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LOCATION
MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
june2021
ASSET MANAGEMENT DEPARTMENT, TNB DISTRIBUTION NETWORK DIVISION
Cable Fault Location Manual
Distribution Network Division, TNB
June 2021
Disclaimer: This Cable Fault Location Manual is a document solely to provide technicians, engineers and
managers of Distribution Network (DN), Tenaga Nasional Berhad with an understanding of cable fault
location. The information in this document has been prepared in good faith and represents the Asset
Management Department’s intentions and opinions at the date of issue. The Asset Management
Department may change any information in this document at any time.
CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Acknowledgement
Head (Asset Management), Ir. Ismail Bin Lam Din
Our appreciation also goes to the TNB ILSAS Team, comprising Ir Muhammad
Nazri bin Ismail, Ir Pairolani Bin Safari @ Hj Hashim, Ir Nur Khairunnisa bt Noorahim,
Mr. Harun bin Zainudin, Mr. Mok Kin Wah, Mr. Hailani bin Marzuki, Mr. Mohd
Nizam Pujaman, Mr. Ahamad Danial bin Mat Lui, Mr.Muhammad Azri bin Abdul
Rahman, Mr Muhammad Naim bin Zailan and other TNB ILSAS staff for their
untiring efforts and patience towards the successful completion of this manual.
Thank you.
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CABLE FAULT LOCATION MANUAL
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Foreword
Chief Distribution Network Officer, Wan Nazmy Bin Wan Mahmood
Thank you.
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CABLE FAULT LOCATION MANUAL
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List of Abbreviations
𝐿𝑓 Fault Length
𝑅𝑓 Fault Resistance
𝑍𝑜 Surge Impedance
ARM Arc Reflection Method
C Capacitance
CT Current Transformer
DC Direct Current
E Earth
EPR Ethylene Propylene Rubber
HIRARC Hazard Identification, Risk Assessment and Risk Control
ICE Impulse Current Equipment
ICM Impulse Current Method
IR Insulation Resistance
L Inductance
LV Low Voltage
MIM Multiple Impulse Method
MV Medium Voltage
Ø Phase
OC/EF Over Current / Earth Fault
OEM Original Equipment Manufacturer
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PE Polyethylene
PILC Paper Insulated Lead Covered
PMPD Permit Menjalankan Pengujian Diagnostik
PPE Personal Protective Equipment
PVC Polyvinyl Chloride
RADAR Radio Detection and Ranging
SIM Secondary Impulse Method
SSG Surge Signal Generator
TDR Time Domain Refelectometer
TNB Tenaga Nasional Berhad
VLF Very Low Frequency
VOP Velocity of Propagation
XLPE Cross Linked Polyethylene
Glossary of Terms
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Table of Contents
ACKNOWLEDGEMENT ............................................................................................. ii
FOREWORD ............................................................................................................. iii
LIST OF ABBREVIATIONS ......................................................................................... iv
GLOSSARY OF TERMS .............................................................................................. v
TABLE OF CONTENTS .............................................................................................. vi
LIST OF FIGURES ....................................................................................................... x
LIST OF TABLES ...................................................................................................... xiii
LIST OF APPENDICES ............................................................................................. xiv
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List of References...................................................................................................87
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List of Figures
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List of Tables
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List of Appendices
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
1.0 Introduction
Underground cable is a very essential part in TNB systems in transmitting
electricity from one location to another. As the distribution network expands
and becoming more complex, it is critical to develop the underground cable
systems right from design stage. Proper selection and installation of cables will
ensure a reliable electrical system with extended operation lifetime and
enhance systems reliability. Cable installation procedures must be rigorously
followed to ensure a good underground cable installation. Nevertheless, cable
fault is inevitable as the cable network is exposed to numerous site conditions
and harsh environments. However, there are several scenarios that cause cable
fault to occur. Below are the examples of the scenarios:
Accidental damage by external mechanical means.
Damage caused by mishandling of cables during initial laying.
Poor cable jointing workmanship.
Manufacturing defects.
Natural causes due to aging of cables and accessories.
Damage caused by movement of soil and erosion.
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In general, cable fault can be divided into two types which are:
Cable faults can be divided into series or shunt types. Series faults occur when
the continuity of one or more metallic elements in a cable, be it either
conductor or metallic sheath, is impaired. Usually series faults only become
apparent when its continuity has been completely broken on at least one
conductor causing an open circuit fault.
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Both series and shunt faults can be represented by the equivalent circuit in
Figure 1.1.
The value of all the
elements in the
equivalent circuit can
widely vary and are
completely
independent of each
other.
Influenced by
Breakdown under
presence of
High Resistance 𝑅𝑓 >10𝑍0 impulse or DC
water at fault
stress
point
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Influenced by
Breakdown under
Near Infinity/ presence of
Intermittent prolonged DC
Infinity water at fault
stress
point
All these faults will be further explained in Chapter 1.2.1 – Chapter 1.2.5.
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Shunt fault is the failure of the cable’s insulation. Faults can occur between
phase to phase (Ø to Ø) or phase to earth (Ø-E). In belted PILC cables, fault can
occur between phase to phase or phase to earth.
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For screened type MV XLPE cable and H-Type Screened PILC Cable, it is not
possible to have phase to phase fault due to the cable construction where each
cable core is screened and connected to earth. However, phase to earth fault
could develop into a phase to phase fault if the protection device does not
operate fast enough to isolate the fault.
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Table 1.2 : Belted Cable (PILC) vs H-Type (PILC) / Screened Cable (XLPE)
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A cable fault is considered as low resistance fault when the fault resistance is
𝑅𝑓 <10𝑍0 .
𝐿
𝑍0 (Surge Impedance) = √ Equation 1.1
𝐶
Where;
𝑅𝑓 = Fault Resistance, L = Inductance, C = Capacitance of Cable
Type of Cable
Cable Parameter
11 kV 3 Core 150mmsq 11 kV 3 Core 240mmsq
Inductance
0.310 0.289
(𝒎𝑯⁄𝒌𝒎)
Capacitance
𝞵𝑭⁄ 0.382 0.465
( 𝒌𝒎)
Surge Impedance of
𝑳
28.5 24.93
Cable, 𝒁𝟎 = √
𝑪
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The typical fault resistance value, 𝑅𝑓 considered as Low Resistance Fault given
by Megger is ≤ 300Ω and for Baur is ≤ 100Ω respectively. For low resistance
fault, Pulse Echo or Time Domain Reflectometry (TDR) pre-location method is
recommended to determine the fault distance.
Cable fault with fault resistance 𝑅𝑓 >10𝑍0 is considered as high resistance fault.
For high resistance fault, the normal Pulse Echo/ Time Domain Reflectometry
(TDR) fault pre-location method is incapable of detecting the fault location
distance due to minimum characteristic impedance mismatch at the fault point.
This can be demonstrated by a reflection factor.
High Voltage Pre-Location Method such as Secondary Impulse Method (SIM)/ Arc
Reflection Method (ARM) and Impulse Current Method (ICM) are recommended
to obtain the fault distance. If the high resistance fault is unable to be determined
by 5 kV Insulation Resistance Tester, the next step is to apply high DC voltage to
determine the voltage where the fault condition is changing. This Breakdown
Voltage shall be noted, as it will be the minimum voltage value setting for the
Surge Signal Generator (SSG) in high voltage fault pre-location procedure where
a surge voltage from the Surge Signal Generator (SSG) or thumper is applied to
cause the fault to flashover.
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𝑍0
𝑅𝑓 𝑍01
Where;
𝑅𝑓 𝑍0 Equation 1.3
𝑍01 =
𝑅𝑓 + 𝑍0
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𝑅𝑓
𝑍0 𝑍01
Where;
𝑍01 = 𝑅𝑓 + 𝑍0 Equation 1.4
In the two extremes, 𝑅𝑓 value tends to be zero for shunt fault (short circuit) and
infinity for series fault (open circuit). The waveforms generated are as shown in
Table 1.4.
