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© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

D R4 Asbuilt drawings 22/01/2018 CB JN RA D


R3 Internal changes during FAT 10/11/2017 CB JN RA
R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 26
Unit No MCC INCOMER-1
DOC.NO. MNS3E16064R008

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS FOR MCC INCOMER-1

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,50kA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R008


REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 26 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

TABLE OF CONTENT
A A

SL.NO PAGE DESCRIPTION PAGE NO


1 TITLE PAGE 1
2 TITLE PAGE 2
3 TABLE OF CONTENT 3
B B
4 CT CONNECTION DRAWINGS 4
5 CT CONNECTION DRAWINGS 5
6 BREAKER INTERNAL CIRCUIT DIAGRAM 6
7 REF-615H RELAY CONNECTION DRAWING 7
C 8 CLOSING CIRCUIT DRAWING 8 C

9 TRIPING CIRCUIT DRAWING 9


10 CONTACTOR MULTIPLICATION AND INDICATION DRAWING 10
11 RELAY INPUT CONNECTION DRAWINGS 11-12
12 INTER PANEL, CUSTOMER AND SPARE TERMINAL CONNECTION DRAWING 13
D D
13 CIRCUIT BREAKER CLOSING LOGIC 14
14 CIRCUIT BREAKER OPENING/TRIPPING LOGIC 15
15 RELAY OVERVIEW DETAILS 16
16 BOM SUMMARY 17-19
E E
17 TERMINAL DIAGRAM 20-26

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
XXXXA
INCOMER
© Copyright 2012 ABB. All rights reserved.

N R Y B

110V DC
AUX.SUPPLY
A A
10.2:C 10.2:C
P3_P P3_N

4.6:F / A(-)
TTB-1 4.6:F / B(+)
S10
X120:12 / 7.3:B
P1 S1 7 R10
-CT6 -X11
XXXXA/1A
P2 S2 -P1
CL:5P20,10VA 5.3:B / N_I3_S1 S1 P N V1
AUX.
X120:11 / 7.3:B I3 SUPPLY

TO REF615-H
P1 S9 R9
S1 6
B -CT5 -X11 B
XXXXA/1A 5.3:A / B_I3_S2 S2 V2
S2

FROM CT1-CT3
P2
CL:5P20,10VA S1

S8
X120:9 / 7.3:B I2
P1 S1 R8
5
-X11
-CT4 5.3:A / Y_I2_S2 S2 V3
XXXXA/1A P2 S2
CL:5P20,10VA S1
S7
X120:7 / 7.3:B
R7
I1
5.3:B / R_I1_S2 S2 RS-485 VN
8 + - SG
-X11

C C
PE
XA1 1 2 3

RS-485

-LINE-A PT TTB-2 R3 R4 R5 R6
/5.3:A
A1 1a

-Q51A S3 S4 S5 S6
T11
D F01-F03
D
B1 1b
-Q51B
6A
1 2X10.1 1 1 2 A1 2a X10.1 4 1 2
I>

1 2 2 3 4 5 3 4
T12
I>

1 2 3 5 6 B1 2b 6 5 6
I>

A1 3a

MPCB 7 7 8
MS116-2.5
13 14 /12.4:B
T13 MCB,4P
6A TTB-1 S3 S4 S5 S6
B1 3b /4.3:A
13 14 /12.4:B
R3 R4 R5 R6
X1 X1 X1
E E
415/√3/110/√3
CL:0.5/3P, 100VA
-H1 -H2 -H3
EARTH EARTH
7.3:C / 110VAC_R_R1 RED X2 YELLOW X2 BLUE X2

7.3:D / 110VAC_Y_R1

7.3:D / 110VAC_B_R1

7.3:D / 110VAC_N_R1
R-PHASE Y-PHASE B-PHASE

-P12

4 6 8 2
4.6:A / A(-) DITITAL
A(-) VOLTMETER
4.6:A / B(+) (0-500V)
B(+)
TO REF 615H
N R Y B RELAY
F 5.1:A 5.2:A 5.2:A 5.2:A F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

4.1:F 4.1:F 4.2:F 4.2:F


© Copyright 2012 ABB. All rights reserved.

N R Y B

A A
TTB-2
S10 R10
B_I3_S2 / 4.5:B
P1 S1 3
-CT3 -X11
XXXA/1A S2
P2
CL:0.5,10VA

Y_I2_S2 / 4.5:B

TO MFM
P1
S9 R9
S1 2
-CT2 -X11
XXXA/1A
P2 S2
CL:0.5,10VA

S8
R_I1_S2 / 4.5:C
P1 R8
S1 1
-CT1 -X11
B XXXA/1A
P2 S2 B
CL:0.5,10VA
S7
N_I3_S1 / 4.5:B
R7
4
-X11

PE

C C

D D

E E

N R Y B
6.4:F 6.4:F 6.4:F 6.4:F

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
XXXXA,415VAC, 50Hz,3PH,4WIRE,50kA,AL BUS, BUS SECTION
R
© Copyright 2012 ABB. All rights reserved.
R R
Y
Y Y
B
B B
N
A N N
A

10.4:B 12.3:B 10.3:B 8.5:C 10.3:B 8.4:B 9.2:D


8.3:D 8.4:E 10.5:B 8.4:D 9.2:C 9.6:C 14.4:A 10.5:B 12.2:B 10.2:C 10.3:C 11.2:B
X:154 X:162 X:174 X:184 X:192 X:104 X:112 X:124 X:132 X:142 X:C11 10.4:C
U1 X:C1 X:37 X:13 X:11 X:23 X:21 X:33 X:31 X:43 X:41 X:53 X:51

X:U1 X:C1 X:C11 X:U1 X:13 X:11 X:23 X:21 X:33 X:31 X:43 X:41 X:53 X:51
1 1 1 1 1 1 1 1 1 1
-Q1 32 154 162 174 184 192 31 104 112 124 132 142 1 2 4 11 21
B EDO ACB
XV:U1
XV:C11
XV:13 XV:11 XV:23 XV:21 XV:33 XV:31 XV:43 XV:41 XV:53 XV:51
B
WITHOUT
RELEASE
X1:11

N L1 L2 L3
4 2 4 2 2 4 4 2 2 4 4 2 4 2 2 4 4 2 2 4
S33M/1 XV:U1 13 11 23 21 33 31 43 41 53 51
S75I/1 S75I/2 S75T/1 S75E/1 S75E/2
Q/1 Q/2 Q/3 Q/4 Q/5 Q/6 Q/7 Q/8 Q/9 Q/10
S75I/3 S75I/4 S75T/2 S75E/3 S75E/4
1 1 1 1 1 1 1 1 1 1 U1 14 12 24 22 34 32 44 42 54 52
X2:1

M
M
1~ S33M/2
X3 1
U2
C1 C11
CLOSING
YC COIL Y0 SHUNT
X1:12 TRIP X2:2
C2
C XV:U2
C12
XV:C12 XV:14 XV:12 XV:24 XV:22 XV:34 XV:32 XV:44 XV:42 XV:54 XV:52 C
X3 2

151 161 171 181 191 101 1


111 1
121 1
131 1
141 1
1 1 1 1 1
X:U2 X:C2 X:C12 X:U2 X:14 X:12 X:24 X:22 X:34 X:32 X:42 X:54
X:44 X:52

X:151 X:161 X:171 X:181 X:191 X:101 X:111 X:121 X:131 X:141 U2 X:C2 X:C12 X:38 X:14 X:12 X:24 X:22 X:34 X:32 X:44 X:42 X:54 X:52
10.4:C 12.3:B 10.3:C 8.5:C 10.3:C 8.4:C 8.3:E 8.4:E 9.2:E 10.4:B 10.5:C 8.4:D 9.2:D 9.6:D 14.4:B 10.5:C 12.2:B 10.2:D 10.3:D 11.2:B

SERVICE TEST ISOLATED SERVICE TEST ISOLATED SPRING CLOSING COIL TRIPPING SPRING ACB BRK. AUX. CONTACTS
CHARGE WITH BUILT IN COIL CHARGE
MOTOR ANTI PUMPING CONTACT

D D

E E

N R Y
5.1:F 5.2:F 5.2:F 5.2:F
B BREAKER INTERNAL CIRCUIT DIAGRAM
F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

REF615-H
© Copyright 2012 ABB. All rights reserved.

A DIGITAL DIGITAL A
X120 INPUTS OUTPUTS X100
+
12.2:D / X120:1 1 1 X100_1 / 8.7:C
12.2:D / X120:2 2 BI 1 METERING Uaux 110VDC AUX. SUPPLY
2 X100_2 / 8.7:D
A,V,PF,Hz,
-

12.3:D / X120:3 3 KWH,KVAH,


DIGITAL
BI 2 3 X100_3 / 14.2:C IRF OPERATED
KVAR,KVA,KW IRF
TO MULTIPLICATION
INPUTS 4 X100_4 / 14.2:C
12.3:D / X120:4 4
BI 3 PROTECTION 5

DIGITAL 12.4:D / X120:5 5


PO1

INPUT 12.4:D / X120:6 6


BI 4
6 X100_6 / 8.5:C
CLOSE COMMD.
SPARE 51N 51 81U 7 X100_7 / 8.5:D
4.4:C / X120:7 7 1/5A 1)
IL1
8 N
PO2
8 X100_8 / 8.6:C TO 86 MASTER TIRP
4.4:B / X120:9 9 X100_9 / 8.6:D RELAY
B 9
B
1/5A

CT INPUT 10 N
IL2

FROM CT4-6 10 X100_10 / 14.3:C


SO1
4.4:B / X120:11 11 1/5A
11
IL3
4.4:A / X120:12 12 SPARE
X100_12 / 14.3:C
N
12

13
DIGITAL OUTPUT
X100_13 / 14.2:C
1/5A
Io NOT USED 13
14 N SO2

14 X100_14 / 14.2:C
X130

DIGITAL 12.4:D / X130:1 1 16 X100_16 / 9.2:B


BI 1
12.4:D / X130:2 2 PO3
INPUT 17 UNDER FREQUENCY OPERATED TO
15
12.5:D / X130:3 3
BI 2
TRIP CIRCUIT
12.5:D / X130:4 4 18 X100_18 / 9.2:B
DIGITAL TCS1 19

INPUTS 12.5:D / X130:5 5


BI 3
12.5:D / X130:6 6 20
SPARE
C 22 X100_22 / 14.3:C
C
12.6:D / X130:7 7 SPARE
BI 4 PO4
12.6:D / X130:8 8 21 DIGITAL OUTPUT
9
60- 23
210V
NOT USED TCS2
10 N
24 X100_24 / 14.3:C

4.5:E / 110VAC_R_R1
60-
11 210V
U1
LINE-A PT 110V AC

12 N
X110

4.5:E / 110VAC_Y_R1 13
60- 14 X110_14 / 14.4:C
210V
SO1
U2
14 N 16
15 X110_15 / 14.4:C
4.5:E / 110VAC_B_R1
60-
15 210V
U3
4.5:E / 110VAC_N_R1 16 N 17 X110_17 / 14.4:C
SO2
17
60-
210V
19
Uo
18 N 18 X110_18 / 14.4:C SPARE OUTPUT
D 20 X110_20 / 14.4:C
D
SO3
X110 22

DIGITAL 11.2:D / X110:1 1


BI 1
21 X110_21 / 14.4:C
11.2:D / X110:2 2
INPUT
23 X110_23 / 14.5:C
11.3:D / X110:3 3 SO4
BI 2
11.3:D / X110:4 4
24 X110_24 / 14.5:C
11.4:D / X110:5 5
BI 3
11.4:D / X110:6 6

FOR IEC 61850


BI 4
11.4:D / X110:7 7 COMMUNICATION
(RJ45) TO EFS
DIGITAL
11.5:D / X110:8 8
INPUTS BI 5
11.5:D / X110:9 9
SPARE
E 11.6:D / X110:10 10
BI 6 E
11.6:D / X110:11 11
11.6:D / X110:12 12 BI 7

BI 8
11.7:D / X110:13 13 1) The IED features an automatic short-circuit
mechanism in the CT connector when plug-in
unit is detached

PROTECTION RELAY REF 615-H


F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
110V DC SUPPLY
CONTROL WIRE BUS
© Copyright 2012 ABB. All rights reserved.

110V DC (+) 110V DC (+) BUS

110V DC (-) 110V DC (-) BUS


MCB DP
A QF2
MCB DP
1 QF2 3 6A
A
10A
QF3
2 4 1 2
110VDC_CS+ / 10.1:A

3 4
110VDC_CS- / 10.1:E
MCB DP
6A
QF3
QF1
1 2
TC+ / 9.1:A

S2 1 S2
/13.2:D L /13.2:D
L
2
S2 2
R /13.2:D L
B A1 R
B2 R
B
B1
14.7:A
RC_1
X:124
S1 3
4 2 T
REMOTE
S75T/1 CLOSE N
1 C
C

X:121 RC_2
14.7:B

S1 3
T X:101
C N 4 2 C
C S75I/1
4 1
X100_8 X100_1 110VDC_DI+
X:104 7.5:B 7.5:A 11.1:A

1
XA3 FAULT TRIP
110V DC AUX.SUPPLY 110V DC AUX.SUPPLY

INTERLOCK
TO REF615-H TO REF615-DI MODULES

FUTURE
FROM REF615-H
(PO2)
X100_6 7.5:A 11.1:E
XA3 7.5:B
2
BASIC CONDITION SATISFIED
7.5:B X100_2 110VDC_DI-
FROM REF615-H X100_9
3
(PO1)
86
/8.6:E 7.5:B
4
86NOT X100_7
OPTD.
U1 XA8 1
X:11
D 6.4:B
6.6:B X:11 D
X:U1 11
-XA8 9
R3_10
7 9.7:B
Q1
Q/2 12
-86
11 /8.6:E TCS.HTLY
8
Q1
S33M/1 12 X:12 -XA8 10
9.7:C
X:12 R3_11
U1
6.6:C XA8 2

Q1
M X:C1
XA7 1 XA8 3
XA7 3

SPRING 1~ 6.5:B

CHARGING X:C1
U2
MOTOR -XE6 9 -XA8 9 -XE6 9
Q1 7 BC 7 I/C-2 7 BC 86 NOT
YC -QX1 OFF
X:U2
-QX1 OFF -BC OPERATED a
CLOSING COIL
E WITH BUILT-IN
X:C2 8 8 8 -86 E
U2 ANTIPUMPING -XE6 10 -XA8 10 -XE6 10 MASTER b
TRIP RELAY
6.4:C X:C2 PQ8nCH2JS
6.5:C
XA7 XA7 4
2 XA8 4 4NO+3NC

3 4
TC- / 9.1:E

QF1 TRIPPING CIRCUIT


1 2 /9.3:B

SPRING CHARGE MOTOR CLOSING CIRCUIT 3


5
7
4
6
8
/8.4:D
/10.6:B
/8.4:D
7 8 /14.3:B
9 10 /14.3:E
11 12 /14.2:B
13 14 /14.5:B
F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 8
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

8.8:B / TC+

RT_1
14.7:A XA3 3

X100_16 -95
1
S1 7.5:C /14.5:B a
REF615-H 1
T
B (PO3)
86 REMOTE TRIP
FUTURE
TRIP
5
B
N UF OPERATED
/8.6:E 2 6
1
C 7.5:C
X100_18 7
A
14.7:B
RT_2 XA3 4 8 R3_8 / 14.5:A
2
9 R3_9 / 14.5:B

10 R3_10 / 8.5:D
3
TCS 11 R3_11 / 8.5:D
RELAY 12

MAKE: ABB
4
13 R3_13 / 10.7:B
14 R3_14 / 10.7:C
C C
b

X:21
6.7:B
X:23 X:21
6.7:B X:23
21
23 Q1
Q/4 22
Q1
Q/3 24
X:22
X:24 X:22
6.7:C
X:24
6.7:C

D D

X:C11
6.5:B

X:C11

Q1
YO
TRIP X:C12
COIL

X:C12
E 6.5:C
E

8.8:E / TC-

TRIPPING CIRCUIT

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 9
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

8.7:A / 110VDC_CS+
A A

B X:38 6.6:B 6.7:B R3_13 B


X:112 6.6:C X:13 X:31 9.7:C

X:174 X:154 38
13
13
5 23
-Q1 13 31
4 2 Q/1 Q/6 86 -SX 14
-TX 13
S33M/2 37 /10.3:D 14 -SCX
-Q1 2 4 14
/8.6:E 6 /10.4:D 24
32 /10.4:D 14
S75I/2 1 4 2
S75T/2 9.7:C
-Q1
1 S75I/3
R3_14
1
X:171 X:37
X:111 6.6:B X:14 X:32
6.6:C 6.7:C
X:151

P3_P
4.6:A

C 110V DC AUX.SUPPLY
TO MFM C
4.6:A
X:41
P3_N 6.7:B
X:53
X:53 6.8:B X:53

41
53
Q/8
Q/9
42 54

X:54
X:54
X:42
6.7:C
X:54
6.8:C

D 1(+) 3(+)
D
-Q1X1
3NO+3NC a(-) c(-)
PSU6n
A1 A1 A1 x1 x1 x1 x1 x1 x1 x1
-TX -SCX -SX -H4 -H5 -H6 -H7 -H8 -H9 -H10
2NO+2NC A2 4NO A2 4NO A2 RED x2 GREEN x2 AMBER x2 BLUE x2 WHITE x2 YELLOW x2 RED x2

BRK. BRK. BRK.SP. CHD


BRK. ON &
E 8.7:A / 110VDC_CS-
IN SER.
TEST MULTIP SERVICE MULTIP POS. MULTIP. BREAKER BREAKER BREAKER SPRING TRIP CKT TEST SERVICE E
ON OFF TRIP CHARGED HEALTHY

5 6 /14.4:B
7 8 /14.2:E 11 12 /14.3:E 13 14 /10.8:B 13 14 /12.3:B
9 10 /14.2:A 13 14 /10.7:B 23 24 /14.6:B 23 24 /10.6:B
11 12 /14.2:E 21 22 /14.4:E 33 34 /14.4:E 33 34 /14.5:E
13 14 /14.3:A 23 24 /14.6:B 43 44 /14.4:E 43 44 /14.5:E
15 16 /14.2:E
INDICATION
CIRCUIT
CONTACT
MULTIPLICATION
F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 10
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

8.7:C / 110VDC_DI+ 110VDC_DI+ / 12.2:A

XA4 1 XA4 3
XA4 5 XA4 7 XA4 9 XA4 11 XA4 13

B B
X:51 SPARE DI SPARE DI SPARE DI SPARE DI SPARE DI
SPARE DI SPARE DI
51
Q/10
XA4 2 XA4 4
XA4 6 XA4 8 XA4 10 XA4 12 XA4 14
52

X:52
I/C-1 BREAKER OFF

C SPARE DI C

SPARE DI

SPARE DI
SPARE DI

SPARE DI

SPARE DI

SPARE DI
X110
1 3 7.3:D
5 7.3:E
7 7.3:E
8 7.3:E
10 7.3:E
11 7.3:E
13 7.3:E
7.3:D

BI-1 BI-2 BI-3 BI-4 BI-5 BI-6 BI-7 BI-8

D D
7.3:D 7.3:D 7.3:E 7.3:E 7.3:E
2 4 6 9 12

8.7:D / 110VDC_DI- 110VDC_DI- / 12.2:E

E E

REF 615-H RELAY DIGITAL INPUT

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 11
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

11.7:A / 110VDC_DI+

XA4 39
X:43 X:162 13
6.7:B X:43 6.2:B Q51A
/4.2:D 14
XA4 15 XA4 17 XA4 19 XA4 21
B 43 4 2
13 I B
Q1 -Q1 SX
Q/7 /10.4:D 14
44 S75I/4
1 SPARE DI 13 SPARE DI SPARE DI SPARE DI
Q51B
X:44 /4.4:D 14
X:44 I
X:161 XA4 16 XA4 18 XA4 20 XA4 22
6.7:C
6.2:C
XA4 40

I/C-1 BREAKER IN SERVICE

LINE-A PT MCB HEALTHY


I/C-1 SPRING CHARGE
I/C-1 BREAKER ON

C C

SPARE DI

SPARE DI

SPARE DI
SPARE DI
X120 X130
1 3 4 5 1 3 5 7
7.3:A 7.3:A 7.3:A 7.3:B 7.3:C 7.3:C 7.3:C 7.3:C

BI-1 BI-2 BI-3 BI-4 BI-1 BI-2 BI-3 BI-4

D D
7.3:A 7.3:B 7.3:C 7.3:C 7.3:C 7.3:C
2 6 2 4 6 8

11.7:E / 110VDC_DI-

E E

REF 615-H RELAY DIGITAL INPUT

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 12
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

SPACE HEATER & ILLUMINATION


FROM 240VAC,SPACE HEATER & AUX SUPPLY BUS
L
240V-SH-L N 240V-SH-L
240V-SH-N 240V-SH-N

B 1 3 B
F1
MCB DP 2 4
6A

C C

S31
DR1
DOOR LIMIT S32
SWITCH

x1
S21
S2 TL1
D THERMOSTAT S22 CFL D
x2

SPH1
HE1
SPACE
HEATER SPH2

PE1

240V AC SUPPLY FOR CABINET


E SPACE HEATER LAMP E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 13
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

TO BUSCOUPLER TO INCOMER-2 TO PMS FROM PMS


A XA7 XA7 XA8 XA8 BREAKER BREAKER TCS UN
LOCK OUT
CB TEST CB IN SERVICE
A
ON OFF OPTD
5 7 5 7 HEALTHY

XA3 XA3 XA3 XA3 XA3 XA3


9.3:B 8.5:B
5 7 9 11 13 15 RT_1 RC_1
9 13 X:33
11 R3_8
Q1X1 Q1X1 7 6.7:B X:33 9.7:B XA3 19
86 /10.2:D 10 /10.2:D 14 86 XA3 17
23 23
/8.6:E 12 /8.6:E 8 5 13 -SCX
33 8 -TX
Q1 Q1X1 86 /10.3:D 24 /10.4:D 24
/10.2:D 6 95 /8.6:E 14 REMOTE
Q/5 34 REMOTE TRIP
/9.6:B 9 CLOSE
TCS HEALTHY

6 8 6 8 X:34

B XA7 XA7 XA8 XA8 X:34 R3_9 B


6.7:C 9.7:B XA3 18 XA3 20
16
I/C-1 NO I/C-1 I/C-1 I/C-1 6 8 10 12 14
FAULT OFF OFF NO FAULT XA3 XA3 XA3 XA3 XA3 XA3
RT_2 RC_2
9.3:B 8.5:C

SPARE DO'S FOR 615H


XA4 XA4 XA4 XA4 XA4 XA4
XA4 XA4
29 31 33 35
23 25 27 37

X100_10 X100_22 X110_14 X110_17 X110_20 X110_23


C X100_3
7.5:A
X100_13
7.5:B 7.5:B
7.5:C 7.5:D 7.5:D 7.5:D 7.5:D C
REF615-H REF615-H
REF615-H REF615-H REF615-H
IRF OPERATED REF615-H REF615-H SPARE SPARE
(PO4) (SO3) (S04)
FROM REF615-H (SO2) (SO1) (SO1) (SO2)
7.5:A 7.5:C 7.5:D 7.5:D 7.5:D 7.5:D
7.5:B 7.5:B
X100_4 X100_12 X100_24 X110_15 X110_18 X110_21 X110_24
X100_14

30 32 34 36
24 26 28 38
XA4 XA4 XA4 XA4 XA4 XA4 XA4
XA4

X110 MODULE
X100 MODULE SPARE DO's
SPARE DO's
D D
SPARE CONTACTS

XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9
1 3 5 7 9 11 13 15 17 19

7 11 15
Q1X1 Q1X1 Q1X1 9 11 21 33 43 33 43
/10.2:D 8 /10.2:D 12 /10.2:D 16 86 -TX -SX
-TX -SCX -SCX -SX
E /8.6:E 10 /10.3:D 12 /10.3:D 22 /10.4:D 34 /10.4:D 44 /10.4:D 34 /10.4:D 44 E

2 4 6 8 10 12 14 16 18 20
XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9

SPARE CONTACTS

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 14
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

INCOMER-1 CLOSING LOGIC


NUMERICAL RELAY - REF615-H HARDWIRED LOGIC
SOFT WIRED LOGIC
L/R SWITCH IN LOCAL

BKR. IN TEST POSITION AND


B B
TNC CLOSE COMMAND

LOCAL MODE/
LINE-A HEALTHY TNC CLOSE
BASIC
OR OR
I/C-1 BRK. OFF DI:5 X110-BI 1
REMOTE MODE/
AND CONDITION SATISFIED
PMS CLOSE TO BKR.
DO-X100:P01
I/C-1 BRK. SPRING CHARGED CLOSING
DI:3 X120-BI 3 AND
IC-1&BC 86 NOT OPERATED
COIL
Breaker in Service position DI:2 X120-BI 2
INCOMER-1
BUSCOUPLER OFF
OR AND
C INCOMER-2 OFF
C
TRIP CKT. HEALTHY

FUTURE I/L-1

FUTURE I/L-2
BKR. OFF

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 15
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

INCOMER - 1 TRIPPING LOGIC


NUMERICAL RELAY - REF615-H HARDWIRED LOGIC
SOFT WIRED LOGIC

TRIPPING
B COMMAND B
PMS TRIP
51+51N TRIP CMD TO 86 TO BKR.
FUTURE TRIP
TRIPPING
OR
TNC TRIP COIL
INCOMER-1
UNDER FREQUENCY
OPERATED UF OPERATED

81U DO-X100:PO3 86 OPERATED

C C

86
TRIP COMMAND TO 86 DO-X100:PO2 RELAY
RELAY INT FAILURE DO-X100:IRF

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 16
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

REF615-H RELAY INPUT


PROTECTION FUNCTIONS OTHER FUNCTION IN RELAY REF615-H RELAY OUTPUT
A I/P. I/P DESIG. SIGNAL DESCRIPTION A
50 INSTANTANEOUS OVER CURRENT CBX CIRCUIT BREAKER CONTROL O/P NO. SIGNAL DESCRIPTION
DI-1 X120 : BI 1 I/C BREAKER ON
50N NEUTRAL INSTANTANEOUS OVER CURRENT DR DISTURBANCE RECORDING X100 : IRF INTERNAL RELAY FAILURE
DI-2 X120 : BI 2 I/C BREAKER IN SERVICE
51 3-PH IDMT/DMT O/C PROTECTION F FAULT RECORDING X100 : PO1 CLOSE COMMAND
DI-3 X120 : BI 3 I/C SPRING CHARGE
51N IDMT/DMT E/F PROTECTION E EVENT RECORDING X100 : PO2 TRIP COMMAND
DI-4 X120 : BI 4 SPARE
27+2 LINE UNDERVOLTAGE WITH TIMER -- TIME STAMP X100 : PO3 UNDER FREQUENCY OPERATED
DI-5 X110 : BI 1 I/C BREAKER OFF
B SPARE B
95 TRIP CIRCUIT SUPERVISION X100 : PO4
DI-6 X110 : BI 2 SPARE
81U UNDER FREQUENCY X100 : SO1 SPARE
LED INDICATION ON RELAY DI-7 X110 : BI 3 SPARE
86 LOCKOUT RELAY X100 : SO2 SPARE
LED DESCRIPTION DI-8 X110 : BI 4 SPARE
X110 : SO1 SPARE
MEASUREMENT FUNCTIONS 1 IDMT OVER CURRENT TRIP DI-9 X110 : BI 5 SPARE
X110 : SO2 SPARE
2 IDMT NEUTRAL OVER CURRENT TRIP DI-10 X110 : BI 6 SPARE
3I 3-PHASE CURRENT
C X110 : SO3 SPARE C
3 UNDER FREQUENCY PROTECTION DI-11 X110 : BI 7 SPARE
3U 3-PHASE VOLTAGE SPARE
X110 : SO4
4 SPARE DI-12 X110 : BI 8 SPARE
KW ACTIVE POWER
5 SPARE DI-13 X130 : BI 1 LINE-A PT MCB HEALTHY
KVA APPARENT POWER

KVAR REACTIVE POWER 6 SPARE DI-14 X130 : BI 2 SPARE

7 SPARE DI-15 X130 : BI 3 SPARE


KWH ENERGY

D 8 SPARE DI-16 X130 : BI 4 SPARE D


KVAH ACTIVE ENERGY
9 SPARE
Hz FREQUENCY

COSΦ POWER FACTOR 10 SPARE

11 SPARE
CONDITION MONITORING FEATURES

IRF INTERNAL RELAY FAULT REF615-H COMMUNICATION DETAILS


E E
TCS TRIP CIRCUIT SUPERVISION FRONT COMMUNICATION PORT RJ45

CBCM BREAKER CONDITION MONITORING COMMUNICATION PROTOCOL 61850

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 17
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

BILL OF MATERIAL
© Copyright 2012 ABB. All rights reserved.

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


A A
1 XXXXA, 4P, 50KA EDO ACB (Moving Part) without release,Fixed Part ,
Shunt Opening release (YO)-110VDC,Shunt Closing release (YC)-110VDC,
Geared Motor for Charging of Closing Spring-110V DC Q1 1 ABB
TYPE: EXX, MS, WITH BREAKER KEY LOCK
Numerical Type Directional O/C, Non-Directional E/F with Voltage based
protection & measurement relay CT Sec:1A, PTR:415/√3 / 110/√3 V AC, REF-615H 1 ABB
2
B Aux.Supply:110V DC. Type:REF615-H B

3 CT for Protection, Resin Cast,XXXX/1A, 10VA, Cl:5P20 FOR REF615H CT4-6 3 PRECISE

4 CT for Metering, Resin Cast,XXXX/1A, 10VA, Cl:0.5 FOR MFM CT1-3 3 PRECISE

5 Potential Transformer, Resin cast,: 415/√3/110/√3V AC, 100VA, CL:0.5/3P LINE-A PT 1 PRECISE

6 MPCB For PT Primary, 2.5A, TP,Type:MS116-6.2 Q51A 1 ABB


C C

7 MCB for PT Secondary side with Auxillary Contact MCB S204,S2C-H6-20R Q51B 1 ABB

8 Control MCB for Control Circuit, 6A&10A 2P, 110V DC,TYPE:S202M QF1-QF3 4 ABB

9 Multifunction meter with RS485 P1 1 SATEC

10 DIGITAL Voltmeter P12 1 RISHABH


D D
11 TRIP CIRCUIT SUPERVISION RELAY 1NO+1NC+2C/O 95 1 ABB

12 Local Remote Selector Switch, 2P, 2Way, 110V DC, 6A S2 1 KAYCEE

13 Breaker Control Switch (TNC), 110V DC, Pistol Grip S1 (TNC) 1 SWITRON

14 R Phase Indication Lamp, 110V 2.5mm dia, (RED),CL2-507R, RED H1 1 TEKNIC

E 15 Y Phase Indication Lamp, 110V AC,22.5mm dia,(YELLOW),CL2-507Y,YELLOW H2 1 TEKNIC E

16 B Phase Indication Lamp, 110V AC, 22.5mm dia, (BLUE),CL2-507L, BLUE H3 1 TEKNIC

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 18
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

BILL OF MATERIAL
© Copyright 2012 ABB. All rights reserved.

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


A A

17 ON Indication Lamp, 110V DC, 22.5mm dia (RED),CL-520R H4 1 TEKNIC

18 OFF Indication Lamp, 110V DC, 22.5mm dia (GREEN),CL-520G H5 1 TEKNIC

19 TRIP Indication Lamp, 110V DC, 22.5mm dia (AMBER),CL-520A H6 1 TEKNIC


20 SPRING CHARGED Indication Lamp, 110V DC, 22.5mm dia (BLUE),CL-520B H7 1 TEKNIC
B B
21 TRIP CKT HLTHY Indication Lamp, 110V DC, 22.5mm dia (WHITE),CL-520W H8 1 TEKNIC

22 CB IN TEST Indication Lamp, 110V DC, 22.5mm dia (YELLOW),CL-520Y H9 1 TEKNIC

23 CB IN SERVICE Indication Lamp, 110V DC, 22.5mm dia (RED),CL-520R H10 1 TEKNIC
24 Lockout relay 86,PQ8nCH2JS 4NO+3NC 86 1 ABB

C 25 Latch Relay 110V DC (3NO+3NC), PSU6n Q1X1 1 ABB C

26 Aux Contactor, 110V DC (4NO+2NC),NL22E TX 1 ABB


27 Aux Contactor, 110V DC (4NO+0NC),NL40E SX,SCX 2 ABB

28 CT Shorting Terminals Disconnecting Type, KLTDM 4 -- 13 ELMEX

29 2.5Sq mm Control terminal block, KUT 2.5 -- 109 ELMEX


D D
30 Test Terminal block(TTB) TTB-1,TTB-2 2 GE(ALSTOM)

E E

NOTE : ** RATING SHALL BE AS PER SLD


F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-1
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 19
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R008 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R008+INCOMER-1-XA1
FROM TO
Target designation jumper function text jumper Target designation
1 TO MODBUS COMM. -P1:+

2 TO MODBUS COMM. -P1:-

3 TO MODBUS COMM. -P1:SG


B B

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-1
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 20
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R008+INCOMER-1-XA3
FROM TO
Target designation jumper function text jumper Target designation
1 FUTURE INTERLOCK

2 FUTURE INTERLOCK -86:3

-UPSTREAM BKR. 3 REMOTE TRIP -95:1


B B
-95:3 4 REMOTE TRIP -UPSTREAM BKR.

5 CB ON STATUS

-X 6 CB ON STATUS

-Q1X1:5 7 CB OFF STATUS

-Q1X1:6 8 CB OFF STATUS

-95:8 9 TCS UNHEALTHY


C C
-95:9 10 TCS UNHEALTHY

-86:13 11 CB LOCKOUT OPD

-86:14 12 CB LOCKOUT OPD

-TX:23 13 CB TEST

-TX:24 14 CB TEST

-SCX:23 15 CB IN SERVICE
D D
-SCX:24 16 CB IN SERVICE

-UPSTREAM BKR. 17 REMOTE TRIP -86:1

-UPSTREAM BKR.

-86:2 18 REMOTE TRIP -UPSTREAM BKR.

-UPSTREAM BKR.

-UPSTREAM BKR. 19 REMOTE CLOSE -S2:B2


E E
-UPSTREAM BKR.

-UPSTREAM BKR. 20 REMOTE CLOSE -UPSTREAM BKR.

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-1
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 21
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R008+INCOMER-1-XA4
FROM TO
Target designation jumper function text jumper Target designation
1 SPARE DI

2 SPARE DI 3

3 SPARE DI
B B
4 SPARE DI 5

5 SPARE DI

6 SPARE DI 7

7 SPARE DI

8 SPARE DI 8

9 SPARE DI
C C
10 SPARE DI 10

11 SPARE DI

12 SPARE DI 11

13 SPARE DI

14 SPARE DI 13

15 SPARE DI -SX:13
D D
-Q51A:13

16 SPARE DI 5

17 SPARE DI -Q51A:13

18 SPARE DI 3

19 SPARE DI

20 SPARE DI 5
E E
21 SPARE DI

22 SPARE DI 7

3 23 IRF OPTD SPARE DO

4 24 IRF OPTD SPARE DO

13 25 X100-SO2- SPARE DO

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-1
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 22
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R008+INCOMER-1-XA4
FROM TO
Target designation jumper function text jumper Target designation

14 26 X100-SO2- SPARE DO

10 27 X100-PO3 SPARE DO

12 28 X100-PO3 SPARE DO
B B
22 29 X100-PO4 SPARE DO

24 30 X100-PO4 SPARE DO

14 31 X110-SO1-SPARE DO

15 32 X110-SO1-SPARE DO

17 33 X110-SO2 SPARE DO

18 34 X110-SO2 SPARE DO
C C
20 35 X110-SO3 SPARE DO

21 36 X110-SO3 SPARE DO

23 37 X110-SO4 SPARE DO

24 38 X110-SO4 SPARE DO

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-1
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 23
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R008+INCOMER-1-XA7
FROM TO
Target designation jumper function text jumper Target designation
1 BC 86 NOT OPERATED -XA8:2

-XA8:3

-XE6:10 2 BC 86 NOT OPERATED -XA8:4


B B
3 BC 86 NOT OPERATED -95:11

-XE6:10 4 BC 86 NOT OPERATED -XA8:4

-86:11 5 IC-1 86 I/C-1 NO FAULT TO BUS COUPLER

-86:12 6 IC-1 86 I/C-1 NO FAULT TO BUS COUPLER

-Q1X1:9 7 INCOMER -1 OFF STATUS

-Q1X1:10 8 INCOMER -1 OFF STATUS


C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-1
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 24
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R008+INCOMER-1-XA8
FROM TO
Target designation jumper function text jumper Target designation
1 BC 86 NOT OPERATED -86:4

-Q1X1:13 5 INCOMER-1 OFF STATUS

-XA8:10 2 BC 86 NOT OPERATED -XA7:1


B B
-Q1X1:14 6 INCOMER-1 OFF STATUS

3 BC 86 NOT OPERATED -XA7:1

-XA8:10 4 BC 86 NOT OPERATED -XA7:2

-XA7:4

-86:7 7 I/C-1 86 NOT OPT TO I/C-2

-86:8 8 I/C-1 86 NOT OPT TO I/C-2


C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-1
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 25
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R008+INCOMER-1-XA9
FROM TO
Target designation jumper function text jumper Target designation

-Q1X1:7 1 CB ON SPARE CONTACT

-Q1X1:8 2 CB ON SPARE CONTACT

-Q1X1:11 3 CB ON SPARE CONTACT


B B
-Q1X1:12 4 CB ON SPARE CONTACT

-Q1X1:15 5 CB ON SPARE CONTACT

-Q1X1:16 6 CB ON SPARE CONTACT

-86:9 7 86 OPT SPARE CONTACT

-86:10 8 86 OPT SPARE CONTACT

-TX:11 9 CB TEST SPARE CONTACT


C C
-TX:12 10 CB TEST SPARE CONTACT

-TX:21 11 CB TEST SPARE CONTACT

-TX:22 12 CB TEST SPARE CONTACT

-SCX:33 13 CB SERVICE SPARE CONTACT

-SCX:34 14 CB SERVICE SPARE CONTACT

-SCX:43 15 CB SERVICE SPARE CONTACT


D D
-SCX:44 16 CB SERVICE SPARE CONTACT

-SX:33 17 CB SPRING SPARE CONTACT

-SX:34 18 CB SPRING SPARE CONTACT

-SX:43 19 CB SPRING SPARE CONTACT

-SX:44 20 CB SPRING SPARE CONTACT

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R008
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-1
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 26
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

C Date SIgnature C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

D R4 Asbuilt drawings 22/02/2018 CB JN RA D


R3 Internal changes during FAT 10/11/2017 CB JN RA
R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 26
Unit No MCC INCOMER-2
DOC.NO. MNS3E16064R009

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS FOR MCC INCOMER-2

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,50kA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R009


REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 26 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

TABLE OF CONTENT
A A

SL.NO PAGE DESCRIPTION PAGE NO


1 TITLE PAGE 1
2 TITLE PAGE 2
3 TABLE OF CONTENT 3
B B
4 CT CONNECTION DRAWINGS 4
5 CT CONNECTION DRAWINGS 5
6 BREAKER INTERNAL CIRCUIT DIAGRAM 6
7 REF-615H RELAY CONNECTION DRAWING 7
C 8 CLOSING CIRCUIT DRAWING 8 C

9 TRIPING CIRCUIT DRAWING 9


10 CONTACTOR MULTIPLICATION AND INDICATION DRAWING 10
11 RELAY INPUT CONNECTION DRAWINGS 11-12
12 INTER PANEL, CUSTOMER AND SPARE TERMINAL CONNECTION DRAWING 13
D D
13 CIRCUIT BREAKER CLOSING LOGIC 14
14 CIRCUIT BREAKER OPENING/TRIPPING LOGIC 15
15 RELAY OVERVIEW DETAILS 16
16 BOM SUMMARY 17-19
E E
17 TERMINAL DIAGRAM 20-26

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
XXXXA
INCOMER
© Copyright 2012 ABB. All rights reserved.

