Project Documentation

IBIC-227-200-PDB-0000-0006
ISO PROPYL ALCOHOL-DPL-DAHEJ
PJ-227, Deepak Phenolics Ltd. Rev R0
Insulation Basis Issued on 28/05/2019

Insulation Basis

IBIC / Vendor

x 1 Approval 1 Approved
Category Codes (Submission Purpose)

Acceptance Codes (Approval Codes)

2 For Review/Comments 2 Approved for Manufacturing / Fabrication

With Comments as
Marked
3 For Information 3 Not Approved / Resubmit

4 For Engineering 4 Retained for Information/

Records
5 For Enquiry 5 5 Reviewed

6 For Order Placement 6 Reviewed as Noted / Resubmit

7 Final & Approved This approval / review does not obsolve the supplier from
responsibility for design and fabrication
Date : __ /__ /____ Name :
8 Released for Construction
_______

R0 28/05/2018 For Approval SMM NDK ABS

Rev/Issue Date Purpose Prepared by Checked by Approved by

REVISION CONTROL

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 Project Documentation
IBIC-227-200-PDB-0000-0006
ISO PROPYL ALCOHOL-DPL-DAHEJ
PJ-227, Deepak Phenolics Ltd. Rev R0
Insulation Basis Issued on 28/05/2019

Table of Contents

1. INTRODUCTION .................................................................................................................. 3

2. INSULATION ........................................................................................................................ 4

3. HEAT CONSERVATION (HC) .............................................................................................. 5

4. COLD CONSERVATION (CC) ............................................................................................. 6

5. PERSONNEL PROTECTION (PP) ....................................................................................... 7

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 Project Documentation
IBIC-227-200-PDB-0000-0006
ISO PROPYL ALCOHOL-DPL-DAHEJ
PJ-227, Deepak Phenolics Ltd. Rev R0
Insulation Basis Issued on 28/05/2019

1. INTRODUCTION

This design basis is for a grassroots Isopropyl Alcohol (IPA) Plant for Deepak Phenolics Limited (DPL). The plant
will be located in Dahej, Gujarat, India. This plant will designed for the following license capacity:

IPA production rate : 30000 MTA

On-stream factor : 8000 hours/year

Turndown rate : 50%

The IPA Plant will be designed to operate from 50% to 110% of the normal capacity.

2. SITE DATA:

Location Dahej, Gujarat, India

Elevation of site 10.5 m Design Mean Sea Level
Barometric pressure 1.0299 Kg/cm2
Average annual air temperature 31°C
Highest Monthly Average Temperature 39.9°C
Lowest Monthly Average Temperature 11.3°C
Extreme Highest Temperature 47°C
Extreme Lowest Temperature 5.6°C
Maximum Relative Humidity 90%
Maximum Dry Bulb Temperature 47°C
Minimum Dry Bulb Temperature 5.6°C
Minimum Design Metal Temperature 5.6°C
Maximum Rainfall (24 hour period) 305 mm
Maximum Total Monthly Rainfall 100 mm
Maximum Total Yearly Rainfall 1000 mm
Design wind load 44 m/s
Code CL 5.2 of IS 875 Part 3
Main Wind Direction South West
Earthquake load code IS 1893 –Part 4: 2005
Seismic Zone Zone III
Zone factor 0.16

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 Project Documentation
IBIC-227-200-PDB-0000-0006
ISO PROPYL ALCOHOL-DPL-DAHEJ
PJ-227, Deepak Phenolics Ltd. Rev R0
Insulation Basis Issued on 28/05/2019

3. INSULATION

 Insulation Type:-

HC: - Hot insulation for Piping / Equipment

CC: - Cold Insulation for Piping / Equipment

PP:-Hot Insulation for Personnel protection for Piping/ equipment

 Material used for insulation:

 Hot insulation: Resin bonded Rockwool as per IS-8183 for mattresses and IS-9842 for perforated pipe
section (density = 120 kg/m3)

 Cold insulation: Polyurethane Foam as per IS-12436 ( density- 34kg/m3)

 Personnel protection: Resin bonded Rockwool as per IS-8183 for mattresses and IS-9842 for perforated
pipe section

 Cladding material is Aluminum for HC/CC/PP.

