LSTK-2 PACKAGE FOR “ETHYLENE GLYCOL” PROJECT

OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL)

AT PARADIP REFINERY, ODISHA

Doc. No. : IPEG-6389-CTCH(1)-8531-RP-002-0001 Rev. No. : I1

Title : Cathodic Protection System LSTK-
2 Pre-Design Survey Report Page : 1 of 22

OWNER : INDIAN OIL CORPORATION LIMITED (IOCL)

PMC : TOYO ENGINEERING INDIA PRIVATE LIMITED (TEIPL)

LSTK CONTRACTOR : L&T HYDROCARBON ENGINEERING LIMITED (LTHE)

UNIT / UNIT NO : COMMON / 002
PMC JOB NO. / NAME : 6389 /
IPEG LTHE JOB NO. : IOCL-O&U
VENDOR : CONSULTECH
VENDOR PO NUMBER : OUEP-LSTK2-ELEC-VBD-0012
CATHODIC PROTECTION SYSTEM – LSTK-2
ITEM NAME & TAG NO. : PRE-DESIGN SURVEY REPORT
VENDOR DOCUMENT NO. : IOCL-PDRP-L&T-LSTK2-CPS-RPT-001

Drawing/Document Category
Drawing/Document Review Status
(Submission Purpose)
Approval Code
OWNER/ Status Action Required
LTHE
PMC
1 1 Rejected Revise & resubmit
Work may proceed subject to acceptance
2 2 Commented as noted
& incorporation of comments
For Approval Acceptable with minor Incorporate comments, if any. Resubmit
3 3
comments as certified final. Work may proceed.
Approved with
4 4 Work may proceed.
No comments-
For Review FINAL
Accepted for information only.
5 5 Information Only
Work may proceed.
✓ For Information
Owner/PMC

LTHE
NAME DISCIPLINE SIGN. DATE
This approval does not relieve the Vendor / Manufacturer of the full responsibility as to design
correctness of dimensions & compliance with all applicable regulations and with the
requirements made in Purchaser specifications

I1 For Information MKM MMK ZMK MMK ZMK 11/07/2019

Prepared Reviewed Approved Reviewed Approved Approved
Rev. Description
By By By By By Date
ALL RIGHTS RESERVED
This Drawing/Document is the property of INDIAN OIL CORPORATION LTD & is lent without considerations other than the Borrower’s agreement that
it shall not be reproduced, copied lent or disclosed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished.
The apparatus shown in the drawing is covered by patents information contained in this drawing may be proprietary to INDIAN OIL CORPORATION
LTD and/or LICENSORS and is subject to obligations of confidentiality.
 LSTK-2 PACKAGE FOR “ETHYLENE GLYCOL” PROJECT
OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL)
AT PARADIP REFINERY, ODISHA

Doc. No. : IPEG-6389-CTCH(1)-8531-RP-002-0001 Rev. No. : I1

Title : Cathodic Protection System LSTK-
2 Pre-Design Survey Report Page : 2 of 22

CHANGE LIST

SL. REV. PAGE CLAUSE / BRIEF DESCRIPTION / REASON

REMARKS
NO. NO. NO. LINE NO. OF REVISION

1 I1 - - Issued for Information -

A Revision line in left side margin denotes revision

 TABLE OF CONTENT

1.0.0 Purpose 4

2.0.0 Scope of work 4

3.0.0 Definition & Abbreviations 4

4.0.0 Reference Documents 5

5.0.0 Cathodic Protection Pre-Design Surveys 7

6.0.0 Attachments 9
1.0.0 PURPOSE:
The intend of this document is to set forward the requirement of Pre-Design CP Site Surveys as
per contract of Cathodic Protection System for mitigation of corrosion of Buried Plant Piping &
Earthing Network and On grade storage tanks in contact with soil and internal wetted surfaces.

2.0.0 SCOPE OF WORK :

The scope includes defining steps for Pre-Design CP Site Surveys as per contract of Cathodic
Protection System for mitigation of corrosion of Buried Plant Piping & Earthing Network and On
grade storage tanks in contact with soil and internal wetted surfaces.