N R Y B

110V DC
AUX.SUPPLY
A A
10.2:C 10.2:C
P3_P P3_N

4.6:F / A(-)
TTB-1 4.6:F / B(+)
S10
X120:11 / 7.3:B
P1 S1 7 R10
-CT6 -X11
XXXXA/1A
P2 S2 -P1
CL:5P20,10VA 5.3:B / N_I3_S2 S2 P N V1
AUX.
X120:9 / 7.3:B I3 SUPPLY

TO REF615-H
P1 S9 R9
S1 6
B -CT5 -X11 B
XXXXA/1A 5.3:A / B_I3_S1 S1 V2
S2

FROM CT1-CT3
P2
CL:5P20,10VA S2

S8
X120:7 / 7.3:B I2
P1 S1 R8
5
-X11
-CT4 5.3:A / Y_I2_S1 S1 V3
XXXXA/1A P2 S2
CL:5P20,10VA S2
S7
X120:12 / 7.3:B
R7
I1
5.3:B / R_I1_S1 S1 RS-485 VN
7 + - SG
-X11

C C
PE
XA1 1 2 3

RS-485

-LINE-A PT TTB-2 R3 R4 R5 R6
/5.3:A
A1 1a

-Q51A S3 S4 S5 S6
T11
D F01-F03
D
B1 1b
-Q51B
6A
1 2 X10.1 1 1 2 A1 2a X10.1 4 1 2
I>

1 2 2 3 4 5 3 4
T12
I>

1 2 3 5 6 B1 2b 6 5 6
I>

A1 3a

MPCB 7 7 8
MS116-2.5
13 14 /12.4:B
T13 MCB,4P
6A TTB-1 S3 S4 S5 S6
B1 3b /4.3:A

R3 R4 R5 R6
X1 X1 X1
E E
415/√3/110/√3
CL:0.5/3P, 100VA
-H1 -H2 -H3
EARTH EARTH
7.3:C / 110VAC_R_R1 RED X2 YELLOW X2 BLUE X2

7.3:D / 110VAC_Y_R1

7.3:D / 110VAC_B_R1

7.3:D / 110VAC_N_R1
R-PHASE Y-PHASE B-PHASE

-P12

4 6 8 2
4.6:A / A(-) DITITAL
A(-) VOLTMETER
4.6:A / B(+) (0-500V)
B(+)
TO REF 615H
N R Y B RELAY
F 5.1:A 5.2:A 5.2:A 5.2:A F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

4.1:F 4.1:F 4.2:F 4.2:F


© Copyright 2012 ABB. All rights reserved.

N R Y B

A A
TTB-2
S10 R10
B_I3_S1 / 4.5:B
P1 S1 3
-CT3 -X11
XXXA/1A S2
P2
CL:0.5,10VA

Y_I2_S1 / 4.5:B

TO MFM
P1
S9 R9
S1 2
-CT2 -X11
XXXA/1A
P2 S2
CL:0.5,10VA

S8
R_I1_S1 / 4.5:C
P1 R8
S1 1
-CT1 -X11
B XXXA/1A
P2 S2 B
CL:0.5,10VA
S7
N_I3_S2 / 4.5:B
R7

4
-X11

PE

C C

D D

E E

N R Y B
6.4:F 6.4:F 6.4:F 6.4:F

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
XXXXA,415VAC, 50Hz,3PH,4WIRE,50kA,AL BUS, BUS SECTION
R
© Copyright 2012 ABB. All rights reserved.
R R
Y
Y Y
B
B B
N
A N N
A

10.4:B 12.3:B 10.3:B 8.5:C 10.3:B 8.4:B 9.2:D


8.3:D 8.4:E 10.5:B 8.4:D 9.2:C 9.6:C 14.4:A 10.5:B 12.2:B 10.2:C 10.3:C 11.2:B
X:154 X:162 X:174 X:184 X:192 X:104 X:112 X:124 X:132 X:142 X:C11 10.4:C
U1 X:C1 X:37 X:13 X:11 X:23 X:21 X:33 X:31 X:43 X:41 X:53 X:51

X:U1 X:C1 X:C11 X:U1 X:13 X:11 X:23 X:21 X:33 X:31 X:43 X:41 X:53 X:51
1 1 1 1 1 1 1 1 1 1
-Q1 32 154 162 174 184 192 31 104 112 124 132 142 1 2 4 11 21
B EDO ACB
XV:U1
XV:C11
XV:13 XV:11 XV:23 XV:21 XV:33 XV:31 XV:43 XV:41 XV:53 XV:51
B
WITHOUT
RELEASE
X1:11

N L1 L2 L3
4 2 4 2 2 4 4 2 2 4 4 2 4 2 2 4 4 2 2 4
S33M/1 XV:U1 13 11 23 21 33 31 43 41 53 51
S75I/1 S75I/2 S75T/1 S75E/1 S75E/2
Q/1 Q/2 Q/3 Q/4 Q/5 Q/6 Q/7 Q/8 Q/9 Q/10
S75I/3 S75I/4 S75T/2 S75E/3 S75E/4
1 1 1 1 1 1 1 1 1 1 U1 14 12 24 22 34 32 44 42 54 52
X2:1

M
M
1~ S33M/2
X3 1
U2
C1 C11
CLOSING
YC COIL Y0 SHUNT
X1:12 TRIP X2:2
C2
C XV:U2
C12
XV:C12 XV:14 XV:12 XV:24 XV:22 XV:34 XV:32 XV:44 XV:42 XV:54 XV:52 C
X3 2

151 161 171 181 191 101 1


111 1
121 1
131 1
141 1
1 1 1 1 1
X:U2 X:C2 X:C12 X:U2 X:14 X:12 X:24 X:22 X:34 X:32 X:42 X:54
X:44 X:52

X:151 X:161 X:171 X:181 X:191 X:101 X:111 X:121 X:131 X:141 U2 X:C2 X:C12 X:38 X:14 X:12 X:24 X:22 X:34 X:32 X:44 X:42 X:54 X:52
10.4:C 12.3:B 10.3:C 8.5:C 10.3:C 8.4:C 8.3:E 8.4:E 9.2:E 10.4:B 10.5:C 8.4:D 9.2:D 9.6:D 14.4:B 10.5:C 12.2:B 10.2:D 10.3:D 11.2:B

SERVICE TEST ISOLATED SERVICE TEST ISOLATED SPRING CLOSING COIL TRIPPING SPRING ACB BRK. AUX. CONTACTS
CHARGE WITH BUILT IN COIL CHARGE
MOTOR ANTI PUMPING CONTACT

D D

E E

N R Y
5.1:F 5.2:F 5.2:F 5.2:F
B BREAKER INTERNAL CIRCUIT DIAGRAM
F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

REF615-H
© Copyright 2012 ABB. All rights reserved.

A DIGITAL DIGITAL A
X120 INPUTS OUTPUTS X100
+
12.2:D / X120:1 1 1 X100_1 / 8.7:C
12.2:D / X120:2 2 BI 1 METERING Uaux 110VDC AUX. SUPPLY
2 X100_2 / 8.7:D
A,V,PF,Hz,
-

12.3:D / X120:3 3 KWH,KVAH,


DIGITAL
BI 2 3 X100_3 / 14.2:C IRF OPERATED
KVAR,KVA,KW IRF
TO MULTIPLICATION
INPUTS 4 X100_4 / 14.2:C
12.3:D / X120:4 4
BI 3 PROTECTION 5

DIGITAL 12.4:D / X120:5 5


PO1

INPUT 12.4:D / X120:6 6


BI 4
6 X100_6 / 8.5:C
CLOSE COMMD.
SPARE 51N 51 81U 7 X100_7 / 8.5:D
4.4:B / X120:7 7 1/5A 1)
IL1
8 N
PO2
8 X100_8 / 8.6:C TO 86 MASTER TIRP
4.4:B / X120:9 9 X100_9 / 8.6:D RELAY
B 9
B
1/5A

CT INPUT 10 N
IL2

FROM CT4-6 10 X100_10 / 14.3:C


SO1
4.4:A / X120:11 11 1/5A
11
IL3
4.4:C / X120:12 12 SPARE
X100_12 / 14.3:C
N
12

13
DIGITAL OUTPUT
X100_13 / 14.2:C
1/5A
Io NOT USED 13
14 N SO2

14 X100_14 / 14.2:C
X130

DIGITAL 12.4:D / X130:1 1 16 X100_16 / 9.2:B


BI 1
12.4:D / X130:2 2 PO3
INPUT 17 UNDER FREQUENCY OPERATED TO
15
12.5:D / X130:3 3
BI 2
TRIP CIRCUIT
12.5:D / X130:4 4 18 X100_18 / 9.2:B
DIGITAL TCS1 19

INPUTS 12.5:D / X130:5 5


BI 3
12.5:D / X130:6 6 20
SPARE
C 22 X100_22 / 14.3:C
C
12.6:D / X130:7 7 SPARE
BI 4 PO4
12.6:D / X130:8 8 21 DIGITAL OUTPUT
9
60- 23
210V
NOT USED TCS2
10 N
24 X100_24 / 14.3:C

4.5:E / 110VAC_R_R1
60-
11 210V
U1
LINE-B PT 110V AC

12 N
X110

4.5:E / 110VAC_Y_R1 13
60- 14 X110_14 / 14.4:C
210V
SO1
U2
14 N 16
15 X110_15 / 14.4:C
4.5:E / 110VAC_B_R1
60-
15 210V
U3
4.5:E / 110VAC_N_R1 16 N 17 X110_17 / 14.4:C
SO2
17
60-
210V
19
Uo
18 N 18 X110_18 / 14.4:C SPARE OUTPUT
D 20 X110_20 / 14.4:C
D
SO3
X110 22

DIGITAL 11.2:D / X110:1 1


BI 1
21 X110_21 / 14.4:C
11.2:D / X110:2 2
INPUT
23 X110_23 / 14.5:C
11.3:D / X110:3 3 SO4
BI 2
11.3:D / X110:4 4
24 X110_24 / 14.5:C
11.4:D / X110:5 5
BI 3
11.4:D / X110:6 6

FOR IEC 61850


BI 4
11.4:D / X110:7 7 COMMUNICATION
(RJ45) TO EFS
DIGITAL
11.5:D / X110:8 8
INPUTS BI 5
11.5:D / X110:9 9
SPARE
E 11.6:D / X110:10 10
BI 6 E
11.6:D / X110:11 11
11.6:D / X110:12 12 BI 7

BI 8
11.7:D / X110:13 13 1) The IED features an automatic short-circuit
mechanism in the CT connector when plug-in
unit is detached

PROTECTION RELAY REF 615-H


F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
110V DC SUPPLY
CONTROL WIRE BUS
110V DC (+) 110V DC (+) BUS
© Copyright 2012 ABB. All rights reserved.

110V DC (-) 110V DC (-) BUS

1 3
MCB DP
A QF2
MCB DP 2 4
6A A
6A QF3
1 2
110VDC_CS+ / 10.1:A

3 4
110VDC_CS- / 10.1:E
MCB DP
6A
QF3
QF1
1 2
TC+ / 9.1:A

S2 1 S2
/13.2:D L /13.2:D 2
S2
L 2
R /13.2:D L
B A1 R
B2 R
B
A1
14.7:A
RC_1
X:124
S1 7
4 2 T
REMOTE
S75T/1 N
CLOSE
1
C
8
X:121 RC_2
14.7:B

S1 3
T X:101
N 4 2
C C S75I/1
C
4 1
X100_8 X100_1 110VDC_DI+
X:104 7.5:B 7.5:A 11.2:A

1 110V DC AUX.SUPPLY 110V DC AUX.SUPPLY


XA3 FAULT TRIP TO REF615-H TO REF615-DI MODULES

INTERLOCK
FUTURE
FROM REF615-H
(PO2)
X100_6 7.5:A 11.1:E
7.5:B
XA3 2 BASIC CONDITION SATISFIED
7.5:B X100_2 110VDC_DI-
FROM REF615-H X100_9
3 (PO1)
86 7.5:B
/8.6:E 4 X100_7
86NOT
OPTD.
U1 XA8 1
X:11
D 6.4:B
6.6:B X:11 D
X:U1 11 -XA8 9 R3_10
9.7:B
Q1 7 I/C-1
11 Q/2 12 -86 NO FAULT
TCS.HTLY
/8.6:E 8
Q1
S33M/1 12 X:12 -XA8 10 9.7:C
X:12 R3_11
U1
6.6:C XA8 2

Q1
M X:C1
XA7 1 XA8 3
XA7 3

SPRING 1~ 6.5:B

CHARGING X:C1
U2
MOTOR -XE6 9 -XA8 9 -XE6 9
Q1 7 BC 7 I/C1 7 BC 86 NOT
YC -QX1 OFF
X:U2
-QX1 OFF -BC OPERATED a
CLOSING COIL
E WITH BUILT-IN
X:C2 8 8 8 -86 E
U2 ANTIPUMPING -XE6 10 -XA8 10 -XE6 10 MASTER b
TRIP RELAY
6.4:C X:C2 PQ8nCH2JS
6.5:C
XA7 XA7 4
2 XA8 4 4NO+3NC

3 4
TC- / 9.1:E

QF1 TRIPPING CIRCUIT


1 2 /9.3:B

SPRING CHARGE MOTOR CLOSING CIRCUIT 3


5
4
6
/8.4:D
/10.6:B
7 8 /8.4:D
7 8 /14.3:B
9 10 /14.3:E
11 12 /14.2:B
13 14 /14.5:B
F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 8
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

8.8:B / TC+

RT_1
14.7:A XA3 3

X100_16 -95
1
S1 7.5:C a
REF615-H 1
T
B (PO3)
86 REMOTE TRIP
FUTURE
TRIP
5
B
N UF OPERATED
/8.6:E 2 6
1
C 7.5:C
X100_18 7
2
14.7:B
RT_2 XA3 4 8 R3_8 / 14.5:A
2
9 R3_9 / 14.5:B

10 R3_10 / 8.5:D
3
TCS 11 R3_11 / 8.5:D
RELAY 12

MAKE: ABB
4
13 R3_13 / 10.7:B
14 R3_14 / 10.7:C
C C
b

X:21
6.7:B
X:23 X:21
6.7:B X:23
21
23 Q1
Q/4 22
Q1
Q/3 24
X:22
X:24 X:22
6.7:C
X:24
6.7:C

D D

X:C11
6.5:B

X:C11

Q1
YO
TRIP X:C12
COIL

X:C12
E 6.5:C
E

8.8:E / TC-

TRIPPING CIRCUIT

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 9
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

8.8:A / 110VDC_CS+
A A

B X:38 6.6:B 6.7:B


R3_13 B
X:112 6.6:C X:13 X:31 9.7:C
X:174 X:154 38 13 13
5 23
-Q1 13 31
4 2 Q/1 Q/6 86 -SX -TX 13
S33M/2 37 14 /10.3:D 14 -SCX
-Q1 2 4 14
/8.6:E 6 /10.4:D 24
32 /10.4:D 14
S75I/2 1 4 2
S75T/2
-Q1 9.7:C
1 S75I/3 1 R3_14
X:171 X:37
X:111 6.6:B X:14 X:32
6.6:C 6.7:C
X:151

P3_P
4.6:A

C 110V DC AUX.SUPPLY
TO MFM C
4.6:A X:41 X:53
6.7:B 6.8:B
P3_N X:53 X:53

41 53
Q/8 Q/9
42 54

X:54 X:54
X:42 X:54
6.7:C 6.8:C

D 1(+) 3(+)
D
-Q1X1
3NO+3NC a(-) c(-)
PSU6n
A1 A1 A1 x1 x1 x1 x1 x1 x1 x1
-TX -SCX -SX -H4 -H5 -H6 -H7 -H8 -H9 -H10
2NO+2NC A2 4NO A2 4NO A2 RED x2 GREEN x2 AMBER x2 BLUE x2 WHITE x2 YELLOW x2 RED x2

BRK. BRK. BRK.SP. CHD


BRK. ON &
E 8.8:A / 110VDC_CS-
IN SER.
TEST MULTIP SERVICE MULTIP POS. MULTIP. BREAKER BREAKER BREAKER SPRING TRIP CKT TEST SERVICE E
ON OFF TRIP CHARGED HEALTHY

5 6 /14.4:B
7 8 /14.2:E 11 12 /14.3:E 13 14 /10.8:B 13 14 /12.3:B
9 10 /14.2:B 13 14 /10.7:B 23 24 /14.6:B 23 24 /10.6:B
11 12 /14.2:E 21 22 /14.4:E 33 34 /14.4:E 33 34 /14.5:E
13 14 /14.3:A 23 24 /14.6:B 43 44 /14.4:E 43 44 /14.5:E
15 16 /14.2:E
INDICATION
CIRCUIT
CONTACT
MULTIPLICATION
F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 10
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

8.7:C / 110VDC_DI+ 110VDC_DI+ / 12.2:A

XA4 1 XA4 3
XA4 5 XA4 7 XA4 9 XA4 11 XA4 13

B B
X:51 SPARE DI SPARE DI SPARE DI SPARE DI
SPARE DI SPARE DI SPARE DI
51
Q/10
XA4 2 XA4 4
XA4 6 XA4 8 XA4 10 XA4 12 XA4 14
52

X:52
I/C-2 BREAKER OFF

C C

SPARE

SPARE

SPARE
SPARE

SPARE

SPARE
SPARE
X110
1 3 7.3:D
5 7.3:E
7 7.3:E
8 7.3:E
10 7.3:E
11 7.3:E
13 7.3:E
7.3:D

BI-1 BI-2 BI-3 BI-4 BI-5 BI-6 BI-7 BI-8

D D
7.3:D 7.3:D 7.3:E 7.3:E 7.3:E
2 4 6 9 12

8.7:D / 110VDC_DI- 110VDC_DI- / 12.2:E

E E

REF 615-H RELAY DIGITAL INPUT

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 11
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

11.7:A / 110VDC_DI+

XA4 39

X:43 X:162 13
6.7:B X:43 6.2:B Q51A
/4.2:D 14
XA4 15 XA4 17 XA4 19 XA4 21
B 43 4 2
13 I B
Q1 -Q1 SX
Q/7 /10.4:D 14
44 S75I/4
1 SPARE DI 13 SPARE DI SPARE DI SPARE DI
Q52A
X:44 I 14
X:44 X:161
6.7:C XA4 16 XA4 18 XA4 20 XA4 22
6.2:C
XA4 40

I/C-2 BREAKER IN SERVICE

LINE-B PT MCB HEALTHY


I/C-1 SPRING CHARGE
I/C-2 BREAKER ON

C C

SPARE DI

SPARE DI

SPARE DI

SPARE DI
X120 X130
1 3 4 5 1 3 5 7
7.3:A 7.3:A 7.3:A 7.3:B 7.3:C 7.3:C 7.3:C 7.3:C

BI-1 BI-2 BI-3 BI-4 BI-1 BI-2 BI-3 BI-4

D D
7.3:A 7.3:B 7.3:C 7.3:C 7.3:C 7.3:C
2 6 2 4 6 8

11.7:E / 110VDC_DI-

E E

REF 615-H RELAY DIGITAL INPUT

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 12
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

SPACE HEATER & ILLUMINATION


FROM 240VAC,SPACE HEATER & AUX SUPPLY BUS
L
240V-SH-L N 240V-SH-L
240V-SH-N 240V-SH-N

B 1 3 B
F1
MCB DP 2 4
6A

C C

S31
DR1
DOOR LIMIT S32
SWITCH

x1
S21
S2 TL1
D THERMOSTAT S22 CFL D
x2

SPH1
HE1
SPACE
HEATER SPH2

PE1

240V AC SUPPLY FOR CABINET


E SPACE HEATER LAMP E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 13
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

TO BUSCOUPLER TO INCOMER-1
BREAKER
ON
BREAKER
OFF
TCS UN
HEALTHY
LOCK OUT
OPTD
CB TEST CB IN SERVICE
FROM PMS
A XA8 XA8 A
XA7 XA7
5 7
5 7

XA3 XA3 XA3 XA3 XA3 XA3 9.3:B 8.5:B


15 RT_1 RC_1
5 7 9 11 13

9 13 X:33
7 R3_8 XA3 19
11
Q1X1 Q1X1 6.7:B X:33 9.7:B XA3 17
86 /10.2:D 10 /10.2:D 14 86 23
/8.6:E 23
/8.6:E 12 8
33
5 13
-TX -SCX
8
Q1 Q1X1 86 /10.3:D 24 /10.4:D 24
REMOTE
/10.2:D 6 -R3 /8.6:E 14 REMOTE TRIP
Q/5 34 CLOSE
TCS HEALTHY 9

6 8 X:34
6 8
B XA8 XA8 X:34 R3_9 B
XA7 XA7 6.7:C XA3 18 XA3 20
9.7:B
I/C-2 I/C-2 6 8 10 12 14 16
I/C-2 NO I/C-2
OFF NO FAULT XA3 RC_2
FAULT OFF XA3 XA3 XA3 XA3 XA3 RT_2
9.3:B 8.5:C

SPARE DO'S FOR 615H


XA4 XA4 XA4 XA4 XA4 XA4
XA4 XA4
29 31 33 35
23 25 27 37

X100_10 X100_22 X110_14 X110_17 X110_20 X110_23


C X100_3
7.5:A
X100_13
7.5:B 7.5:B
7.5:C 7.5:D 7.5:D 7.5:D 7.5:D C
REF615-H REF615-H
REF615-H REF615-H REF615-H
IRF OPERATED REF615-H REF615-H SPARE SPARE
(PO4) (SO3) (S04)
FROM REF615-H (SO2) (SO1) SO1 SO2
7.5:A 7.5:C 7.5:D 7.5:D 7.5:D 7.5:D
7.5:B 7.5:B
X100_4 X100_12 X100_24 X110_15 X110_18 X110_21 X110_24
X100_14

30 32 34 36
24 26 28 38
XA4 XA4 XA4 XA4 XA4 XA4 XA4
XA4

X100 MODULE SPARE DO's X110 MODULE


SPARE DO's
D D
SPARE CONTACTS

XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9
1 3 5 7 9 11 13 15 17 19

7 11 15
Q1X1 Q1X1 Q1X1 9 11
/10.2:D /10.2:D 21 33 43 33 43
8 12 /10.2:D 16 86 -TX -TX -SCX -SCX -SX -SX
E /8.6:E 10 /10.3:D 12 /10.3:D 22 /10.4:D 34 /10.4:D 44 /10.4:D 34 /10.4:D 44 E

2 4 6 8 10 12 14 16 18 20
XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9 XA9

SPARE CONTACTS

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 14
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

INCOMER-2 CLOSING LOGIC


NUMERICAL RELAY - REF615-H HARDWIRED LOGIC
SOFT WIRED LOGIC
L/R SWITCH IN LOCAL

BKR. IN TEST POSITION AND


B B
TNC CLOSE COMMAND

LOCAL MODE/
LINE-B HEALTHY TNC CLOSE
BASIC
OR OR
I/C-2 BRK. OFF DI:5 X110-BI 1
REMOTE MODE/
AND CONDITION SATISFIED
PMS CLOSE TO BKR.
DO-X100:PO1
I/C-2 BRK. SPRING CHARGED CLOSING
DI:3 X120-BI 3 AND
COIL
Breaker in Service position DI:2 X120-BI 2
IC-1,IC-2&BC 86 NOT OPERATED
INCOMER-2
BUSCOUPLER OFF
OR AND
C INCOMER-1 OFF
C
TRIP CKT. HEALTHY

FUTURE I/L-1

BKR. OFF

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 15
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

INCOMER - 2 TRIPPING LOGIC


NUMERICAL RELAY - REF615-H HARDWIRED LOGIC
SOFT WIRED LOGIC

TRIPPING
B COMMAND B
PMS TRIP
51+51N TRIP CMD TO 86 TO BKR.
FUTURE TRIP
TRIPPING
OR
TNC TRIP COIL
INCOMER-2
UNDER FREQUENCY
UF OPERATED
OPERATED

81U DO-X100:PO3 86 OPERATED

C C

86
TRIP COMMAND TO 86 DO-X100:PO2 RELAY
RELAY INT FAILURE DO-X100:IRF

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 16
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

REF615-H RELAY INPUT


PROTECTION FUNCTIONS OTHER FUNCTION IN RELAY REF615-H RELAY OUTPUT
A I/P. I/P DESIG. SIGNAL DESCRIPTION A
50 INSTANTANEOUS OVER CURRENT CBX CIRCUIT BREAKER CONTROL O/P NO. SIGNAL DESCRIPTION
DI-1 X120 : BI 1 I/C BREAKER ON
50N NEUTRAL INSTANTANEOUS OVER CURRENT DR DISTURBANCE RECORDING X100 : IRF INTERNAL RELAY FAILURE
DI-2 X120 : BI 2 I/C BREAKER IN SERVICE
51 3-PH IDMT/DMT O/C PROTECTION F FAULT RECORDING X100 : PO1 CLOSE COMMAND
DI-3 X120 : BI 3 I/C SPRING CHARGE
51N IDMT/DMT E/F PROTECTION E EVENT RECORDING X100 : PO2 TRIP COMMAND TO 86
DI-4 X120 : BI 4 SPARE
27+2 LINE UNDERVOLTAGE WITH TIMER -- TIME STAMP X100 : PO3 UNDER FREQUENCY OPERATED
DI-5 X110 : BI 1 I/C BREAKER OFF
B B
95 TRIP CIRCUIT SUPERVISION X100 : PO4 SPARE
DI-6 X110 : BI 2 SPARE
81U UNDER FREQUENCY OPERATED X100 : SO1 SPARE
LED INDICATION ON RELAY DI-7 X110 : BI 3 SPARE
86 LOCKOUT RELAY X100 : SO2 SPARE
LED DESCRIPTION DI-8 X110 : BI 4 SPARE
X110 : SO1 SPARE
MEASUREMENT FUNCTIONS 1 IDMT OVER CURRENT TRIP DI-9 X110 : BI 5 SPARE
X110 : SO2 SPARE
2 IDMT NEUTRAL OVER CURRENT TRIP DI-10 X110 : BI 6 SPARE
3I 3-PHASE CURRENT
C X110 : SO3 SPARE C
3 UNDER FREQUENCY PROTECTION DI-11 X110 : BI 7 SPARE
3U 3-PHASE VOLTAGE SPARE
X110 : SO4
4 SPARE DI-12 X110 : BI 8 SPARE
KW ACTIVE POWER
5 SPARE DI-13 X130 : BI 1 LINE-B PT MCB HEALTHY
KVA APPARENT POWER

KVAR REACTIVE POWER 6 SPARE DI-14 X130 : BI 2 SPARE

7 SPARE DI-15 X130 : BI 3 SPARE


KWH ENERGY

D 8 SPARE DI-16 X130 : BI 4 SPARE D


KVAH ACTIVE ENERGY
9 SPARE
Hz FREQUENCY

COSΦ POWER FACTOR 10 SPARE

11 SPARE
CONDITION MONITORING FEATURES

IRF INTERNAL RELAY FAULT REF615-H COMMUNICATION DETAILS


E E
TCS TRIP CIRCUIT SUPERVISION FRONT COMMUNICATION PORT RJ45

CBCM BREAKER CONDITION MONITORING COMMUNICATION PROTOCOL 61850

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 17
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

BILL OF MATERIAL
© Copyright 2012 ABB. All rights reserved.

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


A A
1 XXXXA, 4P, 50KA EDO ACB (Moving Part) without release,Fixed Part ,
Shunt Opening release (YO)-110VDC,Shunt Closing release (YC)-110VDC,
Geared Motor for Charging of Closing Spring-110V DC Q1 1 ABB
TYPE: EXX, MS, WITH BREAKER KEY LOCK
Numerical Type Directional O/C, Non-Directional E/F with Voltage based
protection & measurement relay CT Sec:1A, PTR:415/√3 / 110/√3 V AC, REF-615H 1 ABB
2
B Aux.Supply:110V DC. Type:REF615-H B

3 CT for Protection, Resin Cast,XXXX/1A, 10VA, Cl:5P20 FOR REF615H CT4-6 3 PRAGATI/PRECISE

4 CT for Metering, Resin Cast,XXXX/1A, 10VA, Cl:0.5 FOR MFM CT1-3 3 PRAGATI/PRECISE

5 Potential Transformer, Resin cast,: 415/√3/110/√3V AC, 100VA, CL:0.5/3P LINE-A PT 1 PRAGATI/PRECISE

6 MPCB For PT Primary, 2.5A, TP,Type:MS116-6.2 Q51A 1 ABB


C C

7 MCB for PT Secondary side with Auxillary Contact MCB S204,S2C-H6-20R Q51B 1 ABB

8 Control MCB for Control Circuit, 6A&10A, 2P, 110V DC,TYPE:S202M QF1-QF3 3 ABB

9 Multifunction meter with RS485 P1 1 SATEC

10 DIGITAL Voltmeter P12 1 RISHABH


D D
11 TRIP CIRCUIT SUPERVISION RELAY 1NO+1NC+2C/O 95 1 ABB

12 Local Remote Selector Switch, 2P, 2Way, 110V DC, 6A S2 1 KAYCEE

13 Breaker Control Switch (TNC), 110V DC, Pistol Grip S1 (TNC) 1 SWITRON

14 R Phase Indication Lamp, 110V AC/DC, 22.5mm dia, (RED),CL2-507R, RED H1 1 TEKNIC

E 15 Y Phase Indication Lamp, 110V AC/DC,22.5mm dia,(YELLOW),CL2-507Y,YELLOW H2 1 TEKNIC E

16 B Phase Indication Lamp, 110V AC/DC, 22.5mm dia, (BLUE),CL2-507L, BLUE H3 1 TEKNIC

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 18
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

BILL OF MATERIAL
© Copyright 2012 ABB. All rights reserved.

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


A A

17 ON Indication Lamp, 110V DC, 22.5mm dia (RED),CL-520R H4 1 TEKNIC

18 OFF Indication Lamp, 110V DC, 22.5mm dia (GREEN),CL-520G H5 1 TEKNIC

19 TRIP Indication Lamp, 110V DC, 22.5mm dia (AMBER),CL-520A H6 1 TEKNIC


20 SPRING CHARGED Indication Lamp, 110V DC, 22.5mm dia (BLUE),CL-520B H7 1 TEKNIC
B B
21 TRIP CKT HLTHY Indication Lamp, 110V DC, 22.5mm dia (WHITE),CL-520W H8 1 TEKNIC

22 CB IN TEST Indication Lamp, 110V DC, 22.5mm dia (YELLOW),CL-520Y H9 1 TEKNIC

23 CB IN SERVICE Indication Lamp, 110V DC, 22.5mm dia (RED),CL-520R H10 1 TEKNIC
24 Lockout relay 86,PQ8nCH2JS 4NO+3NC 86 1 ABB

C 25 Latch Relay 110V DC (3NO+3NC), PSU6n Q1X1 1 ABB C

26 Aux Contactor, 110V DC (4NO+2NC),NL22E TX 1 ABB


27 Aux Contactor, 110V DC (4NO+0NC),NL40E SX,SCX 2 ABB

28 CT Shorting Terminals Disconnecting Type, KLTDM 4 -- 8 ELMEX

29 2.5Sq mm Control terminal block, KUT 2.5 -- 109 ELMEX


D D
30 Test Terminal block(TTB) TTB-1,TTB-2 2 GE(ALSTOM)

E E

NOTE : ** RATING SHALL BE AS PER SLD


F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name MCC INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 19
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R009+INCOMER-2-XA1
FROM TO
Target designation jumper function text jumper Target designation
1 TO MODBUS COMM. -P1:+

2 TO MODBUS COMM. -P1:-

3 TO MODBUS COMM. -P1:SG


B B

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 20
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R009 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R009+INCOMER-2-XA3
FROM TO
Target designation jumper function text jumper Target designation
1 FUTURE INTERLOCK

2 FUTURE INTERLOCK -86:3

-UPSTREAM BKR. 3 REMOTE TRIP -95:1


B B
-95:3 4 REMOTE TRIP -UPSTREAM BKR.

5 CB ON STATUS

-X 6 CB ON STATUS

-Q1X1:5 7 CB OFF STATUS

-Q1X1:6 8 CB OFF STATUS

-95:8 9 TCS UNHEALTHY


C C
-95:9 10 TCS UNHEALTHY

-86:13 11 CB LOCKOUT OPD

-86:14 12 CB LOCKOUT OPD

-TX:23 13 CB TEST

-TX:24 14 CB TEST

-SCX:23 15 CB IN SERVICE
D D
-SCX:24 16 CB IN SERVICE

-UPSTREAM BKR. 17 REMOTE TRIP -86:1

-UPSTREAM BKR.

-86:2 18 REMOTE TRIP -UPSTREAM BKR.

-UPSTREAM BKR.

-UPSTREAM BKR. 19 REMOTE CLOSE -S2:B2


E E
-UPSTREAM BKR.

-UPSTREAM BKR. 20 REMOTE CLOSE -UPSTREAM BKR.

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-2
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 21
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R009+INCOMER-2-XA4
FROM TO
Target designation jumper function text jumper Target designation
1 SPARE DI

2 SPARE DI 3

3 SPARE DI
B B
4 SPARE DI 5

5 SPARE DI

6 SPARE DI 7

7 SPARE DI

8 SPARE DI 8

9 SPARE DI
C C
10 SPARE DI 10

11 SPARE DI

12 SPARE DI 11

13 SPARE DI

14 SPARE DI 13

15 SPARE DI -SX:13
D D
-Q51A:13

16 SPARE DI 5

17 SPARE DI -Q51A:13

18 SPARE DI 3

19 SPARE DI

20 SPARE DI 5
E E
21 SPARE DI

22 SPARE DI 7

3 23 IRF OPTD SPARE DO

4 24 IRF OPTD SPARE DO

13 25 X100-SO2- SPARE DO

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-2
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 22
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R009+INCOMER-2-XA4
FROM TO
Target designation jumper function text jumper Target designation

14 26 X100-SO2- SPARE DO

10 27 X100-PO3 SPARE DO

12 28 X100-PO3 SPARE DO
B B
22 29 X100-PO4 SPARE DO

24 30 X100-PO4 SPARE DO

14 31 X110-SO1-SPARE DO

15 32 X110-SO1-SPARE DO

17 33 X110-SO2 SPARE DO

18 34 X110-SO2 SPARE DO
C C
20 35 X110-SO3 SPARE DO

21 36 X110-SO3 SPARE DO

23 37 X110-SO4 SPARE DO

24 38 X110-SO4 SPARE DO

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-2
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 23
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R009+INCOMER-2-XA7
FROM TO
Target designation jumper function text jumper Target designation
1 BC 86 NOT OPERATED -XA8:2

-XA8:3

-XE6:10 2 BC 86 NOT OPERATED -XA8:4


B B
3 BC 86 NOT OPERATED -95:11

-XE6:10 4 BC 86 NOT OPERATED -XA8:4

-86:11 5 IC-1 86 I/C-1 NO FAULT TO BUS COUPLER

-86:12 6 IC-1 86 I/C-1 NO FAULT TO BUS COUPLER

-Q1X1:9 7 INCOMER -1 OFF STATUS

-Q1X1:10 8 INCOMER -1 OFF STATUS


C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-2
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 24
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R009+INCOMER-2-XA8
FROM TO
Target designation jumper function text jumper Target designation
1 BC 86 NOT OPERATED -86:4

-XA8:10 2 BC 86 NOT OPERATED -XA7:1

3 BC 86 NOT OPERATED -XA7:1


B B
-XA8:10 4 BC 86 NOT OPERATED -XA7:2

-XA7:4

-Q1X1:13 5 INCOMER-2 OFF STATUS

-Q1X1:14 6 INCOMER-2 OFF STATUS

-86:7 7 IC-2 86 NOT OPT TO I/C-1

-86:8 8 IC-2 86 NOT OPT TO I/C-1


C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-2
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 25
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R009+INCOMER-2-XA9
FROM TO
Target designation jumper function text jumper Target designation

-Q1X1:7 1 CB ON SPARE CONTACT

-Q1X1:8 2 CB ON SPARE CONTACT

-Q1X1:11 3 CB ON SPARE CONTACT


B B
-Q1X1:12 4 CB ON SPARE CONTACT

-Q1X1:15 5 CB ON SPARE CONTACT

-Q1X1:16 6 CB ON SPARE CONTACT

-86:9 7 86 OPT SPARE CONTACT

-86:10 8 86 OPT SPARE CONTACT

-TX:11 9 CB TEST SPARE CONTACT


C C
-TX:12 10 CB TEST SPARE CONTACT

-TX:21 11 CB TEST SPARE CONTACT

-TX:22 12 CB TEST SPARE CONTACT

-SCX:33 13 CB SERVICE SPARE CONTACT

-SCX:34 14 CB SERVICE SPARE CONTACT

-SCX:43 15 CB SERVICE SPARE CONTACT


D D
-SCX:44 16 CB SERVICE SPARE CONTACT

-SX:33 17 CB SPRING SPARE CONTACT

-SX:34 18 CB SPRING SPARE CONTACT

-SX:43 19 CB SPRING SPARE CONTACT

-SX:44 20 CB SPRING SPARE CONTACT

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R009
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + INCOMER-2
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 26
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 26
Unit No MCC BUSCOUPLER
DOC.NO. MNS3E16064R010

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS FOR MCC BUSCOUPLER

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,50kA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R010


REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 26 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

TABLE OF CONTENT
A A

SL.NO PAGE DESCRIPTION PAGE NO


1 TITLE PAGE 1
2 TITLE PAGE 2
3 TABLE OF CONTENT 3
B B
4 CT,PT CONNECTION DRAWINGS 4
5 BREAKER INTERNAL CIRCUIT DIAGRAM 5
6 CT,PT CONNECTION DRAWINGS 6
7 REF-615C RELAY CONNECTION DRAWING 7
C 8 DC SUPPLY CHAGE OVER DRAWING 8 C

9 CLOSING CIRCUIT DRAWING 9


10 TRIPING CIRCUIT DRAWING 10
11 CONTACTOR MULTIPLICATION AND INDICATION DRAWING 11
12 RELAY INPUT CONNECTION DRAWINGS 12
D D
13 INTER PANEL, CUSTOMER AND SPARE TERMINAL CONNECTION DRAWING 13
14 CIRCUIT BREAKER CLOSING LOGIC 14
15 CIRCUIT BREAKER OPENING/TRIPPING LOGIC 15
16 RELAY OVERVIEW DETAILS 16
E E
17 BOM SUMMARY 17-18
18 TERMINAL DIAGRAM 19-26

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

XXXXA,415VAC, 3PH,4WIRE(PE),50Hz, FOR 1 SEC BUS SECTION


© Copyright 2012 ABB. All rights reserved.

