2.63 2.77 2.92 3.04 3.16 3.31 3.43 3.54 3.66
Note: For actual span and temperature values falling between those given in the tables during stringing operations,
accurate values are could be determined by interpolation.