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Figure 1.7 : Relative amplitude of reflective pulse as a function of the ratio of fault
resistance 𝑅𝑓 to surge impedance 𝑍0 for both series and shunt faults
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Listed are examples of relationship between fault resistance, (𝑅𝑓 )and reflection
factor (r).
Shunt Fault
For 3 Core 240mmsq XLPE cable : 𝑍01 = 24.93 Ω
Formula of
Fault Reflection
Reflection Calculation Remarks
Resistance Factor
Factor
−24.93 Clear
5Ω x 100% - 71.37% Negative
2 𝑥 5+24.93
Reflection
−24.93
x Minimum
2 𝑥 250+24.93
250 Ω −𝑍01 - 4.75% Negative
2𝑅𝑓 + 𝑍01 100% Reflection
X 100%
−24.93
x Reflection
2 𝑥1000+24.93
1000 Ω -1.2% Cannot Be
100% Seen
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Series Fault
For 3 Core 240mmsq XLPE cable : 𝑍01 = 24.93 Ω
Formula of
Fault Reflection
Reflection Calculation Remarks
Resistance Factor
Factor
1000
Clear
1000 Ω 1000+2 𝑥 24.93 95.25% Positive
X 100% Reflection
𝑅𝑓 250
X X Clear
250 Ω 𝑅𝑓 +2𝑍01 250+2 𝑥 24.93 83.37% Positive
100% 100% Reflection
5
Minimun
5Ω 5+2 𝑥 24.93 9.11% Positive
X 100% Reflection
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CABLE FAULT LOCATION MANUAL
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An intermittent or flashing fault is where the fault is not apparent to the usual 5 kV
insulation resistance tester and may not breakdown on applied surge from a Surge
Signal Generator (SSG). However, it will show when DC High Voltage is applied.
When a fault is a highly resistive or intermittent and surge voltage from Surge
Signal Generator (SSG) failed to break the fault, then the next step is to apply a high
DC voltage to determine the voltage where the fault breaks down and the fault
condition changes. This Breakdown Voltage shall be recorded as it will be used as
minimum voltage value in applying High Voltage fault pre-location method.
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Listed are the sub-topic that will be further elaborated in order to conduct a
systematic approach to determine fault location.
Safety Requirement
Personal Protective Equipmment (PPE)
Tool Box Talk
Permit to Perform Diagnostic Test (Permit Menjalankan Pengujian
Diagnostik – PMPD)
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Below are the relevant PPE provided by TNB for fault location team :-
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Toolbox talk must be conducted by team leaders reminding team members on the
scope of work and safety at site. Typical topics shall be covered in HIRADC for cable
fault location and not limited to the following :-
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Before fault location work can begin, a permit to perform diagnostic test (PMPD)
must be obtained from an Authorized Person responsible for the job. For detailed
process, please refer to latest relevant safety circular.
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A systematic , efficient, speedy and safe cable fault locating process consist of 5
steps below :-
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Figure 1.10 above is the summary of cable fault pre-location method selection
flowchart that can be referred to when performing cable fault pre-location at
site. Details explanation will be further explained in the next following chapter.
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These informations are needed to ensure easier and effective cable fault
identification. Related information has to be verified at site such as cable types
and cable route condition. After obtaining all the relevant informations, the next
step is to perform fault analysis. The objective of fault analysis is to determine
which of the cable fault pre-location method is best suited to locate the particular
fault.
Cable fault analysis are normally carried out via insulation resistance test, carried
out using a 5 kV insulation resistance tester; and cable continuity check using a
multimeter.
In this topic, two (2) test will be carried out in performing fault analysis. These
two tests that will be explained further are :-
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One of the commonly used insulation resistance tester in TNB is shown in Figure
2.1.
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Continuity tests should not be done using Insulation Tester, unless it has a
special “continuity” range (usually 0 – 100 Ohms). It is preferable to use low
resistance range in a digital multimeter. The value of conductor resistance
obtained from continuity test can be verified by comparing with the published
conductor resistance from cable manufacturer data sheet as shown below.
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Table 2.1 : Typical Technical Information from Cable Manufacturer Data Sheet
2
Conductor Size (mm )
Nominal
Cross Parameter Conductor 95 150 240 500 630
Sectional
Max.
Conductor
Ω/km Al 0.320 0.206 0.125 0.0605 0.0469
Resistance
DC at 20°C
Max.
Conductor
Ω/km Al 0.411 0.265 0.161 0.0801 0.0627
Resistance
50Hz at 90°C
Current
Rating in
A Al 225 290 380 560 660
Ground at
25°C
Short Circuit
Current for 1 kA Al 9.19 14.4 22.9 47.6 59.8
sec.
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Fault Pre-Location is a process to roughly determine the location of the cable fault.
The most common method used to pre-locate low resistance fault is the Time
Domain Reflectometry (TDR) Method which is also called Low Voltage fault pre-
location method.
For High Resistance / Intermittent Fault, the Low Voltage pulse from the Time
Domain Reflectometer (TDR) equipment is incapable of returning a clear reflection
due to fault resistance being very much higher than the cable surge impedance, 𝑍0 .
This can clearly be shown by the reflection factor value of almost zero.
The alternative fault pre-location method for high resistance fault is the High
Voltage pre-location method such as Arc Reflection Method (ARM – Seba) or
Secondary Impulse Method / Multiple Impulse Method (SIM / MIM – Baur) or
Impulse Current Method (ICM – Baur, ICE – Seba).
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One of the methods to pre-locate cable fault is by using low voltage method in
which the main equipment is Time Domain Reflectometry (TDR).
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The Time Domain Reflectometry (TDR) method is the most established and widely
used measuring method for determining:
Total length of a cable
Location of low resistive cable faults
Location of cable interruptions/ open circuit/ breaks
Location of joints along the cable
A Time Domain Reflectometer (TDR) sends a low voltage pulse into the cable under
test and at any changes in characteristic impedance within the cable will cause a
reflection. The TDR measures the time between release and return of the low
voltage pulse from any reflections. By measuring the time and knowing the
propagating velocity of the pulse in the cable dielectric material, distance to the
reflection can then be calculated. The TDR trace helps to provide information on
the type of characteristic impedance change or failure that could be present in the
cable.
The figure below shows a typical set-up for a TDR measurement. A parallel path of
two conductors is required to determine a reflection graph of a pulse traveling
along a cable. Therefore, one of the leads of the TDR is connected to one phase of
the cable and the other lead is connected to the cable metallic sheath, which is also
connected to ground.
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The low voltage pulse travels through the cable and is positively reflected at the
cable end or at any cable interruption (open circuit). At a short circuit point this
low voltage pulse is negatively reflected. A change of the characteristic impedance
in the cable, such as at a joint, it will be displayed as a laid S. The size of the reflected
pulse is dictated by the reflection factor.
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Determining the exact distance of a reflection depends on the time a pulse takes
to travel from the TDR and back along the cable and also the propagation velocity
of the pulse. The determining formula is:
𝑉𝑝
𝐿𝑓 = Tx Equation 3.1
2
Where;
𝐿𝑓 is fault distance of cable,
T is the times taken for pulse to travel from source to fault and back to
source
𝑉𝑝 is the velocity of propagation of electric wave travel in the cable
dielectric
With the TDR connected to the cable section, the TDR measures the time it takes
for the pulse to travel to the end of the cable and return. If the exact length of
cable is known, then the formula above can be used to determine the velocity of
propagation. If the length is not known, as commonly encountered at site, with
known propagation velocity of the cable insulation, again by using the formula
above, the length can be calculated.