R
R R
Y
Y Y
B
B B
A N A
N N

BUS-A PT X2 X2 X2
-H1A -H2A -H3A
A1 1a
RED X1 YELLOW X1 BLUE X1
Q51A R-PHASE Y-PHASE B-PHASE
T11
F01-F03 Q51B
B1 1b
1
6A
2 X10.1 1 1 2 X10.1 4 1 2
XE3
B
A1 2a
B

I>
1
1 2 2 3 4 5 3 4
T12 BUS-A PT VOLTAGE

I>
2
1 2 3 5 6 B1 2b 6 5 6 TO 110 PT BUS

I>
A1 3a 3
MPCB 7 7 8
MS116-2.5 4
T13 MCB,4P
6A
B1 3b

TTB-2 S3 S4 S5 S6
/4.4:C
415/√3/110/√3
CL:0.5/3P, 100VA
EARTH EARTH R3 R4 R5 R6

C C
P1
TTB-2 -P2
3 S10 R10 1
P1 S1
-CT3 -X11
I3 4 6 8 2
XXXXA/1A S2 4.4:E / 110VDC_P2(+)
P2 13 DITITAL
CL:0.5,10VA
VOLTMETER
3 DIGITAL 4.4:E / 110VDC_P2(-)
14 (0-500V)
AMMETER
S9 R9 6
P1 S1 2 (0- XXXXA)
-CT2 -X11
XXXXA/1A
I2
P2 S2
CL:0.5,10VA
7

S8 R8 9
P1 S1 1
-X11
-CT1 I1
D XXXXA/1A P2 S2 D
CL:0.5,10VA
S7 R7 10

4
-X11 11.2:C / 110VDC_P1(+)
A AUX
110VDC
11.2:D / 110VDC_P1(-)
PE B

4.7:C / 110VDC_P2(+)

4.7:C / 110VDC_P2(-)

E 6.4:E / 110VDC_P3(+) E
6.4:E / 110VDC_P3(-)

R Y B N
5.4:A 5.4:A 5.4:A 5.4:A
F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

4.2:F 4.2:F 4.2:F 4.3:F


R Y B N

A A

B B
9.5:D 11.4:B 11.3:B 10.2:D
9.2:D 9.3:E 11.5:B 9.3:D 10.2:C 10.6:C 12.3:B 13.2:A 13.1:C 11.2:C 11.3:C 13.1:C
X:104 X:112 X:124 X:132 X:142 X:C11 11.5:C
U1 X:C1 X:37 X:13 X:11 X:23 X:21 X:33 X:31 X:43 X:41 X:53 X:51

X:U1 X:C1 X:C11 X:U1 X:13 X:11 X:23 X:21 X:33 X:31 X:43 X:41 X:53 X:51
1 1 1 1 1
Q1 104 112 124 132 142 1 2 4 11 21
EDO ACB XV:C11
WITHOUT XV:U1 XV:13 XV:11 XV:23 XV:21 XV:33 XV:31 XV:43 XV:41 XV:53 XV:51
RELEASE
X1:11

L1 L2 L3 N
4 2 4 2 2 4 4 2 2 4 S33M/1 XV:U1 13 11 23 21 33 31 43 41 53 51
Q/1 Q/2 Q/3 Q/4 Q/5 Q/6 Q/7 Q/8 Q/9 Q/10
C S751/1 S751/2 S75T/1 S75E/1 S75E/2 C
1 1 1 1 1 U1 14 12 24 22 34 32 44 42 54 52
X2:1

M
M
1~ S33M/2
X3 1
U2
C1 C11
CLOSING SHUNT
YC COIL
Y0 TRIP
X1:12 X2:2
C2 C12
XV:U2 XV:C12 XV:14 XV:12 XV:24 XV:22 XV:34 XV:32 XV:44 XV:42 XV:54 XV:52
X3 2

101 1
111 1
121 1
131 1
141 1
X:U2 X:C2 X:C12 X:U2 X:14 X:12 X:24 X:22 X:34 X:32
D X:44 X:42 X:54 X:52
D
X:101 X:111 X:121 X:131 X:141 U2 X:C2 X:C12 X:38 X:14 X:12 X:24 X:22 X:34 X:32 X:44 X:42 X:54 X:52
9.5:C 11.4:C 11.3:C 9.2:E 9.3:E 10.2:E 11.5:B 11.5:C 9.3:E 10.2:D 10.6:D 12.3:B 13.2:B 13.1:C 11.2:D 11.3:D 13.1:C

SERVICE TEST ISOLATED SPRING CLOSING COIL TRIPPING SPRING ACB BRK. AUX. CONTACTS
CHARGE WITH BUILT IN COIL CHARGE
MOTOR ANTI PUMPING CONTACT

E E

F
R Y B N
6.1:A 6.1:A 6.2:A 6.2:A BREAKER INTERNAL CIRCUIT DIAGRAM F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
415VAC, 3PH,4WIRE (PE), 50Hz, BUSCOUPLER
© Copyright 2012 ABB. All rights reserved.

5.4:F 5.4:F 5.4:F 5.4:F


R Y B N

A A

TTB-1
S10
X120:11 / 7.3:B
P2 7 R10
S2
XE1
CT6
XXXXA/1A P1 S1
CL:5P20,10VA

X120:9 / 7.3:B

TO REF615-C
S9 R9
P2 S2 6
CT5 XE1
B XXXXA/1A P1 S1 B
CL:5P20,10VA

S8
X120:7 / 7.3:B
P2 R8
S2 5
XE1
CT4
XXXXA/1A P1 S1
CL:5P20,10VA X120:12 / 7.3:B
S7 R7

XE1 8

PE

C C
BUS-B PT
A1 1a

Q52A
T11
F04-F06 Q52B
B1 1b
1
6A
X10.1
2 1 1 2 A1 2a X10.1 4 1 2 XE3
I>

5
1 2 2 3 4 5 3 4
T12 BUS-B PT VOLTAGE
I>

6
1 2 3 5 6 B1 2b 6 5 6 TO 110 PT BUS
I>

A1 3a 7
MPCB 7 7 8
MS116-2.5 8
T13 MCB,4P

D B1 3b
6A
D
TTB-1 S3 S4 S5 S6
/6.3:A
X1 X1 X1
R3 R4 R5 R6
415/√3/110/√3
CL:0.5/3P, 100VA
-H1B -H2B -H3B
EARTH EARTH RED X2 YELLOW X2 BLUE X2
R-PHASE Y-PHASE B-PHASE
-P3

4 6 8 2
4.4:E / 110VDC_P3(+) DITITAL
13
VOLTMETER
4.4:E / 110VDC_P3(-)
14 (0-500V)

E E

N N
B B
Y Y
R R

XXXXA,415VAC, 3PH,4WIRE(PE), 50Hz, AL BUSBAR


BUS SECTION
F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

REF615-C
© Copyright 2012 ABB. All rights reserved.

A DIGITAL DIGITAL A
X120 INPUTS OUTPUTS X100
+
12.3:C / X120:1 1 1 X100_1 / 9.6:C
12.3:D / X120:2 2 BI 1 METERING Uaux 110VDC AUX. SUPPLY
DIGITAL - 2 X100_2 / 9.6:D
INPUTS 12.4:C / X120:3 3 AMPER
BI 2 3 X100_3 / 13.5:A IRF OPERATED
IRF
4 X100_4 / 13.5:B TO MULTIPLICATION
12.4:C / X120:4 4
BI 3 PROTECTION 5

DIGITIAL INPUT
51 PO1
SPARE 12.5:C / X120:5 5
12.5:D / X120:6 6
BI 4
6 X100_6 / 13.5:A SPARE
51N 7 X100_7 / 13.5:B DIGITAL OUTPUT
6.3:B / X120:7 7 1/5A 1)
IL1
8 N
81U PO2
8 X100_8 / 9.6:C 86 OPERATED
6.3:B / X120:9 9 X100_9 / 9.6:D TO MASTER TRIP
B 9
B
1/5A

CT INPUT 10 N
IL2

FROM CT4-6 10 X100_10 / 13.6:A


SO1
6.3:A / X120:11 11 1/5A
11
IL3
12
X100_12 / 13.6:B
N
12

13
X100_13 / 13.6:A
1/5A
Io 13
6.3:B / X120:12 14 SO2
SPARE
N

14 X100_14 / 13.6:B DIGITAL OUTPUT

16 X100_16 / 13.6:A
PO3
17
15
18 X100_18 / 13.6:B
TCS1 19

20
C 22 X100_22 / 13.7:A
C
PO4 SPARE
21
DIGITAL OUTPUT
23
TCS2 24 X100_24 / 13.7:B

FOR IEC 61850


COMMUNICATION TO EFS
(RJ45)

1) The IED features an automatic short-circuit


D mechanism in the CT connector when plug-in D
unit is detached

E E

PROTECTION RELAY REF 615-C


F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

240V-PH1 / 8.5:B
F31A

110V-DC-P 1/ 8.2:D
2

A
44 42
SPACE HEATER & ILLUMINATION MCB DP
6A
A
110VDC,(FROM SOURCE-1) 110VDC, (FROM SOURCE-2) 44 42 /8.8:B
-K1 -K2
/8.2:B 43 /8.3:B 43 21 21
/13.2:C /13.3:C
L FROM 240VAC,SPACE HEATER & AUX SUPPLY BUS L -K3 -K4
-XE1 1 -XE1 2 -XE1 3 -XE1 4
240V-SH-L 240V-SH-L /8.5:C 22
x1 N N /8.5:C 22
x1
240V-SH-N 240V-SH-N
-H15 -H16
RED x2 RED x2 x1 x1
240V-N1 / 8.5:B
F31A -H17
RED
-H18
x2 RED x2

1 3 1 3 8.3:B / 240V-N1 110V-DC-N /38.2:D4


-F6A 20A -F6B 20A 8.3:A / 240V-PH1
1 3
MCB DP
2P 2 4 2P 2 4 F1 6A
20A DP 20A,DP MCB DP 2 4 /8.8:A
1 3 6A
F2
B A1 MCB DP 2 4 B
A1 -K2 16A
-K1 CRM(80F) A2
CRM(80F) A2 D C FAIL REALY
D C FAIL RELAY

42 43 /8.4:A
42 43 /8.4:A 44
44
14
14 SOURCE-1 SOURCE-2
12 11 /13.3:C
12 11 /13.2:C

1 2 3 4
-S7 BASE MOUNTING S31
16A A B C D
CHANGE OVER SWITCH DR1
D OOR LIMIT S32
SWITCH

A1 PE
A1
C AUTO MODE SOURCE-1 SOURCE-2 -K3 -K4 x1
C
N22E A2 N22E A2 S21
1 2 3 4 7 8
5 6
-S5 -S5 21 22 /8.8:A 21 22 /8.8:A
S6 TL1
/8.4:E A B C D -S5 /8.4:E G H 1 3 /8.7:E S22 CFL
/8.4:E 1 3 THERMOSTAT
20A E F
F11 F12 x2
L PE N
MCB DP 2 4 MCB DP 2 4 PS
10A 10A

SPH1
HE1 THREE PIN
SPACE
-OD1 + - + - XE1 5 XE1 6 XE1 7 XE1 8
HEATER
SOCKET
SPH2 W ITH SWITCH
PS-2
PS-1
240V AC SUPPLY FROM 240V AC SUPPLY FROM
EXTERNAL SOURCE-1 EXTERNAL SOURCE-2 PE1

SOURCE-1 SOURCE-2 OUTPUT CABINET SERVICE


OUTPUT 240V AC SUPPLY FOR
D + - SPACE HEATER LAMP SOCKET 240VAC/6A D

DC SWITCHING MODULE
ORING DIODE
110V-DC-P / 8.8:A
110V-DC-N / 8.8:B

110V DC (+) 110V DC (+) BUS


110V DC SUPPLY
CONTROL WIRE BUS
110V DC (-) 110V DC (-) BUS SOURCE-1-SOURCE-2
AUTO-SOURCE-1-SOURCE-2 SELECTOR SWITCH(S6)
SELECTOR SWITCH
-S5 S6
E
SOURCE-1-SOURCE-2
F31
1 3 AUTO-SOURCE-1-SOURCE-2
SELECTOR SWITCH SELECTOR SWITCH E
LVD LVD
MCB DP 2 4
6A
2 1
1 2 3 4 5 6 7 8 1 2 3 4
S1 S1
LVD LVD LVD LVD
1 3
LVD LVD LVD LVD LVD LVD LVD LVD
2
-PS + -
A B C D E F G H S2
A B C D
110V DC TO 24VDC A S2
POWER SUPPLY
NOTE: Only applicable for MCC's
+ - WING TYPE WING TYPE
1 AUTO 1 SOURCE-1
2 SOURCE-1 2 SOURCE-2
24V DC (+) 24V DC (+) WIRE BUS
3 SOURCE-2
24V DC SUPPLY
CONTROL WIRE BUS
24V DC (-) 24V DC (-) WIRE BUS

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 8
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
110V DC SUPPLY
CONTROL WIRE BUS
© Copyright 2012 ABB. All rights reserved.
110V DC (+) 110V DC (+) BUS

110V DC (-) 110V DC (-) BUS

A 1 3 MCB DP A
QF2 6A
MCB DP 2 4
10A QF3
1 2
110VDC_CS+ / 11.1:B

3 4
110VDC_CS- / 11.1:E

MCB DP QF3
6A

QF1
1 2
TC+ / 10.1:A

S2 1
L
B B
R S2
A1 2
L S2 2
R L
33 B2 R B1
-TX
/11.3:D 34
RC_1
13.4:C
S1 3 S1 7
T T
N REMOTE N
C CLOSE C
4 8

C XE1
9 RC_2 C

INTERLOCK
13.4:D

FUTURE
X100_8 X100_1 110VDC_DI+
XE1 10 7.5:B 7.5:A 12.3:A
X:101 REF615-C
13 110V DC AUX.SUPPLY 110V DC AUX.SUPPLY
(PO2)
TO REF615-C TO REF615-C
-SX TRIP COMMAND
/11.5:D 4 2
14
S75I/1 7.5:B 7.5:A 12.3:E
3
1 X100_9 X100_2 110VDC_DI-
86 X:104
/9.6:E 4
86NOT
OPTD.
XE6 3

D R3_10 D
U1 -XA7 13
5.4:B
X:11 10.7:B
11
5.6:B X:11
TCS.HTLY
X:U1 11 12 I/C-1 86
Q1 10.7:C
11 Q/2 12 R3_11 -XA7 14

Q1 XE6 4
S33M/1 12 X:12
X:12 XE8 3
5.6:D XE8 1 XE6 1
U1
-XA8 13

Q1
M X:C1
-XA8 9 -XA7 9 11

SPRING 1~ 5.5:B
7 I/C-2 7 I/C-1
86 I/C-2 86
CHARGING X:C1 12
U2 -Q1 OFF -Q1 OFF
MOTOR
8 8
Q1 -XA8 14
E YC -XA8 10 -XA7 10
a
E
X:U2 CLOSING COIL X:C2 XE8 4
WITH BUILT-IN -86
U2 ANTIPUMPING XE8 2 XE6 2 MASTER b
TRIP RELAY
5.4:D X:C2 PQ8nCH2JS
5.5:D 4NO+3NC

3 4
TC- / 10.1:E

QF1 1 2 /10.3:B
3
5
4
6
/9.4:D
/11.6:C TRIPPING CIRCUIT
SPRING CHARGE MOTOR CLOSING CIRCUIT 7
9
11
8
10
12
/13.1:A
/12.4:B
/13.3:A
13 14 /13.2:C
F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 9
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

9.8:B / TC+

RT_1
13.5:C

1 -R3
REMOTE XE1 11
86 TRIP
/13.2:C a
1
S1 /9.6:E
B T 86
2
FUTURE
5
B
OPTD. TRIP 6
1
N
7
C XE1 12
2 RT_2 8 R3_8 / 13.2:C
13.5:D 2
9 R3_9 / 13.2:C

10 R3_10 / 9.4:D
3 TCS
RELAY
11 R3_11 / 9.4:D
12

MAKE: ABB 13 R3_13 / 11.7:B


4
14 R3_14 / 11.7:C
C C
b

X:21
5.7:B X:21

X:23
5.6:B 21
X:23
Q1
Q/4 22
23
Q5
Q/3 24 X:22
X:22
5.7:D
X:24
X:24
5.6:D

D D

X:C11
5.5:B

X:C11

Q1
YO
TRIP X:C12
COIL

X:C12
E 9.8:E / TC-
5.5:D
E

TRIPPING CIRCUIT

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 10
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

9.8:A / 110VDC_CS+

B B

X:112
X:124 X:38 5.6:B
5.6:D X:13 R3_13
4 2 10.7:C
4 2
33
-Q1 13
13 13
S75T/1 S75I/2 5 5 23
-SCX 1
1 38 13 -TX -SCX
/11.4:D 34 -Q1 Q/1 Q1X1 86 -SX 14
/11.3:D 14
/11.4:D 14
/11.2:D 6 /9.6:E 6 /11.5:D 24
X:121 S33M/2 37 14
10.7:C
X:111
R3_14

X:37
5.6:B X:14
5.6:D
C C
110VDC_P1(+)
4.4:D

110V DC AUX.SUPPLY
METERS

4.4:D X:41 X:53


110VDC_P1(-) 5.7:B X:53 5.7:B X:53

41 53
Q/8 Q/9
42 54

X:54 X:54
X:42 X:54
5.7:D 5.7:D
D D

1(+) 3(+)
-Q1X1
3NO+3NC a(-) c(-)
PSU6n
A1 A1 A1 x1 x1 x1 x1 x1 x1 x1
-TX -SCX -SX -H4 -H5 -H6 -H7 -H8 -H9 -H10
4NO A2 4NO A2 4NO A2 RED x2 GREEN x2 AMBER x2 BLUE x2 WHITE x2 YELLOW x2 RED x2

9.8:A / 110VDC_CS-

E BRK. BRK.
E
BRK. ON &
TEST MULTIP SERVICE MULTIP BREAKER BREAKER BREAKER
IN SER. BRK.SP. CHD SPRING TRIP CKT TEST SERVICE
POS. MULTIP. ON OFF TRIP CHARGED HEALTHY POSITION
POSITION
5 6 /11.6:C
7 8 /13.1:E 11 12 /13.3:E 13 14 /11.8:B 13 14 /9.4:C
11 12 /13.1:E 13 14 /11.7:B 23 24 /13.4:C 23 24 /11.6:C
13 14 /13.3:A 21 22 /13.3:E 33 34 /11.3:B 33 34 /13.4:E
15 16 /13.2:E 23 24 /13.3:C 33 34 /13.3:E 43 44 /13.4:E
33 34 /9.3:B 43 44 /13.4:E
INDICATION
CIRCUIT
CONTACT
MULTIPLICATION
F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 11
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A
9.7:C / 110VDC_DI+

5.7:B
X:33 9
-86 XE5 1
/9.6:E 10 XE5 3
33
Q/5
SPARE DI
B
34 SPARE DI B
XE5 2
X:34 XE5 4
5.7:D

86 NOT OPERATED
CB ON STATUS

SPARE DI
C C

X120
1 3 4 5
7.3:A 7.3:A 7.3:A 7.3:B

BI-1 BI-2 BI-3 BI-4

7.3:A 7.3:B
2 6
D D

9.7:D / 110VDC_DI-

E E

REF 615-C RELAY DIGITAL INPUT

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 12
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

TO INCOMER-1 TO INCOMER-2 SPARE


© Copyright 2012 ABB. All rights reserved.

XE4 XE4 XE4


XE6 XE6 XE8 XE8 XE4 XE4 XE4
21 23 25 29
A 5 7 5 7 27 31
A
5.7:B
X:31 X:31
X100_3 X100_6 X100_10 X100_16
7.5:B X100_13 X100_22
7.5:A 7.5:B 7.5:C 7.5:C
31 7.5:B
13 REF615-C
7 Q/6 11 IRF OPERATED REF615-C
REF615-C REF615-C REF615-C
(PO1)
-86 -86 Q1X1 FROM REF615-C (SO1)
(SO2) (PO3) (PO4)
32 /11.2:D 14 7.5:A
/9.6:E 8 /9.6:E 12 7.5:B 7.5:B 7.5:C 7.5:C
X100_4 X100_7 X100_12
7.5:B
X:32 X100_14 X100_18 X100_24

X:32
5.7:D 22 24 26
6 8 6 8 28 30 32
XE4 XE4 XE4
XE6 XE6 XE8 XA8 XE4 XE4 XE4
B/C-1 BREAKER B/C-1
B NO FAULT
OFF
NO FAULT BC B
(86 NOT OPET.) (86 NOT OPET.) OFF
REF615C SPARE DO's

TO PMS FROM PMS


BREAKER BREAKER TCS BC 86 DC-1 DC-2 BC IN BC IN
ON OFF UNHEALTHY OPTD HELTHY HELTHY TEST SERVICE

9.4:B
10.3:B
-XE2 -XE2 -XE2 -XE2 -XE2 -XE2 -XE2 -XE2 RC_1 RT_1
1 3 5 7 9 11 13 15

X:51 R3_8
5.8:B XE1 13
XE1 15
X:53 10.7:B
C X:43 23 23 C
51
13 12 14 12 14 -TX -SCX
43 8
Q1 86 -K1 -K2 /11.3:D 24 /11.4:D 24
REMOTE
REMOTE
Q/7 Q/10
-R3 /9.6:E 14 /8.2:B 11 /8.3:B 11 CLOSE
TRIP
44 52 /10.7:B 9
TCS HEALTHY

X:44 X:54
X:52 R3_9
5.8:D 10.7:B XE1 14 XE1 16

2 4 6 8 10 12 14 16

-XE2 -XE2 -XE2 -XE2 -XE2 -XE2 -XE2 -XE2 RC_2 RT_2
9.4:C
10.3:B

D D
SPARE CONTACTS

XE4 XE4 XE4


XE4 XE4 XE4 XE4 XE4 XE4
1 3 5
9 11 13 15 17 19

7 11 15
Q1X1 Q1X1 Q1X1 11
/11.2:D /11.2:D 21 33 43 33 43
8 12 /11.2:D 16
-TX -TX -SCX -SCX -SX -SX
/11.3:D 12 /11.5:D
E /11.3:D 22 /11.4:D 34 /11.4:D 44 34 /11.5:D 44
E

2 4 6
10 12 14 16 18 20
XE4 XE4 XE4
XE4 XE4 XE4 XE4 XE4 XE4

SPARE CONTACTS

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 13
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A BUS COUPLER BREAKER CLOSE LOGIC A

HARDWIRED LOGIC
LOCAL/REMOTE SWITCH IN LOCAL

BKR. IN TEST POSITION


AND
TNC CLOSE

B LOCAL/REMOTE SWITCH IN LOCAL


AND
B
T-N-C CLOSE OR
LOCAL/REMOTE SWITCH IN REMOTE OR TO BKR.
AND
CLOSING
PMS CLOSE AND
COIL
CB IN SERVICE BUSCOUPLER
AND
SPRING CHARGED

TRIP CKT. HEALTHY

IC-1, IC-2 & BC 86 NOT


OPERATED
C FUTURE INTERLOCK
C
INCOMER-2 OFF

OR
INCOMER -1 OFF

BKR. OFF

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 14
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

BUS COUPLER BREAKER TRIPPING LOGIC


NUMERICAL RELAY - REF615-C HARDWIRED LOGIC
SOFT WIRED LOGIC

FUTURE TRIP TO BKR.


B
86
TRIPPING B
51+51N DO-X100:PO1 RELAY COIL
BUSCOUPLER
RELAY INT FAILURE DO-X100:IRF OR
TNC TRIP

REMOTE TRIP

86 OPEATED

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 15
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

REF615-C RELAY INPUT


PROTECTION FUNCTIONS OTHER FUNCTION IN RELAY REF615-C RELAY OUTPUT
A I/P. I/P DESIG. SIGNAL DESCRIPTION A
50 INSTANTANEOUS OVER CURRENT CBX CIRCUIT BREAKER CONTROL O/P NO. SIGNAL DESCRIPTION
DI-1 X120 : BI 1 B/C BREAKER ON
50N NEUTRAL INSTANTANEOUS OVER CURRENT DR DISTURBANCE RECORDING X100 : IRF INTERNAL RELAY FAILURE
DI-2 X120 : BI 2 86 NOT OPERATED
51 3-PH IDMT/DMT O/C PROTECTION F FAULT RECORDING X100 : PO1 CLOSE COMMAND
DI-3 X120 : BI 3 SPARE
51N IDMT/DMT E/F PROTECTION E EVENT RECORDING X100 : PO2 TRIP COMMAND
DI-4 X120 : BI 4 SPARE
27+2 LINE UNDERVOLTAGE WITH TIMER -- TIME STAMP X100 : PO3 SPARE
B SPARE B
95 TRIP CIRCUIT SUPERVISION X100 : PO4

86 LOCKOUT RELAY X100 : SO1 SPARE


LED INDICATION ON RELAY
SPARE
X100 : SO2
LED DESCRIPTION
MEASUREMENT FUNCTIONS
1 50
3I 3-PHASE CURRENT
2 51
C 3U 3-PHASE VOLTAGE C
3 50N
KW ACTIVE POWER
4 51N
KVA APPARENT POWER
5 SPARE
KVAR REACTIVE POWER
6 SPARE
KWH ENERGY
7 SPARE
KVAH ACTIVE ENERGY
D 8 SPARE D
Hz FREQUENCY
9 SPARE
COSΦ POWER FACTOR
10 SPARE

11 SPARE
CONDITION MONITORING FEATURES

IRF INTERNAL RELAY FAULT REF615-C COMMUNICATION DETAILS


E E
TCS TRIP CIRCUIT SUPERVISION REAR COMMUNICATION PORT RJ45(61850)

CBCM BREAKER CONDITION MONITORING COMMUNICATION PROTOCOL MODBUS

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 16
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

BILL OF MATERIAL
© Copyright 2012 ABB. All rights reserved.

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


A A
1 XXXA, 4P, 50KA EDO ACB (Moving Part) without release,Fixed Part ,
Shunt Opening release (YO)-110VDC,Shunt Closing release (YC)-110VDC,
Geared Motor for Charging of Closing Spring-110V DC Q1 1 ABB
TYPE: XXX,MS

Numerical Type over current


CT Sec:1A, PTR:415/√3 / 110/√3 V AC, Aux.Supply:110V DC. Type:REF615-C REF-615C 1 ABB
2
B B

3 CT for Metering, Resin Cast,XXX/1A, 10VA, Cl:0.5 for Ammeter CT1-3 3 PRAGATI/PRECISE

Potential Transformer, Single Core, Resin cast , 3-Phase


4 BUS-A&B PT 2 PRAGATI/PRECISE
Core 1: 415/√3/110/√3V AC, 100VA, CL:0.5/3P

5 MPCB For PT Primary, 2.5A, TP,Type:MS116-2.5 Q51A,Q52A 2 ABB


C C
6 MCB Secondary,Auxiliary contact for MCB(1NO+1NC) S204,S2C-H6-20R Q51B, Q52B 2 ABB

7 Control MCB for Control Circuit, 6A&10A, 2P, 110V DC,TYPE:S202M QF1-QF3 3 ABB

8 3-PHASE Digital Ammeter P1 1 RISHABH

9 DIGITAL Voltmeter P2, P3 2 RISHABH


D D
10 Breaker Control Switch (TNC), 110V DC, Pistol Grip S1 (TNC) 1 SWITRON

11 Local Remote Selector Switch, 2P, 2Way, 110V DC, 6A S2 1 KAYCEE

12 TRIP CIRCUIT SUPERVISION RELAY 1NO+1NC+2C/O 95 1 ABB


13 Lockout relay 86,PQ8nCH2JS 86 1 ABB

E 14 R Phase Indication Lamp, 110V AC, 22.5mm dia, (RED),CL2-507R, RED H1A,H1B 2 TEKNIC E

15 Y Phase Indication Lamp, 110V AC,22.5mm dia,(YELLOW),CL2-507Y,YELLOW H2A,H2B 2 TEKNIC

16 B Phase Indication Lamp, 110V AC, 22.5mm dia, (BLUE),CL2-507L, BLUE H3A,H3B 2 TEKNIC

17 Latch RELAY, 110V DC (3NO+3NC) PSU6n Q1X1 1 ABB

18 CT's for REF615-C Resin Cast,XXX/1A, 10VA, 5P20 CT4-6 3 PRAGATI/PRECISE


F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 17
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

BILL OF MATERIAL
© Copyright 2012 ABB. All rights reserved.

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


A A

19 ON Indication Lamp, 110V DC, 22.5mm dia (RED),CL-520R H4 1 TEKNIC


20 OFF Indication Lamp, 110V DC, 22.5mm dia (GREEN),CL-520G H5 1 TEKNIC
21 TRIP Indication Lamp, 110V DC, 22.5mm dia (AMBER),CL-520A H6 1 TEKNIC
22 SPRING CHARGED Indication Lamp, 110V DC, 22.5mm dia (BLUE),CL-520B H7 1 TEKNIC
B B
23 TRIP CKT HLTHY Indication Lamp, 110V DC, 22.5mm dia (WHITE),CL-520W H8 1 TEKNIC
24 CB IN TEST Indication Lamp, 110V DC, 22.5mm dia (YELLOW),CL-520Y H9 1 TEKNIC

25 CB IN SERVICE Indication Lamp, 110V DC, 22.5mm dia (RED),CL-520R H10 1 TEKNIC

26 20A,DC SUPPLY SELECTOR SWITCH AUTO-SOURCE1-SOURCE-2 S5 1 KAYCEE

C 27 ORING DIODE 110V DC - 110V DC OD1 1 PARAMOUNT C

28 CRM2 Plug in relay K1,K2 2 ABB


29 20A,110V DC MCB 2P F6A,F6B 2 ABB

30 TEST TERMINAL BLOCK TTB-1, TTB-2 2 GE(ALSTOM)

31 Aux Contactor, 110V DC (4NO+0NC),WF40E SX,SCX,TX 3 ABB


D D
32 CT Shorting Terminals Disconnecting Type, KLTDM 4 -- 8 ELMEX

33 2.5Sq mm Control terminal block, KUT 2.5 -- 112 ELMEX

34 POWER SUPPLY 110V DC TO 24VDC xxA PS 1 ABB

35 16A,AC SUPPLY SELECTOR SWITCH AUTO-SOURCE1-SOURCE-2 S7 1 ABB


E E
36 16A,240V ,AC,MCB 2P F1,F2 2 ABB

NOTE : ** RATING SHALL BE AS PER SLD


F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC FOR MCC + MCC
R1 23.05.17 SA IOCL PARADIP Project name BUSCOUPLER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 18
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R010 Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R010+MCC-XE1
FROM TO
Target designation jumper function text jumper Target designation

-F6A:1 1 DC SOURCE INPUT

-F6A:3 2 DC SOURCE INPUT

-F6B:1 3 DC SOURCE INPUT


B B
-F6B:3 4 DC SOURCE INPUT

5 FROM 240VAC,SPACE HEATER & AUX SUPPLY BUS -F11:2

6 FROM 240VAC,SPACE HEATER & AUX SUPPLY BUS -F11:4

7 FROM 240VAC,SPACE HEATER & AUX SUPPLY BUS -F12:2

8 FROM 240VAC,SPACE HEATER & AUX SUPPLY BUS -F12:4

9 FUTURE INTERLOCK
C C
10 FUTURE INTERLOCK -SX:13

-R3:1 11 FUTURE TRIP

-R3:3 12 FUTURE TRIP

-UPSTREAM BKR. 13 REMOTE CLOSE -S2:B2

-UPSTREAM BKR.

-UPSTREAM BKR. 14 REMOTE CLOSE -UPSTREAM BKR.


D D
-UPSTREAM BKR. 15 REMOTE TRIP -86:1

-UPSTREAM BKR.

-86:2 16 REMOTE TRIP -UPSTREAM BKR.

-UPSTREAM BKR.

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MCC
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 19
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R010+MCC-XE2
FROM TO
Target designation jumper function text jumper Target designation
1 CB ON STATUS

-X 2 CB ON STATUS

3 CB OFF STATUS
B B
-X 4 CB OFF STATUS

-R3:8 5 TCS UNHEALTHY

-R3:9 6 TCS UNHEALTHY

-86:13 7 CB LOCKOUT OPD

-86:14 8 CB LOCKOUT OPD

-K1:14 9 CB LOCKOUT OPD


C C
-K1:11 10 CB LOCKOUT OPD

-K2:14 11 CB LOCKOUT OPD

-K2:11 12 CB LOCKOUT OPD

-TX:23 13 CB TEST

-TX:24 14 CB TEST

-SCX:23 15 CB SERVICE
D D
-SCX:24 16 CB SERVICE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MCC
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 20
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R010+MCC-XE3
FROM TO
Target designation jumper function text jumper Target designation
1 110V AC BUS-A PT VOLTAGE -TTB-2:S5

2 110V AC BUS-A PT VOLTAGE -TTB-2:S4

3 110V AC BUS-A PT VOLTAGE -TTB-2:S3


B B
4 110V AC BUS-A PT VOLTAGE -TTB-2:S6

5 110V AC BUS-B PT VOLTAGE -H1B:X1

6 110V AC BUS-B PT VOLTAGE -H2B:X1

7 110V AC BUS-B PT VOLTAGE -H3B:X1

8 110V AC BUS-B PT VOLTAGE -H3B:X2

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MCC
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 21
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R010+MCC-XE4
FROM TO
Target designation jumper function text jumper Target designation

-Q1X1:7 1 CB ON SPARE CONTACT

-Q1X1:8 2 CB ON SPARE CONTACT

-Q1X1:11 3 CB ON SPARE CONTACT


B B
-Q1X1:12 4 CB ON SPARE CONTACT

-Q1X1:15 5 CB ON SPARE CONTACT

-Q1X1:16 6 CB ON SPARE CONTACT

-86:9 7 86 OPT SPARE CONTACT

-86:10 8 86 OPT SPARE CONTACT

-TX:11 9 CB TEST SPARE CONTACT


C C
-TX:12 10 CB TEST SPARE CONTACT

-TX:21 11 CB TEST SPARE CONTACT

-TX:22 12 CB TEST SPARE CONTACT

-SCX:33 13 CB SERVICE SPARE CONTACT

-SCX:34 14 CB SERVICE SPARE CONTACT

-SCX:43 15 CB SERVICE SPARE CONTACT


D D
-SCX:44 16 CB SERVICE SPARE CONTACT

-SX:33 17 CB SPRING SPARE CONTACT

-SX:34 18 CB SPRING SPARE CONTACT

-SX:43 19 CB SPRING SPARE CONTACT

-SX:44 20 CB SPRING SPARE CONTACT

3 21 REF-615C IRF OPERATED


E E
4 22 REF-615C IRF OPERATED

6 23 X100-PO1 SPARE DO

7 24 X100-PO1 SPARE DO

10 25 X100-S01 SPARE DO

12 26 X100-S01 SPARE DO

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MCC
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 22
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R010+MCC-XE4
FROM TO
Target designation jumper function text jumper Target designation

13 27 X100-SO2 SPARE DO

14 28 X100-SO2 SPARE DO

15 29 X100-PO3 SPARE DO
B B
18 30 X100-PO3 SPARE DO

22 31 X100-PO4 SPARE DO

24 32 X100-PO4 SPARE DO

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MCC
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 23
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R010+MCC-XE5
FROM TO
Target designation jumper function text jumper Target designation
1 SPARE DI -86:9

2 SPARE DI 4

3 SPARE DI
B B
4 SPARE DI 5

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MCC
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 24
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R010+MCC-XE6
FROM TO
Target designation jumper function text jumper Target designation
1 BC 86 NOT OPERATED -XE8:1

-XA7:10 2 BC 86 NOT OPERATED -XE8:2

-XE8:4
B B
3 I/C-1 NO FAULT FROM INCOMER-1

-XE8:3 4 I/C-1 NO FAULT FROM INCOMER-1

-86:7 5 B/C-1 NO FAULT (86 NOT OPET.) TO INCOMER-1

-86:8 6 B/C-1 NO FAULT (86 NOT OPET.) TO INCOMER-1

7 SPARE CONTACT

-X 8 SPARE CONTACT
C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MCC
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 25
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R010+MCC-XE8
FROM TO
Target designation jumper function text jumper Target designation
1 INCOMER-2 OFF TO IC-1 -R3:11

-XE6:1

-XA8:10 2 INCOMER-2 OFF TO IC-1 -XE6:2


B B
3 I/C-2 NO FAULT FROM INCOMER-2 -XE6:4

-XE6:2 4 I/C-2 NO FAULT FROM INCOMER-2

-86:11 5 B/C-1 NO FAULT (86 NOT OPET.)TO INCOMER-2

-86:12 6 B/C-1 NO FAULT (86 NOT OPET.)TO INCOMER-2

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R010
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MCC
IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 26
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 As built drawings 14/01/2018 CB JN RA


D D
R3 INTERNAL CHANGES 06/10/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 6
Unit No ELDB INCOMER-1
DOC.NO. MNS3E16064R011E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R011E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS FOR ELDB INCOMER-1

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,25kA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R011E


REVISION NUMBER : R3

REVISION COMMENT : FOR APPROVAL

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 6 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R011E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
XXXXA
INCOMER 240V AC
© Copyright 2012 ABB. All rights reserved.
AUX.SUPPLY
N R Y B

4.4:A 4.4:A
P1_P P1_N
A A

-P1
3.4:E / B_I3_S2 S2 P N V1
AUX.
I3 SUPPLY

3.4:D / B_I3_S1 S1 V2

FROM CT1-CT3
S2

B I2 B
3.4:E / Y_I2_S1 S1 V3

S2

I1
3.4:E / R_I1_S1 S1 RS-485 VN
+ - SG

X10.1 11 12 13
TTB-1 R3 R4 R5 R6
C RS-485
/3.3:D C
S3 S4 S5 S6

-F01-F03
6A
2 1

4 3

6 5

-NL1
D D

X1 X1 X1
-H1R -H2Y -H3B
TTB-1 RED X2 YELLOW X2 BLUE X2
S10
B_I3_S1 / 3.5:B R-PHASE Y-PHASE B-PHASE
P1 S1 3 R10
-CT3 -X11
XXXA/1A S2
P2
CL:0.5,10VA

S9
Y_I2_S1 / 3.5:B
P1 S1 2 R9
-CT2 -X11
XXXA/1A
S2
E CL:0.5,10VA P2 E

S8
R_I1_S1 / 3.5:C
P1 S1 1 R8
-CT1 -X11
XXXA/1A S2
P2
CL:0.5,10VA
S7
B_I3_S2 / 3.5:A
R7

4
-X11

PE
N R Y B
F 4.2:E 4.2:E 4.2:E 4.2:E F
Based on Prepared SA Date Title Order No = MNS3E16064R011E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

XXXXA,415VAC, 50Hz,3PH,4WIRE,25kA,AL BUS, BUS SECTION


© Copyright 2012 ABB. All rights reserved.

