Operation & Maintenance Manual For Tuc-6 Controller

! "
, - & ) . *
, / 0 & 1 2 3 ,
2 4 ! ! 3 ,
2 , ! 5 ! 0
5 ! 6 7 -
8 7 & 7 / 7 / 7 4 9
& " / !
#
7 & % ! :
4 / ' ; 8 ; 4 ( & 1 1 ; + ; 1 * / /
1 ! 7 7 & ) ; ) / /
* ! 6 & , / / < / ! . * / /
, 7 - ! & - - . / / -

+ ! ! ! & , / / 7 - !
, / / !
! 7 ! %
) & - - . 2
= , 7 & > 7 ? !
0 - & 9 * 1 ' (
4 - ! 0 & ; ! ! @ ! 7 7 /
7 4 - ! 0
7 & 5 7

0 - & @ 4 < ! - ! 7 /
1 4 & * * / / ? ! - - . /
* ! ! & - - . 1 A
4 / & 6 < ' ! ? (
1
0 - & , / ? ! " - 7
% 6 0 ? !
#
" ! $ % & ' ! (
) * +

! "
* 3 - ! / - ! 7 & A B * * A
#
* ! / - ! 7 & A B ) * A
* 8 7 / 0 & , ! . ) * C ! % < 7
!

/ ! & = - < 4 5
, ! 7 / - 7 ! & ) / @
#
7 - - 0 % ! & 9 ! @ D * C < , ! . /
' ! " * /
- ! ! (
1 , ! 7 ! ? & < ' / ) C
- ! % (
9 ! ! /
, / E 2 /
/ 1 / / F
* / / G ! ? 0
! ? ! / 7 -
) / / / 7 ! ?
!
! ?
* ! ? & H * ; ; E
H I ! ! /
H ! ? / / F
H " ! - ! !
H ! ? < / ! . /
#
+
/ ! & ! / - / !
7 : 1 * / / J
+ 9 - 7 ! & , ! . * @
+ , ! 7 / - 7 ! & * 8 : < @
#
+ 1 7 - - 0 % ! & 9 ! @ D * C K / ! . /
+ * , ! 7 ! ? & < ' / ) C
#
" ! $ % & ' ! (
) * +

! "
- ! % (
9 ! ! /
, / E 2 /
/ 1 / / F
* / / J
+ ! ? & , ! . /
) 3 7 - 7 0 - & 1 ! 0 ! < @ ! <
/ - ! !
#
)
/ ! & ! / - / !
7 : " / * *
/ / J
) 7 & 7 - 7 ! ? !
! ! 7 - 7
! 7 - 7 ! ?
# # #
7 - ! / " ! 0
" 7
#
=
/ ! & ! / - / !
7 : 1 * / / J
= @ ! & ) @
= 7 / - & @ / ! .
7 & / E 1 / ! E -
- ! 0 "
" " 7 <
7 ! " !
5 I !
#
5 -
% -
" % -
7 -
8 - - I %
/ ! 7 /
#
" ! $ % & ' ! (
) * +

! 1 "
9 ! 0 - & > ! % !
I ! & * 3 /
#
1
/ ! & ! / - / !
7 : 1 * / / J
* ! ? 0 - & <
9 % 7 ! ! ?
0
7 & ! 0 7 - 7 -

!
!
# #
* / * /
- ! / / ! ? 3 / - 7
#

/ ! & ! / - / !
7 : 1 * / / J

/ ! & * - 4 9 6

! / & 8 ! " 7 - . < ! ? <
! 0 7 /
5 ! 7 ! & = ? ! 7
1 / ! ) ? < - < ! 0
* ! ? 0 - & < < / ! . * / / J
% 7 ! ! ?
0
7 & " ! 9 E 3 !

7

/ ! & = - < 4 5

! / & 8 ! " 7 - . < ! ? <
! 0 7 /
5 ! 7 ! & 1 ) < = < = ? ! 7
1 / ! ) ? < - ? <
< % 3 ! 0
* ! ? 0 - & < < / ! . * / / J
% 7 ! ! ?
#
" ! $ % & ' ! (
) * +

! * "
0
* 7 & , ? 7

1
/ ! & = - < 4 5
#
1
! / / & 1 ) *
1 5 ! 7 ! & = ? - , ? - / ! .
#
1 1 ! & = =
*
/ ! & * - < 4 9 6
* 5 ! 7 ! & 6 ? - , ? - / ! .
* ! ?
0 - & 7 ! ! ? < . <
- ! < - 7 ! < / ! .
* / / J ! ? 0

9 - 7 0 - & ) < - 7 - < 1 @
- % < / ! . * /
3 7 - 7 0 - & ) ! 0 ! < @ ! <
/ - ! !
#

/ ! &
/ !
7 : " / *
* / / J
1 7 & 9 - 7 E 3 7 - 7 ! ? !
! 0 " 7 7
# # #
- ! /
* , ! . ! 7 - - & / ! . / 7 /
+ 9 - 7 0 - & ) < - 7 - < 1 @
- % < / ! . * /
+ 3 7 - 7 0 - & ) ! 0 ! < @ ! <
#
" ! $ % & ' ! (
) * +

! "
/ - ! !
#
+
/ ! &
/ !
7 : " / *
* / / J
+ 1 7 & 9 - 7 E 3 7 - 7 ! ? !
! 0 " 7 7
# # #
- ! /
+ * , ! . ! 7 - - & ) ) = ! !
) = !
) 9 - 7
0 - & !
E 1 / E @ !
9 - 7 - <
#
-
> ! "
> !
) 3 7 - 7
0 - & !
E 1 / ! 7 - 7
- ! 0 "
" " 7 <
7 ! " !
5 I !
#
5 -
% -
" % -
7 -
8 - - I %
/ ! 7 /
) 9 ! 0 - & 3 - !
) 1 I ! 9 - 7 & 1 / 3 /
@ L /
) * I ! 3 7 - 7 & 1 / * 3 / ' / ! . (
#
)
/ ! & / !
7 : 1 * / / J
) + ! ? 0 - & <
9 % 7 ! ! ?
0
) ) , ! . ! 7 - - & , ! . ! ! ? " !
#
" ! $ % & ' ! (
) * +

! + "

7
= 9 - 7
0 - & !
E 1 / E @ !
9 - 7 - <
#
-
> ! "
> !
= 3 7 - 7
0 - & !
E 1 / ! 7 - 7
- ! 0 "
" " 7 <
7 ! " !
5 I !
#
5 -
% -
" % -
7 -
8 - - I %
/ ! 7 /
= 9 ! 0 - & 3 - !
= 1 I ! 9 - 7 & 1 / 3 /
@ L /
= * I ! 3 7 - 7 & 1 / * 3 / ' / ! . (
#
=
/ ! & / !
7 : 1 * / / J
= + ! ? 0 - & <
9 % 7 ! ! ?
0
= ) , ! . ! 7 - - & , ! . ! ! ? " !

7
7 - - 0 ' M (
#

/ ! & ! / - / !
#
" ! $ % & ' ! (
) * +

! ) "
7 : 1 * / / J
@ ! & ) @
7 / - & @ / ! .
, ! 7 / 9 - 7 N I ! ' M < M (

/ ! & = - < 4 5
, ! 7 / - 7 ! & ) / @
#
7 - - 0 % ! & 9 ! @ D * C < , ! . /
' ! " * /
- ! ! (
1 , ! 7 ! ? & < ' / ) C
- ! % (
9 ! ! /
, / E 2 /
/ 1 / / F
* / / G ! ? 0
! ? ! / 7 -
) / / / 7 ! ?
!
! ?
, ! 7 / 9 - 7 N
! ' M = (
#

/ ! & ! / - / !
7 : 1 * / / J
9 - 7 ! & , ! . * @
, ! 7 / - 7 ! & * 8 : < @
#
1 7 - - 0 % ! & 9 ! @ D * C K / ! . /
* , ! 7 ! ? & < ' / ) C
- ! % (
9 ! ! /
, / E 2 /
/ 1 / / F
* / / J
! ? & , ! . /
1 ! 9 - 7 ' M = (
1 9 - 7
0 - & / E 1 / E @ - 7
#
" ! $ % & ' ! (
) * +

! = "
- -
#
1
/ ! & ! / - / !
7 : 1 * / / J
1 ! ?
0 - &
9 % 7 ! ! ?
0
* ! 7 - 7 ' M ) (
* 7 & E 1 / ! E -
- ! 0 "
" " 7 <
7 ! " !
5 I !
#
5 -
% -
" % -
7 -
8 - - I %
/ ! 7 /
* 9 ! 0 - & 3 - !
* I ! & * 3 /
#
* 1
/ ! & ! / - / !
7 : 1 * / / J
* * ! ? 0 - & <
9 % 7 ! ! ?
0
4 ! 9 - 7 ' M (
9 - 7
0 - & < - 7 - 1 @
#

/ ! & ! / - / !
7 : * * / / J
7 & 9 - 7 ! ? ! ! 0
# # #
" 7 7
- ! /
+ 4 ! 3 7 - 7 ' M ( )
+ 3 7 - 7
0 - & ) < - 7 - <
1 @ < * / / ! . !
#
" ! $ % & ' ! (
) * +

! "
#
+
/ ! & ! / - / !
7 : * * / / J
+ 7 & 3 7 - 7 ! ? ! ! 0
# # #
" 7 7
- ! /
#
) 1 ) * 9 " ! ' M 1 (
)
/ ! & = - < 4 5
)
! / & 8 ! " 7 - . < ! ? <
! 0 7 /
) 5 ! 7 ! & = ? ! 7
) 1 / ! ) ? 0 < - < ! 0
) * ! ? 0 - & < < / ! . * / / J
% 7 ! ! ?
0
) 7 & , ? 7
< ! ? 7
9 " ! ! - ! 0
#
= 1 ) * 9 " ! ' M * (
=
/ ! & = - < 4 5
=
! / & 8 ! " 7 - . < ! ? <
! 0 7 /
= 5 ! 7 ! & = = ? ! 7
= 1 / ! ) ? < - ? < < %
3 ! 0 -
= * ! ? 0 - & < < / ! . * / / J
% 7 ! ! ?
0
= 7 & , ? 7

#
5 9 " ! ' M (

/ ! & = - < 4 5
5 ! 7 ! & 6 ? - , ? - / ! .
! ?
0 - & 7 ! ! ? < . <
- ! < - 7 ! < / ! .
* / / J ! ? 0

#
" ! $ % & ' ! (
) * +

! "
O O O O O O O O O O O O O O O

0 / < 3 % % O O O O O O O O
#
0 / ! 7 O O O O O O O O O O O O
, " - ! O O O O O O O O O O O O O
9 6 > ! % / , O O O O O O O O O O O O
9 6 @ 7 / , O O O O O O O O O O O O
4 9 6 > ! % / , O O O O O O O O O O O
4 9 6 @ 7 / , O O O O O O O O O O O
I ! , O O O O O O O O O O O O O O
5 " " ! 6 / O O O O O O O O O O O O O 1
#
P O O O O O O O O O O O O O O 1
1 I ! : ! " ? ! O O O O O O O O O O O O O 1
#
* ! / / ! ? ! O O O O O O O O O O O 1
, ! O O O O O O O O O O O O O 1
#
+ ! 0 - O O O O O O O O O O O O O O 1
+ 4 0 . ! O O O O O O O O O O 1
+ - " 7 ! O O O O O O O O O 1
+ / % O O O O O O O O O O O O *
+ 1 5 ! - ! O O O O O O O O O O O O O *
+ * , ! 7 O O O O O O O O O O O O O *
+ , ! 7 , O O O O O O O O O O O O O O *
/ - 7 9 " ! O O O O O O O O O O O O O O
, ? 7 9 " ! O O O O O O O O O O O O O O O
! ? 7 9 " ! O O O O O O O O O O O O O O O
1 7 7 - 7 O O O O O O O O O O O O O O
* ! 7 - 7 O O O O O O O O O O O O O O
4 ! 9 E 3 O O O O O O O O O O O O O O O
#
" ! $ % & ' ! (
) *

! "

" ! % 0 ? / ! ! ! 7 7 0
! / ! 7 %
/ ! " ! 7 ! " / - 7 " 5
I ! ' I ! % ! 7 ( ! ? - '
! " Q 7 0 (
! / 7 " / ! ! ? % 0 ? 0 ? -

? 0 ! - ! ! ! 7 ! ? %
5 - / 7 ! Q 7 - ? ! %
? 0 %
9 ! / ! ! " ! < 0 / ! ! ! "
/ ! ! ?

7 - ! 7
6 0 - ! ! ; @ 4 - ! 0

- ! 0 % ! 7 ! ! 7 " . 6 0 - ! 0 7 - 7
" 7 ! " 0 / / ? 0 - ! ! / % ! 7
< !
/ ! " / " . % ! 7 " 7 ! / 7 ! - ! ! /
7 " 6 0 - !