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In real situations, where the faulty cable section is of mixed insulation type, the
exact velocity of propagation cannot be accurately determined. The velocity of
propagation besides depending upon the dielectric or insulation between the two
conductors, it also depends on the condition of the cable, such as metallic sheath
corrosion, water ingress, etc. In these cases, normally a generalised standard
propagation velocity is used with the understanding that a certain error will be
present in the TDR measured fault distance.
𝑉𝑝
TNB uses Velocity of Propagation ( ) = 80 𝑚⁄𝜇𝑠 , taking
2
into consideration most of TNB cable circuits are a mixture
of PILC and XLPE cables. For pure XLPE cable systems, the
𝑉𝑝
more accurate can be used.
2
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The radar produces pulses of radio frequency energy, is basically a time measuring
device. A timer starts counting in microseconds when a pulse of radio frequency
energy leaves the transmitting antenna and then stops when a reflection is
received. The actual time measured is the round trip, out to the target and back.
The speed or Velocity of Propagation (𝑉𝑝 ) of this pulse in air is almost the speed of
light or approximately 300 meters per microsecond.
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When a pulse is injected into the cable, the pulse is reflected back to the source by
any change in the characteristic impedance (𝑍0 ) of the cable. The waveform
generated can then be monitored using an Oscilloscope as shown.
2 𝐿𝑓 = T x 𝑉𝑝 Equation 3.2
𝑉𝑝
𝐿𝑓 = Tx Equation 3.3
2
T (𝜇𝑠)
Cable Core
T
Cable Metallic Sheath
OSCILLOSCOPE 𝐿𝑓 (m)
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Velocity of Propagation
Velocity of Propagation is the measurement of speed of a wave (pulse signal) travel
in a medium at which the wave passes through. The Velocity of Propagation is
defined as:
Vs
Vp = Equation 3.4
√ εr
Where;
𝑉𝑠 is the velocity of light in free space (300 𝑚⁄𝜇𝑠)
𝜀𝑟 is the relative permittivity of dielectric material
Table 3.1 below are the typical velocities of propagation for different dielectric
materials.
Table 3.1 : Typical Velocities of Propagation
Velocity of Propagation
Dielectric Types 𝑽𝒑
𝑽𝒑 (𝑚⁄𝜇𝑠) ) (𝑚⁄𝜇𝑠) )
𝟐
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High resistance fault (𝑅𝑓 > 10𝑍0 ) and transient / intermittent fault could not be
pre-located using low voltage TDR method because the TDR trace could not show
a clear reflection due to minimum characteristic impedance mismatch at the fault
point (reflection factor (r) approaches 0%). High voltage pre-location method
utilised combined high voltage source (Surge Signal Generator, SSG) coupled with
TDR.
This method can be used to locate a high resistance or transient / intermittent fault
without the need to condition the fault using burn down transformer. Fault burning
is proven to be unsuitable for solid plastic insulation cable such as XLPE cable. The
burning could melt the XLPE insulation and further insulate or masks the fault and
make the fault pre-location impossible.
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Surge Signal Generator (SSG) is a high voltage source that enables the application
of high voltage transient fault pre-location method. It is also used to generate a
periodic high voltage surge signal applicable for acoustic pin-pointing method.
The output voltage of the Surge Signal Generator (SSG) is typically adjustable in the
range of 0 – 8 kV, 0 – 16 kV and 0 – 32 kV. For high voltage pre-location, single shot
high voltage pulse is manually triggered by a push button. Pin-pointing the cyclic
high voltage pulse is triggered by a timer controlled surge switch in the Surge Signal
Generator (SSG) set.
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The high voltage surge is generated by discharging high voltage capacitor into the
faulty cable which can either be direct (single shot) or cyclic (multiple shots)
through a surge switch. To configure the Surge Signal Generator (SSG) into various
output voltage range, the high voltage capacitors are connected either in series or
in parallel.
Typically the configuration of high voltage capacitor in the Surge Signal Generator
(SSG – Baur) are as the following figure in forming the available three voltage
ranges:-
Range : 0 – 8 kV
Range : 0 – 16 kV
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Range : 0 – 32 kV
The output energy that can be delivered by Surge Signal Generator (SSG) is basically
depending on the capacitance (C) of the integrated capacitor bank. The energy
stored (J) in the capacitor is defined by the charging voltage.
1 2
𝐸𝑛𝑒𝑟𝑔𝑦 (𝐽𝑜𝑢𝑙𝑒𝑠) = 𝐶𝑉 Equation 3.5
2
The energy of the high voltage impulse delivered by the Surge Signal Generator
(SSG) will determine the intensity of flashover at the fault point.
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Depending on the value of the fault’s flashover voltage, the correct selection of
voltage range is very important to enable the delivery of maximum surge energy
to the fault.
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This is clearly demonstrated in the graph shown above. For example, if a fault
flashover is at 8 kV, with the Surge Signal Generator (SSG) setting at 32 kV range,
the energy delivered to the fault is only 62 Joules. If the range is set at 16 kV, the
energy delivered to the fault is only 250 Joules. By setting the Surge Signal
Generator (SSG) range to 8 kV, full output energy (1000 Joules) will be delivered to
the fault and the flashover will produce maximum acoustic signal at the fault point
that can be clearly picked up by the ground microphone placed over the fault.
The Secondary Impulse Method (SIM) is commonly used for pre-locating high
resistance or flashing / intermittent fault. In this method, a single high voltage
impulse is generated by the Surge Signal Generator (SSG) into the fault and it is
possible to change the high fault resistance temporary into a short circuit
(flashover, temporary low resistance fault condition) and therefore can only be
detected by a second low voltage TDR pulse. The low voltage TDR pulse is coupled
to the high voltage output of the Surge Signal Generator (SSG) via the coupling unit.
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Source: Baur
When applying high voltage secondary impulse pre-location method (SIM), the first
measurement before applying high voltage impulse will indicate a TDR trace with
the positive reflection of the cable end. Raise the voltage at Surge Signal Generator
(SSG) to greater than the measured breakdown voltage, triggered high voltage
impulse to be sent to the faulty cable. The high voltage impulse will cause the high
resistance / intermittent fault to breakdown and creates a low resistive arc. The
second measurement shows the TDR trace with a negative reflection from the
arcing fault.
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The flashover of fault by the high voltage impulse can be very unpredictable
depending on the cable length and the condition of the fault i.e., water in joint.
This makes synchronising the low voltage pulse from TDR with the flashover of the
fault becomes very difficult. Hence, the TDR may not record the faulty trace. Baur
improved the method by introducing Multiple Impulse Method (MIM), in which
many TDR pulses (up to 20) are simultaneously sent down the cable with the high
voltage impulse in order to increase the possibility of having one or more TDR
pulses reflected at the low resistive arcing fault.
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Presence of water in cable or joint can cause ignition of the breakdown of the cable
fault to be delayed and can also quickly extinguish the flashover. By sending a
sequence of TDR pulses with different trigger delays, a larger monitoring window
can be monitored and will increase the likelihood of one or more TDR pulses
reflected at the arc.
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The ARM pre – location method is particularly well suited for shorter cable length
(up to 5 km) and lower breakdown voltage up to 12 kV.
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TDR cable fault pre-location method is affected by damping of the low voltage
pulse in very long cables, reflections at joints and other characteristic impedance
changes along the cable, or by corrosion of the cable metallic sheath. In extreme
cases, the pulse from the Time Domain Reflectometer (TDR) may damp to such a
degree that the reflection pulse is not detectable. The Impulse Current Method
(ICM) is a better alternative method for fault pre – location of much longer cable.
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Figure 3.18 : Illustrations of ICM Connection, Arc Reflection Sequence and Typical
Reflection Traces
The first impulse reflection is sometimes influenced by the ignition delay time of
the fault breakdown. The distance to the fault can be taken as the distance
between the 2nd and 3rd pulse or 3rd and 4th pulse or 4th and 5th pulse. There is
damping of the signals over time, so further pulses should not be analysed as it
would lead to inaccurate results. As the pulse width of the transient current pulse
is very wide, the ICM method is only accurate for very long cables. For short cables,
the transient pulses influence each other and causes difficulty in reflection trace
interpretations.