R
R R
Y
Y Y -NL2
B P1_N / 3.6:A
A B
N
B
A
N N 2 1
P1_P / 3.6:A
-F04
6A

13
-Q01
/4.2:C 14

X10.1 18

B 1 3 5 7 B
13
-K1 INCOMER-2
/4.5:E 2 4 6 8 -K1 OFF
14

X10.1 21
X10.1
1 3 5 7 13 21 21 22
-Q01 -PB1
14 22 OFF 22 CONTACTOR
X10.1 14 -K1 X10.1 OFF TO INCOMER-2
/4.5:B

/4.7:C

21 22 23
2 4 6 8
/4.5:E

X10.1
C 33 41
REMOTE
OFF PB
24
C
-K1 -K1 SFU
/4.5:E 34 /4.5:E 42 -Q01 X10.1OFF SPARE
21 22 25

/4.2:C
X10.1 15

X10.1
26
S2
1
A S2 2 SPARE SPARE
M A X10.1
A1 M 27
B2

D D
X10.1 16

13 13 53
-K1 REMOTE -PB2 -K1
/4.5:E ON PB ON 14 /4.5:E
14 54

x1 x1
-H1 -H2 X10.1 17
RED x2 GREEN x2

A1
E -K1 E
A2

ON OFF

R Y B N
3.1:F 3.2:F 3.2:F 3.1:F

1 2 /4.2:B
3 4 /4.2:B
5 6 /4.2:B
7 8 /4.2:B
13 14 /4.5:D
21 22 /4.7:C
F 33 34 /4.3:C F
Based on Prepared SA Date Title 41
53
42
54
/4.4:C
/4.6:D Order No = MNS3E16064R011E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR MLDB INCOMER-1 A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


SFU WITH HRC FUSE, 4P (FOR RATING REFER SLD)
1 WITH ELECTRICAL INTERLOCK WITH INCOMER-2 Q01 1 ABB
1NO+1NC AUXILIARY CONTACT
2 6A FUSE F01-F04 4 ABB
B 3 MULTIFUNCTION METER AUX SUPPLY: 240VAC, PT INPUT :415V CT SEC: 1A P1 1 SATIC B

4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TIKNIC


5 OFF INDICATION LAMP,240V AC, 22.5mm dia(GREEN) H2 1 TIKNIC
6 METERING CT, CL-1.0, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE/PRAGATHI
7 TEST TERMINAL BLOCK TTB1 1 GE(ALSTOM)
8 TERMINAL BLOCK XA1 15 ELMAX
C
9 R Phase Indication Lamp, 240V AC, 22.5mm dia, (RED),CL2-507R, RED H1R 1 TEKNIC C

10 Y Phase Indication Lamp, 240V AC, 22.5mm dia,(YELLOW),CL2-507Y,YELLOW H2Y 1 TEKNIC


11 B Phase Indication Lamp, 240V AC, 22.5mm dia, (BLUE),CL2-507L, BLUE H3B 1 TEKNIC
12 NEUTRAL LINK 6A NL1, NL2 2 REPUTED
13 AUTO / MANUAL SELECTOR SWITCH S2 1 KAYCEE

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R011E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R011E+ELDB-X10.1
FROM TO
Target designation jumper function text jumper Target designation
11 TO MODBUS COMM. -P1:+

12 TO MODBUS COMM. -P1:-

13 TO MODBUS COMM. -P1:SG


B B
-UPSTREAM BKR. 14 REMOTE OFF PB

-UPSTREAM BKR. 15 REMOTE OFF PB -S2:1

-UPSTREAM BKR. 16 REMOTE ON PB -S2:A1

-K1:13

-UPSTREAM BKR. 17 REMOTE ON PB -K1:14

-K1:A1
C C
-UPSTREAM BKR. 18 INCOMER-2 OFF I/L -Q01:14

-UPSTREAM BKR. 21 INCOMER-2 OFF I/L -PB1:11

-K1:21 22 INCOMER-1 OFF FEEDBACK TO I/C-2

-K1:22 23 INCOMER-1 OFF FEEDBACK TO I/C-2

-Q01:21 24 INCOMER-1 OFF FEEDBACK TO I/C-2

-Q01:22 25 INCOMER-1 OFF FEEDBACK TO I/C-2


D D
26 SPARE

27 SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R011E
Customer:IOCL PARADIP Checked JK Approved RA Terminal diagram =MNS3E16064R011E+ELDB-X10.1 + ELDB
R4 14.01.18 CB IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 As built drawings 14/01/2018 CB JN RA


D D
R3 INTERNAL CHANGES 06/10/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 6
Unit No ELDB INCOMER-2
DOC.NO. MNS3E16064R012E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R012E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS FOR ELDB INCOMER-2

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,25kA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R012E


REVISION NUMBER : R3

REVISION COMMENT : FOR APPROVAL

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 6 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R012E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
XXXXA
INCOMER 240V AC
© Copyright 2012 ABB. All rights reserved.
AUX.SUPPLY
N R Y B

4.4:A 4.4:A
P1_P P1_N
A A

-P1
3.4:E / B_I3_S2 S2 P N V1
AUX.
I3 SUPPLY

3.4:D / B_I3_S1 S1 V2

FROM CT1-CT3
S2

B I2 B
3.4:E / Y_I2_S1 S1 V3

S2

I1
3.4:E / R_I1_S1 S1 RS-485 VN
+ - SG

X10.1 11 12 13

C TTB-1 R3 R4 R5 R6 C
RS-485 /3.3:D

S3 S4 S5 S6

-F01-F03
6A
2 1

4 3

6 5

-NL1

D D

X1 X1 X1
-H1R -H2Y -H3B
TTB-1 RED X2 YELLOW X2 BLUE X2
S10
B_I3_S1 / 3.5:B R-PHASE Y-PHASE B-PHASE
P1 S1 3 R10
-CT3 -X11
XXXA/1A S2
P2
CL:0.5,10VA

S9
Y_I2_S1 / 3.5:B
P1 S1 2 R9
-CT2 -X11
XXXA/1A
S2
E CL:0.5,10VA P2 E

S8
R_I1_S1 / 3.5:C
P1 S1 1 R8
-CT1 -X11
XXXA/1A S2
P2
CL:0.5,10VA
S7
B_I3_S2 / 3.5:A
R7
4
-X11

PE
N R Y B
F 4.2:E 4.2:E 4.2:E 4.2:E F
Based on Prepared SA Date Title Order No = MNS3E16064R012E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

XXXXA,415VAC, 50Hz,3PH,4WIRE,25kA,AL BUS, BUS SECTION


© Copyright 2012 ABB. All rights reserved.

R
R R
Y
Y Y -NL2
B P1_N / 3.6:A
A B
N
B
A
N N 2 1
P1_P / 3.6:A
-F04
6A

13
-Q01
/4.2:C 14
X10.1 18

B 1 3 5 7 B
13
-K1 INCOMER-1
/4.5:E 2 4 6 8 -K1 OFF
14

X10.1 21 X10.1
22
1 3 5 7 13 21
21
-Q01 CONTACTOR
14 22 -PB1 -K1 X10.1
OFF 22 21 22 23
OFF TO INCOMER-1
/4.5:B

/4.7:C

2 4 6 8
X10.1 14
/4.5:E

X10.1
24
C 33 41
C
REMOTE SFU
-K1 -K1 OFF PB
-Q01 X10.1OFF SPARE
/4.5:E 34 /4.5:E 42 21 22 25

/4.2:C

X10.1 15

X10.1
26
S2
A
1
S2 SPARE SPARE
2
M A X10.1
27
A1 M
B2

D D
X10.1 16

13 13 53
-K1 REMOTE -PB2 -K1
/4.5:E ON PB ON 14 /4.5:E
14 54

x1 x1
-H1 -H2 X10.1 17
RED x2 GREEN x2

A1
E -K1 E
A2

ON OFF

R Y B N
3.1:F 3.2:F 3.2:F 3.1:F

1 2 /4.2:B
3 4 /4.2:B
5 6 /4.2:B
7 8 /4.2:B
13 14 /4.5:D
21 22 /4.7:C
F 33 34 /4.3:C F
Based on Prepared SA Date Title 41
53
42
54
/4.4:C
/4.6:D Order No = MNS3E16064R012E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR MLDB INCOMER-2 A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


SFU WITH HRC FUSE, 4P (FOR RATING REFER SLD)
1 WITH ELECTRICAL INTERLOCK WITH INCOMER-1 Q01 1 ABB
1NO+1NC AUXILIARY CONTACT
2 6A FUSE F01-F04 4 ABB
B 3 MULTIFUNCTION METER AUX SUPPLY: 240VAC, PT INPUT :415V CT SEC: 1A P1 1 SATIC B

4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TIKNIC


5 OFF INDICATION LAMP,240V AC, 22.5mm dia(GREEN) H2 1 TIKNIC
6 METERING CT, CL-1.0, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE/PRAGATHI
7 TEST TERMINAL BLOCK TTB1 1 GE(ALSTOM)
8 TERMINAL BLOCK XA1 15 ELMAX
C
9 R Phase Indication Lamp, 240V AC, 22.5mm dia, (RED),CL2-507R, RED H1R 1 TEKNIC C

10 Y Phase Indication Lamp, 240V AC, 22.5mm dia,(YELLOW),CL2-507Y,YELLOW H2Y 1 TEKNIC


11 B Phase Indication Lamp, 240V AC, 22.5mm dia, (BLUE),CL2-507L, BLUE H3B 1 TEKNIC
12 NEUTRAL LINK 6A NL1, NL2 2 REPUTED
13 AUTO / MANUAL SELECTOR SWITCH S2 1 KAYCEE

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R012E
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + ELDB
R4 14.01.18 CB IOCL PARADIP Project name ELDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012E Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R012E+ELDB-X10.1
FROM TO
Target designation jumper function text jumper Target designation
11 TO MODBUS COMM. -P1:+

12 TO MODBUS COMM. -P1:-

13 TO MODBUS COMM. -P1:SG


B B
-UPSTREAM BKR. 14 REMOTE OFF PB -XA1:9

-UPSTREAM BKR. 15 REMOTE OFF PB -S2:1

-UPSTREAM BKR. 16 REMOTE ON PB -S2:A1

-K1:13

-UPSTREAM BKR. 17 REMOTE ON PB -K1:14

-K1:A1
C C
-K1:21 22 INCOMER-1 OFF FEEDBACK TO I/C-2

-K1:22 23 INCOMER-1 OFF FEEDBACK TO I/C-2

-Q01:21 24 INCOMER-1 OFF FEEDBACK TO I/C-2

-Q01:22 25 INCOMER-1 OFF FEEDBACK TO I/C-2

26 SPARE

27 SPARE
D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R012E
Customer:IOCL PARADIP Checked JK Approved RA Terminal diagram =MNS3E16064R012E+ELDB-X10.1 + ELDB
R4 14.01.18 CB IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records
C C
Date SIgnature

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
D D
R3 As built drawings 14/01/2018 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 6
Unit No MLDB INCOMER-1
DOC.NO. MNS3E16064R011M

F F
Based on Prepared SA Date Title Order No = MNS3E16064R011M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS FOR MLDB INCOMER-1

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,25kA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R011M


REVISION NUMBER : R3

REVISION COMMENT : As built drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 6 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R011M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
XXXXA
INCOMER 240V AC
© Copyright 2012 ABB. All rights reserved.
AUX.SUPPLY
R Y B N

4.5:B 4.5:B
P1_P P1_N
A A

-P1
3.4:E / B_I3_S2 S2 P N V1
AUX.
I3 SUPPLY

3.4:D / B_I3_S1 S1 V2

FROM CT1-CT3
S2

B I2 B
3.4:E / Y_I2_S1 S1 V3

S2

I1
3.4:E / R_I1_S1 S1 RS-485 VN
+ - SG

XA1 1 2 3

C TTB-1 R3 R4 R5 R6 C
RS-485 /3.3:D

S3 S4 S5 S6

-F01-F03
6A
2 1

4 3

6 5

-NL1
D D

X1 X1 X1
-H1R -H2Y -H3B
TTB-1 RED X2 YELLOW X2 BLUE X2
S10
B_I3_S1 / 3.5:B R-PHASE Y-PHASE B-PHASE
P1 S1 3 R10
-CT3 -X11
XXXA/1A S2
P2
CL:0.5,10VA

S9
Y_I2_S1 / 3.5:B
P1 S1 2 R9
-CT2 -X11
XXXA/1A
S2
E CL:0.5,10VA P2 E

S8
R_I1_S1 / 3.5:C
P1 S1 1 R8
-CT1 -X11
XXXA/1A S2
P2
CL:0.5,10VA
S7
B_I3_S2 / 3.5:A
R7
4
-X11

PE

R Y B N
F 4.2:E 4.2:E 4.2:E 4.2:E F
Based on Prepared SA Date Title Order No = MNS3E16064R011M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

XXXXA,415VAC, 50Hz,3PH,4WIRE,25kA,AL BUS, BUS SECTION


© Copyright 2012 ABB. All rights reserved.

R
R R
Y
Y Y
B
A B
N
B
A
N N

1 3 5 7 11 13
-Q01A -F04
6A
12 14 1 2
MECH. INTERLOCK P1_P / 3.6:A

/4.4:C

/4.4:C
WITH INCOMER-2 2 4 6 8
B B
P1_N / 3.6:A
-NL2

C 13 11
C
-Q01A -Q01A
/4.2:B 14 /4.2:B 12

D D

x1 x1
-H1 -H2
RED x2 GREEN x2

E E

SFU SFU
ON OFF

R Y B N
3.1:F 3.2:F 3.2:F 3.2:F

F F
Based on Prepared SA Date Title Order No = MNS3E16064R011M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR MLDB INCOMER-1 A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


SFU WITH HRC FUSE, 4P (FOR RATING REFER SLD)
1 Q01 1 ABB
WITH MECHNICAL INTERLOCK WITH INCOMER-2
1NO+1NC AUXILIARY CONTACT
2 415V, 6A FUSE F01-F04 4 ABB
B 3 MULTIFUNCTION METER AUX SUPPLY: 240VAC, PT INPUT :415V CT SEC: 1A P1 1 SATIC B

4 ON INDICATION LAMP, 240VAC, 22.5mm dia(RED) H1 1 TIKNIC


5 OFF INDICATION LAMP, 240VAC, 22.5mm dia(GREEN) H2 1 TIKNIC
6 METERING CT, CL-0.5, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE/PRAGATHI
7 TEST TERMINAL BLOCK TTB1 1 GE(ALSTOM)
8 TERMINAL BLOCK XA1 3 ELMAX
C
9 R Phase Indication Lamp, 240V AC, 22.5mm dia, (RED),CL2-507R, RED H1R 1 TEKNIC C

10 Y Phase Indication Lamp, 240V AC, 22.5mm dia,(YELLOW),CL2-507Y,YELLOW H2Y 1 TEKNIC


11 B Phase Indication Lamp, 240V AC, 22.5mm dia, (BLUE),CL2-507L, BLUE H3B 1 TEKNIC
12 NEUTRAL LINK 6A NL1, NL2 2 REPUTED

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R011M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R011M+MLDB-XA1
FROM TO
Target designation jumper function text jumper Target designation
1 TO MODBUS COMM. -P1:+

2 TO MODBUS COMM. -P1:-

3 TO MODBUS COMM. -P1:SG


B B

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R011M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA Terminal diagram =MNS3E16064R011M+MLDB-XA1 + MLDB
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R011M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records
C C
Date SIgnature

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
D D
R3 As built drawings 14/01/2018 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 6
Unit No MLDB INCOMER-2
DOC.NO. MNS3E16064R012M

F F
Based on Prepared SA Date Title Order No = MNS3E16064R012M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS FOR MLDB INCOMER-2

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,25kA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R012M


REVISION NUMBER : R3

REVISION COMMENT : As built drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 6 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R012M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
XXXXA
INCOMER 240V AC
© Copyright 2012 ABB. All rights reserved.
AUX.SUPPLY
R Y B N

4.5:B 4.5:B
P1_P P1_N
A A

-P1
3.4:E / B_I3_S2 S2 P N V1
AUX.
I3 SUPPLY

3.4:D / B_I3_S1 S1 V2

FROM CT1-CT3
S2

B I2 B
3.4:E / Y_I2_S1 S1 V3

S2

I1
3.4:E / R_I1_S1 S1 RS-485 VN
+ - SG

XA1 1 2 3

C RS-485
TTB-1 R3 R4 R5 R6 C
/3.3:D

S3 S4 S5 S6
-F01-F03
6A
2 1

4 3

6 5

-NL1
D D

X1 X1 X1
-H1R -H2Y -H3B
TTB-1 RED X2 YELLOW X2 BLUE X2
S10
B_I3_S1 / 3.5:B R-PHASE Y-PHASE B-PHASE
P2 S2 3 R10
-CT3 -X11
XXXA/1A S1
P1
CL:0.5,10VA

S9
Y_I2_S1 / 3.5:B
P2 S2 2 R9
-CT2 -X11
XXXA/1A
S1
E CL:0.5,10VA P1 E

S8
R_I1_S1 / 3.5:C
P2 S2 1 R8
-CT1 -X11
XXXA/1A S1
P1
CL:0.5,10VA
S7
B_I3_S2 / 3.5:A
R7
4
-X11

PE

R Y B N
F 4.2:E 4.2:E 4.2:E 4.2:E F
Based on Prepared SA Date Title Order No = MNS3E16064R012M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

XXXXA,415VAC, 50Hz,3PH,4WIRE,25kA,AL BUS, BUS SECTION


© Copyright 2012 ABB. All rights reserved.

R
R R
Y
Y Y
B
A B
N
B
A
N N

1 3 5 7 11 13
-Q01A -F04
12 14 6A
MECH. INTERLOCK 1 2
P1_P / 3.6:A

/4.4:C

/4.4:C
WITH INCOMER-1 2 4 6 8

B B
P1_N / 3.6:A
-NL2

C 13 11
C
-Q01A -Q01A
/4.2:B 14 /4.2:B 12

D D

x1 x1
-H1 -H2
RED x2 GREEN x2

E E

SFU SFU
ON OFF

R Y B N
3.1:F 3.2:F 3.2:F 3.2:F

F F
Based on Prepared SA Date Title Order No = MNS3E16064R012M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR MLDB INCOMER-2 A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE


SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 Q01 1 ABB
WITH MECHNICAL KEY INTERLOCK WITH INCOMER-1
1NO+1NC AUXILIARY CONTACT
2 415V, 6A FUSE F01-F04 4 ABB
B 3 MULTIFUNCTION METER AUX SUPPLY: 240VAC, PT INPUT :415V CT SEC: 1A P1 1 SATIC B

4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TIKNIC


5 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TIKNIC
6 METERING CT, CL-0.5, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE/PRAGATHI
7 TEST TERMINAL BLOCK TTB1 1 GE(ALSTOM)
8 TERMINAL BLOCK XA1 3 ELMAX
C
9 R Phase Indication Lamp, 240V AC, 22.5mm dia, (RED),CL2-507R, RED H1R 1 TEKNIC C

10 Y Phase Indication Lamp, 240V AC, 22.5mm dia,(YELLOW),CL2-507Y,YELLOW H2Y 1 TEKNIC


11 B Phase Indication Lamp, 240V AC, 22.5mm dia, (BLUE),CL2-507L, BLUE H3B 1 TEKNIC
12 NEUTRAL LINK 6A NL1, NL2 2 REPUTED

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R012M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DRAWINGS FOR + MLDB
R1 23.05.17 SA IOCL PARADIP Project name MLDB INCOMER-2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R011M+MLDB-XA1
FROM TO
Target designation jumper function text jumper Target designation
1 TO MODBUS COMM. -P1:+

2 TO MODBUS COMM. -P1:-

3 TO MODBUS COMM. -P1:SG


B B

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R012M
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA Terminal diagram =MNS3E16064R011M+MLDB-XA1 + MLDB
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R012M Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

C Date SIgnature C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 As built drawings 14/01/2017 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 6
Unit No SFU FEEDER WITH MFM
DOC.NO. MNS3E16064R017

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name FOR SFU FEEDER WITH MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R017 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS SFU FEEDER WITH MFM

D SYSTEM CONFIGURATION: 415V,XXXA,3PH,4W,XXkA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R0017


REVISION NUMBER : R3

REVISION COMMENT : Internal changes during FAT

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 6 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name FOR SFU FEEDER WITH MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R017 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A L1
L2
L1
L2 A
L3
L3 N
N
-X01
L1 L2 L3 N
-NL3

1 2

-F04
6A
1 3 5
-Q01 3.3:B / P1_P
/3.5:B -NL1
/3.5:B

2 4 6 3.3:B / P1_N
F01-F03
6A
1 2

1 2

B 1 2
B
-NL2
1

3.5:B 3.5:B 13 21
P1_P P1_N -Q01 -Q01
/3.1:B 14 /3.1:B 22

-P1
S1 P N V1
P1 3 AUX.
s1
-X11 SUPPLY
CT-3 I3 240V AC
P2 s2
S2 V2
S1
P1 s1 2
-X11
CT-2 I2
P2 s2
S2 V3
C S1 C
P1 s1 1
-X11
CT-1 I1
P2 s2
S2 RS-485 VN
+ - SG
4
-X11

PE

x1 x1

D -H1
RED x2
-H2
GREEN x2
D

11 12 16 17 18 21 22 23 24 25 26 27 28
-X10.1 13 14 15 -X10.1 -X10.2
L1 L2 L3 N
-X02
RS485 MODBUS
COMMUNICATION
SPARE ON OFF

LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name FOR SFU FEEDER WITH MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R017 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A
BILL OF MATERIAL FOR SFU FEEDER WITH MFM
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 Q01 1 ABB
1NO+1NC
2 415V, 6A FUSE F01-F04 4 ABB
B 3 B
MULTIFUNCTION METER AUX: 240VAC, PT INPUT :415V CT SEC: 1A P1 1 SATIC
4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
5 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
6 METERING CT, CL-1.0, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE
7 NEUTRAL LINK 6A NL2-NL3 2 REPUTED
8 NEUTRAL LINK *A FOR POWER CIRCUIT NL1 1 REPUTED
C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name FOR SFU FEEDER WITH MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R017 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R017+MFM-X10.1
FROM TO
Target designation jumper function text jumper Target designation
11 SPARE

12 SPARE

-P1:+ 13 RS485 MODBUS COMMUNICATION


B B
-P1:- 14 RS485 MODBUS COMMUNICATION

-P1:SG 15 RS485 MODBUS COMMUNICATION

16 SPARE

17 SPARE

18 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R017+MFM-X10.2
FROM TO
Target designation jumper function text jumper Target designation
21 SPARE

22 SPARE

23 SPARE
B B
24 SPARE

25 SPARE

26 SPARE

27 SPARE

28 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 As built drawings 14/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS SHEET 1 OF 4
Unit No FOR SFU FEEDER WITH AMMETER
DOC.NO. MNS3E16064R018

F F
Based on Prepared SA Date Title Order No = MNS3E16064R018
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH AMMETER
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER WITH AMMETER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R018 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS SFU WITH AMMETER

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R0018


REVISION NUMBER : R3

REVISION COMMENT : Internal changes during FAT

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 4 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R018
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH AMMETER
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER WITH AMMETER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R018 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A L1
L2
L1
L2 A
L3
L3 N
N
-X01
L1 L2 L3 N
-NL2

1 2

-F01
6A
1 3 5
-Q01
/3.5:B -NL1
/3.6:B

2 4 6

B B

13 21
-Q01 -Q01
/3.1:B 14 /3.1:B 22
P1

P1 1 1
s1
-X11
CT-1 I1
XXX/1A, s2
10VA,CL 1 P 2
3 DIGITAL
AMMETER
6 (0- XXXA)
P1 s1 2
-X11
CT-2 I2
XXX/1A, P2 s2
10VA,CL 1
C 7

9
C
P1 s1 3
-X11
CT-3 I3
XXX/1A, P2 s2
10VA,CL 1
10

4 A AUX
-X11 230 AC
B
PE

D x1 x1 D
-H1 -H2
RED x2 GREEN x2

L1 L2 L3 N
-X02
ON OFF

LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R018
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH AMMETER
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER WITH AMMETER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R018 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A
BILL OF MATERIAL FOR SFU FEEDER WITH AMMETER
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 Q01 1 ABB
1NO+1NC
2 415V, 6A FUSE F01 1 ABB
B 3 B
DIGITAL AMMETER: AUX SUPPLY 240V AC, CT INPUT SEC: 1A P1 1 RISHABH
4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
5 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
6 METERING CT, CL-1.0, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE
7 NEUTRAL LINK 6A NL2 1 REPUTED
8 NEUTRAL LINK *A FOR POWER CIRCUIT NL1 1 REPUTED
C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R018
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH AMMETER
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER WITH AMMETER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R018 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

C Date SIgnature C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 As built drawings 14/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS SHEET 1 OF 6
Unit No FOR SFU WITH ELCB
DOC.NO. MNS3E16064R019

F F
Based on Prepared SA Date Title Order No = MNS3E16064R019
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH ELCB
R4 14.01.18 CB IOCL PARADIP Project name FOR SFU WITH ELCB DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R019 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS FOR SFU WITH ELCB

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R0019


REVISION NUMBER : R4

REVISION COMMENT : As built drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 6 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R019
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH ELCB
R4 14.01.18 CB IOCL PARADIP Project name FOR SFU WITH ELCB DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R019 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A L1
L2
L1
L2 A
L3
L3 N
N
-X01
L1 L2 L3 N
1 2
-F04
-NL3 6A

1 3 5
-Q01
/3.6:B -NL1 3.3:B / P1_P
/3.5:B
F01-F03
2 4 6 6A
1 2
3.3:B / P1_N

1 2

1 2

-NL2
B B

1 3 5 7

-Q2
/3.6:B
4P 100A+30mA
3.5:B 3.5:B
2 4 6 8 P1_P P1_N 13 11 13
-Q01 -Q01 -Q2
/3.1:B 14 /3.1:B 12 /3.1:B 14
-P1
S1 P N V1
P1 1 AUX.
s1
-X11 SUPPLY
CT-1 I3 240V AC
XXX/1A, s2
10VA, CL:1 P 2
S2 V2
S1
P1 s1 2
-X11
CT-2 I2
XXX/1A, P2 s2
10VA, CL:1 S2 V3
C S1 C
P1 s1 3
-X11
CT-3 I1
XXX/1A, P2 s2
10VA, CL:1 S2 RS-485 VN
+ - SG
4
-X11

PE

D x1 x1 x1 D
-H1 -H2 -H3
RED x2 GREEN x2 AMBER x2

11 12 16 17 18 21 22 23 24 25 26 27 28
-X10.1 13 14 15 -X10.1 -X10.2
L1 L2 L3 N
-X02
RS485 MODBUS
COMMUNICATION ON OFF ELCB
SPARE
TRIP

LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R019
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH ELCB
R4 14.01.18 CB IOCL PARADIP Project name FOR SFU WITH ELCB DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R019 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A
BILL OF MATERIAL FOR SFU FEEDER WITH MFM
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 1NO+1NC Q01 1 ABB
2 415V, 6A FUSE F01-F04 4 ABB
B 3 B
MULTIFUNCTION METER AUX: 240V AC, PT INPUT :415V CT SEC: 1A P1 1 SATIC
4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
5 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
6 TRIP INDICATION LAMP, 240V AC, 22.5mm dia(AMBER) H3 1 TEKNIC
7 METERING CT, CL-1.0, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE
8 ELCB 100A, 30mA + -Q2 1 ABB
C C
9 NEUTRAL LINK 6A NL2-NL3 2 REPUTED
10 NEUTRAL LINK *A FOR POWER CIRCUIT NL1 1 REPUTED
11 PLUGIN TERMINAL (11-18) & (21-28) X10.1, X10.2 2 ABB

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R019
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH ELCB
R4 14.01.18 CB IOCL PARADIP Project name FOR SFU WITH ELCB DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R019 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R019+SFU WITH ELCB-X10.1


FROM TO
Target designation jumper function text jumper Target designation
11 SPARE

12 SPARE

-P1:+ 13 RS485 MODBUS COMMUNICATION


B B
-P1:- 14 RS485 MODBUS COMMUNICATION

-P1:SG 15 RS485 MODBUS COMMUNICATION

16 SPARE

17 SPARE

18 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R019
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + SFU WITH ELCB
R4 14.01.18 CB IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R019+SFU WITH ELCB-X10.2


FROM TO
Target designation jumper function text jumper Target designation
21 SPARE

22 SPARE

23 SPARE
B B
24 SPARE

25 SPARE

26 SPARE

27 SPARE

28 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R019
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + SFU WITH ELCB
R4 14.01.18 CB IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 As built drawings 14/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 6
Unit No SFU FEEDER WITH CONT +MFM
DOC.NO. MNS3E16064R020

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER WITH CONT+MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R020 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS SFU WITH CONT+MFM

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R0020


REVISION NUMBER : R4

REVISION COMMENT : As built drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 6 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER WITH CONT+MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R020 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A L1
L2
L1
L2 A
L3
L3 N
N
-X01
L1 L2 L3 N
1 2

-F04
-NL3 6A

1 3 5
-Q01
/3.6:D -NL1
F01-F03 P1_N / 3.3:B
2 4 6 6A
1 2

P1_P / 3.3:B
1 2

1 2

B -NL2 B

1 3 5
-K1
/3.6:D 2 4 6 3.6:B 3.6:B
P1_P P1_N 13 11
-K1 -K1
/3.6:D 14 /3.6:D 12
-PB2
-P1 OFF PB
S1 P N V1 GREEN
1 AUX.
P1 s1
-X11 I3
SUPPLY
CT-1 240V AC
XX/1A,10VA, CL 1 s2
P2
S2 V2
S1
P1 s1 2
-X11 I2
CT-2
XX/1A,10VA, CL 1 P2 s2
S2 V3
C S1 C
P1 s1 3
-X11 I1 23
CT-3 -PB1
XX/1A,10VA, CL 1 s2 -K1
P2 RS-485 ON PB
S2 VN /3.6:D 24
+ - SG RED
4
-X11
-X10.2 21

PE from the door switch


of transformer
-X10.1 17

11 22
11 23
Q01
-TR -K2 /3.1:B 12
very high signal NO 12 /3.7:D 24
from transformer 18

11
-K2
/3.7:D 12

D x1 x1 x1
A1
D
A1
-H1 -H2 -H3 -K2
RED x2 GREEN x2 TRIP x2 K1
A2 2NO+2NC A2

11 12 16 23 24 25 26 27 28
-X10.1 13 14 15 -X10.1
L1 L2 L3 N
-X02
RS485 MODBUS 1 2 /3.1:B
COMMUNICATION FEEDER
SPARE FEEDER FEEDER 3 4 /3.1:B
TRIP 5 6 /3.1:B
ON OFF
11 12 /3.6:B
13 14 /3.5:B
23 24 /3.6:C

LOAD
11 12 /3.6:D
23 24 /3.6:D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER WITH CONT+MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R020 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A
BILL OF MATERIAL FOR SFU FEEDER WITH MFM
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 1NO+1NC Q01 1 ABB
2 415V, 6A FUSE F01-F04 4 ABB
B 3 B
MULTIFUNCTION METER AUX: 240VAC, PT INPUT :415V CT SEC: 1A P1 1 SATIC
4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
5 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
6 METERING CT, CL-1.0, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE/PRAGATHI
7 POWER CONTACTOR WITH 2NO+2NC K1 1 ABB
8 NEUTRAL LINK 6A NL2-NL3 2 REPUTED
C C
9 NEUTRAL LINK *A FOR POWER CIRCUIT NL1 1 REPUTED
10 ON PB WITH NC CONTACT PB1 1 TEKNIC
11 OFF PB WITH NO CONTACT PB2 1 TEKNIC
12 PLUGIN TERMINAL (11-18) & (21-28) X10.1 1 ABB
13 AUX.CONTACTOR N22E 1 ABB
14 TRIP INDICATION LAMP, 240V AC, 22.5mm dia(AMBER) H3 1 TEKNIC
D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER WITH CONT+MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R020 Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R020+MFM-X10.1
FROM TO
Target designation jumper function text jumper Target designation
11 SPARE

12 SPARE

-P1:+ 13 RS485 MODBUS COMMUNICATION


B B
-P1:- 14 RS485 MODBUS COMMUNICATION

-P1:SG 15 RS485 MODBUS COMMUNICATION

16 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R020+MFM-X10.2
FROM TO
Target designation jumper function text jumper Target designation
23 SPARE

24 SPARE

25 SPARE
B B
26 SPARE

27 SPARE

28 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MFM
R4 14.01.18 CB IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 As built drawings 14/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS SHEET 1 OF 4
Unit No FOR SFU WITH TIMER
DOC.NO. MNS3E16064R021

F F
Based on Prepared SA Date Title Order No = MNS3E16064R021
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH TIMER
R4 14.01.18 CB IOCL PARADIP Project name SFU WITH ASTRO TIMER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R021 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS SFU WITH ASTRO TIMER

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R0021


REVISION NUMBER : R4

REVISION COMMENT : As built drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 4 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R021
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH TIMER
R4 14.01.18 CB IOCL PARADIP Project name SFU WITH ASTRO TIMER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R021 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A L1
L2
L1
L2 A
L3
L3 N
N
-X01
L1 L2 L3 N
1 2

-F01
6A

-NL2

1 3 5 3.2:C / 240VAC_PH

-Q01
/3.6:D -NL1 1
12 14
3.2:C / 240VAC_N -T1X
2 4 6 /3.5:D 11
2
-PB1
STOP PB
RED

B B
S1 2
A
M
B2
1 3 5
-K1
/3.6:D 2 4 6 S1 1
13 31 A
-K1 -K1 M A1 4 8 3
/3.6:D /3.6:D 23
14 32
-T1 -PB2 -K1
P11 /3.4:D 6 START PB 4 /3.6:D 24
GREEN
P1 1 1
s1
-X11
CT-1 I1
XX/1A, s2
10VA, CL:1 P 2
3 DIGITAL
AMMETER
6 (0- XXXXA)
P1 s1 2
-X11
CT-2 I2
XX/1A P2 s2
10VA, CL:1
C 7

9
C
P1 s1 3
-X11
CT-3 I3
XX/1A P2 s2
10VA, CL:1
10

3.4:B / 240VAC_PH
-X11
4 B AUX
240V AC
3.4:B / 240VAC_N
A
PE
13
Q01
/3.1:B 14

1 A1
x1 x1 -T1 -T1X
A1
-H1 -H2 3 A2
RED x2 GREEN x2 K1
A2

D ON OFF
8
4
6 /3.5:C 14
12
11 /3.5:B D
1 2 /3.1:B
3 4 /3.1:B
5 6 /3.1:B
13 14 /3.4:B
23 24 /3.6:C
31 32 /3.4:B
L1 L2 L3 N
-X02

LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R021
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH TIMER
R4 14.01.18 CB IOCL PARADIP Project name SFU WITH ASTRO TIMER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R021 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A
BILL OF MATERIAL FOR SFU FEEDER WITH MFM
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) Q01 1 ABB
2 415V, 6A FUSE F01 1 ABB
B 3 B
3-PHASE DIGITAL AMMETER, AUX SUPPLY:230AC, P1 1 RISHABH
4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
5 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
6 METERING CT, CL-1.0, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE
7 POWER CONTACTOR AND 2NO+2NC K1 1 ABB
8 TWA ASTRONOMICAL TWILIGHT TIMER 1 CHANNEL +1C/O TWA-1 T1 1 ABB
C C
9 AUTO/MANUAL SELECTOR SWITCH S1 1 KEYCEE
10 AUX RELAY : AUX SUPPLY 240V AC -2C/O -T1X 1 ABB

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R021
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU WITH TIMER
R4 14.01.18 CB IOCL PARADIP Project name SFU WITH ASTRO TIMER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R021 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 As built drawings 14/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS SHEET 1 OF 4
Unit No FOR SFU FEEDER
DOC.NO. MNS3E16064R023

F F
Based on Prepared SA Date Title Order No = MNS3E16064R023
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU FEEDER
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R023 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS SFU FEEDER

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R0023


REVISION NUMBER : R4

REVISION COMMENT : As built drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 4 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R023
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU FEEDER
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R023 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A L1
L2
L1
L2 A
L3
L3 N
N
-X01
L1 L2 L3 N

-F01
-NL1 6A

1 3 5
-Q01
/3.5:B -NL2
/3.6:B

2 4 6

B B

13 21
-Q01 -Q01
/3.1:B 14 /3.1:B 22

C C

D x1 x1 D
-H1 -H2
RED x2 GREEN x2

L1 L2 L3 N
-X02
ON OFF

LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R023
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU FEEDER
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R023 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A
BILL OF MATERIAL FOR SFU FEEDER
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) Q01 1 ABB
2 415V, 6A FUSE F01 1 ABB
B B

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R023
R2 14.07.17 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + SFU FEEDER
R4 14.01.18 CB IOCL PARADIP Project name SFU FEEDER DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R023 Pages 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC SHEET 1 OF 7
Unit No FOR P<30KW TYPE-A1
DOC.NO. MNS3E16064R015A1

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION MOTOR SCHEMATIC FOR P<30 KW
:

D
ON & OFF COMMAND FROM LCS + ESD TRIP -TYPE-A1 D
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015A1
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved. MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT

415VAC, 3P4W, 50Hz

A A
L1:1
L1 L2:1
L2 TO COMMUNICATION
L3:1
L3 DRAWINGS
N:1
N
-X01 -X10.1 11 12 13 21 22 23

L1 L2 L3 N
-NL1
-SW 3
/3.6:B

4
-F01 A / 3.3:C
-Q01 6A

1
2
3
4
5
1 3 5 13 21 B / 3.3:C

14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
4. WITHDRAWABLE
VA_240VAC / 4.1:A
5. ISOL.POS

3.3:D 3.3:D
IG1 IG2
N_240VAC / 4.1:D
B
21 3

1. = Operating position,
1L1 3L2 5L3
-Q01
44
-K01X
/4.4:D
SW
/3.2:A
B
main switch ON, withdrawable unit /3.2:B 22
14
locked in position -K01 PE 41
/4.4:D 2T1 4T2 6T3
2. = Main switch OFF,
power and control circuit interrupted,
withdrawable unit locked in position.