! ! " 3 , / / 0 " " 7 ! - ! ! /
5 ! 0 ? 7 " " , " 6 ! !
4 ! E
/ ? ! 0 ? 7 " " !
/ 6
9 ! 6 0 ? ! ! - ! 0
4 ! ! / / 0 % - ! / " " ! !
- - 7 E ) 7 - 7
9 / - 7 7 - 7
! 4 ! ! 4 ! ! ! " !
7 ! ? !
7 %
P
9 ? 7 I " ! 0 ! ! - ! " " /
- ! 7 /
. - ! 0 " ! 7 !
#
" ! $ % & ' ! (
) *

! "

0 / ! - ! ! 0 " " * / <
(
9 / < 0 / - ! 7 . ! - " / " ! ! 1
/ ! - 7 ! " !
# #
! E - 0 / 7 . ! ! 9 - 7 7 !
9 " !
(
#
9 / < 0 / - ! 7 7 ! ' @ 7 / ( - /
# #
" / ! . ! 1 / ! ! ! E - 0 / 7 . ! !
9 - 7
(
9 / < 0 / - ! 7 - 7
6 0 - !
# # #
0 / ! E - 7 6 0 - % 6 0 - !
% (
# # #
9 / < 0 / - ! 7 7 ! ' @ 7 / ( - ! ! E -
" /
6 0 - !
% (
# # #
9 / < - R ! E - / / ! 0 / ! " / I !
!
9 / < 0 / - ! 7 7 ! ' @ 7 / ( - " /
I ! ! 0 % ! ? -
#
" ! $ % & ' ! (
) *

! 1 "

3 " " ! 6 7 " ? ! ? / % ! ! . ! ! " / 5
! 6 7

5 ! " 7 ? ! ! ? / - ! ? 0 / ! " :

< - ! ? 7

: % ! 7 < ? ! " " < ! 7 ! ! 7 / ! ! 0 ! "
: -
: ! " / " 6 0 - !
1
9 " ! / ! 7 ! ! < ! ! ?
! ! ? 0 7 - -
*
! % - / 7 / ! S 7 / " ! - 7 / T
Q 7 / < ! I ? 7
! ? ! !
7 ! - ? " 0 "
#
! ! I - ! / ! / - / ! 0 " ! ! " 7 !

/ ! 0 ? ! 0 ! 7 / " 7 % ! - - !

! 7 E ! 7 ? 0 - ! ! - ! 0 ! .
- ! 0
! 7 ! ! / ! ! % ! ! ? ! 7 - 7 " / " - ! " !
+
+ 4 0 . ! "
, ! ! . ! 0 " / ! - - < 7 ! - " %
+ - " 7 !
#
" ! $ % & ' ! (
) *

! * "
! 7 " % ! ! " ? - < Q 7 " 7 - 7 7 ! < ! % ! 0 ?
" / ! ! / ! 0 7 % 0 ? 9 " ! ! ? " / ! !
Q 7 % " 7 " ! % ! ? / ! ! - - - /
. ! < - " 7 ! ! 0
- 7 - < ! 7 - 7 - ! ? ! ! - " %

7 - 7 % ! 7 7 - " 7 ! ! " - ! 7 / ! ! 0
! S 7 - " %
+ / %
" / % - ! / ! % ! ! ? 7 ! " / ! "
! : ? 0 7 ! " / ! ! ! 9 / < 0 / - ! " .
! ! /
+ 1 5 ! - !
5 0 - " 0 ! ! Q 7 ! 0 < - ? - - % 7 ! ? ! 9
/ < - - ! - - ? - " ! Q 7 ! 0
" / ! ! ! ? % 0 < ! ! ! / ! 7 / ! ? - / / ! ! ?
!
+ * / ! 7
9 " ! - - ! / ! 7 % - " < - ?
- " / / ! 7 9 ! < / ! ! % 7 / / % " / - -
! " - " / / - ! % 7 / " / ! !
" ! " - - 9 % " ! " " < !
% ! 7 ! 7 ! < ! 6 ! 7 / ! 7 ?
!
7 < - ? / - ! : - " 7 7 ! < / ! 0 ! %
7 7 - !
+ , ! 7 ,
9 - ? ? 0 - ! " 7 ! ! - ! 7 0 / ! 7 / < "
Q 7 - / 6 5
#
" ! $ % & ' ! (
) *

! "

9 - ? ! ? / / ! " 0 / < ? 0
7 ! / ! 7 ! " ! , ? 7
! " ? 7
- - ! 7 - - 7 7 " - ! / 7

! ? 0 I 7 , 3 4 5 " ! 9
- ? ! ? / / ! 7 " !

! / / 7 ! 9 " ! , 7 ' 9 , ( 7
- 4 ! ! ! 0 ! " ! ? / / 7 ! 7
! ! ?
1
- 7 7 - 7 ! ! % ! ! ? " / 0 / - Q 7 ! 0 ?
% 0
7 R - 7 "
! - 7 ! " 7 ! ?
*
! 7 - 7 ! ! % ! ! ? " - ! 0 ! E / ! 7 / ! 6 - 1 ! !
7 7 - 7 ! ? ! " / 0 / ! % 7 ! 7 - 7 ! ?
% ! 7 / ! 7 / E % ! ! ? < 7 ! - < "
#
- < , ! ! ! < 5 ! < 5 -

/ ! . / 7 / " - 7 ! ) 7 - 7 ! ! % ! ! ? " "
! - ! 6 3 7 - 7 ! ! % ! ! ? - % ! 7 ! 7 !
" ! 7 0 /
#
" ! $ % & ' ! (
) *
Weigh Feeder with TUC-6CAN Electronics
TUC6CAN-010-EE23.2-R0 Page 1 of 12
1.0 ..........................................……………………………... 2
1.1 Keypad...............................................…………………………………….. 2
1.2 Display..............................................……………………………………... 4
2.0 .................................................…………………………………….. 5
2.1 Start................................................……………………………………….. 5
2.2 Stop.................................................………………………………………. 5
2.3 Zero setting.........................................……………………………………. 6
2.4 Interlock/De-Interlock...............................………………………………... 6
2.5 Batch Operation......................................………………………………… 7
2.6 Control Measurement................................……………………………. 7
2.7 Error Acknowledgement................................……………………………. 8
3.0 .....................................................….........................................…….. 9
3.1 Local mode...........................................….........................................…..9
3.2 Remote mode.....................................................................................…9
3.2.1 Interlock - Gravimetric Mode.....................................................… 9
3.2.2 De-Interlock - Gravimetric Mode................………………………... 9
3.2.3 Interlock - Volumetric Mode....................………………………….. 9
3.2.4 De-Interlock - Volumetric Mode.................………………………... 10
4.0 ...........................................…………………………………. 10
4.1 Control Parameters (SET1)............................…………………………… 10
4.2 Setpoint (SET2)................................................................................….. 10
4.3 PF parameters (SET3).................................…………………………….. 10
5.0 ............................................………………………………… 10
6.0 .............................................………………………………….. 12
Software_version: 2.0 (onwards)

2008-11-15
1.0
1.1
TUC-6 has a multi-function keypad; the definition of keys change as per the menu
operations. Some keys have alphabets in the lower left hand corner. These are used in
editing the PLC programs. The numbers 0 to 9 in the upper right hand corner of some
keys are used for numeric entries.
Characters/Symbols used in the keys have following meaning,
Display current setpoint
BB - Display Belt Load in %
Switch between Gravimetric / Volumetric selections
Display Actual Flowrate
Display Totaliser 1
Switch between Interlock/De-interlock modes
Display Tacho Frequency

2008-11-15
Display Totaliser 2
Start Zeroing in Manual/Local modes
Call online menus within Main_Program
Cancel (CL)
-In Main_Program, Uvalue displayed in Line 2 is cleared
V
-Used to Clear Fault displays

-When used with 'Esc' key, is used to exit from menu.
-Used to accept values modified in the SET menu.
HOR
-Selection of options from list.
-'ENTER' key to accept Password value
Start/Stop
ESC
-Used in combination with 'CL' key to exit from menu.
-Used to discard values modified in the SET menu.
-Display mV value in Calibration menu
UP/DOWN - Scroll Menu/parameter list being displayed.

2008-11-15
1.2
When the TUC-6 is powered on from the mains, the display "Transweigh" is shown for 5
secs.
The system then displays either the Online Menu or the Offline menus, depending on the
status of keypressed during the 5 secs. delay.
-Press 'VER' to bypass 5 sec. delay & jump to Main_Program menu.
-Press 'CL'to bypass 5 sec. delay & jump to Offline menus.
If no key is pressed, the system enters Main_Program menu at the end of 5 sec. delay.
a) In the Online menu - Main_Program, the following parameters can be displayed

by selecting keys from the keypad, 'W','BB','X', 'S1','S ','T':
W
Current setpoint in units selected

Belt load value in %
Actual flowrate value in units selected
X Totaliser1 value
Y Totaliser2 value
Weigh Feeder Tacho frequency in Hz.
Other Values are selectable with the 'ĹĻ' key. These values are shown below with their
designated names.
De-Interlocked setpoint
Interlocked setpoint
Interlocked setpoint through X4
Manual mode setpoint
Deviation in %
Weight of pre-hopper in units selected
Weight of pre-hopper in %
Weighed quantity during control measuring
Quantity extracted during control measuring
Difference between F and W
Control measuring error
Belt Speed in m/sec

In format yy-mm-dd

2008-11-15
In format Hour:Minute
Quantity Setpoint
Dribble setpoint
Gate position in % (For Flow Control Gates)
b) Error messages
The error messages have the highest priority, i.e. they are not overwritten by any
other display and remain in display until they are acknowledged.
The error messages are listed in section 5.0 "Errors Messages" of this manual.
2.0
2.1
Conditions - Interlock input high
Mode Start trigger
De-Interlock-Gravimetric 'Start' from TUC

De-Interlock-Volumetric 'Start' from TUC
Interlock-Gravimetric 'Start' from external digital input
Interlock-Gravimetric ‘Start' from superior computer
(For configuration with Computer)
Interlock-Volumetric 'Start' from external digital input
Local Local pushbutton
Display - LED 'START' on.
2.2
Stop trigger for all modes

-An Error condition leading to stop
-Interlock input removed
Mode Stop trigger
De-Interlock-Gravimetric 'Stop' from TUC

De-Interlock-Volumetric 'Stop' from TUC
Interlock-Gravimetric 'Stop' from external digital input

2008-11-15
Interlock-Gravimetric 'Stop' from superior computer

(For configuration with Computer)
Interlock-Volumetric 'Stop' from external digital input
Local Local pushbutton
Display - LED 'START' off.
2.3
With this key, Zero correction process is initiated.
Conditions
- System in Local/De-Interlock-Volumetric mode
- Belt started
Display - LED over '>0<' flashing.
Note:
Zero setting operation can be canceled by pressing '>0<' key during zeroing process.
With canceling, the old zero setting value is not lost.
Operation:
The zero setting runs for one belt revolution determined by the belt revolution time set in
configuration. After zero setting operation, the mean value over the zero curve is
calculated and the belt load is re-calculated with the zero correction value. An error
message occurs when the correction limit is exceeded.
2.4
With this key, it is possible to switch between the two

modes.
Display:
Interlock : LED over 'Int./De-Int.' ON
De-Interlock: LED over 'Int./De-Int.' OFF
Note:
Switching between the modes is only possible in Weigh Feeder Stop mode.

2008-11-15
2.5
The Feeder can be selected for Batch mode operation. In this mode, a fixed quantity of
material can be delivered by the Feeder and an alarm generated or the system stopped,
if required.
The quantity setpoint values are entered in SET2 menu. Two Setpoint parameters, 'Q1'
& 'Q2', are provided in the system. Selection between 'Q1' and 'Q2' is through marker
'M024'.
Each Quantity setpoint (Qx) is associated with a corresponding Dribble value (qx). When
operating in the Batch mode, an alarm is generated after delivering 'Q-q' quantity of
material. 'q' is usually the amount of material overfed by the feeder after it is stopped.
Conditions:
- Weigh feeder configured for Batch mode operation
Operation :
When the feeder is started in Batch mode, Totaliser, S1 is cleared if greater than 'Q'.
Totaliser, S1 increments up to 'Q-q' and "Quantity Over!" is displayed. Marker 'M059' is
set.
This marker can be used in SPSS to stop the feeder if requried.
Pressing 'CL' key clears the alarm display and resets 'M059' marker if set.
2.6
With this key, it is possible to initiate a control measurement cycle.
Conditions :
- Feeder configured with pre-hopper scale
- Started in automatic mode.
Display : LED over >O< flashing
Note:
During the control measurement, no level regulation will take place. The control
measurement is aborted if,
the hopper weight falls below the pre-hopper Limit1.