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Figure 3.19 : Example of ICM Reflection Trace and Measurement of Fault Distance
Refer to Appendix VII for step by step procedure to perform ICM High
Voltage Pre-Location Method (Baur) and Appendix VIII for ICE High
Voltage Pre-Location Method (Megger).
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The sequence below describes the steps during the decay method pre - location.
The cable is charged with negative voltage and the flashover at the cable fault
creates a positive discharge transient wave that travels towards the near end of
the cable. At the high voltage source, the pulse is reflected without any polarity
change. Once the pulse travels back to the cable fault, the pulse is reflected and
the polarity changes. This process is repeated until the pulse dampens and loses
energy.
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Figure 3.20 : Illustrations of Decay Method, Surge Voltage Transient Reflection Sequence
and Typical Reflection Traces
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In order to create the external loop as zero Ohms, short circuits must be made at
the remote end between a healthy core and the faulty core as shown in Figure
3.21. This configuration is called the Murray Loop Test.
L
Ra
Rb
At balanced condition, the ratio of internal resistance arms is the same as the
external resistance arms.
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𝑅𝑎 𝑅𝑥
= Equation 3.6
𝑅𝑏 𝑅𝑦
and
𝑅𝑎 𝑅𝑥
= Equation 3.7
𝑅𝑎 +𝑅𝑏 𝑅𝑥 + 𝑅𝑦
As the cable has a constant resistance per unit length, x and y can be considered as
lengths. The location of the fault as a fraction of loop length is given by:-
𝑅𝑎 (𝑅𝑥 + 𝑅𝑦 ) 𝑅𝑎
𝑥= 𝑜𝑟 𝑥 = (2𝐿) Equation 3.8
𝑅𝑎 + 𝑅𝑏 𝑅𝑎 + 𝑅𝑏
As the location of the fault depends on the linearity of resistance per unit length
along the cable core, the main disadvantage of this method is the pre-requisite
conditions needed for this method can be applied such as the cable core cross
sectional area must be consistent and the quality of loop connection between the
healthy and faulty cores must be good.
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With constant core cross sectional area and good looping, the Murray Loop Test
can achieve a very accurate fault pre-location. Bridge Measurement Methods are
basically used for pre-location of low resistance fault. Using a high voltage source
that is integrated in the latest generation of bridge measuring equipment, high
resistance fault can also be easily pre-located.
The High Voltage Bridge Measurement fault pre-location method is the most
suitable method for pre-location on high resistance or intermittent fault on single
core cable systems where TDR and other High Voltage fault pre-location methods
are not possible due to interruptions to the cable metallic sheath by situations such
as cross bonding link box being inaccessible, missing or vandalised.
There are other variation of bridge measuring circuits such as Glaser which can be
used for pre-location of cable sheath fault and unshielded plastic low voltage cable.
Detailed connection and operational steps should refer to equipment Original
Equipment Manufacturer (OEM) Manual.
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Cable route tracing is to determine the exact route of the underground cable.
Unless an accurate cable route map / as built drawing is available, cable route
tracing is a very important step prior to cable fault pin pointing. Accurate cable
route enables accurate measurement of fault distance based on pre-location
results and this will reduce the areas / distance to cover hence saving time
needed for pin-pointing.
Cable route tracing techniques consists of Passive Live Cable Tracing and Active
Cable Route Tracing that will be further explained in Chapter 4.2 and 4.3.
Cable route tracing equipment consists of two main components and its
associated accessories.
Transmitter
Receiver
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The Transmitter generates audio frequency signal to be transmitted into the cable
for active cable route tracing. It has a range of frequencies for selection and the
selection is based on the length of cable to be traced and method of signal
connection. Methods to couple the audio frequency signal to the target cable are
galvanic / direct connection, clamp on induction and frame antenna induction. The
low frequency range is normally used for direct connection and tracing of long
cables.
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In using this mode, it must be careful to prevent from injecting too high signal
current, as it may cause induction to surrounding cables or metal objects which
may subsequently cause error in tracing. The medium range frequency is suitable
for clamp-on induction connection. The high frequency range is more suitable in
tracing short length cable by direct connection because it gives high resolution in
signal detection. It is also used for frame antenna induction connection where
signal injection by Galvanic Connection or Clamp on Inductive Connection is not
possible.
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Receiver / Locator
The receiver contains sensors that detect the electromagnetic field (signals); these
sensors are also known as antennas. The signal induces a response in the antennas
by electromagnetic induction. Modern receiver has several antennas in different
combinations. Each combination (known as Modes) provides a different types of
response. The most common responses for general locating are “Peak” and “Null”.
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Passive live cable tracing detects power frequency electromagnetic signal emitting
from live cables carrying load current without making use of the transmitter. It is
often used to scan and trace the location of unidentified buried live cable before
digging to avoid accidental damage to the cable. It is not intended to be used for
identifying or tracing a specific cable. The ease of locating a live cable is very much
influenced by the load current flow in the cable, where the electromagnetic signal
strength varies with the load current flow in the cable. Passive live cable tracing
might not be detecting any energised cable without any carrying current.
A successful, speedy cable fault location relies on knowing the exact routes of the
cable where the possible fault location from pre-location can be accurately
measured and marked prior to pin-pointing. If the exact route of the underground
cable is unknown, magnetic frequency cable route tracing equipment can be used
to trace and mark the cable route.
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The most effective connection for cable route tracing is galvanic / direct
connection. It enables the strongest signal injection and hence improve the tracing
result. In this method, the audio frequency signal generated by the audio frequency
generator is directly transmitted onto the target cable. The connection between
the audio frequency generators to the cable core must be in good contact. The
signal is generated by the current flow from the signal generator which travels
along the cable conductors and back to the transmitter. For this method to work,
the targeted cable must be de-energized and earthed at the far end.
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The current uses the ground and the earthing spike to complete the circuit. The
ground return earthing spike must be positioned perpendicular to the cable to be
traced. The earthing spike should be buried deep enough in the ground so that it
increases the surface contact of the soil, the intensity / strength of the signal
depends on good earthing connection.
To successfully trace the cable route, correct selection of signal frequency is very
important as the injected audio frequency signal will be attenuated by losses of the
signal strength. Injecting lower audio frequency signal will enable longer tracing
distance with less coupling effect to adjacent cables or other conductive metal
objects.
When tracing cable route with Galvanic / Direct Connection, try to avoid possibility
of signal current return to the signal generator / transmitter via the targeted
cable’s metallic sheath, as the return current signal may cancel the signal strength
of the injected signal hence producing very small resultant signal which may not be
easily detected by the receiver.
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In cases of long cable where the direct connection or clamp on connection at the
terminal of the cable is not possible, tracing cable route can be carried out by
injecting audio frequency signal from the signal generator / transmitter using
inductive / frame antenna method. The signal generator / transmitter is placed
directly inline over the targeted cable and high frequency range signal is selected.
To avoid interference to the receiver, the signal generator must be placed at least
5 meters away from the receiver.
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Condition Method
Accessible to termination
Galvanic / Direct Connection
(Shut Down)
Inductive Connection
Far from Cable End (Frame Antenna) / Clamp in Trial
Hole
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In order to have successful cable tracing, the following tips are helpful.
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For full understanding and improvement in cable route tracing, the cable route
tracer manufacturer operation manual is a good reference and regular practice will
improve competency in cable tracing.
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CHAPTER 5 : PIN-POINTING
Pin-Pointing is the application of tests that positively confirmed the exact location
of the fault over ground. The most common method of pin-pointing:-
This is the most commonly used method for pin-pointing power cable fault. The
Surge Signal Generator (SSG) connected to the faulty core of the cable delivers a
high voltage surge into the cable at a selected frequency typically once every 1 to
10 seconds. Most people would select discharge rate of 1 at every 3 or 4 seconds.