3.0.0 DEFINITIONS:
Throughout the document the following definitions shall apply:
 OWNER : M/s Indian Oil Corporation Limited (IOCL)
 PMC : TOYO Engineering India Private Limited (TEIPL)
 CONTRACTOR : L&T Hydrocarbon Engineering Limited (LTHE)
 DETAIL ENGG CO. : L&T-Chiyoda Limited
 WORK : Works tasks and WORK to be performed by VENDOR.
 PROJECT : Ethylene Glycol Project, (LSTK-2 Package), at Paradip Refinery
 CP CONTRACTOR : CONSULTECH

ABBREVIATIONS
 GAD : General Arrangement Drawing
 HSE : Health, Safety and Environment
 IS : Indian Standards
 ISO : International Organization for Standardization
 ITP : Inspection Test Plan
 MOM : Minutes of Meeting
 PO : Purchase Order
 RFQ : Request For Quotation
 SPIR : Spare Parts List and Interchangeability Record
 VDRL : VENDOR Documents Requirement List
4.0.0 REFERENCE DOCUMENTS:
The cathodic protection system is engineered, supplied, installed, tested and commissioned in
accordance with latest editions of standards/ recommended practices of NACE, API, ANSI, BS,
IS and Project documents.

4.1.0 INTERNATIONAL STANDARDS:

DOCUMENT NO. TITLE

BS EN 12696 Cathodic Protection of Steel in Concrete

ASTM 1 G57 Standard Test Method for Field Measurement of Soil Resistivity
Using the Wenner Four-Electrode Method

IEEE 2 Standard 81 Measuring Earth Resistivity, Ground Impedance, and Earth Surface
Potentials of a Ground System

Indian Standard IS Code Of Practice for C.P of Steel Structures.

8062 (1976)

British Standard BS Code of Practice for Land & Marine Application

7361 Part-I -1991

NACE RP0187 Design for Corrosion Control of Reinforcing Steel in Concrete.

NACE RP-0290-90 Cathodic Protection of Reinforcing Steel in Atmospherically

Exposed Concrete Structure.

NACE RP-0390-90 Maintenance and Rehabilitation Considerations for Corrosion

Control of Existing Steel Reinforced Concrete Structure.

IS 8062 Indian Standard Recommended Practice for Cathodic Protection

ACI/ICRI 2008 Concrete Repair Manual

ACI Guideline#222 Corrosion of Metals in Concrete

ICRI Guideline#310.1R2008 Guide for Surface Preparation for the Repair of Deteriorated
Concrete resulting from Reinforcing Steel Corrosion

ASTM A615/A615M-09 Standard Specification for Deformed and Plain Billet-Steel Bar for
Concrete Reinforcement

ASTM B6-09 Standard Specification for Zinc

 DOCUMENT NO. TITLE

ASTM B418-09 Standard Specification for Cast and Wrought Galvanic Zinc Anodes

BS 7361 Part 1 Code of practice for cathodic protection for Land and Marine
Applications

DNV-RP B401 Cathodic Protection Design

IEC 60529 Classification of degrees of protection provided by Enclosures

NEC-NFPA-70 National Electric Code.

ACI 222-01R Protection of Metals in Concrete against Corrosion

NACE SP 0308 Inspection Methods for Corrosion Evaluation

NACE TM 0105 Test Procedure for Organic based Conducting Coating Anodes for
use in Concrete Structures