3. = Test position,
main switch OFF, control circuit connected,
-N01
withdrawable unit in locked position.
/4.1:C M101-M 11 10 12
4. 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CONT ON FB)
= Withdrawable position,

(CB ON FB)
power and control circuit interrrupted. 240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

DI5
DI0

DI1

DI2

DI3

DI4
46 48 49
5. = Isolating position,
unit withdrawn by 30mm,
power and control circuits interrrupted,
-X4 -X3
isolated and the withdrawable unit 51LR 50G 50N -X1
mechanically interlocked in position.

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

NOTE:1 A / 3.4:A
B / 3.4:B
-AM
1
A B
1
-X11 Current 3
-CT1 Transducer
4
10VA
XX/1A CL:1 3

1S1
-T01 IG1 / 3.4:B
D D
1S2
IG2 / 3.5:B

L1 L3 -X10.2 22 23 24 25 26 27 28
L2 21
-X02
CURRENT TRANS O/P
4-20 mA
SPARE

E M
E
-Motor
3~

NOTE:1

ONLY APPLICABLE FOR TAG 072-MM106, 073-MM106, 072-MM501 AND 073-MM501

F 3 14 /3.6:B
F
Based on Prepared SA Date Title Order No = MNS3E16064R015A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT START/STOP
© Copyright 2012 ABB. All rights reserved.

A A

-Q01 X10.1 YB4


13 14 1 2 14
3.7:B / VA_240VAC
/3.2:B ESD/DCS
-PB1 STOP
STOP PB NOTE: 2
X10.1
15

B B

13 31
12 14
-K01 -K01
/4.4:D 14 /4.4:D 32
-K02
/4.2:D 11

X10.1
16
12 14
-K01X
/4.4:D 11
SB1
-PB
LCS
-N01 X10.1
17 STOP
/3.2:B 2 4 5 6
G R1_B

NC NC
CCL1

X10.1
CONTINUE -X4 24

C FROM PAGE 3 /3.3:B C


G R1_C
G R1_A

CCA
CCB

SB2
NC START PB
1 3 9 8 7 X10.1
25

32 34
X10.1
-K02 26
/4.2:D 31
NO FAULT
X10.1
27
SPARE
X10.1
28

X10.1
18

R
D -H1
x1
-H2
x1
-H3
x1
13 A1 X10.2 D
A1
RED x2 GREEN x2 AMBER x2 -K01 -RC -K01X 11
-K02 MAIN
14 C
MULTIPLICAITON
A2
CONTACTOR RELAY
A2 43 MOTOR ON
-K01 X10.2 STATUS
3.7:B / N_240VAC /4.4:D 44 12
1L1 2T1 /3.2:B 14 11 /4.3:C
14 11 /4.3:B 3L2 4T2 /3.3:B 12
12 43 41 /3.6:B
5L3 6T3 /3.3:B
24 21 /4.7:E 44
22 13 14 /4.3:B X10.2
34 31 /4.4:C 31 32 /4.3:B 13
32 43 44 /4.7:D

22 24 MOTOR
-K02 X10.2 FAULT
/4.2:D 21 14

X10.2
15

X10.2
16

E X10.2
SPARE
E
17
NOTE: 2
JUMPERS TO TB REMOVED FOR THESE MOTORS: 071-PM101A, 071-PM101B, 071-PM101C X10.2
072-MM501, 073-MM501, 071-PM810A, 071-PM810B 18

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR MOTOR SCHEMATIC A

P<30KW TYPE-A1
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 -Q01 1 ABB
1NO+1NC
2 6A FUSE -F01 1 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2C/O 240VAC AUX -K01X 1 ABB
10 CBCT LNG T01 1 ABB
11 CURRENT TRANSFORMER XX/1A, 10VA, CL:1 **(NOTE:1) CT1 1 PRECISE
12 CURRENT TRANSDUCER **(NOTE:1) KW 1 RISHABH
13 STOP PB WITH NC CONTACT PB1 1 TEKNIC
D D
14 NEUTRAL LINK 6A NL1 1 REPUTED
15 PLUGIN TERMINAL (11-119) (21-28) (11-119) (21-28) X10.1, X10.2 2 ABB

E E

NOTE:1

ONLY APPLICABLE FOR TAG 072-MM106, 073-MM106, 072-MM501 AND 073-MM501

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015A1+TYPE-A1-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

16 LCS STOP -SB1

17 LCS STOP -SB1

18 SPARE

-PB1 14 ESD/DCS STOP -YB4

15 ESD/DCS STOP -YB4


C C
-K01X:14 24 LCS START -SB2

-K02:32 25 LCS START -SB2

26 SPARE

27 SPARE

28 SPARE

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION


D D
-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015A1+TYPE-A1-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01:43 11 MOTOR ON STATUS

-K01:44 12 MOTOR ON STATUS

-K02:24 13 MOTOR FAULT


B B
-K02:21 14 MOTOR FAULT

15 SPARE

16 SPARE

17 SPARE

18 SPARE

-AM:16 21 CURRENT TRANS O/P 4-20mA


C C
-AM:15 22 CURRENT TRANS O/P 4-20mA

23 SPARE

24 SPARE

25 SPARE

26 SPARE

27 SPARE
D D
28 SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C
Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC SHEET 1 OF 7
Unit No FOR P <30KW TYPE-A2
DOC.NO. MNS3E16064R015A2

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION : ON & OFF COMMAND FROM LCS + ESD TRIPR +
D
REACCELERATION -TYPE-A2 D

SYSTEM CONFIGURATION: 415V,XXA,3PH,4W,50kA FOR 1SEC


DRAWING NUMBER : MNS3E16064R0015A2
REVISION NUMBER : R4
E E
REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz 24V(+)


24VDC(+)
A A
L1:1
L1 L2:1
L2 0VDC(-) TO COMMUNICATION
L3:1 0VDC(-) DRAWINGS
L3
N
28 11 12 13 21 22 23 24
-X01 -X10.2 27 -X10.1
L1 L2 L3 N
-SW 3 -NL1
/3.6:B N_240VAC / 3.3:C
-F01
4 VA_240VAC / 3.3:C
-Q01 -F05
6A 24VDC /

1
2
3
4
5
/4.5:A 1 3 5
/3.6:B
0VDC /
1. ON
2. OFF
3. TEST
2 4 6
4. WITHDRAWABLE
-F02-F04
5. ISOL.POS
6A
VA / 3.5:B
3.3:D 3.3:D 3.3:B 3.3:B 3.3:B
IG1 IG2 VC VB VA
1. = Operating position, VB / 3.5:B 21
B main switch ON, withdrawable unit
locked in position
-Q01
/3.2:B 22 -K01X
42 44

-K01X
32 34

-SW
3
B
2. = Main switch OFF, VC / 3.5:B PE /4.4:D 41 /4.4:D 31 /3.2:A
4
power and control circuit interrupted,
withdrawable unit locked in position. 1L1 3L2 5L3

3. = Test position, -K01


main switch OFF, control circuit connected, /4.4:D 2T1 4T2 6T3
withdrawable unit in locked position.
4. = Withdrawable position,
power and control circuit interrrupted. M102-M 11 10 12

(MOTOR ON FB)
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

MOTOR OFF
(CB ON FB)
5. = Isolating position, 24V DC 2B 2A SHIELD 1B 1A I0A I0B NC VC NC VB NC VA
unit withdrawn by 30mm,
L1 L2 L3

DI0

DI1

DI2

DI3

DI4

DI5
power and control circuits interrrupted, 46 48 49
isolated and the withdrawable unit
mechanically interlocked in position. -X4 -X3 CONTINUE AT
-X1 PAGE 4
-N01 51LR 50G 50N
/4.1:C

DI_COM
DI9

DI10

DI11

DI12
DI6

DI7

DI8
PTC A PTC B
-X1 15 16 -X2 7 8 9 10 11 12 13 14

C C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

NOTE:1 VA_240VAC / 3.3:A 240V AC AUX


N_240VAC / 3.3:A INPUT
KW
1
1
A B -X10.2
-X11 POWER 2
23
-CT1 TRANSDUCER
10VA
24 3 PH VOLTAGE
5
XX/1A CL:1 3 25 INPUT
8

15
16

D D
1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B

L1 L2 L3 -X10.2 21 22 26

-X02
POWER TRANS O/P
SPARE
4-20 mA

E M
E
-Motor
3~

NOTE :

1) ONLY APPLICABLE FOR TAG 072-PM200 AND 073-PM200


2) FOR AUTO START(REACCELERATION START) NEED TO BE PROGRAMMED.
3) JUMPER TO BE PROVIDE ONLY FOR THESE MOTORS 072-PM204, 073-PM204

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
Auto start RCU CONTROL
TRIP ON OFF FAULT START/STOP
© Copyright 2012 ABB. All rights reserved.

A A

-Q01 X10.1 YB4


13 14 1 2 14
/ VA_240VAC
/3.2:B ESD
-PB1 STOP
STOP PB NOTE: 3
X10.1
15

B B

13 41
12 14
-K01 -K01
/4.4:D 14 /4.4:D 42
-K02
/4.2:D 11

X10.1
16
12 14
-K01X
/4.4:D 11
SB1 LCS
-N01 X10.1 -PB
/3.2:C 17 STOP
2 6 4 5
G R1_B

CCL1

X10.1
CONTINUE -X4 28
FROM PAGE 3
C C
G R1_C

12 14
G R1_A

CCC

CCA
CCB

-K01A SB2
/4.2:D 11 START PB
1 3 9 8 7 X10.1
25

32 34 X10.1
-K02 26
/4.2:D 31
NO FAULT 23 MOTOR ON
-K01 X10.1 STATUS
/4.4:D 24 27

X10.2
11

R 22 24 MOTOR
D -H1
x1
-H2
x1
-H3
x1
A1 A1
-K02
/4.2:D 21
X10.2
12
FAULT D
A1 A1
RED x2 GREEN x2 AMBER x2 -K01 -RC -K01X
-K02 -K01A MAIN
A2 C
MULTIPLICAITON
A2
CONTACTOR RELAY
A2 A2

/ N_240VAC X10.1
1L1 2T1 /3.2:B 14 11 /4.4:C 18
14 11 /4.3:B 14 11 /4.7:C 3L2 4T2 /3.2:B 12
12 12 34 31 /3.6:B
MOTOR 5L3 6T3 /3.2:B
24 21 /4.7:D 32
22 MOTOR MOTOR FAULT
13 14 /4.3:B 44 41 /3.6:B
34 31 /4.4:D ON OFF 23 24 /4.7:D 42 X10.2
32 41 42 /4.3:B 13

MOTOR X10.2
TRIP 14
SPARE
X10.2
15

X10.2
16

E X10.2
17 E
X10.2
18

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A BILL OF MATERIAL FOR MOTOR SCHEMATIC P<30KW TYPE-A2 A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) 1NO+1NC Q01 1 ABB
2 6A FUSE F01 1 ABB
3 MOTOR CONTROL AND PROTUCTION UNIT-M102 WITH MD31 N01 1 ABB
B B
4 POWER CONTACTOR AUX: 240V AC K01 1 ABB
2NO+2NC ABB
5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) H3 1 TEKNIC
C 8 AUX RELAY 3C/O 240VAC AUX -K02,K01X 2 ABB C
9 POWER TRANSDUCER PHASE BALANCED LOAD 1CT+3PHASE KW 1 RISHABH
10 4A FUSE F01 1 ABB
11 AUXILIARY RELAY 1 C/O , 240VAC -K01A 1 ABB
12 CBCT LNG T01 1 ABB
13 CURRENT TRANSFORMER XX/1A, 10VA, CL:1 **(NOTE:1) CT1 1 PRECISE
D 14 STOP PB WITH NC CONTACT PB1 1 TEKNIC D
15 FUSE 6A F02-F05 4 ABB
16 NEUTRAL LINK 6A NL1 1 REPUTED
17 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-A2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-A2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015A2+TYPE-A2-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-X3:1 11 RS485(COM1) TO COMMUNICATION

-X3:2 12 RS485(COM1) TO COMMUNICATION

-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

-PB1 14 ESD STOP -YB4

15 ESD STOP

-YB4 16 LCS STOP -SB1

-K01A:14 17 LCS STOP -SB1

18 SPARE
C C
-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-X3:4 22 RS485(COM2) TO COMMUNICATION

-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

-K01A:11 25 LCS START -SB2


D D
-K01:23 26 MOTOR ON STATUS

-K01:24 27 MOTOR ON STATUS

-K01X:14 28 LCS START -SB2

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015A2+TYPE-A2-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K02:24 11 MOTOR FAULT

-K02:21 12 MOTOR FAULT

13 SPARE
B B
14 SPARE

15 SPARE

16 SPARE

17 SPARE

18 SPARE

-N01-KW:16 21 CURRENT TRANS O/P 4-20mA


C C
-N01-KW:15 22 CURRENT TRANS O/P 4-20mA

26 SPARE

24 from BUSPT -N01-KW:5

25 from BUSPT -N01-KW:8

-F01 27 24V DC SUPPLY -24V(+)

-N01-KW:B 28 24V DC SUPPLY -0VDC(-)


D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC FOR SHEET 1 OF 7
Unit No P>=30KW & <=55KW-TYPE-A3
DOC.NO. MNS3E16064R015A3

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION FOR MOTORS P>=30KW & <=55KW ON & OFF
:

D
COMMAND FROM LCS +REACCELERATION-TYPE-A3 D
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015A3
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

240VAC
415VAC, 3P4W, 50Hz 240VAC PH
24V(+)
24VDC(+) 240VAC N
A A
L1
L1 240VAC N
L2 0VDC(-) TO COMMUNICATION
L2 L3 0VDC(-)
L3 DRAWINGS
N
11 12 24 14
-X01 -X10.2 -X10.1 11 12 13 21 22 23
-X10.2 13 15

L1 L2 L3 N
1

-F01
-NL1
-SW 3 N_240VAC / 4.1:D 2
/3.6:B

4 VA_240VAC / 4.1:A
1 3
-F05
-Q01 6A -F11

1
2
3
4
5
1 3 5 13 21
DP MCB 2 4

14 22

/4.4:A

/3.6:B
1. ON
2. OFF
3. TEST
2 4 6
5. WITHDRAWABLE
ISOL.POS
4.
1
-F02 3.2:D 3.2:D 3.3:B 3.3:B 3.3:B
31
2
VA / 3.5:B IG1 IG2 VC VB VA -K01
/4.4:D 32
-F03
B
1
B
2 3
VB / 3.5:B 21 42 44
1. = Operating position,
-Q01 -K01X -SW
main switch ON, withdrawable unit
1
-F04
2 /3.2:B 22 /4.4:D /3.2:A
locked in position VC / 3.5:B PE
41 4
2. = Main switch OFF,
1L1 3L2 5L3
power and control circuit interrupted,
withdrawable unit locked in position. -K01
/4.4:D 2T1 4T2 6T3
3. = Test position,
main switch OFF, control circuit connected,
withdrawable unit in locked position.
M102-M
4. 11 10 12

(MOTOR ON FB)
= Withdrawable position, 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6
-L1

(CB ON FB)
power and control circuit interrrupted.
24V DC 2B 2A SHIELD 1B 1A I0A I0B NC VC NC VB NC VA
KORC

DI0

DI1

DI2

DI3

DI4

DI5
5. = Isolating position,
x1 x1 x1 46 48 49
unit withdrawn by 30mm, L1 L2 L3
power and control circuits interrrupted, -X4 -X3 CONTINUE AT
isolated and the withdrawable unit x2 x2 x2
-X1 PAGE 4
mechanically interlocked in position. 51LR 50G 50N
-N01

DI_COM
DI9

DI10

DI11
/4.1:C

DI12
DI6

DI7

DI8
PTC A PTC B
-X1 15 16 -X2 7 8 9 10 11 12 13 14

C PE
C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1
1 A A_240VAC /
P1 s1 1 240V AC AUX
-T02 -X11
3 B B_N_240VAC /
CL. 1 P2 s2 DIGITAL
XXA/1A,20VA AMMETER

1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B
D D

23 24 25 26 -X10.2 14 16
L1 L2 L3
-X02 -X10.2 21 22
SPARE

E M
E
-Motor
3~

NOTE :

1) ONLY APPLICABLE FOR TAG 072-PM200 AND 073-PM200


2) FOR AUTO START(REACCELERATION START) NEED TO BE PROGRAMMED.
3) JUMPER TO BE PROVIDE ONLY FOR THESE MOTORS 072-PM204, 073-PM204

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT START/STOP
© Copyright 2012 ABB. All rights reserved.

A A

-Q01 X10.1 YB4


13 14 1 2 15
3.3:B / VA_240VAC
/3.2:B ESD
-PB1 STOP
STOP PB NOTE: 3
X10.1
16

B B

21 41
12 14
-K01 -K01
/4.4:D 22 /4.4:D 42
-K02
/4.2:D 11

X10.1
17
12 14
-K01X
/4.4:D 11
SB1 LCS
-N01 X10.1 -PB
/3.2:C 18 STOP
2 6 4 5
G R1_B

CCL1

CONTINUE X10.1
-X4 28
FROM PAGE 3
C C
G R1_C

12 14
G R1_A

CCC

CCA
CCB

-K01A SB2
/4.2:D 11 START PB
1 3 9 8 7 X10.2
28

X10.2
27
32 34
-K02
/4.2:D 31 X10.1
NO FAULT 25

X10.1
26

R 43 MOTOR ON
D -H1
x1
-H2
x1
-H3
x1
A1 A1
-K01
/4.4:D 44
X10.1 STATUS D
A1 A1
RED x2 GREEN x2 AMBER x2 -K01 -RC -K01X
27
-K02 -K01A MAIN
A2 C
MULTIPLICAITON
A2
CONTACTOR RELAY
A2 A2

X10.2
3.3:A / N_240VAC 17
1L1 2T1 /3.2:B 14 11 /4.3:C
14 11 /4.3:B 14 11 /4.7:C 3L2 4T2 /3.2:B 12
12 12 44 41 /3.6:B
22 24 MOTOR
MOTOR 5L3 6T3 /3.2:B
24 21 /4.7:D 42 -K02 X10.2 FAULT
22 MOTOR MOTOR FAULT
21 22 /4.3:B
/4.2:D 21
31 32 /3.8:B 18
34 31 /4.4:D ON OFF
32 41 42 /4.3:B
43 44 /4.7:D
MOTOR
TRIP

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
MOTOR SCHEMATIC A

FOR P>=30KW & <=55KW -TYPE-A3


SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 Q01 1 ABB
1NO+1NC
2 6A FUSE F01 1 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M102 WITH MD31 N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 4A FUSE F04 1 ABB
9 AUX RELAY AUX SUPPLY:240V AC 3 C/O -K02 1 ABB
10 AUX RELAY :AUX SUPPLY 240V AC 2 C/O -K01X 1 ABB
11 AUX RELAY :AUX SUPPLY 240V AC 1 C/O -K01A 1 ABB
12 KORC CT PCT 3L 200/5R RANGE 63-200A, SEC 1A -L1 1 ABB
13 CBCT LNG -T01 1 ABB
D D
14 CURRENT TRANSFORMER XX/1A, 20VA, CL:1 **(NOTE:1) -CT1 1 PRECISE
15 STOP PB WITH NC CONTACT PB1 1 TEKNIC
16 FUSE 6A F02-F05 4 ABB
17 NEUTRAL LINK 6A NL1 1 REPUTED
18 DIGITAL AMMETER P1 1 RISHAB
19 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB
E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015A3+TYPE-A3-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-X3:1 11 RS485(COM1) TO COMMUNICATION

-X3:2 12 RS485(COM1) TO COMMUNICATION

-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 ESD STOP -YB4

16 ESD STOP -YB4

17 LCS STOP -SB1

-K01A:14 18 LCS STOP -SB1


C C
-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-X3:4 22 RS485(COM2) TO COMMUNICATION

-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 THERMISTOR INPUT
D D
-K01:23 26 MOTOR ON STATUS

-K01:24 27 MOTOR ON STATUS

-K01X:14 28 LCS START -SB2

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015A3+TYPE-A3-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-F01:1 11 24V DC SUPPLY -24V(+)

-X1:14 12 24V DC SUPPLY -0VDC(-)

-F11:1 13 240V AC HEATER SUPPLY -240VAC


B B
-K01:32 14 240V AC HEATER SUPPLY

-F11:3 15 240V AC HEATER SUPPLY -240VAC N

-F11:4 16 240V AC HEATER SUPPLY

-K02:24 17 MOTOR FAULT

-K02:21 18 MOTOR FAULT

21 FIELD AMMETER
C C
-N01-P1:2 22 FIELD AMMETER

23 SPARE

24 SPARE

25 SPARE

26 SPARE

27 THERMISTOR INPUT
D D
-K01A:11 28 LCS START -SB2

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

C Date SIgnature C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC FOR SHEET 1 OF 7
Unit No P<30KW -TYPE-B1
DOC.NO. MNS3E16064R015B1

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION MOTOR SCHEMATIC FOR P<30KW
:

D
ON & OFF COMMAND FROM DCS/PLC-TYPE-B1 D
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015B1
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A A
L1:1
L1 L2:1
L2 TO COMMUNICATION
L3:1
L3 DRAWINGS
N:1
N
11 12 13 21 22 23 24
-X01 -X10.1
L1 L2 L3 N
-NL1
-SW 3
/3.6:B

4
-Q01 -F01
6A

1
2
3
4
5
/4.4:A 1 3 5
/3.6:B

1. ON
2. OFF
2 4 6
3. TEST
5. ISOL.POS
4. WITHDRAWABLE
VA_240VAC / 4.1:A

3.3:C 3.3:C
IG1 IG2
1. = Operating position, N_240VAC / 4.1:D
B main switch ON, withdrawable unit
locked in position
21
-K01X
42 44
-SW
3
B
-Q01 /4.4:D /3.2:A
41
2. = Main switch OFF, PE /3.2:B 22 4
power and control circuit interrupted, 1L1 3L2 5L3
withdrawable unit locked in position.
-K01
3. = Test position, /4.4:D 2T1 4T2 6T3
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. -N01
= Withdrawable position,
power and control circuit interrrupted. /4.1:C M101-M 11 10 12

(MOTOR ON FB)
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
5. = Isolating position, 240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

DI5
DI0

DI1

DI2

DI3

DI4
unit withdrawn by 30mm,
power and control circuits interrrupted,
46 48 49
isolated and the withdrawable unit
mechanically interlocked in position.
-X4 -X3
51LR 50G 50N -X1

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C C
MD31 ABB MD31
1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

D D

L1 L2 L3
-X02

E M
E
-Motor
3~

NOTE:1

JUMPER TO BE PROVIDE X101-11, 12:


EXCEPT THESE TAG FEEDERS: 072-DRM-855, 072-PM-873C, 072-PM-873D, 072-PM-873A, 072-PM-873B
072-PM-871A, 072-PM-871B, 073-PM-873C, 073-PM-873D, 073-PM-873A, 073-PM-873B, 073-PM-871A, 073-PM-871B

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

DCS/PLC
-Q01 X10.1 YB3
13 14 1 2 15
3.7:B / VA_240VAC
/3.2:B PERMISSIVE
-PB1
NOTE:1
STOP PB
X10.1 YB2
16

STOP
YB1
X10.1 YB4 START
17

OFF

X10.1
18

B B
X10.1
14
13 31
12 14
-K01 -K01
/4.4:D 14 /4.4:D 32
-K02
/4.2:D 11

-N01
/3.2:B 2 4 5 6
G R1_B

NC NC
CCL1

12 14 X10.1
-K01X 25
/4.4:D 11
CONTINUE -X4
C FROM PAGE 3 /3.4:B
-X10.1
C
28
G R1_C
G R1_A

CCA
CCB

NC 43 MOTOR ON
1 3 9 8 7 -K01 -X10.1 STATUS
32 34 /4.4:D 44 26
-K02
/4.2:D 31
NO FAULT -X10.1
27

-X10.2
11

22 24 MOTOR
-K02 -X10.2 FAULT
/4.2:D 21 12

-X10.2
13

R
21 MOTOR OFF
D -H1
x1
-H2
x1
-H3
x1
13 A1
-K01
/4.4:D 22
-X10.2
14
STATUS
D
A1
RED x2 GREEN x2 AMBER x2 -K01 -RC -K01X
-K02 MAIN
14 C
MULTIPLICAITON
A2
A2
CONTACTOR RELAY -X10.2
15

3.7:B / N_240VAC 51 MOTOR OFF


1L1 2T1 /3.2:B 14 11 /4.4:C -K01 -X10.2 STATUS TO LCS
14 11 /4.3:B 3L2 4T2 /3.3:B 12 /4.4:D 52 16
12 44 41 /3.6:B
MOTOR 5L3 6T3 /3.3:B
24 21 /4.7:D 42
22 MOTOR MOTOR FAULT
13 14 /4.3:B
21 22 /4.7:D -X10.2
34 31 /4.4:C ON OFF 17
32 23 24 /4.7:E
MOTOR 31 32 /4.3:B 23 MOTOR ON
43 44 /4.7:C -K01 -X10.2 STATUS TO LCS
TRIP 51 52 /4.7:D 18
/4.4:D 24
71 72 /4.7:E
83 84 /4.7:E
-X10.2
21
71 MOTOR OFF
-K01 -X10.2 STATUS TO LCS
/4.4:D 72 22

-X10.2
E 83
23

MOTOR ON
E
-K01 -X10.2 STATUS TO LCS
/4.4:D 84 24

-X10.2
25

-X10.2
26

-X10.2
27
SPARE

-X10.2
28

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FORTYPICAL LV MOTOR SCHEMATIC FOR MOTORS A

P<30KW (WITH ESD)


SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) -Q01 1 ABB
2 6A FUSE -F01 1 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2C/O 240VAC AUX -K01X 1 ABB
10 CBCT LNG -T01 1 ABB
11 STOP PB WITH NC CONTACT PB1 1 TEKNIC
12 NEUTRAL LINK NL1 1 REPUTED
13 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB
D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015B1+TYPE-B1-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B

14 SPARE

-PB1 15 DCS/PLC ENABLE -YB3

16 DCS/PLC ENABLE -YB3

17 DCS/PLC OFF -YB4

-K01X:14 18 DCS/PLC OFF -YB4


C C
21 RS485(COM2) TO COMMUNICATION

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

-K02:32 25 DCS/PLC START

-K01:44 26 MOTOR ON STATUS


D D
27 SPARE

-K01:43 28 MOTOR ON STATUS

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015B1+TYPE-B1-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K02:24 11 MOTOR FAULT

-K02:21 12 MOTOR FAULT

-K01:21 13 MOTOR OFF STATUS


B B
-K01:22 14 MOTOR OFF STATUS

-K01:51 15 MOTOR OFF STATUS TO LCS

-K01:52 16 MOTOR OFF STATUS TO LCS

-K01:63 17 MOTOR OFF STATUS TO LCS

-K01:64 18 MOTOR OFF STATUS TO LCS

-K01:71 21 MOTOR OFF STATUS TO LCS


C C
-K01:72 22 MOTOR OFF STATUS TO LCS

-K01:83 23 MOTOR OFF STATUS TO LCS

-K01:84 24 MOTOR OFF STATUS TO LCS

25 SPARE

26 SPARE

27 SPARE
D D
28 SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC FOR SHEET 1 OF 7
Unit No P<30KW -TYPE-B2
DOC.NO. MNS3E16064R015B2

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name FOR P>=30KW & <=55KW -TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION MOTOR SCHEMATIC FOR P>=30KW & <=55KW
:

D
ON & OFF COMMAND FROM DCS/PLC-TYPE-B2 D
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015B2
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name FOR P>=30KW & <=55KW -TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

240VAC
415VAC, 3P4W, 50Hz 240VAC PH

A A
L1:1 240VAC N
L1 L2:1 240VAC N
L2 TO COMMUNICATION
L3:1
L3 DRAWINGS SPARE
N:1
N
13 15
-X01 11 12 13 21 22 23 -X10.2
-X10.1 14 24

L1 L2 L3 N
-NL1
-SW 3
/3.6:B 1 3

4
-F11
-F01 DP MCB 2 4
-Q01 6A

1
2
3
4
5
1 3 5 13 21

14 22

/4.4:A

/3.6:B
1. ON 61
2. OFF
2 4 6 -K01
3. TEST
5. ISOL.POS
4. WITHDRAWABLE
VA_240VAC / 4.1:A /4.4:D 62

3.2:D 3.2:D A_240VAC / 3.3:C


IG1 IG2
N_240VAC / 4.1:D
B 1. = Operating position,
main switch ON, withdrawable unit
-Q01
21
-K01X
42 44
-SW
3
B
locked in position /4.5:D /3.2:A
/3.2:B 22 41 4 B_N_240VAC / 3.3:D
1L1 3L2 5L3 PE
2. = Main switch OFF,
power and control circuit interrupted, -K01
withdrawable unit locked in position. /4.4:D 2T1 4T2 6T3

3. = Test position,
main switch OFF, control circuit connected,
withdrawable unit in locked position.
-N01
4. = Withdrawable position, /4.1:C
M101-M
11 10 12

(MOTOR ON FB)
power and control circuit interrrupted. 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

DI5
5. = Isolating position,

DI0

DI1

DI2

DI3

DI4
unit withdrawn by 30mm, -L1 46 48 49
x1 x1 x1
power and control circuits interrrupted,
KORC L1 L2 L3
isolated and the withdrawable unit -X4 -X3
mechanically interlocked in position. x2 x2 x2 -X1
51LR 50G 50N

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C PE
C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1
1 A A_240VAC / 3.7:B
P1 s1 1 240V AC AUX
-T02 -X11
3 B B_N_240VAC / 3.7:B
CL. 1
P2 s2 DIGITAL
XXA/1A
AMMETER

1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B

D D

L1
-X10.2 11 12 -X10.2 14 16
L2 L3
-X02

E M
E
-Motor
3~

NOTE:1 X101-11, 12 JUMPER SHALL BE REMOVED FOR FOLLOWING MOTORS


072-DRM-855, 073-DRM-855

NOTE:2 JUMPER SHALL BE REMOVED IN FIELD.