If the selected discharge frequency is too high, the fault locating technician may
walk past the fault without picking up the discharge. If the discharge frequency is
set too fast i.e. 1 every second, this may not give the Surge Signal Generator (SSG)
time to charge up the capacitor hence limiting the energy available to discharge at
the fault point.
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It is a good practice to measure the fault resistance before connecting the Surge
Signal Generator (SSG), then connect and start the Surge Signal Generator (SSG).
When the Surge Signal Generator (SSG) is connected to the faulty cable, it is not
advisable to rush over to the possible fault location as indicated by the pre-location
reading to listen for the acoustic signal. Allow the Surge Signal Generator (SSG) to
run for a few minutes, switch off, disconnect and measure the fault resistance
again. If the fault resistance is in kilo Ohms range, this confirms the surge from the
Surge Signal Generator (SSG) is consistently discharged at the fault and acoustic
noise will be generated.
Sometimes, the fault is unstable and this can be seen by the intermittent
discharging indicated by the Surge Signal Generator (SSG) volt meter that does not
drop towards 0 reading after each shot. This can be overcomed by switching off
the Surge Signal Generator (SSG) and re-start surging / thumping at a higher
voltage.
For acoustic pin-pointing method to be effective, the fault locating technician must
put the ground microphone directly over the cable fault point. This can only be
assured by positively marking the cable route by cable tracing. It is a good practice
to mark the cable route with highly visible markings such as spray painting at
intervals of 2 to 3 meters spacing for about 2% of cable routes length on each side
of pre - location distance.
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When a high voltage surge signal is discharged into the faulty cable, a very high
energy steep fronted surge wave pulse travels down the faulty cable, and as the
surge pulse travels along the cable, electromagnetic signal is created by the current
generated by the surge.
Modern pin-pointing equipment is also equipped with pickup coil that can detect
electromagnetic signal. The strength of the electromagnetic signal indicates the
relative position of the pickup coil over the faulty cable. This can sometimes be
used as a guide to cable route tracing. Some pin-pointing equipment has displays
or visual indications of the electromagnetic signal and in some cases, capable of
measuring the time lag between the electromagnetic signal and acoustic signal.
The fault pre-location technician can make use of this function to guide them on
the correct cable route while trying to pick up the acoustic signal at the fault point.
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Cable sheath faults or short circuit faults to ground does not cause a flashover
when a high voltage surge signal is sent into the cable, and therefore, acoustic fault
pin-pointing method cannot be used. This situation also commonly occured when
the cable fault is ingressed with water. In this case, a sequence of voltage impulses
is sent into the faulted cable, which produces a pool of potential at the fault point.
The pool of potential is the voltage drop / voltage gradient radiating from the fault
point. This voltage gradient can be measured using two earth probes above
ground.
When walking towards the fault, an increasing voltage should be detected and
immediately over the fault point a detectable polarity change will be indicated. The
fault location is confirmed by zero volt indication when the earth probes are placed
symmetrically above the fault. To determine the exact location of the fault, the
voltage probes is rotated 900 perpendicular to the original position; when zero volt
indication intersects the original location, this will indicate the exact fault location
is at the intersection.
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Headphones KH20
Indicating Unit
Headphones
Ground Microphone
Receiver Unit
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Even with confirmation by cable identification equipment, the cable should never
be cut with a hacksaw and it should be spiked first by using an approved cable
spiking equipment before cutting or alternatively cut the cable using an approved
live line cable cutter.
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7.0 Introduction
In this chapter, a general explanation on how to perform fault confirmation is
elaborated in Chapter 7.1 and re-test general guidelines based on common issue
at site is further explained in Chapter 7.2.
When the fault is pin-pointed, the location is clearly marked with spray painting.
The location will be excavated to expose the fault. Excavation should be carried out
with proper supervision so that no accidental damage to the cable or other cables
which might exist at the same location. Accidental damage to any existing live cable
can have safety consequences to the excavation machine operator as well as
interruptions of supply to large number of customers. If multiple cables are found
during excavation and faulty cable could not be positively identified by physical
damage on the cable, further cable identification process need to be carried out.
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Even if there is only one cable or the fault can be visually identified, the best
practice is to repeat the thumping process or to perform cable identification in
order to confirm the right cable and also to physically observe any flashover nearby
the fault point.
It is a good practice to take photographs when the faulty core is exposed. This is
important if the fault is caused by third party damage and the photograph could
be used as evidence when processing claims.
7.2 Re-Test
Once the fault has been identified and faulty portion is cut, the cable section need
to be re-test by performing Continuity Test and Insulation Resistance Test to
confirm and identified the right cable.
It is also must never be assumed that the remaining parts of the cable is healthy.
Further test need to be carried out between the cable cut towards left and right of
the cable cut area to confirm the fault is removed and there is no other fault in the
cable. In case further test shows fault still exist, further fault location must be
carried out and each should be treated as a separate case. The advantages is the
cable route, route length and Velocity of Propagation (VOP) is known from the first
fault location.
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Issue Solution
When the fault is confirmed, cable has to be cut and repaired. After repairing, re-
test the cable to make sure the cable is in good condition.
Refer to Appendix XII for step by step procedure to perform Fault Confirmation
& Re-Test (Baur) and Appendix XIII for step by step procedure to perform Fault
Confirmation & Re-Test (Megger).
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8.0 Introduction
This chapter will explain more on repair work that has to be done after fault
confirmation and re-test. After repair work has been completed, the next step is to
perform testing and commissioning.
8.1 Repair
After the cable fault point being cut out and further test confirmed there is no
other fault in the cable, repair works can begin. A short length cable is laid to
connect the healthy portion of the cable. The cable used must be of same type, size
and design or alternatively replaced with compatible cable specification and size.
Cable joint pits are used as connection points to connect the short length cable
with the existing cable. The type of joint kits used must be TNB approved type and
installed by certified jointers. Before installation of joints, dead phasing using
approved method such as resistance box must be carried out by TNB Qualified
Person (QP) or Suruhanjaya Tenaga (ST) Authorized Person (AP). The identified
phases must be clearly marked by colour tapes and handed to jointers to proceed
with the installation of joints.
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When the repair joint is completed by jointers, the Permit To Work (PTW) is
cancelled and TNB QP should conduct testing to confirm the repair work is properly
done and the cable section is ready to be re-commissioned.
8.2.1 Testing
One or more of the following tests should be carried out after completion of
jointing works:-
Insulation Resistance Test (IR Test)
Offline Partial Discharge (PD) Mapping
On Soak 24 hours
Monitored Withstand Test (MWT) / Very Low Frequency (VLF)
Note: All test result must be recorded in the fault location log sheet.
The personnel responsible for locating and repairing cable fault also needs to
report the fault in the LGB Net (Laporan Gangguan Bekalan) system with all the
necessary informations as required by system. This report would allow TNB to
conduct statistical analysis on the fault over time.
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The analysis would provide powerful input to engineering management and input
to policy decisions such as improvement to cable or it’s accessories design and
installation practices. It can also be an input for identification of training
requirement to underground cable teams for reliability performance improvement
of underground cable system.
8.2.2 Re-Commissioning
When the repaired cable has passed all necessary re-commissioning test, TNB
Qualified Person (QP) will report back to the Distribution System Operator (DSO)
and cancel the authorization for repair of the cable fault issued to him. The cable
section is officially returned to Distribution System Operator (DSO) to resume the
existing system. The re-commissioning of the repaired cable section can be verified
either via SCADA by Control Engineers from control room or locally by TNB
Qualified Person (QP) under the instructions of the DSO Control Engineer.
Note: During re-commissioning process, all relevant TNB Safety Rules must be strictly
adhered.
