A report on ARC WELDING

Introduction:welding with coated electrodes is a manual process where the

heat source consists of the electric arc. When the arc strikes between the

coated electrode (by means of an electrodeholder) and the piece to be welded

(base material), it generates heat which causes rapidmelting of both the base

material and electrode. The welding circuit consists essentially of the

following elements:

● Power source● Electrode holder

●C

oated electrodes

● Earth cl

amp and earth cables.As illustrated in figure 1 below.

A chh

Safety and comfort are required of seats, important automotive components

which influence the interior design of vehicles. The construction of the seat can be
divided into three major parts: the frame, the padding/cushioning materials, and
the trim cover. The frame consists of parts including the seat back frame (back
rest), seat cushion frame, headrest, recliner, adjuster, and slide rails. The
assembled product is referred to as the seat assembly (Seat Assy) or complete
seat. In the Japanese market, there are about 15 companies which manufacture and
deliver seat assemblies and besides these there are many other suppliers of seat
frames, padding materials, and trim cover materials.

Dept. of Mechanical engineering, GPT Belur 1

 This report will address, based on Seat Assemblies as complete products, models
currently produced domestically in Japan (including some models that had been
manufactured until recently), the complete seat suppliers in the Japanese market
and the status of each of their market developments.

PRODUCT DETAILS

SEAT SLIDER :

A seat slider mechanism consists of a U-shaped lower rail provided, on outer left
and right sides, with a longitudinally oriented, downward facing first hook
portion. An upper rail engages with the lower rail via a second, upward facing
hook portion provided longitudinally on both left and right inner surfaces. A seat
is mounted on the upper rail and a motor, or other source of driving force may be
provided for moving the upper rail relative to the lower rail. The lower rail is
secured by mounting brackets which are attached to end blocks by both rivets and
welding

In the Japanese market, the various suppliers’ shares of complete seats (OEM
market only, based on FY 2017 Japanese market domestic production, excluding
commercial vehicles.

PROCESS PARAMETERS OF TOYOTA SLIDER ASSEMBLY

LINE:

1.U-braket assembly

2.Inserting U-braket into Uper rail

3.Bending operation

4.Riveting operation

5.Greasing Operation and Lower rail assembly

Dept. of Mechanical engineering, GPT Belur 2

6.Ball assembly

7.Slidar assembly checking

8.Bending of Lower rail bending

9.dicoming operation

10.Reving of front and back floor

11.Triger checking

12.Slider assembly checking. 11.Noise checking 12.Dispach

Project I have worked on:

1.Bending and Effort Checking upper rail assembly

2.Riveting of. Front Floor

3.Checking of Liver Force and The Triger Force

4.Gauge Check Standard Operation

Bending and effort checking upper rail assembly

. Position and place the fixture on the machine

Dept. of Mechanical engineering, GPT Belur 3

.set the machine parameters as per the control plan. (refer the start
up produre)

. Pickup the upper rail assembly from the child part storage bin

. Insert the U-braket into the upper rail sub assembly slot

. Insert the shim beside the U-braket assembly. (U-

braket bend )

.Press the both bush button at the same time using both hands

. After bending process remove the assembly from the machine.

Riveting of Front Floor

. mounting sub assembly on machine tool

. Position and place the riveting tool on machine table

.Set the machine parameters as per the control plan refer startup
produre

.Pic the revit and front frame from the child part storage bin

. Press the both bush button at the same time using both hands for
riveting

Dept. of Mechanical engineering, GPT Belur 4

. Remove the assembly from the tool and move to the next operation

Checking of Liver Force and The Triger Force

.If the Liver force is ok

.And the Triger Force is ok

. Move the assembly to the next operation or

Reject the part put it in the red bin

Gauge Check Standard Operation

. Clean the gauge before use

. Check for validation sticker,If validation due inform to quality person

. check for any wear and damage before usage

.mount the part into the gauge and ensure the mounting holes located pins into the
gauge

.If all the pins are answering to the gauge clear the part if not reject itthe part

. After use take the part from gauge.

Dept. of Mechanical engineering, GPT Belur 5

What i learnt ?

Planning on a career in the manufacturing industry? This can be an

excellent industry to enter because there is always work available in
such an in-demand industry, there are many specialisms to consider,
and the work can be lucrative.

Working in manufacturing is quite different from your typical office

job, but you will still need skills so knowing what these are and then
working on these will put you in a good position to find work and
climb the ladder in this industry.

INTERNALS- CIE-2

Question no 1:- How does the Totota slider is assembled ? Briefly explain.

Answer :- A seat slider mechanism consists of a U-shaped lower rail provided, on

outer left and right sides, with a longitudinally oriented, downward facing first
hook portion.

An upper rail engages with the lower rail via a second, upward facing hook
portion provided longitudinally on both left and right inner surfaces.

A seat is mounted on the upper rail and a motor, or other source of driving force
may be provided for moving the upper rail relative to the lower rail.

The lower rail is secured by mounting brackets which are attached to end blocks
by both rivets and welding.

Dept. of Mechanical engineering, GPT Belur 6

Dept. of Mechanical engineering, GPT Belur 7