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name FOR P>=30KW & <=55KW -TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR RCU CONTROL
TRIP ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

DCS/PLC
-Q01 -X10.1 YB3
13 14 1 2 15
3.7:B / VA_240VAC
/3.2:B PERMISSIVE
-PB1
NOTE:1
STOP PB
-X10.1 YB2
16

STOP
YB1
-X10.1 YB4 START
17

OFF

-X10.1
18

B B

53 31
12 14
-K01 -K01
/4.4:D 54 /4.4:D 32
-K02
/4.2:D 11

-X10.1
25
12 14
-K01X
/4.5:D 11

-N01
/3.2:B 2 4 5 6
G R1_B

NC NC
CCL1

-X10.1
CONTINUE -X4 26

C FROM PAGE 3 /3.4:B C


G R1_C
G R1_A

CCA
CCB

NC
1 3 9 8 7 -X10.1
28
32 34
-K02
/4.2:D 31 13 MOTOR ON
NO FAULT -K01 -X10.1 STATUS
/4.4:D 14 27

-X10.2
17

22 24 MOTOR
-K02 -X10.2 FAULT
/4.2:D 21 18

-X10.2
22
R 21 MOTOR OFF
D -H1
x1
-H2
x1
-H3
x1
13 A1 -K01
/4.4:D 22
-X10.2 STATUS D
A1
RED x2 GREEN x2 AMBER x2 -K01 -RC -K01X
26
-K02 MAIN
14 C
MULTIPLICAITON
A2
CONTACTOR RELAY
A2 -X10.2
23

3.7:B / N_240VAC 71 MOTOR STOP


1L1 2T1 /3.2:B 14 11 /4.4:C -K01 -X10.2 STATUS TO LCS
14 11 /4.3:B 3L2 4T2 /3.2:B 12 27
12 44 41 /3.6:B /4.4:D 72
5L3 6T3 /3.2:B
24 21 /4.7:D 42
22 13 14 /4.7:C
34 31 /4.4:C 21 22 /4.7:D -X10.2
32 31 32 /4.3:B 28
43 44 /4.7:E MOTOR STOP
43
53 54 /4.3:B -X10.2
61 62 /3.8:B -K01 STATUS TO LCS
24
71 72 /4.7:D /4.4:D 44
83 84 /4.7:E
-X10.2
21
83 MOTOR START
-K01 -X10.2 STATUS TO LCS
/4.4:D 84 25

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name FOR P>=30KW & <=55KW -TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR MOTOR SCHEMATIC FOR A

P>=30KW& <=55KW-TYPE-B2
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2C/O 240VAC AUX -K01X 1 ABB
10 KORC CT PCT 3L 200/5R RANGE 63-200A, SEC 1A -L1 1 ABB
11 CBCT LNG -T01 1 ABB
12 CURRENT TRANSFORMER XX/1A, -CT1 1 PRECISE
13 STOP PB WITH NC CONTACT PB1 1 TEKNIC
D D
14 DIGITAL AMMETER P1 1 RISHAB
15 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name FOR P>=30KW & <=55KW -TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015B2+TYPE-B2-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B

14 SPARE

-PB1 15 DCS/PLC ENABLE -YB3

16 DCS/PLC ENABLE -YB3

17 DCS/PLC OFF -YB4

18 DCS/PLC OFF -YB4


C C
21 RS485(COM2) TO COMMUNICATION

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

-K01X:14 25 PLC START -YB1

-K02:32 26 PLC START -YB1


D D
-K01:14 27 MOTOR ON STATUS

-K01:13 28 MOTOR ON STATUS

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015B2+TYPE-B2-X10.2
FROM TO
Target designation jumper function text jumper Target designation
11 FIELD AMMETER

-P1:2 12 FIELD AMMETER

-F11:1 13 240V AC HEATER SUPPLY -240VAC


B B
-K01:32 14 240V AC HEATER SUPPLY

-F11:3 15 240V AC HEATER SUPPLY -240VAC N

-F11:4 16 240V AC HEATER SUPPLY

-K02:24 17 MOTOR FAULT STAUS

-K02:21 18 MOTOR FAULT STAUS

-K01:71 21 MOTOR STOP STAUS TO LCS


C C
-K01:21 22 MOTOR OFF STAUS

-K01:51 23 MOTOR STOP STAUS TO LCS

-K01:64 24 MOTOR STOP STAUS TO LCS

-K01:72 25 MOTOR STOP STAUS TO LCS

-K01:22 26 MOTOR OFF STAUS

-K01:52 27 MOTOR STOP STAUS TO LCS


D D
-K01:63 28 MOTOR STOP STAUS TO LCS

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records
C C
Date SIgnature

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC FOR SHEET 1 OF 7
Unit No P>=55KW & <=64KW-TYPE-A3
DOC.NO. MNS3E16064R015B3

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION FOR MOTORS P>=30KW & <=55KW
:

D
ON & OFF COMMAND FROM DCS/PLC + TEMP PROB -TYPE-B3 D
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015B3
REVISION NUMBER : R3

REVISION COMMENT : Internal changes


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

240VAC
415VAC, 3P4W, 50Hz 240VAC PH
240VAC N
A A
L1
L1 240VAC N
L2 TO COMMUNICATION
L2 L3 N:1
L3 DRAWINGS SPARE
N 11 13
-X10.2
-X01 -X10.1 11 12 13 21 22 23 14 24

L1 L2 L3 N -NL1
-SW 3
/3.6:B

4
-F01
-Q01 6A

1
2
3
4
5
1 3 5 13 21
1 3
14 22 -F11
DP MCB 2 4

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
5. ISOL.POS
4. WITHDRAWABLE
VA_240VAC / 4.1:A
-F02-F05 61
6A 3.3:D 3.3:D 3.3:B 3.3:B 3.3:B
VA / 3.5:B IG1 IG2 N_240VAC / 4.1:D -K01
1. = Operating position, VC VB VA
/4.4:D 62
main switch ON, withdrawable unit
VB / 3.5:B
B
21

2.
locked in position

= Main switch OFF, VC / 3.5:B


-Q01
-K01X
42 44
-SW
3
B
/3.2:B 22
power and control circuit interrupted, /4.4:D 41 /3.2:A
PE 4
withdrawable unit locked in position.
1L1 3L2 5L3
3. = Test position,
main switch OFF, control circuit connected, -K01
withdrawable unit in locked position. /4.4:D 2T1 4T2 6T3
4. = Withdrawable position,
power and control circuit interrrupted.
M102-M
11 10 12

(MOTOR ON FB)
5. = Isolating position, 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6
-L1

(CB ON FB)
unit withdrawn by 30mm,
power and control circuits interrrupted,
240V AC 2B 2A SHIELD 1B 1A I0A I0B NC VC NC VB NC VA
KORC

DI0

DI1

DI2

DI3

DI4

DI5
isolated and the withdrawable unit 46 48 49
x1 x1 x1
mechanically interlocked in position. L1 L2 L3
-X4 -X3 CONTINUE AT
-N01
x2 x2 x2
-X1 PAGE 4
51LR 50G 50N
/4.1:C

DI_COM
DI6

DI7

DI8
PTC A PTC B
-X1 11 12 -X2 7 8 9 10

C PE
C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1
4 A A_240VAC /
P1 s1 1
-X11 240V AC AUX
-T02 2 B B_N_240VAC /
CL. 1
P2 s2 DIGITAL
XXA/1A,20VA
AMMETER

1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B

D D

-X10.2 21 22 -X10.2 23 24 -X10.2 12 14


L1 L2 L3
-X02

E M
E
-Motor
3~

NOTE :

1) ONLY APPLICABLE FOR TAG 072-PM200 AND 073-PM200


2) FOR AUTO START(REACCELERATION START) NEED TO BE PROGRAMMED.
3) JUMPER TO BE PROVIDE ONLY FOR THESE MOTORS 072-PM204, 073-PM204

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

DCS/PLC
-Q01 -X10.1 YB3
13 14 1 2 15
3.7:B / VA_240VAC
/3.2:B PERMISSIVE
-PB1
NOTE:1
STOP PB
-X10.1 YB2
16

STOP
YB1
-X10.1 YB4 START
17

OFF
-X10.1
18

B B

13 21
12 14
-K01 -K01
/4.4:D 14 /4.4:D 22
-K02
/4.2:D 11

-X10.1
25
12 14
-K01X
/4.4:D 11

-N01
/3.2:C 2 6 4 5
G R1_B

CCL1

CONTINUE -X10.1
-X4 26
FROM PAGE 3
C C
G R1_C
G R1_A

CCC

CCA
CCB

1 3 9 8 7
-X10.1
32 34 27

-K02
/4.2:D 31 43 MOTOR ON
NO FAULT -K01 -X10.1 STATUS
/4.4:D 44 28

-X10.2
16

22 24 MOTOR
-K02 -X10.2FAULT
/4.2:D 21 17

R
-X10.2
D D
18
x1 x1 x1
13 A1 21
-H1 -H2 -H3 MOTOR OFF
A1
-K01 -RC -K01X -K01
-K02
RED x2 GREEN x2 AMBER x2
MAIN MULTIPLICAITON
-X10.2 STATUS
CONTACTOR 14 C RELAY A2 /4.4:D 22 15
A2

3.7:B / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.4:C -X10.2
14 11 /4.3:B 3L2 4T2 /3.2:B 12 28
12 44 41 /3.6:B
5L3 6T3 /3.2:B 71
24 21 /4.7:D 42
22 13 14 /4.3:B MOTOR OFF
21 22 /4.3:B
-K01 -X10.2 STATUS TO LCS
34 31 /4.4:C 25
32 21 22 /4.7:D /4.4:D 72
43 44 /4.7:C
61 62 /3.8:B
71 72 /4.7:D -X10.2
71 72 /4.7:E 26
83 84 /4.7:E 83 MOTOR ON
83 84 /4.7:E -K01 -X10.2 STATUS TO LCS
27
/4.4:D 84

71
-K01
E /4.4:D 72
E

83
-K01
/4.4:D 84

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BOM- MOTOR SCHEMATIC A

FOR P>=30KW & <=55KW -TYPE-B3


SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 Q01 1 ABB
1NO+1NC
2 415V, 6A FUSE F01-F04 4 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M102 WITH MD31 N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY AUX SUPPLY:240V AC 3 C/O -K02 1 ABB
9 AUX RELAY :AUX SUPPLY:240V AC 2 C/O -K01X 1 ABB
10 KORC CT PCT 3L 200/5R RANGE 63-200A, SEC 1A -L1 1 ABB
11 CBCT LNG -T01 1 ABB
12 CURRENT TRANSFORMER XX/1A, -CT1 1 PRECISE
13 STOP PB WITH NC CONTACT PB1 1 TEKNIC
D D
14 DIGITAL AMMETER P1 1 RISHAB
15 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015B3+TYPE-B3-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-X3:1 11 RS485(COM1) TO COMMUNICATION

-X3:2 12 RS485(COM1) TO COMMUNICATION

-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 DCS PERMISSIVE -YB3

16 DCS PERMISSIVE -YB3

17 DCS OFF -YB4

18 DCS OFF -YB4


C C
-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-X3:4 22 RS485(COM2) TO COMMUNICATION

-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

-K01X:14 25 DCS START -YB1


D D
-K02:32 26 DCS START -YB1

-K01:23 27 MOTOR ON STATUS

-K01:24 28 MOTOR ON STATUS

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015B3+TYPE-B3-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-F11:1 11 240V AC HEATER SUPPLY -240VAC

-K01:32 12 240V AC HEATER SUPPLY

-F11:3 13 240V AC HEATER SUPPLY -240VAC N


B B
-F11:4 14 240V AC HEATER SUPPLY

-K01:22 15 MOTOR OFF STAUS

-K02:24 16 MOTOR FAULT

-K02:21 17 MOTOR FAULT

-K01:21 18 MOTOR OFF STAUS

21 FIELD AMMETER
C C
-N01-P1:2 22 FIELD AMMETER

-X1:15 23 PTC PROB -PTC:1

-X1:16 24 PTC PROB -PTC:2

-K01:52 25 MOTOR OFF STAUS

-K01:63 26 MOTOR OFF STAUS

-K01:64 27 MOTOR OFF STAUS


D D
-K01:51 28 MOTOR OFF STAUS

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C
Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 10/11/2017 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC SHEET 1 OF 7
Unit No FOR P<30KW -TYPE-C1
DOC.NO. MNS3E16064R015C1

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION : MOTOR SCHEMATIC FOR P<30KW
D
ON & OFF COMMAND FROM LCS + ON & OFF D
COMMAND ESD/DCS -TYPE-C1
SYSTEM CONFIGURATION: 415V,XXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R0015C1
REVISION NUMBER : R4
E E
REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved. MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT

415VAC, 3P4W, 50Hz

A A
L1:1
L1 L2:1
L2 TO COMMUNICATION
L3:1
L3 DRAWINGS SPARE
N:1
N
-X01 -X10.1 11 12 13 21 22 23 14 24

L1 L2 L3 N
-NL1
-SW 3
/3.6:B

4
-F01 A/
-Q01 6A

1
2
3
4
5
1 3 5 13 21 B/

14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
4. WITHDRAWABLE
VA_240VAC / 4.1:A
5. ISOL.POS

3.3:C 3.3:C
IG1 IG2
N_240VAC / 4.1:D
B
3
1.
B
= Operating position, 42
main switch ON, withdrawable unit 21 -K01X SW
locked in position 1L1 3L2 5L3 -Q01 /4.5:D /3.2:A
/3.2:B 4
2. = Main switch OFF, -K01 PE 22 41
power and control circuit interrupted, /4.4:D 2T1 4T2 6T3
withdrawable unit locked in position.

3. = Test position,
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. -N01
= Withdrawable position,
power and control circuit interrrupted.
/4.1:C M101-M 11 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CONT ON FB)
(CB ON FB)
5. = Isolating position, 240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

DI5
DI0

DI1

DI2

DI3

DI4
unit withdrawn by 30mm, 46 48 49
power and control circuits interrrupted,
isolated and the withdrawable unit -X4 -X3
mechanically interlocked in position.
51LR 50G 50N -X1

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C C
MD31 ABB MD31
1S1
-T01 1S2
IG1 / 3.4:B
IG2 / 3.5:B START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

D D

L1
-X10.2 21 22 23 24 25 26 27 28
L2 L3
-X02
SPARE

E M
E
-Motor
3~

F 3 4 /3.6:B
F
Based on Prepared SA Date Title Order No = MNS3E16064R015C1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

-Q01 -X10.1 YB4


LCS
13 14 1 2 15
3.7:B / VA_240VAC
/3.2:B OFF
-PB1
STOP PB
-X10.1
16

4.7:C / A/M_A1 4.7:C / A/M_M1


START PB

FROM FROM
DCS DCS
A/M IN A/M IN
AUTO AUTO

B B
-X10.1
17
4.7:C / A/M_A2 4.7:D / A/M_M2

DCS
13 31
12 14 -PB
-K01 -K01 4.7:C / LCS_S1
/4.4:D 14 /4.4:D 32
-K02 4.7:B / DCS_S1 -X10.1
STOP
/4.2:D 11 18
12 14
-K01X
FROM
FROM LCS
/4.5:D 11 -X10.1
DCS 25
START 4.4:B / DCS_S1
START
START PB
-X10.1
26
4.4:C / DCS_S2
-N01 4.7:C / DCS_S2
4.7:C / LCS_S2
/3.2:B 2 4 5 6
G R1_B

NC NC
CCL1

-X10.1
27
4.4:B / LCS_S1

-X10.1
CONTINUE -X4 28

C FROM PAGE 3 LCS_S2


C
4.4:C /
/3.3:B

-X10.2
G R1_C
G R1_A

DCS
CCA
CCB

15
4.4:B / A/M_A1
NC A/M SWITCH IN
1 3 9 8 7 AUTO
-X10.2
16
4.4:B / A/M_A2
A/M IN MANUAL
17
32 34 4.4:B / A/M_M1
-K02
/4.2:D 31 A/M SWITCH IN
NO FAULT MANUAL
-X10.2
18
4.4:B / A/M_M2

D
R

-H1
x1
-H2
x1
-H3
x1
A1 A1 D
A1
RED x2 GREEN x2 AMBER x2
-K01 -RC -K01X
-K02 MAIN
CONTACTOR A2 MULTIPLICAITON
RELAY A2
A2
C -X10.2
14

3.7:B / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.5:B 43 MOTOR ON
14 11 /4.3:B 3L2 4T2 /3.3:B 12
12 44 41 /3.6:B -K01 -X10.2 STATUS
5L3 6T3 /3.3:B 12
24 21 /4.7:E 42 /4.4:D 44
13 14 /4.3:B
22
31 32 /4.3:B
34 31 /4.4:C
32 43 44 /4.7:D
-X10.2
13

22 24 MOTOR
-K02 -X10.2 FAULT
/4.2:D 21 11

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A BILL OF MATERIAL FOR MOTOR P<30KW -TYPE-C1 A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) 1NO+1NC Q01 1 ABB
2 415V, 6A FUSE F02-F04 3 ABB
3 MOTOR CONTROL AND PROTUCTION UNIT-M101 WITH MD31 N01 1 ABB
B B
4 POWER CONTACTOR AUX: 240V AC K01 1 ABB
2NO+2NC
ABB
5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) H3 1 TEKNIC
C 8 AUXILIARY RELAY 3 C/O , 240VAC -K02,K01X 2 ABB C
9 24V DC , 3A FUSE -F01 1 ABB
10 AUXILIARY RELAY 2C/O , 240VAC -K01A 1 ABB
11 CBCT LNG -T01 1 ABB
12 STOP PB WITH NC CONTACT PB1 1 TEKNIC
13 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB
D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015C1+TYPE-C1-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 LCS OFF -YB4

16 LCS OFF -YB4

17 DCS OFF -K01

-K01X:14 18 DCS OFF -K01


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 DCS START
D D
-K02:32 26 DCS START

27 LCS START

-K02:32 28 LCS START

-K01X:11

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-C1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015C1+TYPE-C1-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K02:21 11 MOTOR FAULT

-K01:44 12 MOTOR ON STATUS

-K02:24 13 MOTOR FAULT


B B
-K01:43 14 MOTOR ON STATUS

-K01X:14 15 A/M IN AUTO

16 A/M IN AUTO

-K01X:14 17 A/M IN MANUAL

18 A/M IN MANUAL

21 SPARE
C C
22 SPARE

23 SPARE

24 SPARE

25 SPARE

26 SPARE

27 SPARE
D D
28 SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-C1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC SHEET 1 OF 7
Unit No FOR P<30KW -TYPE-C2
DOC.NO. MNS3E16064R015C2

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION : MOTOR SCHEMATIC FOR P<30KW
D
ON & OFF COMMAND FROM LCS + ON & OFF D
COMMAND ESD/DCS + REACCELERATION -TYPE-C1
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R0015C1
REVISION NUMBER : R4
E E
REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz 24V(+)


24VDC(+)
A A
L1:1
L1 L2:1
L2 0VDC(-) TO COMMUNICATION
L3:1 0VDC(-) DRAWINGS SPARE
L3
N 12 13 21 22 23
-X01 -X10.2 27 28 -X10.1 11 14 24

L1 L2 L3 N
-NL1 1
N_240VAC / 4.1:D
-SW 3 -F01
/3.6:B 2
VA_240VAC / 4.1:A
4 -F05
-Q01 6A

1
2
3
4
5
1 3 5 13 21

14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
5. ISOL.POS
-F02-F04
4. WITHDRAWABLE 6A
VA / 3.5:B 3.2:C 3.2:C 3.3:B 3.3:B 3.3:B
IG1 IG2 VC VB VA
VB / 3.5:B

B
21
1. = Operating position,
main switch ON, withdrawable unit VC / 3.5:B -Q01
-K01X
42 44
-SW
3
B
locked in position /3.2:B 22
/4.5:D 41 /3.2:A
PE 4
2. = Main switch OFF,
power and control circuit interrupted, 1L1 3L2 5L3
withdrawable unit locked in position. -K01
/4.4:D 2T1 4T2 6T3
3. = Test position,
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. = Withdrawable position, M102-M 11 10 12

(MOTOR ON FB)
power and control circuit interrrupted. 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
24V DC 2B 2A SHIELD 1B 1A I0A I0B NC VC NC VB NC VA

(TEST)
5. = Isolating position, L1 L2 L3

DI0

DI1

DI2

DI3

DI4

DI5
unit withdrawn by 30mm, 46 48 49
power and control circuits interrrupted,
isolated and the withdrawable unit -X4 -X3 CONTINUE AT
mechanically interlocked in position. -X1 PAGE 4
51LR 50G 50N

DI_COM
DI9

DI10

DI11

DI12
DI6

DI7

DI8
PTC A PTC B
-X1 15 16 -X2 7 8 9 10 11 12 13 14

C C
-N01 MD31 ABB MD31
/4.1:C
1S1
-T01 1S2
IG1 / 3.5:B START-1 START-2 STOP

IG2 / 3.5:B
STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

D D

-X10.2 21 22 23 24 25 26
L1 L2 L3
-X02
SPARE

E M
E
-Motor
3~

NOTE :
1) REACCELERATION PROGRAM NOT REQUIRED FOR THESE MOTORS:
071-PM107A, 071-PM107B, 071-P-610A, 071-P-610B, 071-P-620A, 071-P-620B.

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP REACCELERATION ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

-Q01 -X10.1 YB4


LCS
13 14 1 2 15
3.3:A / VA_240VAC
/3.2:B OFF
-PB1
STOP PB
-X10.1
16

4.7:C / A/M_A1 4.7:C / A/M_M1


START PB

FROM FROM
DCS DCS
A/M IN A/M IN
AUTO AUTO

B B
-X10.1
17
4.7:C / A/M_A2 4.7:D / A/M_M2

DCS
13 31
12 14 -PB
-K01 -K01 4.7:C / LCS_S1
/4.4:D 14 /4.4:D 32
-K02 4.7:B / DCS_S1 -X10.1
STOP
/4.2:D 11 18
12 14

12 14 -K01X
FROM
FROM LCS -K01A
/4.5:D 11 -X10.1
DCS 25
START /4.2:D 11 4.4:B / DCS_S1
START
START PB
-X10.1
26
4.4:C / DCS_S2
-N01 4.7:C / DCS_S2
4.7:C / LCS_S2
/3.2:C 2 6 4 5
G R1_B

CCL1

-X10.1
27
4.4:B / LCS_S1

CONTINUE -X10.1
-X4 28
FROM PAGE 3
C LCS_S2
C
4.4:C /

-X10.2
G R1_C
G R1_A

CCC

CCA

DCS
CCB

12
4.4:B / A/M_A1

1 3 9 8 7 A/M SWITCH IN
-X10.2 AUTO
13
4.4:B / A/M_A2
-X10.2
14
32 34 4.4:B / A/M_M1
-K02
/4.2:D 31 A/M SWITCH IN
NO FAULT MANUAL
-X10.2
15
4.4:B / A/M_M2

D
R

-H1
x1
-H2
x1
-H3
x1
A1 A1 D
A1 A1
RED x2 GREEN x2 AMBER x2
-K01 -RC -K01X
-K02 -K01A MAIN
CONTACTOR A2 MULTIPLICAITON
RELAY A2
A2 A2
C -X10.2
18

3.3:A / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.5:B 43 MOTOR ON
14 11 /4.3:B 14 11 /4.5:B 3L2 4T2 /3.2:B 12
12 12 5L3 6T3 /3.2:B 44 41 /3.6:B -K01 -X10.2 STATUS
42 /4.4:D 44 16
24 21 /4.7:E 13 14 /4.3:B
22
31 32 /4.3:B
34 31 /4.4:C
32 43 44 /4.7:D
-X10.2
17

22 24 MOTOR
-K02 -X10.2 FAULT
/4.2:D 21 11

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A BILL OF MATERIAL FOR MOTOR SCHEMATIC FOR A

P>=30KW& <=55KW-TYPE-C2
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B B
3 MOTOR CONTROL AND PROTECTION UNIT-M102 WITH MD31 -N01 1 ABB
4 POWER CONTACTOR AUX: 240V AC
WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


C 7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC C
8 AUX RELAY 3C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2C/O 240VAC AUX -K01X 1 ABB
10 AUX RELAY 1C/O 240VAC AUX -K01A 1 ABB
11 CBCT LNG -T01 1 ABB
12 STOP PB WITH NC CONTACT PB1 1 TEKNIC
D 13 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-C2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-C2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015C2+TYPE-C2-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-X3:1 11 RS485(COM1) TO COMMUNICATION

-X3:2 12 RS485(COM1) TO COMMUNICATION

-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 LCS OFF -YB4

16 LCS OFF -YB4

17 DCS OFF -K01

-K01X:14 18 DCS OFF -K01


C C
-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-X3:4 22 RS485(COM2) TO COMMUNICATION

-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 DCS START
D D
-K02:32 26 DCS START

27 LCS START

-K02:32 28 LCS START

-K01A:11

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-C2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015C2+TYPE-C2-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K02:21 11 MOTOR FAULT

-K01A:14 12 A/M IN AUTO

13 A/M IN AUTO
B B
-K01A:14 14 A/M IN MANUAL

15 A/M IN MANUAL

-K01:44 16 MOTOR ON STATUS

-K02:24 17 MOTOR FAULT

-K01:43 18 MOTOR ON STATUS

21 SPARE
C C
22 SPARE

23 SPARE

24 SPARE

25 SPARE

26 SPARE

-F01:1 27 24V DC SUPPLY -24V(+)


D D
-X1:14 28 24V DC SUPPLY -0VDC(-)

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-C2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C
Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC FOR SHEET 1 OF 7
Unit No P>=30KW & <=55KW-TYPE-C3
DOC.NO. MNS3E16064R015C3

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-C3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-C3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION : MOTOR SCHEMATIC FOR >=30&<=55KW MOTOR ON & OFF
D
COMMAND FROM LCS + ESD TRIP + A/M SWITCH IN DCS + ON & OFF D
COMMAND FROM DCS+ REACCELERATION-TYPE-C2
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015C3
REVISION NUMBER : R4
E
REVISION COMMENT : Asbuilt drawings
E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-C3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-C3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

240VAC
415VAC, 3P4W, 50Hz 240VAC PH
24V(+)
24VDC(+) 240VAC N
A A
L1
L1 240VAC N
L2 0VDC(-) TO COMMUNICATION
L2 L3 0VDC(-)
L3 DRAWINGS SPARE
N
N
-X01 -X10.2 23 24 -X10.1 11 12 13 21 22 23 14 24 -X10.2 25 27

L1 L2 L3 N
-NL1 1
N_240VAC / 4.1:D
-F01
-SW 3
B_N_240VAC / 3.3:D 2
/3.6:B
VA_240VAC / 4.1:A
4 -F05 1 3
-Q01 6A A_240VAC / 3.3:D -F11

1
2
3
4
5
/4.4:A 1 3 5
/3.6:B DP MCB 2 4

1. ON
2. OFF
3. TEST
2 4 6 -F02-F04
5. WITHDRAWABLE
4. ISOL.POS 6A
3.3:D 3.3:D 31
VA / 3.5:B 3.3:B 3.3:B 3.3:B
IG1 IG2 VC VB VA -K01
/4.4:D 32
VB / 3.5:B
B 1. = Operating position, VC / 3.5:B -Q01
21
-K01X
42 44
-SW
3
B
main switch ON, withdrawable unit /3.2:B /4.5:D 41 /3.2:A
1L1 3L2 5L3 PE 22 4
locked in position
-K01
2. = Main switch OFF, /4.4:D 2T1 4T2 6T3
power and control circuit interrupted,
withdrawable unit locked in position.
-N01
3. = Test position,
/4.1:C
main switch OFF, control circuit connected,
withdrawable unit in locked position.
L1
M102-M
11 10 12

(MOTOR ON FB)
4. = Withdrawable position,
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
power and control circuit interrrupted. KORC 24V DC 2B 2A SHIELD 1B 1A I0A I0B NC VC NC VB NC VA

DI0

DI1

DI2

DI3

DI4

DI5
46 48 49
5. = Isolating position, x1 x1 x1
L1 L2 L3
unit withdrawn by 30mm, -X4
power and control circuits interrrupted,
-X3 CONTINUE AT
isolated and the withdrawable unit
x2 x2 x2
-X1 PAGE 4
51LR 50G 50N
mechanically interlocked in position.

DI_COM
DI9

DI10

DI11

DI12
DI6

DI7

DI8
PTC A PTC B
-X1 15 16 -X2 7 8 9 10 11 12 13 14

C PE
C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1
1 A A_240VAC / 3.3:B
P1 s1 1 240V AC AUX
-T02 -X11
3 B B_N_240VAC / 3.3:A
CL. 1 P2 s2 DIGITAL
XXA/1A,20VA AMMETER

1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B

D D

L1 L2 L3 -X10.2 26 28
-X02 -X10.2 21 22

E M
E
-Motor
3~

NOTE :

1) JUMPER TO BE REMOVED DURING THE AMMETER CONNECTION


2) REACCELERATION PROGRAM TO BE ACTIVATE

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-C3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-C3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP REACCELERATION ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

-Q01 -X10.1 YB4


LCS
13 14 1 2 15
3.3:A / VA_240VAC
/3.2:B OFF
-PB1
STOP PB
-X10.1
16

4.7:C / A/M_A1 4.7:C / A/M_M1


START PB

FROM FROM
DCS DCS
A/M IN A/M IN
AUTO MANUAL

B B
-X10.1
17
4.7:C / A/M_A2 4.7:D / A/M_M2

DCS
13 21
12 14 -PB
-K01 -K01 4.7:C / LCS_S1
/4.4:D 14 /4.4:D 22
-K02 4.7:B / DCS_S1 -X10.1
STOP
/4.2:D 11 18
12 14

12 14 -K01X
FROM
FROM LCS -K01A
/4.5:D 11 -X10.1
DCS 25
START /4.2:D 11 4.4:B / DCS_S1
START
START PB
-X10.1
26
4.4:C / DCS_S2
-N01 4.7:C / LCS_S2
4.7:C / DCS_S2
/3.2:B 2 6 4 5
G R1_B

CCL1

-X10.1
27
4.5:B / LCS_S1

CONTINUE -X10.1
-X4 28
FROM PAGE 3
C LCS_S2
C
/3.4:B 4.5:C /

-X10.2
G R1_C
G R1_A

CCC

CCA

DCS
CCB

13
4.4:B / A/M_A1

1 3 9 8 7 A/M SWITCH IN
-X10.2 AUTO
14
4.4:B / A/M_A2
-X10.2
15
32 34 4.5:B / A/M_M1
-K02
/4.2:D 31 A/M SWITCH IN
NO FAULT MANUAL
-X10.2
16
4.5:B / A/M_M2

R
D -H1
x1
-H2
x1
-H3
x1
A1 A1 D
A1 A1
RED x2 GREEN x2 AMBER x2
-K01 -RC -K01X
-K02 -K01A MAIN
CONTACTOR A2
C
MULTIPLICAITON
RELAY A2
AUX RELAY
A2 AUX RELAY
A2 -X10.2
11

3.3:A / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.5:B 43 MOTOR ON
14 11 /4.3:B 14 11 /4.5:B 3L2 4T2 /3.2:B 12
12 12 5L3 6T3 /3.2:B 44 41 /3.6:B -K01 -X10.2 STATUS
42 /4.4:D 44 17
24 21 /4.7:E 13 14 /4.3:B
22
21 22 /4.3:B
34 31 /4.4:C
32 31 32 /3.8:B
43 44 /4.7:D
-X10.2
18

22 24 MOTOR
-K02 -X10.2 FAULT
/4.2:D 21 12

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-C3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-C3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
OTOR SCHEMATIC A

FOR P>=30KW & <=55KW -TYPE-C2


SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 Q01 1 ABB
1NO+1NC
2 415V, 6A FUSE F01-F03 3 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M102 WITH MD31 N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 24VDC , 3A FUSE F04 1 ABB
9 AUX RELAY AUX SUPPLY:240V AC 4 C/O -K02 1 ABB
10 AUX RELAY :AUX SUPPLY 240V AC 2 C/O -K01X 1 ABB
11 AUX RELAY :AUX SUPPLY 240V AC 1 C/O -K01A 1 ABB
12 KORC CT PCT 3L 200/5R RANGE 63-200A, SEC 1A -L1 1 ABB
13 CBCT LNG -T01 1 ABB
D D
14 CURRENT TRANSFORMER XX/1A, -T02 1 PRECISE
15 STOP PB WITH NC CONTACT PB1 1 TEKNIC
16 DIGITAL AMMETER P1 1 RISHAB
17 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-C3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-C3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015C3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015C3+TYPE-C3-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 LCS OFF -YB4

16 LCS OFF -YB4

17 DCS OFF -K01

-K01X:14 18 DCS OFF -K01


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 DCS START
D D
-K02:32 26 DCS START

27 LCS START

-K02:32 28 LCS START

-K01A:11

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-C3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015C3+TYPE-C3-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01:23 11 MOTOR ON STATUS

-K02:21 12 MOTOR FAULT

-K01A:14 13 A/M IN AUTO


B B
14 A/M IN AUTO

-K01A:14 15 A/M IN MANUAL

16 A/M IN MANUAL

-K01:24 17 MOTOR ON STATUS

-K02:24 18 MOTOR FAULT

21 FIELD AMMETER
C C
-P1:2 22 FIELD AMMETER

-F01:1 23 24V DC INPUT -24V(+)

-N01-X1:14 24 24V DC INPUT -0VDC(-)

-F11:1 25 240V AC HEATER SUPPLY -240VAC

-K01:32 26 240V AC HEATER SUPPLY

-F11:3 27 240V AC HEATER SUPPLY -240VAC N


D D
-F11:4 28 240V AC HEATER SUPPLY

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015C3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-C3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC SHEET 1 OF 7
Unit No FOR P<30KW-TYPE-D1
DOC.NO. MNS3E16064R015D1

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION ON & OFF COMMAND FROM LCS + A/M SWITCH IN LCS +
:

D
ON & OFF COMMAND FROM DCS-TYPE-D1 D
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015D1
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A A
L1:1
L1 L2:1
L2 TO COMMUNICATION
L3:1
DRAWINGS SPARE
L3 N:1
N
-X01 -X10.1 11 12 13 21 22 23 14 24

L1 L2 L3 N
-NL1
-SW 3
/3.6:B

4
-Q01 -F01
6A

1
2
3
4
5
1 3 5 13 21

14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
4. WITHDRAWABLE
VA_240VAC / 4.1:A
5. ISOL.POS

3.3:C 3.3:C
IG1 IG2
1. = Operating position, N_240VAC / 4.1:D
B
3
main switch ON, withdrawable unit
locked in position -Q01
21
-K01X
42 44
-SW B
/3.3:B /4.5:D 41 /3.2:A 4
2. = Main switch OFF, PE 22
power and control circuit interrupted, 1L1 3L2 5L3
withdrawable unit locked in position.
-K01
3. = Test position, /4.4:D 2T1 4T2 6T3
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. -N01
= Withdrawable position,
power and control circuit interrrupted. /4.1:C M101-M 11 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

(MOTOR
5. = Isolating position,

ON FB)

DI5
DI0

DI1

DI2

DI3

DI4
unit withdrawn by 30mm,
power and control circuits interrrupted,
46 48 49
isolated and the withdrawable unit
mechanically interlocked in position.
-X4 -X3
51LR 50G 50N -X1

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C C
MD31 ABB MD31
1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

D D

L1
-X10.2 21 22 23 24 25 26
L2 L3
-X02
SPARE

E M
E
-Motor
3~

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

3.7:B / VA_240VAC
-Q01
13 14 1 2
-X10.1
16
YB4

OFF
DCS
/3.3:B -PB1
STOP PB
-X10.1
17

YB1
4.7:C / A/M_A1 4.7:C / A/M_M1 START

FROM FROM
LCS LCS
A/M IN A/M IN
AUTO AUTO

B B
4.7:C / A/M_M2
-X10.1
4.7:C / A/M_A2 18

LCS
13 31
12 14
-K01 -K01 4.7:B / LCS_S1 SB1
/4.4:D 14 /4.4:D 32
-K02 4.7:C / DCS_S1 -PB
/4.2:D 11 -X10.1 STOP
12 14 15
-K01X
FROM /4.5:D 11
FROM LCS -X10.1
DCS START 25
START 4.5:B / LCS_S1

-X10.1 SB2
26 START PB
4.5:C / LCS_S2
4.7:C / LCS_S2
-N01 4.7:D / DCS_S2
-X10.1
/3.3:B 2 4 5 6 27
4.4:B / A/M_A1
G R1_B

NC NC
CCL1

-A/M IN
-X10.1 AUTO
28
4.4:B / A/M_A2
CONTINUE -X4 -X10.2
C FROM PAGE 3 /3.4:B
4.5:B / A/M_M1
13
C
A/M IN
G R1_C
G R1_A

CCA
CCB

-X10.2 MAUAL
NC 14
1 3 9 8 7 4.5:B / A/M_M2

32 34 -X10.2
-K02 4.4:B / DCS_S1
15
/4.2:D 31
NO FAULT

-X10.2
16
4.4:C / DCS_S2

-X10.2
R 11

D -H1
x1
-H2
x1
-H3
x1
A1 A1
MOTOR ON
D
A1 -K01 -RC -K01X 23
RED GREEN AMBER
-K02
x2 x2 x2 MAIN
CONTACTOR A2 C
MULTIPLICAITON
RELAY A2 -K01 -X10.2 STATUS
/4.4:D 24 17
A2

-X10.2
3.7:B / N_240VAC 12
1L1 2T1 /3.3:B 14 11 /4.5:B
14 11 /4.3:B 3L2 4T2 /3.3:B 12
12 5L3 6T3 /3.3:B 44 41 /3.6:B 41 MOTOR OFF
24 21 /4.7:E MOTOR 13 14 /4.3:B
42
22 MOTOR MOTOR FAULT -K01 -X10.2 STATUS
23 24 /4.7:D /4.4:D 18
34 31 /4.4:C ON OFF 31 32 /4.3:B
42
32
41 42 /4.7:D
MOTOR -X10.2
TRIP 28

22 24 MOTOR
-K02 -X10.2 FAULT
/4.2:D 21 27

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FORTYPICAL LV MOTOR SCHEMATIC FOR MOTORS A

P<30KW (WITH ESD)


SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2C/O 240VAC AUX -K01X 1 ABB
10 CBCT LNG -T01 1 ABB
11 STOP PB WITH NC CONTACT PB1 1 TEKNIC
12 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW -TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015D1+TYPE-D1-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-K01X:14 15 LCS OFF -SB1

-PB1 16 DCS OFF -YB4

17 DCS OFF -YB4

18 LCS OFF -SB1


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 LCS START -SB2


D D
-K02:32 26 LCS START -SB2

-K01X:11

-K01X:14 27 A/M SWITCH IN AUTO -A/M IN AUTO

28 A/M SWITCH IN AUTO -A/M IN AUTO

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015D1+TYPE-D1-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01:23 11 MOTOR ON STATUS

-K01:41 12 MOTOR OFF STATUS

-K01X:14 13 A/M SWITCH IN MANUAL -A/M IN MAUAL


B B
14 A/M SWITCH IN MANUAL -A/M IN MAUAL

15 DCS START -YB1

-K02:32 16 DCS START -YB1

-K01:24 17 MOTOR ON STATUS

-K01:42 18 MOTOR OFF STATUS

21 SPARE
C C
22 SPARE

23 SPARE

24 SPARE

25 SPARE

26 SPARE

-K02:21 27 MOTOR FAULT


D D
-K02:24 28 MOTOR FAULT

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
LV MOTOR SCHEMATIC SHEET 1 OF 7
Unit No FOR MOTOR P<30KW (TYPE D2)
DOC.NO. MNS3E16064R015D2

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW- TYPE D2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION : ON & OFF COMMAND FROM LCS +
D
A/M SWITCH IN LCS + ON & OFF COMMAND FROM DCS D
+TEMP PROB-TYPE-D2
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXKA FOR 1SEC
DRAWING NUMBER : MNS3E16064R0015D2
REVISION NUMBER : R4
E E
REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW- TYPE D2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz 24V(+)


24VDC(+)
A A
L1:1
L1 L2:1
L2 0VDC(-) TO COMMUNICATION
L3:1 0VDC(-) DRAWINGS SPARE
L3 N:1
N
21 22
-X01 -X10.2 -X10.1 11 12 13 21 22 23 14 24

L1 L2 L3 N
-SW 3 -NL1 1
/3.6:B 240V_AC_PH / 4.1:A
-F01
4
240V_AC_N / 4.1:D 2
-Q01 -F05

1
2
3
4
5
1 3 5 13 21
6A

14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
-F02
1
4. WITHDRAWABLE 2
5. ISOL.POS VA / 3.5:B

-F03
1 3.2:C 3.2:C
2 3.3:B 3.3:B 3.3:B
VB / 3.5:B IG1 IG2 VC VB VA
1. = Operating position,
B main switch ON, withdrawable unit
locked in position 1
-F04
2
VC / 3.5:B -Q01
21
-K01X
42 44
-SW
3
B
/3.2:B 22 /4.5:D 41 /3.2:A
2. = Main switch OFF, PE 4
power and control circuit interrupted,
withdrawable unit locked in position. 1L1 3L2 5L3
-K01
3. = Test position,
/4.4:D 2T1 4T2 6T3
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. = Withdrawable position, -N01
power and control circuit interrrupted. /4.1:C M102-M 11 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
5. = Isolating position, 24V DC 2B 2A SHIELD 1B 1A I0A I0B NC VC NC VB NC VA

(MOTOR
ON FB)
unit withdrawn by 30mm,
L1 L2 L3

DI0

DI1

DI2

DI3

DI4

DI5
power and control circuits interrrupted, 46 48 49
isolated and the withdrawable unit
mechanically interlocked in position. -X4 -X3 CONTINUE AT
-X1 PAGE 4
51LR 50G 50N

DI_COM
DI9

DI10

DI11

DI12
DI6

DI7

DI8
PTC A PTC B
-X1 15 16 -X2 7 8 9 10 11 12 13 14

C C
MD31 ABB MD31

1S1
-T01 1S2
IG1 / 3.4:B START-1 START-2 STOP

IG2 / 3.5:B
STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

D D

L1 L2 L3 -X10.2 23 24 25 26

-X02
SPARE

-FIELD
1

-PTC
U
2

E M
E
-Motor
3~

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW- TYPE D2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