2008-11-15
the hopper is being filled.

an abort request is received from the keypad or super-ordinate system.
System is switched to manual operation.
Operation:
Initiate control measurement via front keyboard, Master computer or external
input.
Automatic filling of pre-hopper to pre-hopper Limit3 if the hopper weight is lower
than Limit2 at the time of starting the control measurement.
Wait for the damping period.
Control measurement is started for time defined by Parameters
"Belt_Revolution_Time" * "No_of_Belt_Rev".
Values, "F"-Material conveyed by feeder and "W"-Material extracted from
Hopper, are calculated.
On completion of control measurement, the following values are calculated,
D =F-W
Sk = D x 100 x Current Setpoint , % error
F System capacity
The error value can be corrected via front keyboard (' 'key), Master computer
or external input.
The correction can be applied to either Feeder ‘Tare’ or ‘Span’ value.
The correction for control measurement error is limited by the maximum
correction limit parameter entered in TUC-6.
2.7
key is used to acknowledge errors.
Display
The Error text message is displayed in line 2. All Error texts are characterized with "!" in
the last column
Note:
If an error is already in the display, further errors will not be displayed until this error has
been acknowledged.
3.0

2008-11-15
3.1
This mode is invoked by a "Low" signal on the 'Local/Remote' digital input. In this mode,
Setpoint & Start/Stop commands to the system are from the Local Control Station.
System operation in this mode is unregulated. Zero setting operation is possible in this
mode.
3.2
This mode is invoked by a "High" signal on the 'Local/Remote' digital input. This mode is
further sub-divided into the following four modes.
3.2.1 - Gravimetric mode
This mode is invoked by a "Low" signal on the 'Int/De-Int' digital input & "High" signal on
'Vol/Grav. Select' digital input or selected through TUC-6 keypad. Selection either from
External Inputs or from Keypad is defined in the Configuration Menu. In this mode,
Start/Stop & Setpoint are through external I/Os
3.2.2 - Gravimetric mode
This mode is invoked by a "High" signal on the 'Int/De-Int' digital input & "High" signal on
External Input or from Keypad is defined in the Configuration Menu. In this mode,
Start/Stop & Setpoint are through the keypad.
3.2.3 - Volumetric mode
This mode is invoked by a "Low" signal on the 'Int/De-Int' digital input & "Low" signal on
External Input or from Keypad is defined in the Configuration Menu. System operation in
this mode is unregulated. In this mode, Start/Stop & Setpoint are through external I/Os.
3.2.4 - Volumetric (Manual) mode
This mode is invoked by a "High" signal on the 'Int/De-Int' digital input & "Low" signal on
External Input or from Keypad is defined in the Configuration Menu. System operation in
this mode is un-regulated.

2008-11-15
In this mode, Start/Stop & Setpoint are through the keypad.
Zero setting operation is possible in this mode.
4.0
Operating the menus via the TUC keys is described in the Operating Instructions section
of this manual (see Menu Operations, section 2.0)
4.1
In this menu, control parameters related to the PI regulator are set.
4.2
In this menu, it is possible to input the setpoints for system operation. The setpoints are
entered with the units and decimal points as selected in configuration.
Operating mode Valid setpoint

De-Interlock - Volumetric Wm
De-Interlock - Gravimetric W1
4.3
Parameters for Pre-feeder control are set in this menu.
5.0
Errors are characterised by "!" display in the last position of the display. Error
messages occurring during operation are shown below.
" Tacho Fault !" = Tacho freq. input missing

> Check tacho, tacho cable
"Drive Int. Err. !" = external drive disturbance
> check drive interlocks

2008-11-15
"Belt Tracking !" = Belt off track message at input for time
greater than permissible time
> Set belt
"Corr.>set-limit !” = Zero correction or control measurement
error, greater than permitted
> Check load, repeat zero correction or
control measuring
"Corr. Aborted !” = Zero correction or Control Measurement
cycle aborted
> Check Tacho input, Drive Interlock input.
"Deviation !" = Actual capacity outside the tolerance band
longer than =deviation time=
> check load, setup
" AIO1 Commun. !" = Communication error AIO card
> Check AIO connection, interface, setup
"EEProm read !" = Data and checksum in EEProm do not
match
> Enter parameters anew.
"EEProm write !" = Not possible to write to EEProm
> Hardware fault. Replace unit.
"Integration Off !" = Downstream Interlock input not present
> Check input.
" Overload !" = BB > MAX. LOAD value set in Measuring
param.
> Check material on belt
" Underload !" = BB < MIN. LOAD value set in Measuring
Param.
"Emergency Stop !" = Emergency stop switch pressed
> Check Switch status, cable.
"Anal. i/p Error !" = This error occurs during AIO scaling if
Max_Value selected is lower than
Min_Value or Communication error with
Analog input module
> Check analog input value, Interface
" No PLC File !" = No assembled PLC file in memory.
> Enter PLC program, Assemble
"In-correct Inst !" = Error found in PLC file during assembly.
> Check line indicated.

2008-11-15
"Quantity Over !" = Totaliser S1 greater than Q-q value set.

> Check set values
"Inverter1 Comm. !" = Communication error with Inverter1
> Check connection, interface, setup
"Inverter2 Comm. !" = Communication error with Inverter2
" DIO 1 Commun. !" = Communication error with DIO card 1
" DIO 2 Commun. !" = Communication error with DIO card 2
" SIO Communicat. !” = Communication error with SIO module
" Master Commun. !" = Communication error between TUC &
master (Modbus/Profibus)
" Belt Slip !" = Tail Pulley tacho input missing for time
greater than permissible time
> Set belt
" CAN Communicatn !" = Communication error between FIM &
CAN master (TUC)
> Check connection, power, baudrate
" Loadcell Fault !" = Hopper Loadcell not connected
> Check Loadcell connection.
“ Zero Correction !" = BB > limit value set in config.
" Bin LC Fault !" = Bin Loadcell not connected
> Check Loadcell connection.
" Error Scaling !" = Dimensions of weigh feeder and hopper
do not match.
> Check parameters
6.0
'....' key...
=....= Parameter in configuration
LED Light emitting diode
VFD Vacuum Fluorescent display (16 characters X 2 line)
SPSS PLC program

2008-11-15
1.0 ...............................................………………………………………. 2
2.0 ................................................…………….…….……………….. 2
3.0 ........................................………………………………. 2
3.1 Password.............................................…………….……………………..2
3.2 Measuring Parameters................................…………………………….. 3
3.3 Configuration Parameters............................……………………………. 4
3.4 Interface...........................................…………………….……………….. 7
3.5 Analog input........................................…………….…………………….. 9
3.6 TUC Analog Output............................…………….…………………….. 10
3.7 AIO Analog Output………………………………………………………… 11
3.8 Calibration - Feeder...........................……………………………………. 11
3.8.1 Calibration using weights.......................……………………….. 12
3.8.2 Calibration without weights.....................………………………. 13
3.9 Calibration correction ….………………………………………….………..13
3.10 CAN Configuration…..............................……………….……………….. 14
3.11 Hopper Parameters…………………………………………………………15
3.12 Calibration - Hopper……………………………………………………….. 16
3.13 Analog Inputs – FIM……………………………………………………….. 16
3.14 Analog Outputs – FIM………………………………………………………17
3.15 System data.........................................………………………………….. 18
4.0 .........................................……………………………….. 18
4.1 Main program........................................…………………………………. 18
4.1.1 SET1...........................................………………………………….. 19
4.1.2 SET2...........................................………………………………….. 21
4.1.3 SET3...........................................………………………………….. 22
4.1.4 SET4...........................................………………………………….. 23
4.1.5 SET5...........................................………………………………….. 24
4.1.6 Zero Correction................................………………………………. 25
4.1.7 Control Measuring............................……………………………… 25

2010-29-11
1.0
When starting for the first time the following procedure must be followed:
Steps
1.1 Check jumpers

1.2 Connect peripheral appliances
1.3 Enter parameters
1.4 Enter PLC Program
1.5 Calibrate system
1.6 Zero setting
1.7 Calibration correction
2.0
See "Menu Operations" (section 2.0) for description about menu parameters and
operations.
3.0
3.1
When power is turned ON and 'CL' key is pressed during the 5 sec. delay, the
system comes to this option Press 'Ĺ/Ļ' keys to scroll through the different menus.
To select any menu,Press 'ĺ' key with that menu being displayed in the 2nd display line.
Enter the 5 digit Password and press 'ĺ' key.

The OFFline parameter access is disabled if the wrong password is entered. The
same can be accessed only on right password entry. Once enabled, the
parameters can be accessed till the ONline menu is accessed or power to the
system is turned 'Off'.
Display: "Y" - On right password entry

"N" - On wrong password entry

2010-29-11
3.2
Measuring Range
The voltage rise is defined as the voltage difference which the measuring cell
delivers between a belt loaded with 100% load and an empty belt.The value to
be set is the next lowest setting value to this value.
Select : 1.0 / 3.0 / 6.0 / 12 mV
Units,Capacity
Designation of all capacity displays.
If "t/h" is selected as designation,all other values are automatically defined with
"t".
Select : kg/h, t/h
Decimal point,capacity
Definition of the position of the decimal point within the 4 digit capacity display.
Select : 000000 / 00000,0 / 0000,00 / 000,000
Nominal capacity
Flow rate with 100% belt load and nominal tacho frequency = 100% capacity.
Input : Numerical value of capacity
Z
Decimal point, Totaliser 1

X [
Definition of the position of the decimal point within the 6 digits display of
Totaliser 1
Select : 000000 / 00000,0 / 0000,00 / 000,000
Z
Units ,Totaliser 1
X
Definition of designation for resettable Totaliser 1

Select : kg / t
Z
Decimal point, Totaliser 2

Y
Definition of the position of the decimal point within the 6 digits display of
Totaliser 2
Select : 000000 / 00000,0 / 0000,00 / 000,000
Z
Y Units ,Totaliser 2

2010-29-11
Definition of designation for non-resettable Totaliser 2

Select : kg / t
Frequency input source

Select : Fixed - Tacho frequency is simulated internally (1000 Hz)
Tacho - Tacho frequency is read from tacho input
Inv. – Tacho frequency is read from the inverter (Requires inverter to be
connected to TUC-6 on the RS-485 serial bus)
Nominal tacho frequency

Input : 0-9999 Hz (Only used for fixed frequency = "No")
Nominal Belt speed in m/sec at nominal tacho frequency

Input : 0-0,000 m/s (Only used for fixed frequency = "No")
Limit maximum load

Maximum limiting value causing error message "Overload!".
Input : Numerical value in %
Limit minimum load

Minimum limiting value causing error message "Underload!".
3.3
Block mode
Definition of the weigh feeder as a Block system i.e with or without Control
Measuring.
Selection: Yes = Weigh feeder with pre-hopper and control measuring
No = Weigh feeder without pre-hopper
Regulation mode
Definition of 2nd regulator
Selection :
Direct Removing = no 2nd regulator
Feed regulation = With supplementary regulation of load
Batch mode

2010-29-11
In Batch mode operation feeder can be made to generate an alarm or stop, after
delivering a set quantity of material.
Quantity setpoints for this operation are entered in SET2 menu in Main_Program.
Selection :Yes = Weigh feeder selected for Batch operation
No = Weigh feeder not selected.
Belt revolution time

Time for one revolution of the belt with nominal tacho frequency.
Input : Numerical value in 0,1 s steps
No. of belt revolutions

Number of revolutions for control measurement.
Input : numerical value with 2 digits
Zero correction limit

This parameter determines the number of percentage points by which the zero
correction value may differ from the zero value. If the difference is greater, the
error message "CORR.>SET-LIMIT!" is displayed and the zero value calculated
is discarded.
Input : numerical value in %
Belt tracking monitoring time

Time for monitoring the belt tracking input.
Input : numerical value in 0,1 sec. steps
Tacho supervision time

Time for monitoring the tacho input pulses.
Input : 0-999.9 s in 0.1s steps
(No monitoring with input "0")
The impulse output can be assigned to Totaliser 1, Totaliser 2 or kept Off.

Select : ȧ1 / ȧ2 / Off
The impulse ON time can be set using this parameter.

Select : 50mS / 100mS / 250mS / 500mS

2010-29-11
A 2nd Inpulse output can be enabled/disabled with this parameter.

Select : NO / YES
I1 value
Definition of analog output type at I1
Select : TPH/BB/Ta/Wc/WFsp/PFsp/Sk/LEVEL
NOTE :
TPH - Actual Material Flowrate
BB - Instantaneous Belt Load
Ta - Weigh feeder Tacho frequency (Belt speed)
Wc - Current setpoint
WFsp - Weigh feeder drive setpoint
PFsp - Prefeeder drive setpoint
Sk - Control measurement error
LEVEL- Hopper level
Limit value 1
The potential free output for Belt load value above this value.
Select : Numerical value in %
Limit value 2
The potential free output for Belt load value above this value.
Hysteresis time
Time after which the output goes high when Belt load remains above limit values
1 or 2
Input : Numerical value in 0,1 sec steps.
Z
Y [
Clear Totaliser2 value

Input : No / YES
Meas_Filt provides Loadcell input signal filtering. Select ‘0’ to de-select filtering.
Select: 0/ 1 / 2 / 3 / 4 / 5 steps

2010-29-11
Digit step provides damping of display and analog output values.

Select : 1 / 2 / 3 / 4 / 5 / 6 steps
This parameter defines the selection for switching between Interlock/Un-Interlock

& Gravimetric/Volumetric modes. Selecting "External" defines mode selections
from external digital inputs. Selecting "Internal" defines mode selections through
TUC-6 keypad.
Select : External/Internal
Multiplying factor for setpoint to Drive in Volumetric modes.

Selects the control mode for WF drive. Selecting "PI" selects PI control action.
Selecting "tCTRL" selects "TRANScontrol" action for WF drive control. In this
mode, the drive setpoint is automatically adjusted by the controller based on an
internal algorithm.
Selecting “Off” for this parameter, TUC-6 works in measuring mode, bypassing
corrective action on drive setpoint. With “Off”, SET1, SET2, SET3 menus are
disabled.
Select : PI / tCTRL / Off
3.4
Inverter selection
Inverters can be connected to TUC-6 serial interface. When connected to serial
interface, drive setpoint, start/stop, feedback signals are exchanged between TUC
& Inverters via the serial interface only. The number of inverters connected to
TUC-6 is selected with this parameter.
Select : 0 / 1 / 2
NOTE :
i) The address for each Inverter interfaced with TUC-6 should be separate.
Address for Inverters are selected with the help of =Address= parameter in
Inverter.