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List of References
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CONTROL BUTTONS
1 3
10
4
9
8 5
7 6
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IR TESTER DISPLAY
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ACCESSORIES
Test Leads
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Step 1
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Step 2(a)
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Step 2(b)
CAUTION!
Connection at
the Phase ENSURE NEAR END & FAR END
(RMU) IS IN “EARTH OFF”
POSITION.
Red Clip connects to
substation earthing bar.
Black Clip connects to the
Connection at
Earthing Bar core.
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Step 3
Perform Insulation Resistance
(IR) Test
Step 4
Red – Earth
Yellow – Earth
Blue – Earth
Red – Yellow
Test Mode Test Yellow – Blue
Rotary Switch Button Blue – Red
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CAUTION!
ENSURE TO DISCHARGE CABLE
AFTER TEST.
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Step 1
CAUTION!
ENSURE NEAR END (VCB
/ RMU) IS IN “EARTH
OFF” POSITION.
ENSURE FAR END (VCB /
RMU) IS IN “EARTH ON”
POSITION / PREFERABLY
LOOPED.
Red – Yellow
Connection at VCB
Yellow – Blue
Blue – Red
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Connection at RMU
Step 2
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Step 3
Step 4
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Step 5
Connection at VCB
cores as below:-
Red – Yellow
Yellow – Blue
Blue – Red
Connection at RMU
Notes:
Note: Record all insulation resistance test and continuity test result in the Fault
Analysis Test Sheet – Appendix XIV.
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Following are the step-by-step procedures to measure TDR using Baur IRG 2000.
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Step 1
Step 2(a)
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Step 2(b)
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Step 3
Step 4
To Display “Menu”
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Step 5
To Select “Mode”
Step 6
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Step 7(a)
To Set “Range”
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Step 7(b)
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Step 7(c)
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Step 8(a)
To Perform Measurement
Step 8(b)
Measuring Distance
Cursor Selection
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Step 9
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Step 10
Cursor Selection
Cursor # 0
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Step 11
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Step 12
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Step 13
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Following are the step-by-step procedures to measure TDR using Megger Teleflex SX.
Element Description
1 Display
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CONNECTION ELEMENTS
The following connection elements are located at the rear of the Teleflex SX:
Element Description
11 Service interface
12 Charging socket
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SCREEN LAYOUT
Segment Description
1 Battery-status display
4 Current status messages and the required next step in the test
sequence.
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To enable the Teleflex SX-1 to be used for pulse reflection measurement, the
device must be connected to one or two phases of the test object as shown in the
figure below:
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Step 1
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Step 2(a)
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Step 2(b)
Step 3
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Step 4
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Step 5
To Select Phase
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Step 6
Step 7
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Step 8
Step 9
To Conduct Measurement
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Step 10
To Stop Measurement
Step 11
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Step 12
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Step 13
To Save a Trace
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Step 14
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Following are the step-by-step procedures to perform SIM / MIM High Voltage Pre-
location Method using Baur IRG 2000 & BAUR SSG 1500.
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Step 1(a)
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Step 2(a)
Step 3(a)
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Step 4(a)
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Step 1(b)
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Step 2(b)
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Step 4(b)
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Step 5(i)
Ready to plug in
(13A/320V) to main switch
socket outlet.
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Step 5(ii)
3-prong locking
Generator Safety
plug Earth
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Step 6
Preparation to Switch ON
Thumper / Surge Voltage
1 2
Generator:
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Step 7
Step 8
Press ON Button [ ] – HV
Ready.
Step 9
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Step 10
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Step 11
Step 12
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Step 13
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Step 14
Step 15
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Step 16
Step 17
To Display “Menu”
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Step 18
To Select “Mode”
Step 19
To Select “SIM”
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Step 20
Step 21
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Step 22
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Step 23
To Start Measurement
Refer Step No. 2(a) / (b) for
connection.
Press the knob at TDR for 2
seconds.
The first trace / waveform
will be displayed on the TDR
screen.
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Step 24
To Create a Surge
At Voltage Control Variac,
rotate to raise the HV Voltage
slightly above the pre-
determined breakdown
voltage of the fault.
Step 25
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Step 26
Measurement of Fault Distance
A 2nd Trace will be super
imposed onto the initial
trace.
The negative reflection on
the 2nd Trace indicate the
fault location.
Select “Cursor” and place
Cursor # 0 to the start of
Cursor # 0 Cursor # 2 Cursor # 1
Initial Pulse.
Place Cursor # 1 to the start
of Positive Pulse to confirm
total length of cable.
Place Cursor # 2 to the point
of separation or divergence
between the two traces.
Measurement of Fault
Distance is from the start of
the Initial Pulse to the point
of separation or divergence
(between Cursor #0 to #2).
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Step 27
Step 28
Step 29
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Step 30
Step 31
To Shut Down SSG 1500 /
Thumper and Disconnect Test
Lead
1. Rotate the Variac to
minimum or zero.
2. Discharge the stored charge
at the thumper by pushing
1 2
the Single Shot Button.
3. Push the [0] button to OFF.
4. Switch OFF the Main Switch
(Toggle Switch).
Note: Use the discharge rod to
discharge the cable at the
3 4 connection point. With the
discharge rod touching the terminal
connection, then only disconnect
the connection.
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For MIM High Voltage Pre-location Method, the step-by-step procedures are the same
except the TDR set must be capable of sending multiple measuring impulses such as
Baur IRG3000.
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Following are the step-by-step procedures to perform ARM High Voltage Pre-
location Method using Teleflex SX (Megger-Seba) and Surge Signal Generator
(SPG 32-1750).
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Step 1(a)
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Step 2(a)
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Step 4(a)
VCB Substation
Earth
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Step 1(a)
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Step 2(b)
Step 3(b)
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Step 4(b)
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Step 5(i)
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Step 5(ii)
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Step 6
Step 7
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Step 8
Step 9
Step 10
Ensure that signal cables are
correctly connected to the rear of
TDR:
Earth / Ground
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Step 11
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Step 12
Step 13
Step 14
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Step 15
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Step 16
Step 17
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Step 18
Step 19
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Step 20
Step 21
Phase Selection
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Step 22
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Step 23
Step 24
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Step 25
Note:
The first TDR measurement
trace will display the cable
end in blue line.
The Cursor will
automatically move to the
positive pulse indicating the
total length of the cable.
Check the measured total
length is the same as
recorded length.
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Step 26
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Step 27
Step 28
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Step 29
Step 30
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Step 31
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Step 32
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Step 33
To Shut Down Thumper
Note:
Switch OFF the LV main
supply at 13A Plug &
unplug it.
Use the discharge rod to
discharge the cable at the
connection point.
With the discharge rod
touching the terminal
connection, the connection
can be disconnected.
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CABLE FAULT LOCATION MANUAL
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Step 1(a)
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Step 2(a)
Step 3(a)
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Step 4(a)
VCB
Substation
Earth
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Step 1(b)
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Step 2(b)
Step 3(b)
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Step 4(b)
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Step 5(i)
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Step 5(ii)
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Step 6
1 2 Preparation to Switch ON
Thumper / Surge Voltage
Generator:
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Step 7
Step 8
Press ON Button [ ].
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Step 9
Step 10
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Step 11
Step 12
Step 13
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Step 14
Pre-location using ICM
To Switch “ON” Thumper.
1
1. Switch ON Toggle Switch
2
on Thumper.
2. Press Button [O] – HV
Ready.
3. Press Button [ I ] – HV ON.
Step 15
Step 16
To Display “Menu”
Press “Menu” Button.
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Step 17
To Select “Mode”
Step 18
To Select “ICM”
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Step 19
To Set “Range”
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Step 20
To Set the TDR Pre-location
Parameter
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Step 21
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Step 22
To Conduct Pre-location by “ICM”
Method
To Start Measurement
Refer to Step 2(a)/ (b).