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 Project Documentation
IBIC-227-200-PDB-0000-0006
ISO PROPYL ALCOHOL-DPL-DAHEJ
PJ-227, Deepak Phenolics Ltd. Rev R0
Insulation Basis Issued on 28/05/2019

4. HEAT CONSERVATION (HC)

Nominal Insulation Thickness (mm) for Heat Conservation (HC)

Diameter
(inches) 60-101 101-151 151-201 201-251 251-301 301-351 351-401 401-451 451-501
°C °C °C °C °C °C °C °C °C
1/2 " 30 30 30 30 40 40 50 50 60
3/4 " 30 30 30 30 40 40 50 50 60
1" 30 30 30 40 40 50 50 60 60
1 1/4 " 30 40 40 40 40 50 60 60 70
1 1/2 " 30 40 40 40 40 60 70 80 80
2" 30 40 40 50 50 70 80 90 90
2 1/2" 30 40 50 60 60 80 90 100 100
3" 30 40 50 60 60 80 90 100 110
3 1/2" 30 50 60 80 100 100 100 100 110
4" 30 50 70 80 100 100 100 110 110
5" 30 50 70 80 110 110 110 120 130
6" 30 50 70 80 110 120 120 130 140
8" 30 50 70 90 120 130 130 140 160
10 " 30 50 70 100 120 150 170 180 190
12 " 30 50 80 100 120 150 180 190 200
14 " 40 60 80 100 130 150 180 190 200
16 " 40 60 80 100 130 160 190 200 210
18 " 40 60 80 100 130 160 190 200 210
20 " 40 60 80 100 130 160 190 200 225
24 " 40 60 80 110 140 170 200 210 225
28 " 40 60 80 110 140 170 210 225 250
30 " 40 60 80 110 160 170 210 225 250
32 " 40 60 80 110 160 170 210 225 250
36 " 40 60 80 110 160 170 210 225 250
40 " 40 60 80 110 160 170 210 225 250
Flat
40 60 80 110 160 170 210 225 250
Surface

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 Project Documentation
IBIC-227-200-PDB-0000-0006
ISO PROPYL ALCOHOL-DPL-DAHEJ
PJ-227, Deepak Phenolics Ltd. Rev R0
Insulation Basis Issued on 28/05/2019

5. COLD CONSERVATION (CC)

Nominal Insulation Thickness (mm) for Cold conservation (CC)

Diameter
(inches) -41 to -40 -40 to -30 -30 to -20 -20 to -10 -10 to 1 1 to 10 10 to 20 20 to 30
°C °C °C °C °C °C °C °C
1/2 " 30 30 30 30 30 30 30 30
3/4 " 30 30 30 30 30 30 30 30
1" 30 30 30 30 30 30 30 30
1 1/4 " 40 30 30 30 30 30 30 30
1 1/2 " 40 30 30 30 30 30 30 30
2" 40 40 30 30 30 30 30 30
2 1/2" 40 40 30 30 30 30 30 30
3" 40 40 40 30 30 30 30 30
3 1/2" 50 40 40 30 30 30 30 30
4" 50 40 40 30 30 30 30 30
5" 50 40 40 30 30 30 30 30
6" 50 50 40 40 30 30 30 30
8" 50 50 40 40 30 30 30 30
10 " 60 50 50 40 30 30 30 30
12 " 60 50 50 40 30 30 30 30
14 " 60 50 50 40 30 30 30 30
16 " 60 60 50 40 30 30 30 30
18 " 60 60 50 40 40 30 30 30
20 " 70 60 50 40 40 30 30 30
24 " 70 60 50 50 40 30 30 30
30 " 70 60 50 50 40 30 30 30
36 " 70 60 50 50 40 30 30 30
44 " 70 60 50 50 40 30 30 30
48 " 70 60 50 50 40 30 30 30
Flat
70 60 50 50 40 30 30 30
Surface

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 Project Documentation
IBIC-227-200-PDB-0000-0006
ISO PROPYL ALCOHOL-DPL-DAHEJ
PJ-227, Deepak Phenolics Ltd. Rev R0
Insulation Basis Issued on 28/05/2019

6. PERSONNEL PROTECTION (PP)

Nominal Insulation Thickness (mm) for Personnel protection

Diameter 65-100 100-150 150-200 200-250 250-300 300-350 350-400 400-450
(inches) °C °C °C °C °C °C °C °C
1/2 " 30 30 30 30 30 40 40 50
3/4 " 30 30 30 30 30 40 40 50
1" 30 30 30 30 30 40 40 50
1 1/4 " 30 30 30 30 30 40 50 50
1 1/2 " 30 30 30 30 30 40 50 60
2" 30 30 30 30 40 40 50 60
2 1/2" 30 30 30 30 40 40 50 60
3" 30 30 30 30 40 50 50 60
3 1/2" 30 30 30 30 40 50 50 60
4" 30 30 30 30 40 50 60 70
5" 30 30 30 30 40 50 60 70
6" 30 30 30 30 40 50 60 70
8" 30 30 30 30 40 50 60 70
10 " 30 30 30 30 40 50 60 70
12 " 30 30 30 30 40 50 60 80
14 " 30 30 30 30 40 50 60 80
16 " 30 30 30 30 40 50 70 80
18 " 30 30 30 30 40 50 70 80
20 " 30 30 30 30 40 50 70 80
24 " 30 30 30 30 40 60 70 80
30" 30 30 30 30 40 60 70 80
36" 30 30 30 30 40 60 70 80
48" 30 30 30 30 40 60 70 80
Flat
30 30 30 30 40 60 70 80
Surface

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