2010-29-11
ii) The =Address= parameter in Inverter should be set to '01' for the 1st Inverter
and '02' for the 2nd Inverter.
iii) TUC-6 communicates with Inverters at 19200 baud, 8 bits, 1 stop, NO parity.
Select Inverter type

Select the Inverter type with this parameter.
Select : ATV28 / MM4 / J7/V7 / ATV31 / PF4/40 / ACS550
Digital I/O card interface

The number of DIO cards interfaced TUC-6 is selected with this parameter.
Select : 0 / 1 / 2
NOTE:
i) The address for each DIO card interfaced with TUC-6 should be separate.
ii) Address for DIO cards are selected with the help of jumper plugs on the DIO
card. (Refer "Appliance Description" for jumper selection details)
Analog I/O card interface

The number of AIO cards interfaced TUC-6 is selected with this parameter.
Select : 0 / 1 / 2 / 3
NOTE:
i) The address for each AIO card interfaced with TUC-6 should be separate.
ii) Address for AIO cards are selected with the help of jumper plugs on the AIO
card. (Refer "Appliance Description" for jumper selection details)
Select AIO type

Select the type of AIO interfaced in the system.
Select : F868 / F875
External setpoint
Selects source of external analog setpoint
Select : OFF / AIO1 / Inverter
Filter step provides damping for analog input setpoint value.

Select : 0 / 1 / 2 in seconds
Definition of analog output (4-20mA) type from the 1st AIO card

2010-29-11
Definition of analog output (4-20mA) type from the 2nd AIO card
Definition of analog output (4-20mA) type from the 3rd AIO card
SIO Interface
Selection of the peripheral device at the serial interface
Select: Off / Modbus / Profibus
SIO baud rate

Setting the baud rate at serial interface
Select: 4800 / 9600 / 19200 baud
SIO data format

Definition of data format at serial interface
Select: Data Stop Parity
8 1 None
8 1 Even
8 1 Odd
SIO address
Address of controller when connected to a multi-drop bus on the Serial network
Input: Numerical value from 00-99.
SIO monitoring time

Monitoring time for communication.
Input: Numerical value in 1 sec. steps
Note: IF "00" selected, SIO communication monitoring is disabled. In systems, where

"Remote Interlock" mode of operation is used, i.e. Setpoint & Start/Stop through SIO,
this parameter should not be set to "00".
Selection of Field Interface Module via CAN is selected through this parameter.
Select: Off / On

2010-29-11
3.5
AIO1 analog input re-calibration

The calibration menu is released on selecting 'ĺ' for this parameter.Pressing 'Ļ'
key will not affect the existing values stored in memory.
Selection : ĺ / Ļ
Recalibration of analog input for AIO1 channels
The Channel for calibration is selected by 'ĺ' key. Press 'Ļ' key for scrolling to
next channel
Selection : ĺ / Ļ
AIO Min. value

With the analog input at the minimum value, Press 'ĺ' key to accept the value
as 0% value for the channel selected.
AIO Max. value

With the analog input at 100%, press 'ĺ' key to accept the value as 100% for the
channel selected.
3.6
Analog output re-calibration

The analog output calibration menu is released on selecting 'ĺ' for this
parameter.Pressing 'Ļ' key will not affect the existing values stored in memory.
Selection : ĺ / Ļ
I1 Output Min. value

This is used to adjust the minimum output value at the Analog output I1. The
present analog output count value is displayed.
Press 'ĺ' key to increase/decrease the analog output value.
‘Esc’ key is used to toggle assignment of 'ĺ' key as increase or decrease key.
Press ‘Ļ’ to save value and proceed further.
I1 Output Max. value

2010-29-11
This is used to adjust the maximum output value at the Analog output I1. The
present analog output count value is displayed.
3.7
AIO card Analog outputs re-calibration

parameter.Pressing 'Ļ' key will not affect the existing values stored in memory.
Selection : ĺ / Ļ
AIO card output1 recalibration
The enter key will proceed for recalibration of selected Output. The down key will
give options for other channel outputs.
Selection : ĺ / Ļ
AIO Output Min. value

This is used to adjust the minimum output value at the Analog output.
The present analog output count value is displayed.
AIO Output1 Max. value

This is used to adjust the maximum output value at the Analog output1.
3.8
Calibration of the scale can be carried out in 2 ways,

i) Using Calibration weights

2010-29-11
ii) Using previous calibration values.

In this mode, previous calibration values , viz
'COUNT_DL' and 'COUNT_BL', are used to calibrate the scale.
Recalibrate?
The 2 modes in calibration menu are initiated by the following procedure,
i) Mode 1 - Calibration using Weights

Press 'ĺ'. Pressing 'ĹĻ' key will exit the menu without recalibration.
ii) Mode 2 - Calibration without weights

Press keys '1','2','3' and 'ĺ' in sequence. Pressing 'ĹĻ' key will exit the menu
without recalibration.
Input : As above
3.8.1
The actual value is displayed in terms of "d" in the lower display line.With a
completely empty belt , delete the dead load with the 'ĺ' key.The actual value
displayed then shows 0000 d; the dead load is compensated.Press 'ĹĻ' key to
switch further.
Input : None
TIP : Press 'ESC' key to display the actual value in mV.
Calibration load
The actual value is displayed in terms of "d" in the lower display line. Load a
known weight and wait for a steady display.
The display then shows the actual value on the left and is ready to accept the new
value.
CALIBRATION LOAD
1230 => 0000
Enter the calibration load value on the right hand side. A value of 2000
corresponds to 100% Belt load. Scale the input value according to the calibration
load. Conclude the calibration procedure with 'Ļ' key.The value entered is saved
on exit.

2010-29-11
Input : Numerical value of calibration load in terms of "d".
TIP : Press 'ESC' key to display the actual value in mV.
3.8.2 Calibration without Weights
Dead Load Count

The Dead Load is displayed in terms of internal calibration counts. The numerical
keys can be used to change this value. Press 'ĹĻ' key to switch further.
Input : Numerical value
Belt Load Count

The Belt Load corresponding to 100% load is displayed in terms of internal
calibration counts. The numerical keys can be used to change this value. Press
'ĹĻ' key to switch further.
3.9
If measurement of the momentary load shows non-linear characteristics, correction in

order to increase the linearity is possible.
For this upto 10 measuring points can be taken and stored from 0....100% capacity.
Between these measuring points, the curve is then linearized.
To start the calibration correction process, calibrate the system. Take a measuring point
e.g at 20% capacity and operate the system at 20% of nominal capacity.
Switch on the capacity display on the unit and note the average indicated capacity.
Bypass a determined quantity (at completed belt revolutions) and reweigh it using a
static weigher. Take the measurement time by a stop watch. From the actual conveyed
capacity and the time taken, calculate the true conveying capacity.
Conveying capacity (t/h) = Reweighed quantity (t) x 3600

Time (sec)
Input the displayed value ( U Vand the measured value in the unit. Repeat the
\
procedure for other calibration points,if necessary.

2010-29-11
Press 'ĺ' key to enter the curve correction menu. Press 'ĹĻ' key to exit the menu.
Pressing 'ĺ' key will display the correction points as shown,
N DISP ĺMEASURED
0 0123,0ĺ0000,0
- The correction point number,from 0 to 9
- Input for quantity of conveyed material as displayed

Input : Numerical value in units & resolution of U V ]
- Input for measured quantity of material using a static scale.

Input : Numerical value in units & resolution of U V ]
Press 'ĹĻ" key to increment to the next correction point. After 10 correction points are
displayed, next 'ĹĻ" press will display the following in the lower line,
Press 'ĺ' to exit the menu and 'ĹĻ' to move to correction point number 0
3.10
^ _ ` a b c d e ` a f ` a g h i j c f k d h j ` l m n o p q r d s m ` a a c h c t s c f i a u v c a w ` d x r d s c y l i t c b c d e z
The Baud rate for communication between TUC6 and FIM can be selected
through this parameter.
Select: 10K / 20K / 50K / 100K / 125K / 250K / 500K / 1000K.
Modbus Interface
Selection of MODBUS interface
Select: Off / Modbus
Modbus Baudrate
Setting the baud rate for Modbus

2010-29-11
Select: 4800 / 9600 / 19200 baud
Modbus data format

Definition of data format at modbus interface
Select: Data Stop Parity
8 1 None
8 1 Even
8 1 Odd
Modbus Address
Address of FIM when connected to a multi-drop bus through MODBUS
Input: Numerical value from 00-99.
Modbus monitoring time

Monitoring time for modbus communication.
Input: Numerical value in 1 sec. steps
Note: IF "00" selected, communication monitoring is disabled.
Definition of analog output type from channel 1 (X8) of FIM.

Select: TPH/BB/Ta/Wc/WFsp/PFsp/Sk/LEVEL
Definition of analog output type from channel2 (X8) of FIM.

Select: TPH/BB/Ta/Wc/WFsp/PFsp/Sk/LEVEL
3.11
{ | } ~ } ~ } ~ } } ~ ~ ~ ~ }
Measuring Range
The voltage rise is defined as the voltage difference which the measuring cell
delivers between a belt loaded with 100% load and an empty belt. The value to be
set is the next lowest setting value to this value.
Select1.0 / 3.0 / 6.0 / 12 mV
Units, Hopper

2010-29-11
Designation of capacity display.

Select: kg, t
Decimal point, Hopper

Definition of the position of the decimal point within the 5 digit capacity display.
Select: 000000 / 00000,0 / 0000,00 / 000,000
Nominal capacity, Hopper

Input: Numerical value of capacity
Limit Value Minimum

Marker M061 set high, if Hopper level below this limit
Input: Numerical value in %
Limit Value Nominal

Limit Value Maximum

Meas_Filt provides Loadcell input signal filtering.

Select: 1 / 2 / 3 steps
3.12
{ | } ~ } ~ } ~ } } ~ ~ ~ ~ }
The calibration procedure for hopper is similar to that explained in section 3.7 for
Feeder.
3.13
{ | } ~ } ~ } ~ } } ~ ~ ~ ~ }

2010-29-11
AIO re-calibration
The calibration menu is released on selecting 'ĺ' for this parameter. Pressing
'Ļ' key will not affect the existing values stored in memory.
Selection: ĺ / Ļ
Channel Selection
next channel
Selection: ĺ / Ļ
AI Min. value
With the analog input at the minimum value, Press 'ĺ' key to accept the value as
0% value for the Channel selected.
AI max. value
With the analog input at 100%, press 'ĺ' key to accept the value as 100% for the
Channel selected
3.14
{ | } ~ } ~ } ~ } } ~ ~ ~ ~ }
Analog output re-calibration

parameter. Pressing 'Ļ' key will not affect the existing values stored in memory.
Selection: ĺ / Ļ
Channel Selection
next channel
Selection: ĺ / Ļ
Output Min. value

This is used to adjust the minimum output value at the Analog output.

2010-29-11
Press 'ĺ' key to increase/decrease the analog output value. ‘Esc’ key is used to
toggle assignment of 'ĺ' key as increase or decrease key.
Output Max. Value

This is used to adjust the maximum output value at the Analog output.
Press 'ĺ' key to increase/decrease the analog output value. ‘Esc’ key is used to
toggle assignment of 'ĺ' key as increase or decrease key.
3.15
CPU crystal frequency is displayed

Input : None
Software version
Display of software version
Input : None
The date can be changed through this parameter.

Input : Numerical value in format YY:MM:DD
The system time can be changed through this parameter.

Input : Numerical value in format HH:MM:SS
4.0
If 'CL' key is not pressed during the 5 sec. power on delay, system goes to the ONline
mode when power is switched ON.
4.1

2010-29-11
The display in the ONline mode can be switched directly by using keys 'W','BB','Ta','X',
' ' and ' '. Other parameters are called by pressing 'ĹĻ' key.

The following parameters can be displayed in this mode,
Actual flowrate value in units selected

Totaliser1 value
Totaliser2 value
Belt load value in %
Weigh Feeder Tacho frequency in Hz.
Belt Speed in m/sec
Un-Interlocked setpoint
Interlocked setpoint
Remote, Interlocked setpoint
Manual mode setpoint
Current setpoint
Deviation in %
WF drive setpoint in %
PF drive setpoint in %
Weight of pre-hopper in units selected
Weight of pre-hopper in %
Weighed quantity during control measuring
quantity deducted during control measuring
difference between F and W
Control measurement error in %
In format yy-mm-dd
In format Hour:Minute
Quantity setpoint.
Dribble setpoint.
Gate Position in % (for Flow Control gates)
4.1.1
This menu allows access to the PI regulator of the system. The P-share of the regulator
is represented by =Amplification P1= and the I-share by =Reset Time I1=.

2010-29-11
For Weigh Feeders with Feeding regulation or level regulation, a second regulator is
implemented in the system to regulate the material on the belt or the pre-hopper content
to a defined level. The parameters for second regulator are represented by =Reset Time
I2= and =Amplification P2=.
Since regulator1 and regulator2 mutually influence each other,an evaluation factor
=Regulator Tracking= must be entered. This establishes a coupling between the output
value for the drive speed setpoint and the output value for the feeding device. A setpoint
change can thus be followed quickly.
{ } ~ } ~ } { ¡ ¢ } } £ } } ~
~ ¤ ¥
"I" time of the PI regulator for belt speed setpoint.If this value is zero, the "I" part
is ignored in the regulator action.
Input : Numerical value in 0,1 sec steps
"P" part of the PI regulator for belt speed setpoint.