3.3:A / 240V_AC_PH
-Q01
13 14 1 2
-X10.1
15
YB4

OFF
DCS
/3.2:B -PB1
STOP PB
-X10.1
16

YB1
4.7:C / A/M_A1 4.7:C / A/M_M1 START

FROM FROM
LCS LCS
A/M IN A/M IN
AUTO AUTO

B B
4.7:C / A/M_M2
-X10.1
4.7:C / A/M_A2 17

LCS
13 31
12 14
-K01 -K01 4.7:B / LCS_S1 SB1
/4.4:D 14 /4.4:D 32
-K02 4.7:C / DCS_S1 -PB
/4.2:D 11 -X10.1 STOP
12 14 18
-K01X
FROM /4.5:D 11
FROM LCS -X10.1
DCS START 25
START 4.5:B / LCS_S1

-X10.1 SB2
26 START PB
4.7:C / LCS_S2
4.5:C / LCS_S2
-N01 4.7:D / DCS_S2
/3.2:B 2 6 4 5 -X10.1
27
G R1_B

4.4:B / A/M_A1
CCL1

-A/M IN
-X10.1 AUTO
28
4.4:B / A/M_A2
CONTINUE -X4
FROM PAGE 3 -X10.2
C /3.3:B
4.5:B / A/M_M1
12
C
G R1_C
G R1_A

A/M IN
CCC

CCA
CCB

-X10.2 MAUAL
13
1 3 9 8 7 4.5:B / A/M_M2

32 34 -X10.2
-K02 14
/4.2:D
4.4:B / DCS_S1
31
NO FAULT

-X10.2
15
4.4:C / DCS_S2

D -H1
x1
-H2
x1
-H3
x1
A1 A1 D
A1 -K01 -RC -K01X
RED x2 GREEN x2 AMBER x2
-K02 MAIN
CONTACTOR A2 C
MULTIPLICAITON
RELAY A2
A2 -X10.2
11

3.3:A / 240V_AC_N
1L1 2T1 /3.2:B 14 11 /4.5:B 23 MOTOR ON
14 11 /4.3:B 3L2 4T2 /3.2:B 12
12 5L3 6T3 /3.2:B 44 41 /3.6:B -K01 -X10.2 STATUS
16
24 21 /4.7:E MOTOR 13 14 /4.3:B
42 /4.4:D 24
22 MOTOR MOTOR FAULT 23 24 /4.7:D
34 31 /4.4:C ON OFF 31 32 /4.3:B
-X10.2
32 18
41 42 /4.7:E
MOTOR
41 MOTOR OFF
TRIP
-K01 -X10.2 STATUS
/4.4:D 42 17

-X10.2
28

22 24 MOTOR
-K02 -X10.2 FAULT
/4.2:D 21 27

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW- TYPE D2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A BILL OF MATERIAL FOR MOTOR SCHEMATIC FOR P<30KW-TYPE-D2 A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) Q01 1 ABB
2 415V, 6A FUSE F01-F05 5 ABB
3 MOTOR CONTROL AND PROTUCTION UNIT-M102 WITH MD31 N01 1 ABB
B B
4 POWER CONTACTOR AUX SUPPLY: 240V AC K01 1 ABB
AUX CONTACT: 2NO+2NC
ABB
5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) H3 1 TEKNIC
C 8 AUXILIARY RELAY 3C/O , 240VAC -K02,K01X 2 ABB C
9 CBCT LNG -T01 1 ABB
10 STOP PB WITH NC CONTACT PB1 1 TEKNIC
11 PLUGIN TERMINAL (11-19) (21-28) (11-19) (21-28) X10.1, X10.2 2 ABB

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D2
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW- TYPE D2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015D2+TYPE-D2-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 DCS OFF -YB4

16 DCS OFF -YB4

17 LCS OFF -SB1

-K01X:14 18 LCS OFF -SB1


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 LCS START -SB2


D D
-K02:32 26 LCS START -SB2

-K01X:11

-K01X:14 27 A/M SWITCH IN AUTO -A/M IN AUTO

28 A/M SWITCH IN AUTO -A/M IN AUTO

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015D2+TYPE-D2-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01:23 11 MOTOR ON STATUS

-K01X:14 12 A/M SWITCH IN MANUAL -A/M IN MAUAL

13 A/M SWITCH IN MANUAL -A/M IN MAUAL


B B
14 DCS START -YB1

-K02:32 15 DCS START -YB1

-K01:24 16 MOTOR ON STATUS

-K01:42 17 MOTOR OFF STATUS

-K01:41 18 MOTOR OFF STATUS

-F01:1 21 24V DC SUPPLY -24V(+)


C C
-N01-X1:14 22 24V DC SUPPLY -0VDC(-)

-N01-X1:15 23 PTC PROB -PTC:1

-N01-X1:16 24 PTC PROB -PTC:2

25 SPARE

26 SPARE

-K02:21 27 MOTOR FAULT


D D
-K02:24 28 MOTOR FAULT

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DIAGRAM SHEET 1 OF 7
Unit No FOR P>=30KW& <=55KW-TYPE-D3
DOC.NO. MNS3E16064R015D3

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-D3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW& <=55KW-TYPE-D3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION MOTOR SCHEMATIC FOR P>=30KW & <=55KW
:

D
ON & OFF COMMAND FROM LCS + L/R SWITCH IN LCS + D
ON & OFF COMMAND FROM DCS-TYPE-D3
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015D3
REVISION NUMBER : R4

E REVISION COMMENT : Asbuilt drawings E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-D3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW& <=55KW-TYPE-D3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

240VAC
415VAC, 3P4W, 50Hz 240VAC PH

A A
L1:1 240VAC N
L1 L2:1 240VAC N
L2 TO COMMUNICATION
L3:1
DRAWINGS SPARE
L3 N:1
N
-X01 -X10.1 11 12 13 21 22 23 14 24 -X10.2 21 22

L1 L2 L3 N
-NL1
-SW 3
/3.6:B

4
-Q01 -F01
6A

1
2
3
4
5
1 3 5 13 21

14 22
31

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6 -K01
3. TEST
5. ISOL.POS
4. WITHDRAWABLE
VA_240VAC / 4.1:A /4.4:D 32

3.2:D 3.2:D
IG1 IG2
N_240VAC / 4.1:D
B
3

-Q01
21
-K01X
42 44
-SW B
/3.2:B 22
/4.5:D 41 /3.2:A 4
1L1 3L2 5L3 PE
-K01
/4.4:D 2T1 4T2 6T3

-N01
/4.1:C M101-M 11 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

(MOTOR
ON FB)

DI5
-L1

DI0

DI1

DI2

DI3

DI4
KORC 46 48 49
x1 x1 x1
L1 L2 L3
-X4 -X3
x2 x2 x2
-X1
51LR 50G 50N

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C PE
C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1
1 A A_240VAC /
P1 s1 1 240V AC AUX
-T02 -X11
3 B B_N_240VAC /
CL. 1
P2 s2 DIGITAL
XXA/1A
AMMETER

1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B
D D

L1 L2 L3
-X02
-X10.2 25 26
-X10.2 23 24

E M
E
-Motor
3~

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-D3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW& <=55KW-TYPE-D3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

3.7:B / VA_240VAC
-Q01
13 14 1 2
-X10.1
16
YB4

OFF
DCS
/3.2:B -PB1
STOP PB
-X10.1
18

YB1
4.7:C / A/M_A1 4.7:C / A/M_M1 START

FROM FROM
LCS LCS
A/M IN A/M IN
AUTO AUTO

B B
4.7:C / A/M_M2
-X10.1
4.7:C / A/M_A2 17

LCS
13 41
12 14
-K01 -K01 4.7:B / LCS_S1 SB1
/4.4:D 14 /4.4:D 42
-K02 4.7:C / DCS_S1 -PB
/4.2:D 11 -X10.1 STOP
12 14 15
-K01X
FROM /4.5:D 11
FROM LCS -X10.1
DCS START 25
START 4.5:B / LCS_S1

-X10.1 SB2
26 START PB
4.5:C / LCS_S2
4.7:C / LCS_S2
-N01 4.7:D / DCS_S2
-X10.1
/3.2:B 2 4 5 6 27
4.4:B / A/M_A1
G R1_B

NC NC
CCL1

-A/M IN
-X10.1 AUTO
28
4.4:B / A/M_A2
CONTINUE -X4 -X10.2
C FROM PAGE 3 /3.4:B
4.5:B / A/M_M1
13
C
A/M IN
G R1_C
G R1_A

CCA
CCB

-X10.2 MAUAL
NC 14
1 3 9 8 7 4.5:B / A/M_M2

32 34 -X10.2
-K02 4.4:B / DCS_S1
15
/4.2:D 31
NO FAULT

-X10.2
16
4.4:C / DCS_S2

D -H1
x1
-H2
x1
-H3
x1
A1 A1 D
A1 -K01 -RC -K01X
RED x2 GREEN x2 AMBER x2
-K02 MAIN
CONTACTOR A2 C
MULTIPLICAITON
RELAY A2
A2 -X10.2
11

3.7:B / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.5:B 43 MOTOR ON
14 11 /4.3:B 3L2 4T2 /3.2:B 12
12 5L3 6T3 /3.2:B 34 31 /4.7:E -K01 -X10.2 STATUS
17
24 21 /4.7:E MOTOR 13 14 /4.3:B
32 /4.4:D 44
22 MOTOR MOTOR FAULT 44 41 /3.6:B
31 32 /3.8:B 42
34 31 /4.4:C ON OFF 41 42 /4.3:B
-X10.2
32 12
43 44 /4.7:D
MOTOR 32 34
TRIP -K01X MOTOR OFF
/4.5:D 31 -X10.2 STATUS
18

-X10.2
28

22 24 MOTOR
-K02 -X10.2FAULT
/4.2:D 21 27

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-D3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW& <=55KW-TYPE-D3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR MOTOR SCHEMATIC FOR A

P>=30KW & <=55KW -TYPE-D3


SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3C/O 240VAC AUX -K02,K01X 1 ABB
9 KORC CT PCT 3L 200/5R RANGE 63-200A, SEC 1A -L1 1 ABB
10 CBCT LNG -T01 1 ABB
11 CURRENT TRANSFORMER XX/1A, -T02 1 PRECISE
12 STOP PB WITH NC CONTACT PB1 1 TEKNIC
13 DIGITAL AMMETER P1 1 RISHAB
D D
14 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-D3
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW& <=55KW-TYPE-D3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015D3+TYPE-D3-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 DCS OFF -YB4

16 DCS OFF -YB4

17 LCS OFF -SB1

-K01X:14 18 LCS OFF -SB1


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 LCS START -SB2


D D
-K02:32 26 LCS START -SB2

-K01X:11

-K01X:14 27 A/M SWITCH IN AUTO -A/M IN AUTO

28 A/M SWITCH IN AUTO -A/M IN AUTO

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015D3+TYPE-D3-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01:43 11 MOTOR ON STATUS

-K01X:32 12 MOTOR OFF STATUS

-K01X:14 13 A/M SWITCH IN MANUAL -A/M IN MAUAL


B B
14 A/M SWITCH IN MANUAL -A/M IN MAUAL

15 DCS START -YB1

-K02:32 16 DCS START -YB1

-K01:44 17 MOTOR ON STATUS

-K01X:31 18 MOTOR OFF STATUS

-K01:31 21 240V AC SUPPLY FOR HEATER -240VAC


C C
22 240V AC SUPPLY FOR HEATER -240VAC N

-K01:32 23 240V AC SUPPLY FOR HEATER

24 240V AC SUPPLY FOR HEATER

25 FIELD AMMETER

-P1:3 26 FIELD AMMETER

-K02:21 27 MOTOR FAULT


D D
-K02:24 28 MOTOR FAULT

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 10/11/2017 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
BIDIRECTIONAL MOTOR SCHEME SHEET 1 OF 7
Unit No FOR P<30KW -TYPE-E1
DOC.NO. MNS3E16064R015E1

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015E1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA BIDIRECTIONAL MOTOR SCHEME + TYPE-E1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-E DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015E1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION BIDIRECTIONAL MOTOR SCHEMATIC FOR P<30KW
:

D
FORWARD REVERSE AND OFF FROM DCS TYPE-E1 D
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015E1
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015E1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA BIDIRECTIONAL MOTOR SCHEME + TYPE-E1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-E DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015E1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A A
L1:1
L1 L2:1
L2 TO COMMUNICATION
L3:1
DRAWINGS SPARE
L3 N:1
N
-X01 -X10.1 11 12 13 21 22 23 14 15 16 24

L1 L2 L3 N
-NL1
-SW 3
/3.6:B

4
-F01
-Q01 6A

1
2
3
4
5
1 3 5 13 21

14 22

/4.4:A

/3.5:B
1. ON
2. OFF
2 4 6
3. TEST
5. ISOL.POS
4. WITHDRAWABLE
VA_240VAC / 4.1:A

3.3:C 3.3:C
IG1 IG2
1. = Operating position,
N_240VAC / 4.1:D
B main switch ON, withdrawable unit
locked in position 1L1 3L2 5L3 1L1 3L2 5L3
-Q01
21
-K01X
42 44
-K02X
42 44
-SW
3
B
2. -K01 -K02 /3.2:B /4.4:D 41 /4.5:D 41 /3.2:A
= Main switch OFF, PE 22 4
/4.4:D 2T1 4T2 6T3 /4.5:D 2T1 4T2 6T3
power and control circuit interrupted,
withdrawable unit locked in position.

3. = Test position,
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. = Withdrawable position, -N01
power and control circuit interrrupted. /4.1:C M101-M 11 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(MOTOR FRW

(MOTOR REV
(CB ON FB)
5. = Isolating position, 240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

ON FB)

ON FB)
unit withdrawn by 30mm,

DI0

DI1

DI2

DI3

DI4
46 48 49

DI5
power and control circuits interrrupted,
isolated and the withdrawable unit
mechanically interlocked in position. -X4 -X3
51LR 50G 50N -X1

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C C
MD31 ABB MD31
1S1
-T01 1S2
IG1 / 3.4:B
IG2 / 3.4:B START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

D D

-X10.2 21 22 23 24 25 26 27 28
L1 L2 L3
-X02
SPARE

E M
E
-Motor
3~

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015E1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA BIDIRECTIONAL MOTOR SCHEME + TYPE-E1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-E DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015E1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP FWD. ON REV. OFF OFF FAULT START-1 STOP START-2
© Copyright 2012 ABB. All rights reserved.

A A

-Q01 -X10.1 YB4


DCS
13 14 1 2 17
3.7:B / VA_240VAC 4.4:B / OFF1
/3.2:B OFF
-PB1 4.7:A / OFF1
STOP PB -X10.1
18
4.4:B / OFF2

FROM
DCS
STOP

4.7:B / OFF2

B 12 14
B
-K03
/4.2:D 11
NO FAULT
23 23
32 34 -X10.1 FORWARD START
-K01 -K02 31 25
-K03 4.4:B / FW_S1
/4.4:D 24 /4.5:D 24 -K01 /4.2:D 31
/4.4:D 32
4.7:B / FW_S1 4.7:C / RS_S1 -X10.1
26
4.4:C / FW_S2

-X10.1 REVERSE START


13 FROM 13 27
DCS FWD FROM 4.5:B / RS_S1
-K01 START1
-K02 DCS REV
31 /4.4:D 14 /4.5:D 14 START1
-K02 -X10.1
-N01 /4.5:D 32 4.5:C / RS_S2
28
/3.2:B 2 4 5 6
G R1_B

NC NC
CCL1

4.7:B / FW_S2
4.7:C / RS_S2

CONTINUE -X4
C FROM PAGE 3 /3.3:B C
G R1_C
G R1_A

CCA
CCB

NC
1 3 9 8 7

41 41
-K02 -K01
/4.5:D 42 /4.4:D 42

-X10.2
11

12 14
-K01X MOTOR FWD ON
/4.4:D 11 -X10.2 STATUS
15

D -H1
x1
-H2
x1
-H3
x1
-H7
x1
A1 A1 A1 A1 D
A1
-K01 -K01X -K02 -K02X -X10.2
RED x2 RED x2 GREEN x2 AMBER x2 16
-K03 MAIN
A2 MULTIPLICAITON
A2 MAIN
A2 MULTIPLICAITON
A2
CONTACTOR RELAY CONTACTOR RELAY
A2 12 14
-K02X MOTOR REV ON
3.7:B / N_240VAC /4.5:D 11 -X10.2 STATUS
1L1 2T1 /3.2:B 14 11 /4.7:D 1L1 2T1 /3.3:B 14 11 /4.7:D 12
14 11 /4.4:B 3L2 4T2 /3.2:B 12 3L2 4T2 /3.3:B 12
12 44 41 /3.6:B 44 41 /3.6:B
5L3 6T3 /3.2:B 5L3 6T3 /3.3:B
24 21 /4.7:E 42 42
13 14 /4.4:C 13 14 /4.5:C
22 -X10.2
34 31 /4.3:B 23 24 /4.3:B 23 24 /4.3:B 17
32 31 32 /4.3:B 31 32 /4.3:C
41 42 /4.5:C 41 42 /4.4:C
22 24 MOTOR
-K03 -X10.2 FAULT
/4.2:D 21 13

-X10.2
18

SPARE
-X10.2
14
E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015E1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA BIDIRECTIONAL MOTOR SCHEME + TYPE-E1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-E DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015E1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR BIDIRECTIONAL MOTOR SCHEMATIC FOR A

P<30KW-TYPE-E1
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01,K02 2 ABB

5 FORWARD ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 REVERSE ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H2 1 TEKNIC


6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H3 1 TEKNIC
C C
7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H7 1 TEKNIC
8 AUX RELAY 2C/O 240VAC AUX -K01X,K02X 2 ABB
9 AUX RELAY 3C/O 240VAC AUX -K03 1 ABB
10 CBCT LNG -T01 1 PRECISE
11 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015E1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA BIDIRECTIONAL MOTOR SCHEME + TYPE-E1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-E DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015E1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015E1+TYPE-E1-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

15 SPARE

16 SPARE

-PB1 17 DCS OFF -YB4

-K03:12 18 DCS OFF -YB4


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

-K01:13 25 FORWARD START -FORWARD START


D D
-K03:11

-K02:11 26 FORWARD START -FORWARD START

-K02:13 27 REVERSE START -REVERSE START

-K01:11 28 REVERSE START -REVERSE START

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015E1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-E1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015E1+TYPE-E1-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01X:14 11 MOTOR FWD ON STATUS

-K02X:11 12 MOTOR REV ON STATUS

-K03:21 13 MOTOR FAULT


B B
14 SPARE

-K01X:11 15 MOTOR FWD ON STATUS

-K02X:14 16 MOTOR REV ON STATUS

-K03:24 17 MOTOR FAULT

18 SPARE

21 SPARE
C C
22 SPARE

23 SPARE

24 SPARE

25 SPARE

26 SPARE

27 SPARE
D D
28 SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015E1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-E1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
TYPICAL SCHEMATIC SHEET 1 OF 7
Unit No FOR HEATERS
DOC.NO. MNS3E16064R022A1

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION TYPICAL SCHEMATIC FOR HEATERS
:

D
ON & OFF COMMAND FROM LCS + ESD TRIP D

SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC


DRAWING NUMBER : MNS3E16064R022A1
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved. MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT

415VAC, 3P4W, 50Hz

A A
L1:1
L1 L2:1 TO COMMUNICATION
L2 SPARE
L3
L3:1 DRAWINGS
N:1
N
-X01 -X10.1 11 12 13 21 22 23 14 24 25 26

L1 L2 L3 N
2

-SW 3
-X01
/3.7:B -F01
1 2
4
A / 3.3:C

1
2
3
4
5
1 3 5 13 21
B / 3.3:D
-Q01 14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
4. WITHDRAWABLE
VA_240VAC / 4.1:A
5. ISOL.POS

1. = Operating position, N_240VAC / 4.1:D


B main switch ON, withdrawable unit
locked in position
-Q01
21
-K01X
42 44

-SW
3
B
/3.2:B /4.4:D 41 /3.2:A
2. = Main switch OFF, PE
3.3:D 3.3:D
22 4
power and control circuit interrupted, 1L1 3L2 5L3
withdrawable unit locked in position. IG1 IG2
-K01
3. = Test position, /4.4:D 2T1 4T2 6T3
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. = Withdrawable position,
-N01
power and control circuit interrrupted. /4.1:C M101-M 11 10 12
-L1 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
KORC 240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

(MOTOR
5. = Isolating position,

ON FB)

DI5
DI0

DI1

DI2

DI3

DI4
unit withdrawn by 30mm,
power and control circuits interrrupted,
isolated and the withdrawable unit
x1 x1 x1
L1 L2 L3
mechanically interlocked in position.
-X4 -X3
x2 x2 x2
-X1
49 50G 50N

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C PE
C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1 A A / 3.4:A
1
P1 s1 1
-T02 -X11 DIGITAL B B / 3.4:B
CL. 1 AMMETER
P2 s2
XXA/1A,10VA
3

1S1
-T01 IG1 / 3.5:B
1S2
IG2 / 3.5:B

D D

L1
-X10.2 21 22 23 24 25 26 27 28
L2 L3
-X02
HEATER LOAD SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
HEATER HEATER HEATER HEATER HEATER
RCU CONTROL
TRIP ON OFF FAULT START/STOP
© Copyright 2012 ABB. All rights reserved.

A A

-Q01 X10.1 YB4


13 14 1 2 15
3.8:B / VA_240VAC
/3.2:B ESD/DCS
-PB1 STOP
STOP PB NOTE: 2
X10.1
16

B B

13 31
12 14
-K01 -K01
/4.4:D 14 /4.4:D 32
-K02
/4.2:D 11

-X10.1
17
12 14
-K01X
/4.4:D 11
SB1
-PB
LCS
-N01 -X10.1 STOP
18
/3.2:B 2 4 5 6
G R1_B

NC NC
CCL1

-X10.1
CONTINUE -X4 27

C FROM PAGE 3 /3.4:B C


G R1_C
G R1_A

CCA
CCB

SB2
NC START PB
1 3 9 8 7 -X10.1
28

32 34
-K02
/4.2:D 31
NO FAULT

D -H1
x1
-H2
x1
-H3
x1
13 A1 D
A1
RED x2 GREEN x2 AMBER x2 -K01 -K01X
-K02 MAIN
14 MULTIPLICAITON
A2
A2
CONTACTOR RELAY
X10.2
11

3.8:B / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.3:C 43 HEATER ON
14 11 /4.3:B 12 -K01 STATUS
12
3L2 4T2 /3.2:B
44 41 /3.6:B
-X10.2
5L3 6T3 /3.2:B 12
24 21 /4.7:E HEATER 42 /4.4:D 44
22 HEATER HEATER FAULT
13 14 /4.3:B
34 31 /4.4:C ON OFF 31 32 /4.3:B
32 43 44 /4.7:D
HEATER -X10.2
16
TRIP
22 24 HEATER
-K02 -X10.2 FAULT
/4.2:D 21 15

-X10.2
17

E -X10.2
13
E
SPARE
-X10.2
18

-X10.2
14

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR HEATERS A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) 1NO+1NC -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B 3 FUNCTIONAL CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+1NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3 C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2 C/O 240VAC AUX -K01X 1 ABB
10 CBCT LNG -T01 1 ABB
11 KORC CT 200/5R RANGE : 63-200A SEC: 1A (APPLICABLE ONLY ABOVE 63A) -L1 1 ABB
12 CURRENT TRANSFORMER -T02 1 PRECISE
13 DIGITAL AMMETER -AM 1 RISHABH
D D
14 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-A1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022A1+TYPE-A1-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 ESD/DCS STOP -YB4

16 ESD/DCS STOP -YB4

17 LCS OFF -SB1

18 LCS OFF -SB1


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 SPARE
D D
26 SPARE

-K01X:14 27 LCS ON -SB2

-K02:32 28 LCS ON -SB2

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022A1+TYPE-A1-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01:43 11 HEATER ON STATUS

-K02:21 12 HEATER FAULT STATUS

13 SPARE
B B
14 SPARE

-K01:44 15 HEATER ON STATUS

-K02:24 16 HEATER FAULT STATUS

17 SPARE

18 SPARE

21 SPARE
C C
22 SPARE

23 SPARE

24 SPARE

25 SPARE

26 SPARE

27 SPARE
D D
28 SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
TYPICAL SCHEMATIC SHEET 1 OF 7
Unit No FOR HEATERS-TYPE B1
DOC.NO. MNS3E16064R022B1

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION : ON & OFF COMMAND from DCS + ESD TRIP-TYPE-B1
D D

SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC


DRAWING NUMBER : MNS3E16064R022B1
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved. MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT

415VAC, 3P4W, 50Hz

A A
L1
L1 L2
L2 TO COMMUNICATION
L3
DRAWINGS SPARE
L3 N
N
-X01 -X10.1 11 12 13 21 22 23 14 24

L1 L2 L3 N
2

-SW 3
-X01
/3.7:B -F01
1 2
4
A / 3.3:C
6A

1
2
3
4
5
1 3 5 13 21
B / 3.3:D
-Q01 14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
4. WITHDRAWABLE
VA_240VAC / 4.1:A
5. ISOL.POS

1. = Operating position, N_240VAC / 4.1:D


B main switch ON, withdrawable unit
locked in position -Q01
21
-K01X
42 44

-SW
3
B
/3.2:B 22 /4.4:D 41 /3.2:A
2. = Main switch OFF, PE
3.3:D 3.3:D
4
power and control circuit interrupted, 1L1 3L2 5L3
withdrawable unit locked in position. IG1 IG2
-K01
3. = Test position, /4.4:D 2T1 4T2 6T3
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. = Withdrawable position,
-N01
power and control circuit interrrupted. /4.1:C M101-M 11 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

(MOTOR
5. = Isolating position,

ON FB)

DI5
DI0

DI1

DI2

DI3

DI4
unit withdrawn by 30mm,
power and control circuits interrrupted,
isolated and the withdrawable unit L1 L2 L3
mechanically interlocked in position.
-X4 -X3
-X1
49 50G 50N

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1 A A / 3.4:A
1
P1 s1 1
-T02 -X11 DIGITAL B B / 3.4:B
CL. 1 AMMETER
P2 s2
XXA/1A,10VA
3

1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B

D D

-X10.2 21 22 23 24 25 26 27 28
L1 L2 L3
-X02
SPARE
HEATER LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
HEATER HEATER HEATER HEATER HEATER
RCU CONTROL
TRIP ON OFF FAULT START/STOP
© Copyright 2012 ABB. All rights reserved.

A A

DCS/PLC
-Q01 -X10.1 YB3
13 14 1 2 15
3.8:B / VA_240VAC
/3.2:B PERMISSIVE
-PB1
NOTE:1
STOP PB
-X10.1
16

YB1
-X10.1 YB4 START
17

OFF

-X10.1
18

B B

13 21
12 14
-K01 -K01
/4.4:D 14 /4.4:D 22
-K02
/4.2:D 11

-X10.1
25

-N01
/3.2:B 2 4 5 6
G R1_B

NC NC
CCL1

12 14 -X10.1
-K01X 26
/4.4:D 11
CONTINUE -X4
C FROM PAGE 3 /3.4:B C
G R1_C
G R1_A

CCA
CCB

NC
1 3 9 8 7
32 34
-K02
/4.2:D 31
NO FAULT

-X10.1
27
D -H1
x1
-H2
x1
-H3
x1
13 A1 D
A1 43 HEATERON
RED x2 GREEN x2 AMBER x2 -K01 -K01X
-K02 MAIN
CONTACTOR 14 MULTIPLICAITON
RELAY A2 -K01 -X10.1STATUS
A2 /4.4:D 44 28

3.8:B / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.4:C
14 11 /4.3:B 3L2 4T2 /3.2:B 12 -X10.2
12 44 41 /3.6:B 13
5L3 6T3 /3.2:B
24 21 /4.7:D 42
22 13 14 /4.3:B
34 31 /4.4:C 21 22 /4.3:B 22 24 MOTOR
32 43 44 /4.7:D -K02 -X10.2FAULT
/4.2:D 21 14

-X10.2
15

-X10.2
16

-X10.2
17

E E
-X10.2
11

SPARE
-X10.2
18

-X10.2
12

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR HEATERS A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) 1NO+1NC -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B 3 FUNCTIONAL CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3 C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2 C/O 240VAC AUX -K01X 1 ABB
10 CBCT LNG -T01 1 ABB
11 KORC CT 200/5R RANGE : 63-200A SEC: 1A (APPLICABLE ONLY ABOVE 63A) -L1 1 ABB
12 CURRENT TRANSFORMER -T02 1 PRECISE
13 DIGITAL AMMETER -AM 1 RISHABH
D D
14 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-B1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022B1+TYPE-B1-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 DCS/PLC ENABLE -YB3

16 DCS/PLC ENABLE -YB3

17 DCS/PLC OFF -YB4

18 DCS/PLC OFF -YB4


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

-K01X:14 25 DCS/PLC START -YB1


D D
-K02:32 26 DCS/PLC START -YB1

-K01:43 27 HEATERON STATUS

-K01:44 28 HEATERON STATUS

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022B1+TYPE-B1-X10.2
FROM TO
Target designation jumper function text jumper Target designation
11 SPARE

12 SPARE

-K02:24 13 MOTOR FAULT


B B
-K02:21 14 MOTOR FAULT

15 SPARE

16 SPARE

17 SPARE

18 SPARE

21 SPARE
C C
22 SPARE

23 SPARE

24 SPARE

25 SPARE

26 SPARE

27 SPARE
D D
28 SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
TYPICAL SCHEMATIC SHEET 1 OF 7
Unit No FOR HEATERS-TYPE D1
DOC.NO. MNS3E16064R022D1

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION ON & OFF COMMAND FROM LCS + A/M SWITCH IN LCS
:

D
+ ON & OFF COMMAND FROM DCS D

SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC


DRAWING NUMBER : MNS3E16064R022D1
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved. MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT

415VAC, 3P4W, 50Hz

A A
L1
L1 L2
L2 TO COMMUNICATION
L3
DRAWINGS SPARE
L3 N
N
-X01 -X10.1 11 12 13 21 22 23 14 24

L1 L2 L3 N
2

-SW 11
-X01
/3.7:B -F01
1 2
12
A / 3.3:C
6A

1
2
3
4
5
1 3 5 13 21
B / 3.3:D
-Q01 14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
4. WITHDRAWABLE
VA_240VAC / 4.1:A
5. ISOL.POS

1. = Operating position, N_240VAC / 4.1:D


B main switch ON, withdrawable unit
locked in position -Q01
21

-K01X
42 44

-SW
3
B
/3.2:B 22 /4.5:D 41 /3.2:A
2. = Main switch OFF, PE
3.3:D 3.3:D
4
power and control circuit interrupted, 1L1 3L2 5L3
withdrawable unit locked in position. IG1 IG2
-K01
3. = Test position, /4.4:D 2T1 4T2 6T3
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. = Withdrawable position,
-N01
power and control circuit interrrupted. /4.1:C M101-M 11 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

(MOTOR
5. = Isolating position,

ON FB)

DI5
DI0

DI1

DI2

DI3

DI4
unit withdrawn by 30mm,
power and control circuits interrrupted,
isolated and the withdrawable unit L1 L2 L3
mechanically interlocked in position.
-X4 -X3
-X1
49 50G 50N

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1 A A / 3.4:A
4
P1 s1 1
-T02 -X11 DIGITAL B B / 3.4:B
CL. 1 AMMETER
P2 s2
XXA/1A,10VA
2

1S1
-T01 IG1 / 3.5:B
1S2
IG2 / 3.5:B

D D

L1
-X10.2 21 22 23 24 25 26
L2 L3
-X02
HEATER LOAD SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
HEATER HEATER HEATER HEATER HEATER
RCU CONTROL
TRIP ON OFF FAULT START/STOP
© Copyright 2012 ABB. All rights reserved.

A A

3.8:B / VA_240VAC
-Q01
13 14 1 2
-X10.1
15
YB4

OFF
DCS
/3.2:B -PB1
STOP PB
-X10.1
16

YB1
4.7:C / A/M_A1 4.7:C / A/M_M1 START

FROM FROM
LCS LCS
A/M IN A/M IN
AUTO AUTO

B B
4.7:C / A/M_M2
-X10.1
4.7:C / A/M_A2 17

LCS
13 31
12 14
-K01 -K01 4.7:B / LCS_S1 SB1
/4.4:D 14 /4.4:D 32
-K02 4.7:C / DCS_S1 -PB
/4.2:D 11 -X10.1 STOP
12 14 18
-K01X
FROM /4.5:D 11
FROM LCS -X10.1
DCS START 26
START 4.5:B / LCS_S1

-X10.1 SB2
25 START PB
4.5:C / LCS_S2
4.7:C / LCS_S2
-N01 4.7:D / DCS_S2
-X10.1
/3.2:B 2 4 5 6 27
4.4:B / A/M_A1
G R1_B

NC NC
CCL1

-A/M IN
-X10.1 AUTO
28
4.4:B / A/M_A2
CONTINUE -X4 -X10.2
C FROM PAGE 3 /3.4:B
4.5:B / A/M_M1
12
C
A/M IN
G R1_C
G R1_A

CCA
CCB

-X10.2 MAUAL
NC 13
1 3 9 8 7 4.5:B / A/M_M2

32 34 -X10.2
-K02 4.4:B / DCS_S1
14
/4.2:D 31
NO FAULT

-X10.2
15
4.4:C / DCS_S2

D -H1
x1
-H2
x1
-H3
x1
A1 A1 D
A1
RED x2 GREEN x2 AMBER x2
-K01 -K01X
-K02 MAIN
CONTACTOR A2 MULTIPLICAITON
RELAY A2
A2 -X10.2
18

3.8:B / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.5:B 23 HEATER ON
14 11 /4.3:B 3L2 4T2 /3.2:B 12
12 44 41 /3.6:B -K01 -X10.2 STATUS
5L3 6T3 /3.2:B 16
24 21 /4.7:E 42 /4.4:D 24
13 14 /4.3:B
22
23 24 /4.7:D
34 31 /4.4:C
31 32 /4.3:B
-X10.2
32 11
41 42 /4.7:E

41 HEATER OFF
-K01 -X10.2 STATUS
/4.4:D 42 17

-X10.2
28

22 24 HEATER
-K02 -X10.2 FAULT
/4.2:D 21 27

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR HEATERS A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) 1NO+1NC -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B 3 FUNCTIONAL CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2 C/O 240VAC AUX -K01X 1 ABB
10 CBCT LNG -T01 1 ABB
11 KORC CT 200/5R RANGE : 63-200A SEC: 1A (APPLICABLE ONLY ABOVE 63A) -L1 1 ABB
12 CURRENT TRANSFORMER -T02 1 PRECISE
13 DIGITAL AMMETER -AM 1 RISHABH
D D
14 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name FOR P<30KW TYPE-D1 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022D1 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022D1+TYPE-D1-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 DCS OFF -YB4

16 DCS OFF -YB4

17 LCS OFF -SB1

-K01X:14 18 LCS OFF -SB1


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

-K02:32 25 LCS START -SB2


D D
-K01X:11

26 LCS START -SB2

-K01X:14 27 A/M SWITCH IN AUTO -A/M IN AUTO

28 A/M SWITCH IN AUTO -A/M IN AUTO

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022D1+TYPE-D1-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01:41 11 HEATER OFF STATUS

-K01X:14 12 A/M SWITCH IN MANUAL -A/M IN MAUAL

13 A/M SWITCH IN MANUAL -A/M IN MAUAL


B B
14 DCS START -YB1

-K02:32 15 DCS START -YB1

-K01:24 16 HEATER ON STATUS

-K01:42 17 HEATER OFF STATUS

-K01:23 18 HEATER ON STATUS

21 SPARE
C C
22 SPARE

23 SPARE

24 SPARE

25 SPARE

26 SPARE

-K02:21 27 HEATER FAULT


D D
-K02:24 28 HEATER FAULT

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022D1
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D1
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
TYPICAL SCHEMATIC SHEET 1 OF 7
Unit No FOR HEATERS-TYPE B2
DOC.NO. MNS3E16064R022B2

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION : ON & OFF COMMAND from DCS + ESD TRIP-TYPE-B2
D D

SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC


DRAWING NUMBER : MNS3E16064R022B1
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved. MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT

415VAC, 3P4W, 50Hz

A A
L1
L1 L2
L2 TO COMMUNICATION SPARE
L3
L3 DRAWINGS
N
N
14 24
-X01 -X10.1 16 15 17 27 26 25

L1 L2 L3 N
2

-SW 3
-X01
/3.7:B -F01
1 2
4
A / 3.3:C
6A

1
2
3
4
5
1 3 5 13 21
B / 3.3:D
-Q01 14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
4. WITHDRAWABLE
VA_240VAC / 4.1:A
5. ISOL.POS

1. = Operating position, N_240VAC / 4.1:D


B main switch ON, withdrawable unit
locked in position -Q01
21
-K01X
22 24

-SW
3
B
/3.2:B 22 /4.4:D 21 /3.2:A
2. = Main switch OFF, PE
3.3:D 3.3:D
4
power and control circuit interrupted, 1L1 3L2 5L3
withdrawable unit locked in position. IG1 IG2
-K01
3. = Test position, /4.4:D 2T1 4T2 6T3
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. = Withdrawable position,
-N01
power and control circuit interrrupted. /4.1:C
L1 M101-M 11 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
KORC 240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

(MOTOR
5. = Isolating position,

ON FB)

DI5
DI0

DI1

DI2

DI3

DI4
unit withdrawn by 30mm,
power and control circuits interrrupted,
isolated and the withdrawable unit
x1 x1 x1
L1 L2 L3
mechanically interlocked in position.
-X4 -X3
x2 x2 x2
-X1
49 50G 50N

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C PE
C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1 A A / 3.4:A
4
P1 s1 1
-T02 -X11 DIGITAL B B / 3.4:B
CL. 1 AMMETER
P2 s2
XXA/1A,10VA
2

1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B

D D

-X10.2 13 14 15 16 17 18
L1 L2 L3
-X02
SPARE
HEATER LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
HEATER HEATER HEATER HEATER HEATER
RCU CONTROL
TRIP ON OFF FAULT START/STOP
© Copyright 2012 ABB. All rights reserved.