At the TDR Meter, press
the rotary knob for 2
seconds.
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Step 24
To Perform Measurement
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Principle of Measuring
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Note:
The fault distance
measurement is as shown
at the top right-hand
corner of the TDR display.
Alternatively, the fault
distance measurement can
be taken between the
peaks of two selected
adjacent waves (do not
choose the initial pulse).
To select fine measurement
adjustment, press the
rotary selection dial 2nd
time at “Cursor#1”.
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Step 25
To Shut Down TDR Meter
Press the [0/1] button to
OFF the TDR Meter.
Step 26
To Shut Down Thumper and
Disconnect Test Lead
1. Reduce Variac to
minimum or zero.
1 2 2. Discharge the stored
charge at the thumper by
pressing the “Single Shot”
button.
3. Push the [0] button to
“OFF”.
3 4
4. Toggle the LV Switch to
“OFF” position.
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DISTRIBUTION NETWORK DIVISION, TNB
Following are the step-by-step procedures to perform ICE High Voltage Pre-
location Method using Teleflex SX (Megger-Seba) and Surge Signal Generator
(SPG 32-1750).
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Element Description
1 Display
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CONNECTION ELEMENTS
The following connection elements are located at the rear of the Teleflex SX:
Element Description
11 Service interface
12 Charging socket
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
SCREEN LAYOUT
Segment Description
1 Battery-status display
4 Current status messages and the required next step in the test
sequence.
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CABLE FAULT LOCATION MANUAL
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To enable the Teleflex SX-1 to be used to conduct ICE Method, the device must
be connected as shown in the figure below:
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CABLE FAULT LOCATION MANUAL
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Connect equipment
safety earth cable to
Substation earthing
bar.
Clamp equipment
safety earth cable to
the test van chassis.
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Step 2(a)
Step 3(a)
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Step 4(a)
Connect HV lead to
Test Van HV socket
Female Socket Connection
(male & female).
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Connect equipment
safety earth to Substation
earthing bar.
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Step 2(b)
Auxiliary Earth Connection
Auxiliary Earth Rod
inserted into ground
near to test van.
Connect Auxiliary
Earth Leads to the
Earth Rod.
Connect Auxiliary
Earth Lead to the
Auxiliary Earth Drum
(Spool) in the Test Van.
Step 3(b)
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Step 4(b)
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Step 5(i)
Connect LV lead to LV
Socket at drum.
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Step 5(ii)
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Step 6
Step 7
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Step 8
Ensure the ”Main
Earth (F - Ω)” and
“Auxilliary Earth (F -
U)” connections of the
monitoring lamps are
not illuminated.
Step 9
Check for improper
earthing connection if
the lamp is
illuminated.
Step 10
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Step 11
Release Emergency
Stop Button.
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Step 12
Ensure selected to
“SWG” on the
Thumper.
Step 14
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Step 15
To Determine Breakdown
Voltage
Slowly raise kV &
thump (press blue
button) until
Breakdown Voltage is
obtained.
Record breakdown
voltage value.
Reduce variac to “0”.
Press blue button to
discharge capacitor.
Step 16
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Step 17
Step 18
Ensure selected to
‘SWG Trigger’ mode.
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Step 19
Switch ON the HT
Source by pressing the
green button.
RED light indicates HV
ON.
Step 20
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Step 21
To Select Mode
Step 22
Phase Selection
Select L1-N and press
to confirm.
Move Rotary Encoder
to left to skip the
phase selection.
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Step 23
To Select Gain - Y
Rotate the Rotary
Encoder to select ‘Gain -
Y’ and press to confirm.
Adjust the ‘Gain - Y’ by
turning the Rotary
Encoder clockwise or
anticlockwise and press to
confirm.
Step 24
To Select Range - X
Rotate Rotary Encoder to
Select ‘Range - X’ and
press to confirm.
Adjust the ‘Range – X’ by
turning the Rotary
Encoder clockwise or
anticlockwise and press to
confirm.
Note: Ensure the range selected
is twice or more than the total
length of cable.
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Step 25
To Set “Velocity of
Propagation” (V/2)
Turn the Rotary
Encoder to Select
‘Vp/2’ and press to
confirm.
Adjust the Vp/2 by
turning the Rotary
Encoder clockwise or
anticlockwise.
Press to confirm once
Vp/2 is selected.
Step 26
To Perform Measurement
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CABLE FAULT LOCATION MANUAL
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Step 27
Step 28
Step 29
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 30
Beginning to Beginning
To Measure the Fault Distance
Note: Take the reading from
the start of two adjacent
repetitive waves or the peaks
of two adjacent repetitive
waves.
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 32
Step 33
Discharge the
Thumper by pressing
the blue button.
Step 34
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Step 35
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CABLE FAULT LOCATION MANUAL
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Receiver
Complete Cable Route
Tracing procedure
before marking pre-
located distance.
Transmitter
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Use a Distance
Measuring Wheels /
Roller to measure the
pre - located fault
distance.
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 1(a)
Connect equipment
safety earth cable to
Substation earthing bar.
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 2(a)
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 4(a)
VCB Substation
Earth
Page | 245
CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 1(a)
Connect equipment
safety earth cable to
Substation earthing bar.
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 2(a)
Auxiliary Earth Connection
Step 3(b)
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 4(b)
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 5(i)
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 5(ii)
Step 6
Ensure the “limit switch”
at the test van’s rear
access door is
functioning.
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CABLE FAULT LOCATION MANUAL
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Step 7
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CABLE FAULT LOCATION MANUAL
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Step 10
Determine Breakdown Voltage
of Fault
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Step 11
Step 12
Step 13
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Step 14
Step 15
Turn variac to raise kV
(recommended
2kV/Sec.)
Press Single Shot button
to ensure discharge is
successful.
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Note:
Change the kV range if
necessary.
Select kV range that
gives a maximum
energy output for
normal circumstances.
Ensure discharge
voltage is sufficient and
consistent (maintain at
least or > 5 kV
discharge. e.g. 12 kV - 6
kV = 6 kV).
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ELEMENT DESCRIPTION
1 DISPLAY
2 KNOB
INDICATOR UNIT:
i. Unit ON/OFF (when pressed slightly
longer)
3 ii. Blacklight ON/OFF (when briefly pressed)
iii. LED for indicating that the device is
turned ON (green) or the batteries are low
(red)
4 MUTE ON/OFF
5 CONNECTION SOCKET FOR SENSOR
6 CONNECTION SOCKET FOR HEADPHONE
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DISTRIBUTION NETWORK DIVISION, TNB
1. Indicator/Receiver Unit
2. Headset
3. Sensor Unit / Ground
Microphone
4. Telescopic Handle
5. Connection Cables
③ ② ⑤ ① ④
Step 16
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Step 17
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CABLE FAULT LOCATION MANUAL
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Step 18
Press “Knob” to go to
Menu Screen
Rotate & Press “Knob”
to select elements/
features.
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CABLE FAULT LOCATION MANUAL
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Step 19
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CABLE FAULT LOCATION MANUAL
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Start Pin-Pointing
Step 20
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Step 21
When getting closer to the fault
point, the following indications
occur:
The magnetic field detection
occurs at the same time with
the flash over or ignition at
fault point.
The volume of the flashover
noise normally continues to
rise nearer to the fault.
Another indicator for the
distance to the fault is the
transit time difference
between the magnetic
pulse and the acoustic
flashover signal which is
permanently shown on the
display.
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FAULT INDICATION
Step 22
① No fault detected
② Approaching the fault
③ Directly above the fault
④ After the fault (U-Turn)
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Step 23
Step 24
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Step 25
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Step 26
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Receiver
Complete Cable Route
Tracing before marking
pre-located distance.
Transmitter
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CABLE FAULT LOCATION MANUAL
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Step 1(a)
Connect equipment
safety earth cable to
Clamp equipment
safety earth cable to
the test van chassis.