Input : Numerical value in 0,1 steps
Tolerance range around the actual flow rate.

Input : Numerical value in percent
Maximum time that the actual flow rate is allowed to remain outside the tolerance
range. At the end of this time, the scale trips due to "Deviation" error.
Input : Numerical value 0,1 sec steps
Similar to =Reset Time I1=
Similar to =Amplification P1=
% Error band for which no control action takes place on the drive setpoint.

2010-29-11
Input : Numerical value 0,1 % steps
4.1.2
This menu allows access to setpoints effective in different modes. The actual setpoint
for system operation is dependent on the operational mode.
{ } ~ } ~ } { ¡ ¢ } } £ } } ~
~ ¤ ¥
De-Interlock - Gravimetric setpoint

Setpoint W1, can be entered in the units and resolution selected in config.
Input : Numerical value,4 digit number
De-Interlock-Volumetric (Manual) setpoint

Setpoint Wm, can be entered in the units and resolution selected in config.
Input : Numerical value, 4 digit number
The setpoint input can be scaled from 0 to 100% using this parameter.
Quantity setpoint1
Setpoint Q1, can be entered in the units and resolution selected of .
Dribble setpoint1
Setpoint q1, can be entered in the units and resolution selected of .
Input : Numerical value,6 digit number
Quantity setpoint2
Setpoint Q2, can be entered in the units and resolution selected of .
Dribble setpoint2
Setpoint q2, can be entered in the units and resolution selected of .

2010-29-11
4.1.3
This menu allows access to pre-feeder control parameters.

{ } ~ } ~ } { ¡ ¢ } } £ } } ~
~ ¤ ¥
Used for Weigh Feeder with "Feed regulation" mode selected. When Belt Load
value is less than this value, the pre-feeder is started with a fixed setpoint, for time
defined by parameter =BB_Delay=. After this time period, the setpoint value
changes as per the 2nd PI regulator settings. The initial setpoint for Pre-feeder is
defined by parameter =BB_Setpnt=.
Description as above.
Input : Numerical value in seconds.
Description as above.
This parameter determines the level about which Belt Load regulation takes
place.
Percentage Belt loading band within which no correction of the 2nd PI regulator
takes place.
Input : Numerical value in 0,1 % steps
Multiplying factor for limiting maximum setpoint to prefeeder drive. Set value equal
to 100,0 % for maximum PF setpoint equal to 10 Vdc; set correspondingly lower
values for clamping maximum PF setpoint value.

2010-29-11
PI / WSP / DSP
This parameter selects the control action of 2nd regulator.
Select,
PI - Pre-feeder drive control as per PI control action
WSP - pre-feeder drive setpoint tracks the current WF setpoint,Wc
DSP - pre-feeder drive setpoint tracks the WF drive setpoint
Select : Use 'ĺ' key to select
When WSP or DSP is selected for parameter =Reg_Type=, pre-feeder drive

setpoint tracks the selected variable by a multiplying factor defined by this
parameter.
Input : Numerical value in 0,1 % steps
4.1.4
This menu allows access to certain offline parameters. These paramters may be
viewed/edited in this menu. Entry to this menu is allowed only after entry of the 5 digit
system password.
The Dead Load count value is displayed in terms of internal calibration counts.
The Belt Load corresponding to 100% load is displayed in terms of internal

calibration counts.
Input : Numerical value in count
The Tare value is displayed in terms of internal calibration counts for the Analog
input.
Input: Numerical value
The Analog Input corresponding to 100% value is displayed in terms of internal

calibration counts.

2010-29-11
Input : Numerical value in count
Belt revolution time

Time for one revolution of the belt with nominal tacho frequency.
Input : Numerical value in 0,1 s steps
Used with "tCTRL" control mode for WF drive. Select the initial drive setpoint
value with this parameter.
Input : Numerical value in %.
Used with "tCTRL" control mode for WF drive. Select the speed of control action
with this parameter.
Input : Numerical value in 01 step
4.1.5
This menu displays the status of Digital Inputs, Digital Outputs, Markers and Timer bits.
E00_ 9 Ŷ Ŷ Ŷ Ŷ Ŷ Ŷ 2 Ŷ Ŷ
A00_ Ŷ Ŷ Ŷ Ŷ 5 Ŷ Ŷ Ŷ Ŷ 0
Bit status ‘0’ is indicated by ‘Ŷ’ and Bit status’1’ is indicated by the corresponding bit
number.
Example:
In the above display, E002, E009, A000 & A005 are with status ‘1’ while all remaining
bits are with status ‘0’
Press ‘ĺ’ key to switch the 2nd line display to next block
Press ‘Ļ’ or ‘Ĺ’ to scroll the display lines
Press either ‘Esc’ or ‘CL’ to exit and return to Main_Program

2010-29-11
4.1.6
Since the belt conveyor scale shows system related oscillation around the zero position,
the zero point is corrected during one belt revolution in order to improve the measuring
precision.
The deviation of the zero point is measured and stored with a plus or minus prefix. This
value is used to correct the momentary load during each measuring cycle.
Zeroing can be started with the system in "Local" or "Manual" mode and in "Start"
condition. Press key to initiate the zero correction cycle.
When zero correction is in progress, deviation of zero point is displayed continuously. At

the end of the zero correction cycle, the average deviation is displayed in percent. If the
deviation is greater than the =Zero_limit= parameter, an error message is displayed and
the value calculated is discarded. Zero correction has to be repeated.
Press key to stop zeroing in progress.
4.1.7
Feeders with pre-hopper scale can be selected to operate as a "Block" system. In this
mode, material conveyed by the feeder for a fixed time can be compared with the
amount of material extracted from the hopper for the same time period. The difference
between can be measured and used to correct the feeder calibration automatically.
Control Measuring (CM) can be started with the system in "Gravimetric" mode and in
"Start" condition. Press key to initiate the zero correction cycle.
When CM is in progress, "F"-Material conveyed by feeder and "W"-Material extracted

from Hopper are displayed continuously. At the end of the CM cycle the following results
are calculated and displayed,
“D” – Difference between “F” and “W”
“Sk” – Control Measurement error in %.
The feeder calibration can be corrected on the basis of the error value calculated by
pressing the key. The correction can be applied to either Feeder ‘Tare’ or ‘Span’
value.

2010-29-11
If deviation is greater than the =Zero_limit= parameter, an error message is displayed

and the value calculated is discarded.
Press key to stop Control Measuring in progress.
Control Measurement can also be initiated and controlled through Serial I/O or Digital
I/O.

2010-29-11
1.0 ...............................................………………………………………… 2
1.1 Parameter save...................................………………….……………….. 2
2.0 .......................................………………………………….. 2
2.1 OFFline parameters...............................………………………………… 2
2.2 ONline parameters................................…………………………………. 2
2.3 Parameter label..................................…………………………………… 2
2.4 Menu structure...................................…………………………………… 3
2.5 Keys inside the menu.............................………………………………… 8
2.6 Calling and operating the menus..................…………………………… 8
2.7 Menu operation example...........................……………………………… 11

2010-11-29
1.0
The Parameters are entered using the keypad and a 16 digit x 2 line display. The
arrangement of parameters within the menus, options available for each parameters and
writing the parameters are explained in the commissioning instructions.
1.1
The parameters of the system are stored in an EEPROM. On each power ON, the data
in the EEPORM is checked with the contents of the Battery Buffered RAM. If a mismatch
occurs, error message is displayed. Acknowledging the error, reloads the RAM from
EEPROM.
Instantaneous values during system operation are stored in the Battery buffered RAM.
The parameters in a menu are automatically saved when the display is scrolled to
display the next parameter.
When the Online menu "Main_Program" is called,the parameters set in various menus
are checked for logical settings.In case of mismatch, error message is generated.The
corresponding parameter should then be correctly set.
2.0
The menu structure is divided into 2 categories,
2.1
These parameters can be changed only when the measuring mode is "OFF".
2.2
These parameters can be changed even when the system is in operation.
2.3
A differentiation is made between 2 types of parameters:
Parameter label Display

1. Parameter whose value is entered numerically xxxxxxx
2. Parameter whose value is selected from a list Selection ĺ

2010-11-29
2.4
The parameters are arranged in different menus. The menus and the parameter listing is
as shown below.
Power ON
¾ Password
x Enter Password
¾ Measuring Parameters
x Measuring range
x Units, Capacity
x Decimal point, Capacity
x Nominal capacity
x Decimal point, S1
x Units, S1
x Decimal point, S2
x Units, S
x Frequency Input
x Nominal Tacho frequency
x Belt Speed
x Limit max. load
x Limit min. load
¾ Configuration
x Block mode
x Regulation mode
x Batch mode
x Belt revolution time
x No. of Belt Revolutions
x Zero correction limit
x Belt track monitoring time
x Tacho supervision time
x Impulse1 (S1,S2,OFF)
x On_Time for Impulse output
x Impulse2
x I1-Output Value
x Limit value1
x Limit value2
x Limit delay time
x Clear Totaliser2

2010-11-29
x Measurement Filter
x Display Filter Step
x Mode selection (Internal/External)
x Setpoint %, Wm
x Ctrl_Mode
¾ Interface
x No of Inverter
x Inverter Type
x No of DIO
x No of AIO
x AIO Type
x Ext. Setpoint source
x Ext. SP filter
x AIO1 output
x AIO2 output
x AIO3 output
x SIO Interface
x SIO Baud
x SIO Setup
x SIO address
x SIO monitor
x CAN Interface
¾ AIO Analog input
x Re-Calibrate?
¾ Channel1
¾ Channel2
Min_Value
Max_Value
¾ TUC Analog Output
x Re-Calibrate?
x Min_Value
x Max_Value
¾ AIO Analog output
x Re-Calibrate?
¾ Channel1
¾ Channel2
¾ Channel3
Min_Value
Max_Value

2010-11-29
¾ Calibration - Scale
x Recalibrate?
x Dead load set
x Calibration load set
¾ PLC Program
¾ Calibration correction
x Edit?
x N Displayed_value Measured_value
¾ CAN Configuration
x CAN Baudrate
x X5 Interface
x X5 Baudrate
x X5 setup
x X5 Addr
x X5 Monitor
x AO1 output
x AO2 output
¾ CAN Hopper Parameters
x Measuring Range
x Units, L
x Decimal Point, L
x Nominal Capacity
x Limit Min
x Limit Nom
x Limit Max
x Measurement Damp, L
¾ Calibration - Hopper
x Recalibrate?
x Dead load set
x Calibration load set
¾ Analog Inputs - FIM
x Recalibrate?
Channel1
¦
Channel2
¦
Min_Value
Max_Value
¾ Analog Outputs - FIM
x Recalibrate?
Channel1
¦

2010-11-29
¦
Channel2
Min_Value
Max_Value
¾ System data
x CPU crystal frequency
x Software version
x Date
x Time
¾ Main Program
x Display Actual Flowrate
x Display S1
x Display S2
x Display belt load, BB
x Display WF Tacho frequency, Ta
x Display belt speed in m/sec, BS
x Display Internal setpoint, W1
x Display External setpoint, W2
x Display setpoint through X4, W3
x Display Manual setpoint, Wm
x Display current setpoint, Wc
x Display Deviation, X0
x Display WF drive setpoint, Y0
x Display PF drive setpoint, Y1
x Display Pre-hopper level, L
x Display material weighed during control measuring, F
x Display material extracted from hopper during control
measuring, W
x Display D, difference between F & W
x Display Sk, control measurement error
x Display Date
x Display Time
x Display Quantity setpoint, Q
x Display dribble setpoint, q
x Display Gate Position
¾ SET1
x Reset Time I1
x Amplification P1
x Deviation Limit

2010-11-29
x Deviation Time
x Reset time I2
x Amplification P2
x Dead Band
¾ SET2
x W1,Un-interlocked setpoint
x Wm,Manual setpoint
x Capacity limitation,%
x Q1,Quantity setpoint1
x q1,Dribble setpoint1
x Q2,Quantity setpiont2
x q2,Dribble setpoint2
¾ SET3
x Belt Loading Limit,BB_Limit
x Belt Loading delay,BB_Delay
x Initial PF setpoint,BB_Setpnt
x BB Load control,BB_Control
x Belt Load Band,BB_Band
x Max. PF setpoint,PF_Limit
x Regulation Type
x Regulator Tracking
¾ SET4 (Entry with Password)
x Dead Load count, Count_DL
x Span count, Span_Cnt
x Analog Input, Tare
x Analog Input, Span
x Belt Revolution time
x Drive constant,Drv_Const
x tControl count value,tCTRL_Cnt
¾ SET5 -Display E,A,M,T variables status
See "Commissioning Instructions" for descriptions of each parameter.
2.5
-Entry into a Menu/Sub-menu or

-Selection of various options available for that
parameter

2010-11-29
-Saving an entry and/or

-Move further in the menu list
. -Numerical data input from the keypad
-Exit from menu

+
-Call Online parameters from Main_Program

menu
2.6
1.
§ ¨ © ª « ¬ ® ¯ °
± ² ³ ´ µ ¶ · ¸ ¹ º »
a]
X = 00,00 t/h
BB = 100,0 %
The system enters Main_Program menu after 5 Secs., if no key is pressed during this
delay period. If 'VER' is pressed during the 5 sec. delay, the delay is bypassed.
a.1]
Password
Press 'Esc' and 'CL' to exit the online menu and enter the offline menus. Exit to Offline
menus is possible in Weigh Feeder 'Stop' condition.
a.2]
Password
Enter Password

2010-11-29
Press key to enter the menu.