A A

DCS/PLC
-Q01 -X10.1 YB3
13 14 1 2 10
3.8:B / VA_240VAC
/3.2:B PERMISSIVE
-PB1
NOTE:1
STOP PB
-X10.1
11

YB1
-X10.1 YB4 START
12

OFF

-X10.1
13

B B

13 21
12 14
-K01 -K01
/4.4:D 14 /4.4:D 22
-K02
/4.2:D 11

-X10.1
20

-N01
/3.2:B 2 4 5 6
G R1_B

NC NC
CCL1

12 14 -X10.1
-K01X 21
/4.4:D 11
CONTINUE -X4
C FROM PAGE 3 /3.4:B C
G R1_C
G R1_A

CCA
CCB

NC
1 3 9 8 7 -X10.1
32 34 22

-K02
/4.2:D 31 43 HEATERON
NO FAULT -K01 -X10.1 STATUS
/4.4:D 44 23

-X10.2
11

22 24 MOTOR
-K02 -X10.2 FAULT
/4.2:D 21 12

D -H1
x1
-H2
x1
-H3
x1
13 A1 D
A1
RED x2 GREEN x2 AMBER x2 -K01 -K01X
-K02 MAIN
14 MULTIPLICAITON
A2
CONTACTOR RELAY
A2

3.8:B / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.4:C
14 11 /4.3:B 3L2 4T2 /3.2:B 12
12 24 21 /3.6:B
5L3 6T3 /3.2:B
24 21 /4.7:D 22
22 13 14 /4.3:B
34 31 /4.4:C 21 22 /4.3:B
32 43 44 /4.7:C

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR HEATERS A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) 1NO+1NC -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B 3 FUNCTIONAL CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3 C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2 C/O 240VAC AUX -K01X 1 ABB
10 CBCT LNG -T01 1 ABB
11 KORC CT 200/5R RANGE : 63-200A SEC: 1A (APPLICABLE ONLY ABOVE 63A) -L1 1 ABB
12 CURRENT TRANSFORMER -T02 1 PRECISE
13 DIGITAL AMMETER -AM 1 RISHABH
D D
14 PLUGIN TERMINAL (10-17) (20-27) (30-37)(40-47) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name P>=30KW & <=55KW-TYPE-B2 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022B2 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022B2+TYPE-B2-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-PB1 10 DCS/PLC ENABLE -YB3

11 DCS/PLC ENABLE -YB3

12 DCS/PLC OFF -YB4


B B
13 DCS/PLC OFF -YB4

14 SPARE

-N01-X3:2 15 RS485(COM1) TO COMMUNICATION

-N01-X3:1 16 RS485(COM1) TO COMMUNICATION

-N01-X3:3 17 RS485(COM1) TO COMMUNICATION

-X10.1:27
C C
-K01X:14 20 DCS/PLC START -YB1

-K02:32 21 DCS/PLC START -YB1

-K01:43 22 HEATERON STATUS

-K01:44 23 HEATERON STATUS

24 SPARE

-N01-X3:5 25 RS485(COM2) TO COMMUNICATION


D D
-N01-X3:4 26 RS485(COM2) TO COMMUNICATION

-N01-X3:3 27 RS485(COM2) TO COMMUNICATION

-X10.1:17

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022B2+TYPE-B2-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K02:24 11 MOTOR FAULT

-K02:21 12 MOTOR FAULT

13 SPARE
B B
14 SPARE

15 SPARE

16 SPARE

17 SPARE

18 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022B2
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B2
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 13/09/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
TYPICAL SCHEMATIC SHEET 1 OF 7
Unit No FOR HEATERS
DOC.NO. MNS3E16064R022A3

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=55KW & <=64KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION TYPICAL SCHEMATIC FOR HEATERS
:

D
ON & OFF COMMAND FROM LCS + ESD TRIP D

SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC


DRAWING NUMBER : MNS3E16064R022A3
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=55KW & <=64KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved. MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT

415VAC, 3P4W, 50Hz

A A
L1:1
L1 L2:1 TO COMMUNICATION
L2 SPARE
L3
L3:1 DRAWINGS
N:1
N
-X01 -X10.1 11 12 13 21 22 23 14 24 25 26

L1 L2 L3 N
2

-SW 3
-X01
/3.7:B -F01
1 2
4
A / 3.3:C

1
2
3
4
5
1 3 5 13 21
B / 3.3:D
-Q01 14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
4. WITHDRAWABLE
VA_240VAC / 4.1:A
5. ISOL.POS

1. = Operating position, N_240VAC / 4.1:D


B main switch ON, withdrawable unit
locked in position -Q01
21
-K01X
42 44

-SW
3
B
/3.2:B /4.4:D 41 /3.2:A
2. = Main switch OFF, PE
3.3:D 3.3:D
22 4
power and control circuit interrupted, 1L1 3L2 5L3
withdrawable unit locked in position. IG1 IG2
-K01
3. = Test position, /4.4:D 2T1 4T2 6T3
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. = Withdrawable position,
-N01
power and control circuit interrrupted. /4.1:C M101-M 11 10 12
-L1 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
KORC 240V AC 2B 2A SHIELD 1B 1A I0A I0B NC NC NC NC NC NC

(MOTOR
5. = Isolating position,

ON FB)

DI5
DI0

DI1

DI2

DI3

DI4
unit withdrawn by 30mm,
power and control circuits interrrupted,
isolated and the withdrawable unit
x1 x1 x1
L1 L2 L3
mechanically interlocked in position.
-X4 -X3
x2 x2 x2
-X1
49 50G 50N

DI_COM
DI6

DI7

DI8
NC NC
-X2 7 8 9 10 11 12

C PE
C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1 A A / 3.4:A
4
P1 s1 1
-T02 -X11 DIGITAL B B / 3.4:B
CL. 1 AMMETER
P2 s2
XXA/1A,10VA
2

1S1
-T01 1S2
IG1 / 3.5:B
IG2 / 3.5:B

D D

L1 L2 L3
-X02
HEATER LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=55KW & <=64KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
HEATER HEATER HEATER HEATER HEATER
RCU CONTROL
TRIP ON OFF FAULT START/STOP
© Copyright 2012 ABB. All rights reserved.

A A

-Q01 X10.1 YB4


13 14 1 2 15
3.8:B / VA_240VAC
/3.2:B ESD/DCS
-PB1 STOP
STOP PB NOTE: 2
X10.1
16

B B

13 21
12 14
-K01 -K01
/4.4:D 14 /4.4:D 22
-K02
/4.2:D 11

-X10.1
17
12 14
-K01X
/4.4:D 11
SB1
-PB
LCS
-N01 -X10.1 STOP
18
/3.2:B 2 4 5 6
G R1_B

NC NC
CCL1

-X10.1
CONTINUE -X4 27

C FROM PAGE 3 /3.4:B C


G R1_C
G R1_A

CCA
CCB

SB2
NC START PB
1 3 9 8 7 -X10.1
28

32 34
-K02
/4.2:D 31
NO FAULT

R
D -H1
x1
-H2
x1
-H3
x1
13 A1 D
A1
RED x2 GREEN x2 AMBER x2 -K01 -RC -K01X
-K02 MAIN
14 C
MULTIPLICAITON
A2
A2
CONTACTOR RELAY
X10.2
11

3.8:B / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.3:C 43 HEATER ON
14 11 /4.3:B 12 -K01 STATUS
12
3L2 4T2 /3.2:B
44 41 /3.6:B
-X10.2
5L3 6T3 /3.2:B 12
24 21 /4.7:E HEATER 42 /4.4:D 44
22 HEATER HEATER FAULT
13 14 /4.3:B
34 31 /4.4:C ON OFF 21 22 /4.3:B
32 43 44 /4.7:D
HEATER -X10.2
15
TRIP
22 24 HEATER
-K02 -X10.2 FAULT
/4.2:D 21 16

-X10.2
13

E -X10.2
14
E
SPARE
-X10.2
17

-X10.2
18

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=55KW & <=64KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BILL OF MATERIAL FOR HEATERS A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) 1NO+1NC -Q01 1 ABB
2 415V, 6A FUSE -F01 1 ABB
B 3 FUNCTIONAL CONTROL AND PROTECTION UNIT-M101 WITH MD31 -N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY 3 C/O 240VAC AUX -K02 1 ABB
9 AUX RELAY 2 C/O 240VAC AUX -K01X 1 ABB
10 CBCT LNG -T01 1 ABB
11 KORC CT 200/5R RANGE : 63-200A SEC: 1A (APPLICABLE ONLY ABOVE 63A) -L1 1 ABB
12 CURRENT TRANSFORMER -T02 1 PRECISE
13 DIGITAL AMMETER -AM 1 RISHABH
D D
14 PLUGIN TERMINAL (11-18) (21-28) (11-18) (21-28) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA HEATER SCHEMATIC FOR + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name P>=55KW & <=64KW-TYPE-A3 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R022A3 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022A3+TYPE-A1-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 ESD/DCS STOP -YB4

16 ESD/DCS STOP -YB4

17 LCS OFF -SB1

18 LCS OFF -SB1


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 SPARE
D D
26 SPARE

-K01X:14 27 LCS ON -SB2

-K02:32 28 LCS ON -SB2

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R022A3+TYPE-A1-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01:43 11 HEATER ON STATUS

-K02:21 12 HEATER FAULT STATUS

13 SPARE
B B
14 SPARE

-K01:44 15 HEATER ON STATUS

-K02:24 16 HEATER FAULT STATUS

17 SPARE

18 SPARE

21 SPARE
C C
22 SPARE

23 SPARE

24 SPARE

25 SPARE

26 SPARE

27 SPARE
D D
28 SPARE

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R022A3
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-A3
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 6
Unit No 1PH SFU FEEDER WITH MFM
DOC.NO. MNS3E16064R017A

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM+1PH
R1 23.05.17 SA IOCL PARADIP Project name FOR SFU FEEDER WITH MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R017A Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS 1PH SFU FEEDER WITH MFM

D SYSTEM CONFIGURATION: 415V,XXXA,3PH,4W,XXkA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R0017A


REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 6 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM+1PH
R1 23.05.17 SA IOCL PARADIP Project name FOR SFU FEEDER WITH MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R017A Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

240VAC, Single phase feeder

A L1
N
L1
L2 A

-X01
L1 N
-NL3

1 2

-F04
6A
1 3 5
-Q01 3.3:B / P1_P
/3.5:B
/3.5:B

2 4 6 3.3:B / P1_N

B 1
F01
6A
2
B
-NL2
1

3.5:B 3.5:B 13 11
P1_P P1_N -Q01 -Q01
/3.1:B 14 /3.1:B 12

-P1
S1 P N V1
AUX.
SUPPLY
I3 240V AC

S2 V2
S1

I2
S2 V3
C S1 C
P1 s1 1
-X11
CT-1 I1
P2 s2
S2 RS-485 VN
+ - SG
4
-X11

PE

x1 x1

D -H1
RED x2
-H2
GREEN x2
D

11 12 16 17 18 21 22 23 24 25 26 27 28
-X10.1 13 14 15 -X10.1 -X10.2
L1 N
-X02
RS485 MODBUS
COMMUNICATION
SPARE SFU SFU
ON OFF

LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM+1PH
R1 23.05.17 SA IOCL PARADIP Project name FOR SFU FEEDER WITH MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R017A Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A
BILL OF MATERIAL FOR 1PH SFU FEEDER WITH MFM
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 Q01 1 ABB
1NO+1NC
2 415V, 6A FUSE F01-F02 2 ABB
B 3 B
MULTIFUNCTION METER AUX: 240VAC, PT INPUT :415V CT SEC: 1A P1 1 SATIC
4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
5 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
6 METERING CT, CL-1.0, 10VA (FOR RATING REFER SLD) CT1 1 PRECISE
7 NEUTRAL LINK 6A NL2-NL3 2 REPUTED

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MFM+1PH
R1 23.05.17 SA IOCL PARADIP Project name FOR SFU FEEDER WITH MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R017A Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R017+MFM-X10.1
FROM TO
Target designation jumper function text jumper Target designation
11 SPARE

12 SPARE

-P1:+ 13 RS485 MODBUS COMMUNICATION


B B
-P1:- 14 RS485 MODBUS COMMUNICATION

-P1:SG 15 RS485 MODBUS COMMUNICATION

16 SPARE

17 SPARE

18 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MFM+1PH
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R017+MFM-X10.2
FROM TO
Target designation jumper function text jumper Target designation
21 SPARE

22 SPARE

23 SPARE
B B
24 SPARE

25 SPARE

26 SPARE

27 SPARE

28 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R017A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MFM+1PH
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
MOTOR SCHEMATIC FOR SHEET 1 OF 7
Unit No 0.2KW-TYPE-B4
DOC.NO. MNS3E16064R015B4

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B4
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3 for 0.2kw
R1 23.05.17 SA IOCL PARADIP Project name 0.2KW-TYPE-B4 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B4 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION FOR MOTORS P 0.2KW-TYPE-B4
:

D
ON & OFF COMMAND FROM DCS/PLC + TEMP PROB -TYPE-B4 D
SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R015B4
REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings


E E

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B4
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3 for 0.2kw
R1 23.05.17 SA IOCL PARADIP Project name 0.2KW-TYPE-B4 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B4 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A A
L1
L1 L2
L2 TO COMMUNICATION
L3 N:1
L3 DRAWINGS SPARE
N
-X01 -X10.1 11 12 13 21 22 23 14 24

L1 L2 L3 N -NL1
-SW 3
/3.6:B

4
-F01
-Q01 6A

1
2
3
4
5
1 3 5 13 21

14 22

/4.4:A

/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
5. ISOL.POS
4. WITHDRAWABLE
VA_240VAC / 4.1:A

3.3:C 3.3:C
IG1 IG2 N_240VAC / 4.1:D
1. = Operating position, VC VB VA
main switch ON, withdrawable unit

B
21

2.
locked in position

= Main switch OFF,


-Q01
-K01X
42 44
-SW
3
B
/3.2:B 22
power and control circuit interrupted, /4.4:D 41 /3.2:A
PE 4
withdrawable unit locked in position.
1L1 3L2 5L3
3. = Test position,
main switch OFF, control circuit connected, -K01
withdrawable unit in locked position. /4.4:D 2T1 4T2 6T3
4. = Withdrawable position,
power and control circuit interrrupted.
M102-M
11 10 12

(MOTOR ON FB)
5. = Isolating position, 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
unit withdrawn by 30mm,
power and control circuits interrrupted,
240V AC 2B 2A SHIELD 1B 1A I0A I0B NC VC NC VB NC VA

DI0

DI1

DI2

DI3

DI4

DI5
isolated and the withdrawable unit 46 48 49
mechanically interlocked in position.
-X4 -X3 CONTINUE AT
-X1 PAGE 4
51LR 50G 50N

DI_COM
DI6

DI7

DI8
PTC A PTC B
-X1 11 12 -X2 7 8 9 10

C C
MD31 ABB MD31

1S1
-T01 1S2
IG1 / 3.5:B START-1 START-2 STOP

IG2 / 3.5:B
STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

D D

-X10.2 21 22 -X10.2 23 24 -X10.2 11 12 13 14


L1 L2 L3
-X02

-FIELD
1

-PTC
U
2

E M
E
-Motor
3~

NOTE :

1) ONLY APPLICABLE FOR TAG 072-PM200 AND 073-PM200


2) FOR AUTO START(REACCELERATION START) NEED TO BE PROGRAMMED.
3) JUMPER TO BE PROVIDE ONLY FOR THESE MOTORS 072-PM204, 073-PM204

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B4
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3 for 0.2kw
R1 23.05.17 SA IOCL PARADIP Project name 0.2KW-TYPE-B4 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B4 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

DCS/PLC
-Q01 -X10.1 YB3
13 14 1 2 15
3.7:B / VA_240VAC
/3.2:B PERMISSIVE
-PB1
NOTE:1
STOP PB
-X10.1 YB2
16

STOP
YB1
-X10.1 YB4 START
17

OFF
-X10.1
18

B B

13 31
12 14
-K01 -K01
/4.4:D 14 /4.4:D 32
-K02
/4.2:D 11

-X10.1
25
12 14
-K01X
/4.4:D 11

-N01
2 6 4 5
G R1_B

CCL1

CONTINUE -X10.1
-X4 26
FROM PAGE 3
C C
G R1_C
G R1_A

CCC

CCA
CCB

1 3 9 8 7
-X10.1
32 34 27

-K02
/4.2:D 31 23 MOTOR ON
NO FAULT -K01 -X10.1 STATUS
/4.4:D 24 28

-X10.2
16

22 24 MOTOR
-K02 -X10.2FAULT
/4.2:D 21 17

R
-X10.2
D D
18
x1 x1 x1
13 A1 41
-H1 -H2 -H3 MOTOR OFF
A1
-K01 -RC -K01X -K01
-K02
RED x2 GREEN x2 AMBER x2
MAIN MULTIPLICAITON
-X10.2 STATUS
CONTACTOR 14 C RELAY A2 /4.4:D 42 15
A2

3.7:B / N_240VAC
1L1 2T1 /3.2:B 14 11 /4.4:C -X10.2
14 11 /4.3:B 3L2 4T2 /3.2:B 12 28
12 44 41 /3.6:B
5L3 6T3 /3.2:B 61
24 21 /4.7:D 42
22 13 14 /4.3:B MOTOR OFF
23 24 /4.7:C
-K01 -X10.2 STATUS TO LCS
34 31 /4.4:C 25
32 /4.4:D 62
31 32 /4.3:B
41 42 /4.7:D
53 54 /4.7:E
61 62 /4.7:D -X10.2
26
71 72 /4.7:E
83 84 /4.7:E 53 MOTOR ON
-K01 -X10.2 STATUS TO LCS
27
/4.4:D 54

71
-K01
E /4.4:D 72
E

83
-K01
/4.4:D 84

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B4
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3 for 0.2kw
R1 23.05.17 SA IOCL PARADIP Project name 0.2KW-TYPE-B4 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B4 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A
BOM- MOTOR SCHEMATIC A

FOR P>=30KW & <=55KW -TYPE-B3


SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 Q01 1 ABB
1NO+1NC
2 415V, 6A FUSE F01-F04 4 ABB
B 3 MOTOR CONTROL AND PROTECTION UNIT-M102 WITH MD31 N01 1 ABB B

4 POWER CONTACTOR AUX: 240V AC


WITH 2NO+2NC -K01 1 ABB

5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) -H1 1 TEKNIC

6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) -H2 1 TEKNIC


7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) -H3 1 TEKNIC
C C
8 AUX RELAY AUX SUPPLY:240V AC 3 C/O -K02 1 ABB
9 AUX RELAY :AUX SUPPLY:240V AC 2 C/O -K01X 1 ABB
10 KORC CT PCT 3L 200/5R RANGE 63-200A, SEC 1A -L1 1 ABB
11 CBCT LNG -T01 1 ABB
12 CURRENT TRANSFORMER XX/1A, CL:1 -CT1 1 PRECISE
13 STOP PB WITH NC CONTACT PB1 1 TEKNIC
D D
14 DIGITAL AMMETER P1 1 RISHAB
15 PLUGIN TERMINAL (10-17) (20-27) (30-37)(40-47) X10.1, X10.2 2 ABB

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B4
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC FOR + TYPE-B3 for 0.2kw
R1 23.05.17 SA IOCL PARADIP Project name 0.2KW-TYPE-B4 DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015B4 Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015B3+TYPE-B3-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-X3:1 11 RS485(COM1) TO COMMUNICATION

-X3:2 12 RS485(COM1) TO COMMUNICATION

-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 DCS PERMISSIVE -YB3

16 DCS PERMISSIVE -YB2

17 DCS OFF -YB4

18 DCS OFF -YB4


C C
-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-X3:4 22 RS485(COM2) TO COMMUNICATION

-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

-K01X:14 25 DCS START -YB1


D D
-K02:32 26 DCS START -YB1

-K01:23 27 MOTOR ON STATUS

-K01:24 28 MOTOR ON STATUS

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B4
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B3 for 0.2kw
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015B3+TYPE-B3-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-F11:1 11 240V AC HEATER SUPPLY -240VAC

-K01:32 12 240V AC HEATER SUPPLY

-F11:3 13 240V AC HEATER SUPPLY -240VAC N


B B
-F11:4 14 240V AC HEATER SUPPLY

-K01:22 15 MOTOR OFF STAUS

-K02:24 16 MOTOR FAULT

-K02:21 17 MOTOR FAULT

-K01:21 18 MOTOR OFF STAUS

21 FIELD AMMETER
C C
-N01-P1:2 22 FIELD AMMETER

-X1:11 23 PTC PROB -PTC:1

-X1:12 24 PTC PROB -PTC:2

-K01:52 25 MOTOR OFF STAUS

-K01:63 26 MOTOR OFF STAUS

-K01:64 27 MOTOR OFF STAUS


D D
-K01:51 28 MOTOR OFF STAUS

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015B4
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-B3 for 0.2kw
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA

R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
LV MOTOR SCHEMATIC SHEET 1 OF 7
Unit No FOR MOTOR P>30KW (TYPE D3A)
DOC.NO. MNS3E16064R015D3A

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D3/24VDC
R1 23.05.17 SA IOCL PARADIP Project name FOR P>30KW- TYPE D3A DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3A Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE
APPLICATION : ON & OFF COMMAND FROM LCS +
D
A/M SWITCH IN LCS + ON & OFF COMMAND FROM DCS D
+TEMP PROB-TYPE-D3A
SYSTEM CONFIGURATION: 415V,XXXA,3PH,4W,XXkA FOR 1SEC
DRAWING NUMBER : MNS3E16064R0015D3A
REVISION NUMBER : R4
E E
REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 7

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D3/24VDC
R1 23.05.17 SA IOCL PARADIP Project name FOR P>30KW- TYPE D3A DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3A Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

MAIN CIRCUIT MODBUS Connection Earth Fault DIGITAL INPUT


© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz 24V(+)


24VDC(+)
A A
L1:1
L1 L2:1
L2 0VDC(-) TO COMMUNICATION
L3:1 0VDC(-) DRAWINGS SPARE
L3 N:1
N
21 22
-X01 -X10.2 -X10.1 11 12 13 21 22 23 14 24

L1 L2 L3 N
-SW 11 -NL1 1
/3.6:B 240V_AC_PH / 4.1:A
-F01
12 /3.3:A
240V_AC_N / 4.1:D 2
-Q01 -F01

1
2
3
4
5
1 3 5 11 13
6A
/3.4:A
12 14

/4.4:A
/3.6:B
1. ON
2. OFF
2 4 6
3. TEST
-F02
1
4. WITHDRAWABLE 2
5. ISOL.POS VA / 3.5:B

-F03
1 3.2:D 3.2:D
2 3.3:B 3.3:B 3.3:B
VB / 3.5:B IG1 IG2 VC VB VA
1. = Operating position,
B main switch ON, withdrawable unit
locked in position 1
-F04
2
VC / 3.5:B -Q01
11
-K01X
22 24
-SW
11
B
/3.2:B 12 /4.5:D 21 /3.2:A
2. = Main switch OFF, PE 12
power and control circuit interrupted,
withdrawable unit locked in position. 1L1 3L2 5L3
-K01
3. = Test position,
/4.4:D 2T1 4T2 6T3
main switch OFF, control circuit connected,
withdrawable unit in locked position.
4. = Withdrawable position, -N01
power and control circuit interrrupted. /4.1:C M102-M 11 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6

(CB ON FB)
5. = Isolating position, 24V DC 2B 2A SHIELD 1B 1A I0A I0B NC VC NC VB NC VA

(MOTOR
ON FB)
unit withdrawn by 30mm,
L1 L2 L3

DI0

DI1

DI2

DI3

DI4

DI5
power and control circuits interrrupted, 46 48 49
isolated and the withdrawable unit
mechanically interlocked in position. -X4 -X3 CONTINUE AT
-X1 PAGE 4
51LR 50G 50N

DI_COM
DI9

DI10

DI11

DI12
DI6

DI7

DI8
PTC A PTC B
-X1 15 16 -X2 7 8 9 10 11 12 13 14

C C
MD31 ABB MD31

START-1 START-2 STOP

STOP BUTTON TO BE PRESSED TWICE FOR RESET FUNCTIO N

-P1
4 A A_240VAC /
P1 s1
-X11
1 240V AC AUX
-T02 2 B B_N_240VAC /
CL. 1 P2 s2 DIGITAL
XXA/1A,20VA AMMETER

1S1
-T01 1S2
IG1 / 3.4:B
IG2 / 3.5:B

D D

L1 L2 L3 -X10.2 23 24

-X02 -X10.2 25 26

-FIELD
A
1

-PTC
U
2

E M
E
-Motor
3~

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D3/24VDC
R1 23.05.17 SA IOCL PARADIP Project name FOR P>30KW- TYPE D3A DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3A Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOTOR MOTOR MOTOR MOTOR MOTOR
RCU CONTROL
TRIP ON OFF FAULT STOP
© Copyright 2012 ABB. All rights reserved.

A A

3.3:A / 240V_AC_PH
-Q01
13 14
-X10.1
15
YB4

OFF
DCS
/3.2:B -PB1
STOP PB
-X10.1
16

YB1
4.7:C / A/M_A1 4.7:C / A/M_M1 START

FROM FROM
LCS LCS
A/M IN A/M IN
AUTO AUTO

B B
4.7:C / A/M_M2
-X10.1
4.7:C / A/M_A2 17

LCS
13 31
12 14
-K01 -K01 4.7:B / LCS_S1 SB1
/4.4:D 14 /4.4:D 32
-K02 4.7:C / DCS_S1 -PB
/4.2:D 11 -X10.1 STOP
12 14 18
-K01X
FROM /4.5:D 11
FROM LCS -X10.1
DCS START 25
START 4.5:B / LCS_S1

-X10.1 SB2
26 START PB
4.7:C / LCS_S2
4.5:C / LCS_S2
-N01 4.7:D / DCS_S2
/3.2:B 2 6 4 5 -X10.1
27
G R1_B

4.4:B / A/M_A1
CCL1

-A/M IN
-X10.1 AUTO
28
4.4:B / A/M_A2
CONTINUE -X4
FROM PAGE 3 -X10.2
C /3.3:B
4.5:B / A/M_M1
11
C
G R1_C
G R1_A

A/M IN
CCC

CCA
CCB

-X10.2 MAUAL
12
1 3 9 8 7 4.5:B / A/M_M2

32 34 -X10.2
-K02 13
/4.2:D
4.4:B / DCS_S1
31
NO FAULT

-X10.2
14
4.4:C / DCS_S2

D -H1
x1
-H2
x1
-H3
x1
A1 A1 D
A1 -K01 -RC -K01X
RED x2 GREEN x2 AMBER x2
-K02 MAIN
CONTACTOR A2 C
MULTIPLICAITON
RELAY A2
A2 -X10.2
15

3.3:A / 240V_AC_N
1L1 2T1 /3.2:B 14 11 /4.5:B 23 MOTOR ON
14 11 /4.3:B 3L2 4T2 /3.2:B 12
12 5L3 6T3 /3.2:B 24 21 /3.6:B -K01 -X10.2 STATUS
16
24 21 /4.7:E MOTOR 13 14 /4.3:B
22 /4.4:D 24
22 MOTOR MOTOR FAULT 23 24 /4.7:D
34 31 /4.4:C ON OFF 31 32 /4.3:B
-X10.2
32 18
41 42 /4.7:E
MOTOR
41 MOTOR OFF
TRIP
-K01 -X10.2 STATUS
/4.4:D 42 17

-X10.2
28

22 24 MOTOR
-K02 -X10.2 FAULT
/4.2:D 21 27

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D3/24VDC
R1 23.05.17 SA IOCL PARADIP Project name FOR P>30KW- TYPE D3A DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3A Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A BILL OF MATERIAL FOR MOTOR SCHEMATIC FOR P<30KW-TYPE-D2 A

SL.NO COMPONENTS DEVICE ID QUANTITY MAKE

1 SFU WITH HRC FUSE, TP (FOR RATING REFER SLD) Q01 1 ABB
2 415V, 6A FUSE F01-F04 4 ABB
3 MOTOR CONTROL AND PROTUCTION UNIT-M102 WITH MD31 N01 1 ABB
B B
4 POWER CONTACTOR AUX SUPPLY: 240V AC K01 1 ABB
AUX CONTACT: 2NO+2NC
ABB
5 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
6 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
7 TRIP INDICATION LAMP, 240V AC ,22.5mm dia(YELLOW) H3 1 TEKNIC
C 8 AUXILIARY RELAY 3C/O , 240VAC -K02,K01X 2 ABB C
9 CBCT LNG -T01 1 ABB
10 STOP PB WITH NC CONTACT PB1 1 TEKNIC
11 PLUGIN TERMINAL (10-17) (20-27) (30-37)(40-47) X10.1, X10.2 2 ABB

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA MOTOR SCHEMATIC + TYPE-D3/24VDC
R1 23.05.17 SA IOCL PARADIP Project name FOR P>30KW- TYPE D3A DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R015D3A Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015D2+TYPE-D2-X10.1
FROM TO
Target designation jumper function text jumper Target designation

-N01-X3:1 11 RS485(COM1) TO COMMUNICATION

-N01-X3:2 12 RS485(COM1) TO COMMUNICATION

-N01-X3:3 13 RS485(COM1) TO COMMUNICATION


B B
-X10.1:21

14 SPARE

-PB1 15 DCS OFF -YB4

16 DCS OFF -YB4

17 LCS OFF -SB1

-K01X:14 18 LCS OFF -SB1


C C
-N01-X3:3 21 RS485(COM2) TO COMMUNICATION

-X10.1:13

-N01-X3:4 22 RS485(COM2) TO COMMUNICATION

-N01-X3:5 23 RS485(COM2) TO COMMUNICATION

24 SPARE

25 LCS START -SB2


D D
-K02:32 26 LCS START -SB2

-K01X:11

-K01X:14 27 A/M SWITCH IN AUTO -A/M IN AUTO

28 A/M SWITCH IN AUTO -A/M IN AUTO

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D3/24VDC
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R015D2+TYPE-D2-X10.2
FROM TO
Target designation jumper function text jumper Target designation

-K01:23 11 MOTOR ON STATUS

-K01X:14 12 A/M SWITCH IN MANUAL -A/M IN MAUAL

13 A/M SWITCH IN MANUAL -A/M IN MAUAL


B B
14 DCS START -YB1

-K02:32 15 DCS START -YB1

-K01:24 16 MOTOR ON STATUS

-K01:42 17 MOTOR OFF STATUS

-K01:41 18 MOTOR OFF STATUS

-F01:1 21 24V DC SUPPLY -24V(+)


C C
-N01-X1:14 22 24V DC SUPPLY -0VDC(-)

-N01-X1:15 23 PTC PROB -PTC:1

-N01-X1:16 24 PTC PROB -PTC:2

25 SPARE

26 SPARE

-K02:21 27 MOTOR FAULT


D D
-K02:24 28 MOTOR FAULT

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R015D3A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + TYPE-D3/24VDC
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 7
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

B B

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature
C C

Category Codes
1 For Approval 2 For Review /Comments 3 For Information /Action
(Submission Purpose)

Acceptance Codes 1 Approved / Reviewed 2 Approved / Reviewed as Noted


(Approval Codes) 3 Not Approved /Resubmit 4 Retained for Information / Records

Date SIgnature

R4 Asbuilt drawings 22/01/2018 CB JN RA


D D
R3 Internal changes during FAT 10/11/2017 CB JN RA

R2 FOR APPROVAL 14/07/2017 CB JN RA

R1 FOR APPROVAL 23/05/2017 SA JN RA


R0 FOR APPROVAL 14/04/2017 SA JN RA

REV NO. REVISION NOTE DATE Designed Checked Approved

INDIAN OIL Project Ref.


E CORPORATION LIMITED 66-6662 E
ABB India Limited

RATH CHAKRA
DESIGN PHASE Detailed Design
Equipment No (Polypropylene Project,Paradip)-PP
SCALE NTS
SCHEMATIC DRAWINGS FOR SHEET 1 OF 6
Unit No SFU FEEDER WITH CONT +MFM
DOC.NO. MNS3E16064R020A

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MNS3E16064R020A
R1 23.05.17 SA IOCL PARADIP Project name SFU FEEDER WITH CONT+MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 1
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R020A Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A

ABB India Limited


Survey No 88/3 & 88/4,
Basavanahalli, Kasaba Hobli,
Nelamangala Taluk - 562123,
B Ph: +91-80-22948929, 22948975 B

CUSTOMER : IOCL PARADIP

CONSULTANT : CHINA KUNLUN CONT. & ENGG.CORP.


C C

PROJECT DESCRIPTION : Rath Chakra Polypropylene project IOCL,Paradip Refinery, Odisha


MANUFACTURED BY : ABB INDIA LIMITED, LV SYSTEMS, BANGALORE

APPLICATION : SCHEMATIC DRAWINGS SFU WITH CONT+MFM

D SYSTEM CONFIGURATION: 415V,XXXXA,3PH,4W,XXkA FOR 1SEC D

DRAWING NUMBER : MNS3E16064R0020A


REVISION NUMBER : R4

REVISION COMMENT : Asbuilt drawings

CUSTOMER REF.NO : PO# 6550.01IC-D012/PDPP-8620-PO-071-3012


E
ABB REFERNCE NO. : 3100072461
TOTAL NUMBER OF PAGES : 6 E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MNS3E16064R020A
R1 23.05.17 SA IOCL PARADIP Project name SFU FEEDER WITH CONT+MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 2
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R020A Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

415VAC, 3P4W, 50Hz

A L1
L2
L1
L2 A
L3
L3 N
N
-X01
L1 L2 L3 N
1 2

-F04
-NL3 6A

1 3 5
-Q01
/3.6:D -NL1
F01-F03 P1_N / 3.3:B
2 4 6 6A
1 2

P1_P / 3.3:B
1 2

1 2

B -NL2 B

1 3 5
-K1
/3.6:D 2 4 6 3.6:B 3.6:B
P1_P P1_N 13 11
-K1 -K1
/3.6:D 14 /3.6:D 12
-PB1
-P1 ON PB
S1 P N V1 RED
P1 1 AUX.
s1
-X11 SUPPLY
CT-1 I3 240V AC
XX/1A,10VA, CL 1 s2
P2
S2 V2
S1
P1 s1 2
-X11
CT-2 I2
XX/1A,10VA, CL 1 P2 s2
S2 V3
C S1 C
P1 s1 3
-X11 23
CT-3 I1
XX/1A,10VA, CL 1 s2 -K1 -PB2
P2 OFF PB
S2 RS-485 VN /3.6:D 24
+ - SG GREEN
4
-X11

PE

11
Q01
/3.1:B 12

D x1 x1 D
A1
-H1 -H2
RED x2 GREEN x2 K1
A2

11 12 16 17 18 21 22 23 24 25 26 27 28
-X10.1 13 14 15 -X10.1 -X10.2
L1 L2 L3 N
-X02
RS485 MODBUS 1 2 /3.1:B
COMMUNICATION FEEDER FEEDER 3 4 /3.1:B
SPARE 5 6 /3.1:B
ON OFF
11 12 /3.6:B
13 14 /3.5:B
23 24 /3.6:C

LOAD

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MNS3E16064R020A
R1 23.05.17 SA IOCL PARADIP Project name SFU FEEDER WITH CONT+MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 3
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R020A Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.

A A
BILL OF MATERIAL FOR SFU FEEDER WITH MFM
SL.NO COMPONENTS DEVICE ID QUANTITY MAKE
SFU WITH HRC FUSE, TP (FOR RATING REFER SLD)
1 1NO+1NC Q01 1 ABB
2 415V, 6A FUSE F01-F04 4 ABB
B 3 B
MULTIFUNCTION METER AUX: 240VAC, PT INPUT :415V CT SEC: 1A P1 1 SATIC
4 ON INDICATION LAMP, 240V AC, 22.5mm dia(RED) H1 1 TEKNIC
5 OFF INDICATION LAMP, 240V AC, 22.5mm dia(GREEN) H2 1 TEKNIC
6 METERING CT, CL-1.0, 10VA (FOR RATING REFER SLD) CT1-CT3 3 PRECISE
7 POWER CONTACTOR WITH 2NO+2NC K1 1 ABB
8 NEUTRAL LINK 6A NL2-NL3 2 REPUTED
C C
9 NEUTRAL LINK *A FOR POWER CIRCUIT NL1 1 REPUTED
10 ON PB WITH NC CONTACT PB1 1 TEKNIC
11 OFF PB WITH NO CONTACT PB2 1 TEKNIC
12 PLUGIN TERMINAL (11-18) & (21-28) X10.1, X10.2 2 ABB

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA SCHEMATIC DIAGRAM + MNS3E16064R020A
R1 23.05.17 SA IOCL PARADIP Project name SFU FEEDER WITH CONT+MFM DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 4
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES MNS3E16064R020A Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R020+MFM-X10.1
FROM TO
Target designation jumper function text jumper Target designation
11 SPARE

12 SPARE

-P1:+ 13 RS485 MODBUS COMMUNICATION


B B
-P1:- 14 RS485 MODBUS COMMUNICATION

-P1:SG 15 RS485 MODBUS COMMUNICATION

16 SPARE

17 SPARE

18 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MNS3E16064R020A
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 5
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Terminal diagram
© Copyright 2012 ABB. All rights reserved.

A Strip A

=MNS3E16064R020+MFM-X10.2
FROM TO
Target designation jumper function text jumper Target designation
21 SPARE

22 SPARE

23 SPARE
B B
24 SPARE

25 SPARE

26 SPARE

27 SPARE

28 SPARE

C C

D D

E E

F F
Based on Prepared SA Date Title Order No = MNS3E16064R020A
R4 22.01.18 CB Customer:IOCL PARADIP Checked JK Approved RA TERMINAL DIAGRAM + MNS3E16064R020A
R1 23.05.17 SA IOCL PARADIP Project name DCC Code Lang.
R3 10.11.17 CB Contractor / Contract No. RATH CHAKRA POLYPROPYLENE PROJECT IOCL Doc. No. Page 6
Rev. Code Date Name CHINA KUNLUN CONT.& ENGG.CORP PARADIP REFINERY, ODISHA India Ltd.,Nelamangala,EPES Pages 6
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