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Step 2(a)
Step 3(a)
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Step 4(a)
VCB Substation
Earth
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Step 1(b)
Connect equipment
safety earth cable to
Substation earthing
bar.
Clamp equipment
safety earth cable to
the test van chassis.
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Step 2(b)
Connect Auxiliary
Earth Lead to the
Auxiliary Earth Rod.
Step 3(b)
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Step 4(b)
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CABLE FAULT LOCATION MANUAL
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Step 5(i)
Ready to plug in
(13A/320V) to main
switch socket outlet.
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DISTRIBUTION NETWORK DIVISION, TNB
Step 5(ii)
3-prong
locking plug Generator Safety
Earth
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CABLE FAULT LOCATION MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
Step 6
3 4 2. Ensure Variac is at
“0” or minimum.
3. Select relevant
“Range”: 8 / 16 / 32
kV.
4. Ensure both rods on
SA 32 are pushed in.
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Step 7
1. Switch ON LV Power
Supply from 3-pin
plug (13A/230V).
1 2
2. Switch ON main
switch (Toggle).
3. Press Button [O] –
HV Ready.
4. Press Button [ I ] –
3 4 HV ON.
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Step 8
Note:
Ensure thump
voltage is sufficient
or discharge is
consistent
(preferably maintain
at least 5kV
discharge or more).
Change range if
necessary.
Select range that
give a maximum
energy output.
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② ② Keypad
③ Loudspeaker
Component of Pin-Pointing
Set (BM 30 & UL 30)
KH 30
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Step 9
Connect the
following
components to the
UL 30 Universal
Receiver Unit:
o Head Phone
(KH 20)
o Ground
Microphone
(BM 30)
Step 10
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Step 11
Select “Fault Location” Mode
Select “Acoustic
Location” mode using
↓→← Arrows.
Press OK to confirm.
Step 12
Adjust Magnetic Signal Level
Select Magnetic Signal
adjustment using the
(←→arrows).
Selection is highlighted
on the left side of the
display screen
Press “OK” to confirm.
Adjust the Magnetic
Signal level using the
(↑↓arrows).
Press “OK” to confirm.
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Step 13
Select Acoustic
Signal level using the
(←→arrows)
Selection highlighted
on the right side of
the display screen.
Press “OK” to
confirm.
Adjust Acoustic
Signal level
(↑↓arrows).
Press “OK” to
confirm.
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Step 14
Activate Filter
Select FILTER level
using the
(←→arrows)
Selection highlighted
on the middle of the
display screen.
Press “OK” to
confirm.
Press “OK” to
confirm.
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Step 15
Working Plane
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Step 16
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Step 17
During Pin-Pointing
Recommended
Magnetic Signal
should NOT be over
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Observe the
estimated distance
as indicated on the
display.
Lowest number
indicates close
proximity to the fault
or ### symbol.
Normally the
magnetic and
acoustic signal will
come simultaneously
when pick up is
directly above the
fault.
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Step 18
SWITCHING OFF
Step 19
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Step 20
1. Reduce Variac to
minimum or zero.
3. It is recommended that
kV to be zero or close to
zero.
3 4
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Step 21
Generator supply.
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TRANSMITTER CI TX
RECEIVER CI RX
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ACCESSORIES
Flexible
Identification Twisted Field Sensor Test Leads & Mains Supply
Clamp Earthing Lead Lead
Note: It is recommended to disconnect the near end earth connection and only
earth the corresponding core especially when the “signal” obtained is low.
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Open Earth
Connection
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IDENTIFICATION PROCEDURE
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Step 2(b)
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Step 3
Switch ON the Transmitter (CI TX)
Transmitter – Battery Check
(Rechargeable)
Press the ON / OFF button
Green indication implies fully
charged.
Yellow / amber indication
implies battery is getting weak.
Red indication implies battery
requires immediate charging.
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Step 4
Arrow on the
Identification Clamp
should point towards the
Far End (earthed end) of
the cable.
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Step 5
Step 6
It is recommended to start
Green – point towards the
far end. from minimum gain and
slowly increase it.
Press (+) and (-) button
until almost full deflection
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Step 7
Step 8
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Arrow on the
Identification Clamp
should point towards the
earthed end of the cable –
the direction of the signal
towards ground (Far End).
Switch ON the Receiver CI
Rx.
The Green LED will flash /
chase to indicate the
correct cable to be
identified.
Record the signal level as
a reference for
identification at joint pit.
Adjusting the “Gain” is
NOT ALLOWED.
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Step 9
Arrow on the
Identification Clamp
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Step 10 (a)
Step 10 (b)
Requires to repeat on
other cables. It should
show red signal or zero
signal.
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Step 11
If obtained “Signal” is low, it is recommended to disconnect the near
end earth connection and only earth the core in concern.
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Step 1
Step 2(a)
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Step 2(b)
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Step 3
Switch ON the Transmitter (CI TX)
Transmitter – Battery Check
(Rechargeable)
Press the ON / OFF button
Green indication implies fully
charged.
Yellow / amber indication
implies battery is getting weak.
Red indication implies battery
requires immediate charging.
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Step 4
Step 5
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Step 7
Adjust Over Gain Signal
Step 8
Signal Detection
Move the Identification
Sensor Coil around the
cable needed to be
identified, preferably
below the Earth Leads.
Note:
It should alternately indicate
Green & Red Signal
Record the signal level as a
reference for identification at
joint pit.
DO NOT adjust the “Gain”.
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Step 9
Signal Detection
The signal should gradually indicate reasonably high signal (Green) &
high signal (Red) alternately and minimum / zero signal in between.
1 5
2 6
7
3
4 8
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Step 10(b)
Step 11
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ADDITIONAL NOTE:
Cable Looping
- Beware of “cable looping” which can cause confusion to the signal
direction.
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CONFIRMATION
Step 1
Cable Trench Excavation
Expose the cable by excavating.
Step 2
Prepare the connection of Surge Signal Generator (SSG 1500) /
Thumper.
Step 3
Set the Surge Signal Generator (SSG 1500) / Thumper.
Step 4
Confirmation of Fault
Observe the spark visually or by hearing the sound of the spark.
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Additional Note:
If sparking or flashing is not visible, steps should be taken to perform cable
tracing, identification and “spiking”.
Step 5
RE - TEST
Step 1
Re - Test
Perform Insulation Resistance Test and Continuity Test to ensure
the correct cable and there is no multiple fault. Refer to Appendix I
and Appendix II.
Note: If multiple faults occurr repeat the entire fault locating process.
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CONFIRMATION
Step 1
Cable Trench Excavation
Expose the cable by excavating.
Step 2
Prepare the connection of Surge Signal Generator (SPG 32-1750) /
Thumper.
Step 3
Set the Surge Signal Generator (SPG 32-1750) / Thumper.
Step 4
Confirmation of Fault
Observe the spark visually or by hearing the sound of the spark.
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Additional Note:
If sparking or flashing is not visible, steps should be taken to perform cable
tracing, identification and “spiking”.
Step 5
RE - TEST
Step 1
Re-Test
Perform Insulation Resistance Test and Continuity Test to ensure the
correct cable and there is no multiple fault. Refer to Appendix I and
Appendix II.
Note: If multiple faults occurr repeat the entire fault locating process.
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IR TEST FROM P/E … “A” ... IR TEST FROM P/E ….. “B” ……. CONTINUITY
R-E Y-E B- R- Y- B- R- Y-E B-E R-Y Y-B B-R R-Y Y-B B-R
E Y B R E
FEEDER
FEEDER
FEEDER
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LOCATION
MANUAL
DISTRIBUTION NETWORK DIVISION, TNB
june2021
ASSET MANAGEMENT DEPARTMENT, TNB DISTRIBUTION NETWORK DIVISION