All Offline menus are Password protected. Entry into the menu is allowed only if the right
password is pressed.
a.3]
Password
Enter Password
5 Digit PASSWORD entry using 1 TO 9 keys.
a.4]
Password
Enter Password Y
If PASSWORD is right, the configuration menus can be accessed
a.5]
Password
Measuring Param
The Offline menus can be accessed by pressing 'ĻĹ' key. Press 'Esc' and 'ĻĹ' key to
scroll the menu backwards.
a.6]
M. Range 1,0 mV
Press key to enter the menu. The first menu parameter is displayed in the 2nd
display line.
a.7]
M. Range 3,0 mV
Press to change this value.
a.8]
Software_version: 4.1 (onwards) Configuration

2010-11-29
Press 'Esc' and 'CL' to exit the sub-menu and enter the main menu list.
b]
b.1]
Password
The system enters the Offline menu directly, if 'CL' key is pressed during the 5 sec.
delay.
2.
STEP 1 Main_Program menu
X = 00,00 t/h
BB = 100,0 %
STEP 2 « §
IT_Time =000,0s
P1_Gain =000,0%
Press to return back to Main_Program
2.7
Example : Change the digit step from 1 to 2 in the Measuring parameters menu.
STEP 1 Enter Offline menu as per 2.6 above.
Password
STEP 2
Password
Enter Password

2010-11-29
STEP 3
…… Password
Enter Password
5–digit password, using numerical keys
STEP 4
Password
Enter Password Y
Only on right password entry.
STEP 5
Password
Measuring Param
STEP 6
M. Range 1,0 mV
STEP 7
M. Range 1,0 mV
UNITS,X kg/h
STEP 8
M. Range 1,0 mV
UNITS,X t/h
STEP 9
UNITS,X t/h
D.Pt. X 0000,00
Step 9 saves the change made in the Units, X in Step 9.

2010-11-29
¼ ½ ¾ ¿ À Á ½ ½ Â ½ Ã Ä ¾ Å À Æ Ç È É Ê Ë Ì Í Î Ï ½ Ð Å Ã Ñ Ò ¾ Ð Ó
Æ Ç È Ê È Ô Õ É Ö × Ö É Î Î Ø Ù Ú Û É Ü Ö Ý Þ ¿ ½ × Ñ ß Ê
å æ ç è é ç ê ë æ ë ì í î í æ ï ë ð ñ í ò ï ë ð ñ í ó
ò ç ô õ í ë ö ñ æ ÷ ø ù ú ë æ ë ì í î í æ ö
× Ú × û Ú Ü Þ Ò ¿ ½
× Ú Ø Ç Ò ¾ Å Ó ü ý
× Ú Ù þ Ú Ý Å ü ý
× Ú ÿ Õ Ñ Ú È Þ Ú
à
× Ú Û þ Ú Ý Å ü ×
à
× Ú Ê Ç Ò ¾ Å Ó ü ×
à
× Ú þ Ú Ý Å ü Ø
à
× Ú ä Ç Ò ¾ Å Ó ü Ø
× Ú Á Ã ½ Ú Ý
× Ú × Ö Æ Þ Ð À Ñ Á Ã ½ Ú
à
× Ú × × ½ Ï Å ½ ½ Â
× Ú × Ø û Þ Ú Ï Ñ Þ Â
× Ú × Ù û ¾ Ò Ú Ñ Þ Â
ó ç ô
é ø ÷ ù ñ æ ë î ÷ é ø ê ë æ ë ì í î í æ ö
Ø Ú × Ï Ñ Ð û Ñ Â ½
Ø Ú Ø Ü ½ ¿ Ú û Ñ Â ½
Ø Ú Ù Þ Å Ð À Ñ Â ½
Ø Ú ÿ Ü ½ â Ú Æ ¾ ½
Ø Ú Û Õ Ñ Ú Ñ ß Ü ½ â Ú
Ø Ú Ê ½ Ã Ñ ¾ ¾ Å
Ø Ú ½ Ï Å Å Ã Þ Ð
Ø Ú ä Ü Ò Æ ¾ ½
Ø Ú Ï Ó ½ ×
Ø Ú × Ö Ò á Æ ¾ ½
à
Ñ ß Å Ä Þ Ã ½ á â ½ Ã Ó ¾ Ñ Ò ã Ø Ú Ö
Ø Ö Ö ä É × × É × Û
Æ Ç È Ê È Ô Õ É Ö × Ö É Î Î Ø Ù Ú Û É Ü Ö Ý Þ ¿ ½ Ø Ñ ß Ê
Ø Ú × × Ï Ó ½ Ø
Ø Ú × Ø × â Þ Ï ½
Ø Ú × Ù ¾ ¾ Å ×
Ø Ú × ÿ ¾ ¾ Å Ø
Ø Ú × Û á þ ½ Ï Þ
à
Ø Ú × Ê È Ï ½ Þ Ã ü Ø
Ø Ú × û ½ Þ Ó á Á ¾ Ï Å
Ø Ú × ä þ ¾ Ó á Ó Å ½
Ø Ú × û Ñ Â ½ á Ó ½ Ï
à
Ø Ú Ø Ö ½ Å Ñ ¾ Ò Å
Ø Ú Ø × È Å Ã Ï á Ñ Â ½
ç ô ø î í æ ë í
Ù Ú × Õ Ñ á ß á Ò â
Ù Ú Ø Ò â á Æ ½
Ù Ú Ù Õ Ñ á ß á þ
Ù Ú ÿ Õ Ñ á ß á Ô
à
Ù Ú Û Î Å á Ý
à
Ù Ú Ê Ý á Á ¾ Ï Å ½ Ã
Ù Ú Ô × á Å Å
Ù Ú ä Ô Ø á Å Å
Ù Ú Ô Ù á Å Å
à
Ù Ú × Ö á Ò Å ½ Ã ß Þ Ð ½
à
Ù Ú × × á Þ Â
à à
Ù Ú × Ø á ½ Å
à
Ù Ú × Ù á Ô Â Â Ã
à
Ù Ú × ÿ á û Ñ Ò ¾ Å Ñ Ã
à
Ø Ö Ö ä É × × É × Û
Æ Ç È Ê È Ô Õ É Ö × Ö É Î Î Ø Ù Ú Û É Ü Ö Ý Þ ¿ ½ Ù Ñ ß Ê
Ù Ú × Û È Ô Õ á Ò Å
ç ô ø ë ð ù ø ú
ë ð
ÿ Ú × È À Þ Ò Ò ½ Ï × û ¾ Ò á â Þ Ï ½
ÿ Ú Ø È À Þ Ò Ò ½ Ï × û Þ á â Þ Ï ½
ÿ Ú Ù È À Þ Ò Ò ½ Ï Ø û ¾ Ò á â Þ Ï ½
ÿ Ú ÿ È À Þ Ò Ò ½ Ï Ø û Þ á â Þ Ï ½
ç ô
ø ë ð ù ñ î
ë ð

Û Ú × û ¾ Ò á Þ Ï ½
Û Ú Ø û Þ á Þ Ï ½
ç ô ø ë ð ù ñ î
ë ð
Ê Ú × È À Þ Ò Ò ½ Ï × û ¾ Ò á â Þ Ï ½
Ê Ú Ø È À Þ Ò Ò ½ Ï × û Þ á â Þ Ï ½
Ê Ú Ù È À Þ Ò Ò ½ Ï Ø û ¾ Ò á â Þ Ï ½
Ê Ú ÿ È À Þ Ò Ò ½ Ï Ø û Þ á â Þ Ï ½
Ê Ú Ù È À Þ Ò Ò ½ Ï Ù û ¾ Ò á â Þ Ï ½
Ê Ú ÿ È À Þ Ò Ò ½ Ï Ù û Þ á â Þ Ï ½
ç ô
ë ð ÷ æ ë î ø å ë ð í

Ú × È Ñ Ò Å á þ
Ú Ø È Ñ Ò Å á
ç ô ê !
ê æ é ù æ ë ì
à à à
ä Ú × Ý á Ö Ö
à à à
ä Ú Ø Ý á Ö ×
à à à
ä Ú Ù Ý á Ö Ø
à à à
ä Ú ÿ Ý á Ö Ù
à à à
Ý á Ö ÿ
ä Ú Û
" ç ô
ë ð ÷ æ ë î ÷ é ø é æ æ í î ÷ é ø
Ú ×
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
à
Ø Ö Ö ä É × × É × Û
Æ Ç È Ê È Ô Õ É Ö × Ö É Î Î Ø Ù Ú Û É Ü Ö Ý Þ ¿ ½ ÿ Ñ ß Ê
û ½ Þ Ó Ã ½ Â Þ Ï ½
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
Ú Ø
û ½ Þ Ó Ã ½ Â Þ Ï ½
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
Ú Ù
û ½ Þ Ó Ã ½ Â Þ Ï ½
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
Ú ÿ
û ½ Þ Ó Ã ½ Â Þ Ï ½
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
Ú Û
û ½ Þ Ó Ã ½ Â Þ Ï ½
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
Ú Ê
û ½ Þ Ó Ã ½ Â Þ Ï ½
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
Ú
û ½ Þ Ó Ã ½ Â Þ Ï ½
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
Ú ä
û ½ Þ Ó Ã ½ Â Þ Ï ½
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
Ú
û ½ Þ Ó Ã ½ Â Þ Ï ½
þ ¾ Ó Ï Þ ½ Â Þ Ï ½
Ú × Ö
û ½ Þ Ó Ã ½ Â Þ Ï ½
ò ô ç ô
è
é ø ÷ ù ñ æ ë î ÷ é ø
× Ö Ú × È Ô Õ á Þ Â
× Ö Ú Ø ý Û á Ò Å
× Ö Ú Ù ý Û á Þ Â
à
× Ö Ú ÿ ý Û á ½ Å
× Ö Ú Û ý Û á Ô Â Â Ã
× Ö Ú Ê ý Û á û Ñ Ò ¾ Å Ñ Ã
× Ö Ú Û Ô × Ñ Å Å
× Ö Ú Ê Ô Ø Ñ Å Å
à
Ø Ö Ö ä É × × É × Û
Æ Ç È Ê È Ô Õ É Ö × Ö É Î Î Ø Ù Ú Û É Ü Ö Ý Þ ¿ ½ Û Ñ ß Ê
ò ò ç ô
è # é ú ú í æ ê ë æ ë ì
× × Ú × û Ú Ü Þ Ò ¿ ½
× × Ú Ø Ç Ò ¾ Å Ó ü
× × Ú Ù þ Ú Ý Å ü
× × Ú ÿ Õ Ñ Ú È Þ
× × Ú Û á û ¾ Ò
× × Ú Ê á Õ Ñ
× × Ú á û Þ
× × Ú ä û ½ Þ Ó á þ Þ ü
ò ó ç ô
ë ð ÷ æ ë î ÷ é ø $ # é ú ú í æ
× Ø Ú × È Ñ Ò Å á þ
× Ø Ú Ø È Ñ Ò Å á
ò ç ô
è ø ë ð ù ø ú
ë ð
× Ù Ú × È À Þ Ò Ò ½ Ï × û ¾ Ò â Þ Ï ½
× Ù Ú Ø È À Þ Ò Ò ½ Ï × û Þ â Þ Ï ½
× Ù Ú Ù È À Þ Ò Ò ½ Ï Ø û ¾ Ò â Þ Ï ½
× Ù Ú ÿ È À Þ Ò Ò ½ Ï Ø û Þ â Þ Ï ½
ò ç ô
è ø ë ð ù ñ î
ë ð
× ÿ Ú × È À Þ Ò Ò ½ Ï × û ¾ Ò â Þ Ï ½
× ÿ Ú Ø È À Þ Ò Ò ½ Ï × û Þ â Þ Ï ½
× ÿ Ú Ù È À Þ Ò Ò ½ Ï Ø û ¾ Ò â Þ Ï ½
× ÿ Ú ÿ È À Þ Ò Ò ½ Ï Ø û Þ â Þ Ï ½
ò ç ô å % ö î í ì & ë î ë

× Û Ú × È Ý Ç È Ã Ó Å Þ Ï × Ê û ' ( × Ê û ' (
à
× Û Ú Ø ¼ ½ Ã Ó ¾ Ñ Ò ½ Ã á Ø Ú Ö ½ Ã á Ø Ú Ö
õ ë ÷ ø ê æ é ù æ ë ì å ) ò
ò ç ô
× á Æ ¾ ½
× Ê Ú ×
à
Ø Ö Ö ä É × × É × Û
Æ Ç È Ê È Ô Õ É Ö × Ö É Î Î Ø Ù Ú Û É Ü Ö Ý Þ ¿ ½ Ê Ñ ß Ê
Ý × á * Þ ¾ Ò
× Ê Ú Ø
+ , - . / 0 1 2 3 4 5 4 6
/ 0 1 2 8 4 5 0
+ , - 7
+ , - 9 : ; 2 8 4 5 0
+ , - , < ; 2 = > 4 ?
/ 0 > A 2 B > ? A
+ , - @
C D E F G H I J K L M N L H O P Q R S T
B B 2 3 4 5 4 6
+ @ - +
B B 2 / 0 U > V
+ @ -
B B 2 W 0 6 X Y 4 ? 6
+ @ - .
B B 2 Z Y ? 6 [ Y U
+ @ - 7
+ @ - 9 B B 2 B > ? A
< \ ] 3 4 5 4 6
+ @ - ,
0 _ 2 8 V X 0
+ @ - @ ^
+ @ - ` 0 _ 2 8 [ > Z a
^
à
Ø Ö Ö ä É × × É × Û
1.0 .............................………………………... 2
1.1 Description..........................................……………………………………. 2
1.2 PLC Operation........................................…………………………………. 2
1.3 Instructions.........................................……………………………………. 3
1.4 Inputs,Outputs and Markers...........................…….…………………….. 4
1.5 Timers...............................................…………………………………….. 4
2.0 .....................................…….…………………….. 5
2.1 General..............................................…………………………………….. 5
2.2 Functions............................................……………………………………. 5
2.2.1 Assemble...................................…………………………………6
2.2.2 Delete.....................................…………………………………... 6
2.2.3 Editor.....................................…………….……………………... 6
2.2.4 Insert.....................................……………………………………. 7
2.2.5 List.......................................…………………………………….. 7
2.3 Error Messages.......................................………….……………………... 8
3.0 ....................................……………………………….. 8
3.1 Inputs...............................................……………………………………… 8
3.2 Outputs..............................................…………………………………….. 9
3.3 Markers..............................................…………………………………….. 9
3.3.1 Input Markers..............................……………………………….. 9
3.3.2 Output Markers.............................……….……………………... 10
3.4 Timers...............................................……………………………………... 12
4.0 ...............………………………. 12
4.1 Standard Program 1...................................………………………………12
4.1.1 Program List - SPSS_00.........................……………………….12
4.1.2 I/O Assignment.................................…….…………………….. 14
4.2 Standard Program 2...................................………………………………. 15
4.2.1 Program List - SPSS_01.........................……………………….15
4.2.2 I/O Assignment.................................…….……………………...16

2008-11-15
1.0
1.1
TUC-6 has an inbuilt PLC, that is used to control the Digital Inputs, Digital Outputs and
Internal Memory Flags (Markers).
The Programmable control system processes the instructions from the control program,
SPSS.
The Input data and Output data for the control program are physically in the TUC RAM,
logically in the so called "process images". The instructions in the control program with
the variables "A E M T" always refer to the process image in RAM.
The programmable control system continuously operates on the control program in the
following sequence,
-Transfer hardware inputs to the TUC RAM
-Execute instructions in the control program (SPSS)
-Transfer output process image to the Hardware Outputs
Several variable types are used in the PLC program. "A" stands for outputs, "E" for
inputs, "M" for marker and "T" for timers. Addition of "N" (UN or ON) means that the
associated variable is scanned for signal status "0" ; otherwise the scanning of variables
is for signal status "1".
1.2
The programmable control system consists of a 1_bit_wide BIT accumulator.

Instructions in the PLC can be classified into two types; one type operating on the
result of previous instruction (Result Instruction) and second changing the accumulator
value (Command instruction).
The control program is always started with accumulator = "1". ' Command ' instructions
change the accumulator value till a ' Result ' instruction is encountered. After execution
of all ' Result ' instructions, accumulator is again made ' 1 ' and the sequence is
continued.

2008-11-15
Example:
000 *SPSS01 ;Comment Line
001 UM 045 ;Command Instruction - Accumulator = '1'
002 UM 068 ;Command Instruction - 'AND' result of above
instruction with M068 value
003 UNE 050 ;Command Instruction - 'AND' result of above instr.
with 'NOT'of E050 input.
004 =A 008 ;Result Instruction
005 UE 000 ;Command Instruction - Accumulator = '1'
1.3
Instruction Meaning Command Result
UE xxx AND operation with INPUT Y N

UA xxx AND operation with OUTPUT Y N
UM xxx AND operation with MARKER Y N
UT xxx AND operation with TIMER Y N
UNExxx AND + NOT operation with Input Y N

UNAxxx AND + NOT operation with Output Y N
UNMxxx AND + NOT operation with Marker Y N
UNTxxx AND + NOT operation with Timer Y N
OE xxx OR operation with INPUT Y N

OA xxx OR operation with OUTPUT Y N
OM xxx OR operation with MARKER Y N
OT xxx OR operation with TIMER Y N
ONExxx OR + NOT operation with Input Y N

ONAxxx OR + NOT operation with Output Y N
ONMxxx OR + NOT operation with Marker Y N

ONTxxx OR + NOT operation with Timer Y N
SA xxx SET Output N Y

SM xxx SET Marker N Y
RA xxx RESET Output N Y

2008-11-15
RM xxx RESET Marker N Y

RT xxx RESET Timer N Y
=A xxx Equate Output to result N Y

=M xxx Equate Marker to result N Y
LT xxx Load Timer xxx with value in next N Y

Instruction
SITxxx Start Timer with xxx sec. in N Y
ON-delay mode
1.4
These are one bit variables that can have status "LOW" (Logical 0) or "HIGH" (Logical
1). The differentiation between inputs and outputs is done by the "signal direction" on
which these variables are based. Inputs are signals from "outside" to the control
program, and outputs are signals from the control program to the external system. Thus
inputs can only be read, while outputs can be allocated. Inputs and Outputs are available
outside the TUC-6 system with the help of digital I/O card.
Markers are internal variables and serve as memory within the control system. They are
available outside the control system when they have been copied onto outputs. Markers
are classified into Input Markers and Output Markers. Input markers are used to control
the software execution while Output markers are derived as a result of the software
execution.
1.5
Ten ON-delay timers are available in the system for timing functions.
Instruction "LT xxx" loads timer "xxx" if the result of previous instruction is "1".
Instruction "SIT yyy" starts the previously loaded timer with time "yyy".
Timers continue to run till the input condition is "1" or till the set time is over, which ever
is earlier. After completion of set time, the respective Timer "Txxx" bit status is made "1".
Timers are reset (Txxx is made "0") with "RT xxx" instruction. Instruction "RT xxx", if
executed while timer is running, stops the timer.

2008-11-15
2.0
2.1
The Programmable Logic Controller in TUC-6 serve to adjust the scale to the plant
control logic. The control program can be edited via the TUC keypad and display.
Designation of files in the PLC menu is as follows,
SPSS - Source file containing lit of instructions

SPSA - Assembler file after translation from SPSS
2.2
The following functions are available in the "PLC Program" menu,
PLC EDITOR
A, D, E, I, L
Key. Meaning Function
A Assemble Assembles SPSS file to generate SPSA file

D Delete Delete SPSS file from memory
E Editor Open editor for reading/altering SPSS file
I Insert Append a std. SPSS file from EPROM to current
SPSS file.
L List List SPSS, SPSA file lengths
2.2.1
This function is invoked by pressing 'A' in the PLC Editor menu.
PLC EDITOR
Assemble ĺ
Press 'ĺ' key to assemble the SPSS file in memory or 'VER' to exit without
assembling.

2008-11-15
2.2.2
This function is invoked by pressing 'D' in the PLC Editor menu.
PLC EDITOR
Delete? ĺ Yes
Press ‘ĺ ‘ key to delete the SPSS file from memory or 'VER' to exit without
deleting.
2.2.3
Press 'E' in the PLC Editor menu, to edit the SPSS file in memory.
The following functions are available within the Edit option,
Key Function
ESC + CL Save and exit
ESC + I Insert blank line
ESC + D Delete line - The line indicated by cursor is

deleted.
ESC + ANY OTHER KEY Cancel "ESC" status
Keys used in this menu,
Key Function
0 to 9 Numeric entry
A,D,E,I,L,M,N,O,P,R,S,T,U,=,* SPSS command characters
UP Previous line
DOWN Next line
HOR Scroll to next/prev character position

2008-11-15
based on ESC key status
ESC Used in combination with other keys.
2.2.4
This function is invoked by pressing 'I' in the PLC Editor menu.
PLC EDITOR
Insert SPSS=00
Standard SPSS files are resident in the EPROM memory, which can be used directly.
These files are called into memory with the help of this function.
Enter the SPSS file number to be inserted into memory and Press 'ĺ' key. Press 'VER'
key to exit command without inserting the file.
2.2.5
This function is invoked by pressing 'L' in the PLC Editor menu.
SPSS = 120 LINES

SPSA = 050 BYTES
Press any key to return back to the Editor menu.
2.3
Text Meaning
In-correct Inst. Assembling: non-existent address or instruction at the cursor

line indicated.
3.0
The variables are sub-divided into inputs, outputs, markers and timers. Free variables
(read Markers) can be used by the control program as general purpose variables.

2008-11-15
3.1
E000 to E007 - DIO #1 Inputs

E008 to E015 - DIO #2 Inputs
E016 to E019 - Free
;Inverter #1 Inputs
E020 - LI1 input
E021 - LI2
E022 - LI3
E023 - LI4
E024 - RL1
E025 - RL2
E026 - LI5 (J7, ATV31 & ACS550 Inverters only)
E027 - LI6 (ATV31 & ACS550 Inverters only)
E028 - Inverter Running (PF4 Inverter only)
E029 - RL3 (ACS550 Inverter only)
;Inverter #2 Inputs
E030 - LI1 input
E031 - LI2
E032 - LI3
E033 - LI4
E034 - RL1
E035 - RL2
E036 to E037 - Free
E038 to E049 - Feild Interface Module - Digital Inputs
3.2
A000 to A007 - DIO #1 Outputs

A008 to A015 - DIO #2 Outputs
;TUC-6 Outputs
A016 - RL1 (Totaliser 1 Pulse output, if selected)
A017 - RL2 (Totaliser 2 Pulse output, if selected)
A018 - RL3
A019 - RL4
;Inverter #1 Outputs
A020 - Start/Stop
A021 to A029 - Free
;Inverter #2 Outputs

2008-11-15
A030 - Start/Stop
A031 to A037 - Free
A038 to A045 - Field Interface module - Digital Outputs
A046 to A049 - Free
3.3
Marker are classified into Input markers (M000 - M031) and Output markers (M032 -
M071). Input markers are read by the control program while Output markers are written
by the control program. Reading access is allowed to both these types of markers.
3.3.1
Marker Meaning "1" Meaning "0"
M000 Start via SIO

M001 Stop via SIO
M002 Free
M003 Free
M004 Accept Count_DL, Span_Count (Only with Profibus)
M005 Reset Totaliser1
M006 Remote ON (Control through SIO)
M007 Zeroing Start
M008 Remote Mode Local Mode

M009 Belt Track status-Healthy Fault
M010 Emergency status-Healthy Fault
M011 Local Start-WF
M012 Local Stop-WF
M013 Local Start-PF
M014 Local Stop-PF
M015 De-Interlock Mode Interlock Mode
M016 Remote Start Stop

M017 Downstream Interlock-Healthy Fault
M018 Error Reset
M019 WF Drive Interlock-Healthy Fault
M020 PF Drive Interlock-Healthy Fault
M021 Material Low (Fault) High
M022 Local Start-Vibrator Motor Stop

2008-11-15
M023 Gravimetric mode select Volumetric mode
M024 Select Q1,q1 Select Q2,q2

M025 Bin Pre-feeder Start/Stop feedback
M026 Start Control Measurement
M027 Stop Control Measurement
M028 Accept Control Measurement Error
M029 Free
M030 Free
M031 Free
3.3.2
Marker Meaning "1" Meaning "0"
M032 Load Disturbance Fault Healthy

M033 Belt Tracking Fault Healthy
M034 Drive Disturbance Healthy
M035 Deviation Disturbance Healthy
M036 General Fault Healthy
M037 Belt Slip
M038 Zeroing: Correction>Limit
M039 Zeroing: Aborted
M040 Free
M041 Feeder Selected
M042 Free
M043 Local Mode Remote Mode
M044 Gravimetric mode Volumetric mode
M045 Interlock Mode De-Interlock Mode
M046 Free
M047 Vibrator Start Stop
M048 Limit Value 1

M049 Limit Value 2
M050 Overload Error Healthy
M051 Underload Error Healthy
M052 Free
M053 Bin Pre-feeder Start Stop
M054 Control Measurement ON

2008-11-15
M055 Control Measurement Aborted
M056 Zeroing: In Progress

M057 Zeroing: OK
M058 Correction max exceeded
M059 Quantity Reached
M060 Free
M061 BLMS Level < L_min
M062 BLMS Level < L_nom
M063 BLMS Level < L_max
M064 WF-Start Stop (Blinking-Fault)

M065 PF-Start Stop (Blinking-Fault)
M066 WF-Start Stop
M067 PF-Start Stop
M068 System Healthy Fault
M069 Loadcell Fault
M070 AI Card Communication fault Healthy
M071 PF Tacho Fault Healthy
M072 Free
M073 Free
M074 Free
M075 Free
M076 Free
M077 Free
M078 Free
M079 Free
M080 Free
M081 Free
M082 Input from Profibus


2008-11-15
3.4
T000 to T009 are timers available for use in the SPSS program.
4.0
4.1
Standard Program for 8 Digital I/O card.
4.1.1
/ *SPSS00/
/ UE 001/ ;BELT TRACK SWITCH
/ =M 009/
/ UE 004/ ;GRAV/VOL. SELECT
/ =M 023/
/ UE 005/ ;INT./DE-INT. SELECT
/ =M 015/
/ UE 006/ ;DOWNSTREAM INTERLOCK
/ =M 017/
/ UE 007/ ;START/STOP - INTERLOCK MODE
/ UM 045/
/ SM 016/ ;SET START MARKER
/ UNE007/
/ UM 045/
/ RM 016/ ;RESET START MARKER
/ UE 021/ ;LOCAL START - PB
/ SM 011/ ;SET "START"
/ RM 012/ ;RESET "STOP"
/ UNE020/ ;LOCAL STOP - PB
/ SM 012/ ;SET "STOP"
/ RM 011/ ;RESET "START"
/ UNE022/ ;LOCAL/REMOTE SELECTION
/ =M 008/
/ UE 023/ ;EMERGENCY S/W
/ =M 010/
/ UE 024/ ;DRIVE INTERLOCK
/ =M 019/ ;DRIVE INTERLOCK - WF
/ =M 020/ ;DRIVE INTERLOCK - PF
/ UM 064/ ;WF START/STOP/FAULT - LCS INDICATION

2008-11-15
/ =A 000/
/ UM 066/ ;WF DRIVE START/STOP - NO
/ =A 001/
/ =A 002/
/ UM 033/ ;BELT TRACKING FAULT O/P
/ =A 003/
/ UM 036/ ;GENERAL FAULT O/P
/ =A 004/
/ UM 045/ ;INT. MODE
/ UM 068/ ;SYSTEM HEALTHY
/ =A 005/ ;READY TO START O/P - INT. MODE
/ UM 035/ ;DEVIATION FAULT
/ =A 006/
/ UM 034/ ;DRIVE FAULT
/ =A 007/
/ =A 020/
4.1.2
- DIO #1
Input High Low Signal Type
E000 Free
E001 Belt Track S/W-Healthy Fault Steady
E002 Free
E003 Free
E004 Volumetric Gravimetric Steady

E005 Interlock De-Interlock Steady
E006 D. Interlock-Healthy Fault Steady
E007 Start Stop Steady
- DIO #1
Output High Low
A000 Start Stop (Blinking-Fault)

2008-11-15
A001 Drive Start Stop

A003 Belt Track. Fault Healthy
A004 General Fault Healthy

A005 Ready to Start Fault/Not-Healthy
A006 Deviation Fault Healthy
A007 Drive Fault Healthy
E020 Stop-local Impulse

E021 Start-Local Impulse
E022 Local Remote Steady
E023 Emg. Switch-Healthy Fault Steady
E024 Drive Interlock_Healthy Fault Steady
Output High Low
4.2
Standard Program for Pre-Feeder
4.2.1
/ *SPSS01/
/ UNE030/ ;PF STOP FROM LCS
/ SM 014/
/ RM 013/ ;
/ UE 031/ ;PF START FROM LCS
/ SM 013/ ;
/ RM 014/
/ UE 034/ ;PF DRIVE INTERLOCK
/ =M 020/

2008-11-15
/ UM 067/ ;PF DRIVE START/STOP

/ =A 030/
/ UM 065/ ;PF START/STOP/FAULT - LCS INDICATION
/ =A 001/
:SPSS_01 when used with SPSS_00, the following changes should be made to
the standard SPSS_00 program
i) SPSS_00:
/ UE 024/ ;DRIVE INTERLOCK

/ =M 019/ ;DRIVE INTERLOCK - WF
/ =M 020/ ;DRIVE INTERLOCK - PF *****Delete******
Pre-Feeder 'Drive Interlock' Marker is assigned in SPSS_01. Duplicate

assignment in SPSS_00 should be deleted.
ii) SPSS_00:
/ UM 066/ ;WF DRIVE START/STOP *****Delete*****

/ =A 001/ *****Delete*****
Output A001 is used in SPSS_01 for 'Pre-Feeder Start/Stop/Fault' indication.

Above lines in SPSS_00 should be deleted.
4.2.2
- DIO #1
Output High Low
A001 PF Start PF Stop (Blinking-Fault)
E030 Stop-local Impulse

2008-11-15
E031 Start-Local Impulse

E034 Drive Interlock_Healthy Fault Steady
Output High Low

2008-11-15
TUC6CAN-010-EE23.10-R0 Page b of 12
1.0 ...................................................……………………………………… 2
2.0 ....................................……………………………... 2
3.0 ..................................…………………………….3
3.1 Main Board...........................................…………………………………3
3.2 Measuring Card.......................................………………………………3
3.3 Field Interface Module……………………………………………………3
4.0 .................................……………………………….. 4
5.0 ............................……………………….. 5
6.0 ......................................……………………………… 6
7.0 ................................…………………………... 7
7.1 F868………………………………………………………………………..7
7.2 F875………………………………………………………………………..8
8.0 ...............................…………………………… 9
8.1 F866………………………………………………………………………..9
8.2 F889………………………………………………………………………..10
8.2 F890………………………………………………………………………..11
9.0 …………………………………..12
9.1 F892………………………………………………………………………..12

2008-11-15
TUC6CAN-010-EE23.10-R0 Page c of 12
1.0
Each member of the TUC-6 family comprises a Basic unit & several I/O modules
connected to the Basic unit on the RS-485 serial Interface. The I/O modules are suited
for external mounting on an assembly plate.
2.0
TUC-6
X1 F1 0.5A Mains Connections
24Vdc
+Main Board
Measuring card
X6 X1 X3 Loadcell connection 12V/0.11A for
max. 3 loadcells 350 Ohm
X1 4 Digital outputs
4-20mA Isolated Output
Tacho Pulse Input
X2 Serial interface RS485
X4 Profibus Interface
TUC-6 Display & Keypad

X5 X1 Interface Card
X7 CANbus connection to FIM card

(F892)

2008-11-15
TUC6CAN-010-EE23.10-R0 Page d of 12
3.0
3.1
Jumper J1 : 1-2 ĺ Terminating resistor for X2 Interface – RS485

(Connects 120E resistor)
Jumper J2 : 1-2 ĺ Terminating resistor for X7 Interface – CAN Interface
(Connects 120E resistor)
Jumper J4 : 1-2 ĺ Modbus interface with X4 connector(BUS+ line)
3-4 ĺ Modbus interface with X4 connector(BUS- line)
3.2
Jumper J1 : 1-2 / 9-10 measurement period 4ms

1-2 / 7-8 8ms
3-4 / 9-10 8ms
3-4 / 7-8 16ms
5-6 / 9-10 16ms
5-6 / 7-8 32ms

2008-11-15

Operation & Maintenance Manual For Tuc-6 Controller

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Operation & Maintenance Manual For Tuc-6 Controller

Uploaded by

Copyright:

Available Formats

   

   4 /       & 6 < '      ! ?  (

  1 , !  7    ! ?  &     <     ' /   )  C

+  * , !  7    ! ?  &     <     ' /   )  C

)   3 7 - 7 0 - & 1       ! 0    !   <    @ !  <

"       " 7      <

   * ! ?  0 - &     <     < / ! .   * / / J

    5 ! 7   ! & 1 )   < =    <  =    ? ! 7 

   * ! ?  0 - &     <     < / ! .   * / / J

    9  - 7 0 - & )    <  -    7 -   <  1 @  

    3 7 - 7 0 - & )       ! 0    !   <    @ !  <

 +   9  - 7 0 - & )    <  -    7 -   <  1 @  

 +   3 7 - 7 0 - & )       ! 0    !   <    @ !  <

"       " 7      <

"       " 7      <

     1 , !  7    ! ?  &     <     ' /   )  C

     * , !  7    ! ?  &     <     ' /   )  C

"       " 7      <

   )  * ! ?  0 - &     <     < / ! .   * / / J

   =  1    / ! ) ?  <    - ? <    <  %   

   =  * ! ?  0 - &     <     < / ! .   * / / J

9  !              / !  !  "     ! <  0  /  !  !          !  "  

      / !  "   / " .  % !  7      " 7  !   /  7    ! - !  ! /  

 !   ! "    3 , / /   0 "      " 7  !   - !  ! /  

5 !  0 ? 7 " "     , "      6   ! !

9  ? 7  I "   !  0 !  ! - !     " "           / 

 0  /  !   -  !  !  0    " "       * /    <

9   /   <  0  /  -  !    7  .   !   -    "   /  " !  !   1  

9   /   <  0  /  -  !    7   7  !  ' @   7 /   (    -   "   /

3 " "  !  6  7     " ?   !  ? /      % ! !  .   !    !  "   / 5 

:          % !  7 <    ?    !     " " <   !   7  !  ! 7  / !  !   0 ! " 

 ! 7   !  !    / !  ! % !  ! ?  !  7 - 7  "   /  " -   !  "     !   

, !  !   .  !       0 "   / !  - -  <   7 ! -  "    %  

  !   7   " % !  !    " ?   -  <  Q 7   "    7 - 7  7  !   < ! % !  0  ? 

 " / !  !  / ! 0    7       % 0   ?   9 " !     !  ?   " / !  !  

"    /    %      -  !   /   ! % !  ! ?    7  !    " / !   "    

 !  :  ? 0  7  !    " / !  !    !   9   /   <  0  /  -  !     " . 

9 " !  - -   ! / !  7    %   -       "   <  -    ?  

-  "   /       / !  7    9    !  < / !  !  %   7 /  /  %  "   /  - - 

  !  "   -     " /    / - !    %   7 /  " / !  !    

"   !        "        -     -     9  %   " !  " "    < !

9  -    ?   ? 0 - !   "   7  !   !    -  ! 7     0  / !  7   /   < "  

     % !   7  / !  7  /  E       % !  ! ?   <  7  !      -   <  "  

 / ! . / 7 /  "    - 7  !    )  7 - 7  !  ! % !  ! ?  "            "  

Software_version: 2.0 (onwards)

Characters/Symbols used in the keys have following meaning,

Display current setpoint

BB - Display Belt Load in %

Switch between Gravimetric / Volumetric selections

Display Actual Flowrate

Switch between Interlock/De-interlock modes

Display Tacho Frequency

Software_version: 2.0 (onwards)

Start Zeroing in Manual/Local modes

Call online menus within Main_Program

-Used to Clear Fault displays

UP/DOWN - Scroll Menu/parameter list being displayed.

Software_version: 2.0 (onwards)

a) In the Online menu - Main_Program, the following parameters can be displayed

Current setpoint in units selected

Belt Speed in m/sec

Software_version: 2.0 (onwards)

Conditions - Interlock input high

4 / & 6 < ' ! ? (

1 , ! 7 ! ? & < ' / ) C

+ * , ! 7 ! ? & < ' / ) C

) 3 7 - 7 0 - & 1 ! 0 ! < @ ! <

" " 7 <

* ! ? 0 - & < < / ! . * / / J

5 ! 7 ! & 1 ) < = < = ? ! 7

* ! ? 0 - & < < / ! . * / / J

9 - 7 0 - & ) < - 7 - < 1 @

3 7 - 7 0 - & ) ! 0 ! < @ ! <

+ 9 - 7 0 - & ) < - 7 - < 1 @

+ 3 7 - 7 0 - & ) ! 0 ! < @ ! <

" " 7 <

" " 7 <

1 , ! 7 ! ? & < ' / ) C

* , ! 7 ! ? & < ' / ) C

" " 7 <

) * ! ? 0 - & < < / ! . * / / J

= 1 / ! ) ? < - ? < < %

= * ! ? 0 - & < < / ! . * / / J

9 ! / ! ! " ! < 0 / ! ! ! "

/ ! " / " . % ! 7 " 7 ! / 7 ! - ! ! /

! ! " 3 , / / 0 " " 7 ! - ! ! /

5 ! 0 ? 7 " " , " 6 ! !

9 ? 7 I " ! 0 ! ! - ! " " /

0 / ! - ! ! 0 " " * / <

9 / < 0 / - ! 7 . ! - " / " ! ! 1

9 / < 0 / - ! 7 7 ! ' @ 7 / ( - " /

3 " " ! 6 7 " ? ! ? / % ! ! . ! ! " / 5

: % ! 7 < ? ! " " < ! 7 ! ! 7 / ! ! 0 ! "

! 7 ! ! / ! ! % ! ! ? ! 7 - 7 " / " - ! " !

, ! ! . ! 0 " / ! - - < 7 ! - " %

! 7 " % ! ! " ? - < Q 7 " 7 - 7 7 ! < ! % ! 0 ?

" / ! ! / ! 0 7 % 0 ? 9 " ! ! ? " / ! !

" / % - ! / ! % ! ! ? 7 ! " / ! "

! : ? 0 7 ! " / ! ! ! 9 / < 0 / - ! " .

9 " ! - - ! / ! 7 % - " < - ?

- " / / ! 7 9 ! < / ! ! % 7 / / % " / - -

! " - " / / - ! % 7 / " / ! !

" ! " - - 9 % " ! " " < !

9 - ? ? 0 - ! " 7 ! ! - ! 7 0 / ! 7 / < "

% ! 7 / ! 7 / E % ! ! ? < 7 ! - < "

/ ! . / 7 / " - 7 ! ) 7 - 7 ! ! % ! ! ? " "

the hopper is being filled.