4.2.0 PROJECT SPECIFICATIONS:

DOCUMENT NO. TITLE

PDRP-8440-SP-0003_Rev F2
IEGP-6351-8710-PR-000-0007_Rev 0
PDRP-8440-SP-0006_Rev F3
IEGP-6351-8610-SL-000-0001_Rev T2
IEGP-6351-8710-PR-000-0016_Rev 0
IEGP-6351-8531-PH-000-1000_Rev T1
PDRP-8310-SP-0008_Rev F3
IEGP-6351-8531-SP-000-1012_Rev I1
IEGP-6351-8531-TP-000-1012_Rev I1
IEGP-6351-8531-TN-000-1001_ Rev T3
IEGP-6351-8840-PH-000-004_Rev A1
IPEG-6389-8830-QA-000-0002_Rev A1
PDRP-8531-SP-0010_Rev F6
PDRP-8820-SP-0001_Rev F2
RHQ-EC-EL-0001_Rev 1
Cathodic Protection Philosophy
Coating of Buried Pipe work
Protective Painting Systems
Master Supplier List
Electrical Installation Standard
Engineering Design Basis-Electrical
Design of Storage Tank Foundations
Power & Control Cable Specification
ITP for Power & Control Cable
Battery Limit & Interface for CP System
Spare Philosophy
Shop Inspection Methodology
Earthing Philosophy
Basic Engineering Design Data
Design Philosophy for Electrical System
5.0.0 CATHODIC PROTECTION PRE-DESIGN SURVEYS:
The Cathodic Protection Pre-Design Surveys includes measurement of electrical resistivity of the
soil where the terminal is to be constructed. The Buried Plant Piping & Earthing Network are laid
a depth of ~2.5m and soil resistivity survey is carried out up to depth of 5m. The step by step
survey procedure are explained in details.

5.1.0 SOIL RESISTIVITY SURVEY PROCEDURES:

This indication of a tendency for current to flow becomes more important if something is known
about the soil resistivity. High-resistivity soils may offer so much resistance Measurement
Procedures and Survey Methods to current flow that conditions are not as severe as the plotted
potential data might lead one to believe. Conversely, severe potential peaks coupled with a
relatively low resistivity environment may mean a truly serious condition. In addition to being a
valuable aid when interpreting the severity of corrosive are as, a soil resistivity profile is
extremely helpful in the later selection of sites for CP installations.

5.2.0 SOIL RESISTIVITY TEST INSTRUMENT:

Soil resistivity field measurements are often made using ASTM 1 G57 or IEEE 2 Standard 81,
more commonly known within the corrosion industry as the “Wenner 4-Pin Method”. This
procedure involves driving four steel pins into the earth in a straight line, equally spaced, with the
pin spacing equal to the depth to which knowledge of the average soil resistivity is desired. Soil
resistivity is a simple function of the voltage drop between the center pair of pins, with current
flowing between the two outside pins.

The Meters provides the necessary current supplied to the outer pins, while simultaneously
measuring the voltage drop between the center pair of pins. The resistance, in ohms, is then the
reading on the dial multiplied by the range switch position. The instrument can measure
resistance values between 10 to 1000 Ohms depending on which multiplier (scale) is selected.
The meter also uses alternating current, which overcomes the problem of polarization of the pins,
an inherent problem with direct current tests.

5.3.0 SOIL RESISTIVITY SURVEY METHODOLOGY:

The Soil Resistivity shall be measured at depths 1,2,3,4,5 Meter depths proposed. Soil resistivity
measurements were conducted by the Wenner four-pin method, utilizing a soil resistance meter.
The Wenner method requires the use of four metal probes or electrodes, driven into the ground
along a straight line, equidistant from each other, as shown in Figure. An alternating current from
the soil resistance meter causes current to flow through the soil, between pins C1 and C2. The
voltage or potential is then measured between pins P1 and P2. The meter then records the
resistance Reading.

SOIL RESISTIVITY TEST SETUP

Resistivity of the soil is then computed from the instrument reading, according to the following
formula:

The resistivity values obtained represent the average resistivity of the soil to a depth equal to the
pin spacing. Resistance measurements are typically performed to a depth equal to that of the
pile foundation being evaluated.
 LSTK-2 PACKAGE FOR “ETHYLENE GLYCOL” PROJECT
OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL)
AT PARADIP REFINERY, ODISHA

Doc. No. : IPEG-6389-CTCH(1)-8531-RP-002-0001 Rev. No. : I1

Title : Cathodic Protection System LSTK-
2 Pre-Design Survey Report Page : 9 of 22

Soil resistivity data shall be taken by the four-pin method should be recorded in tabular form
attached as Annexure – A for convenience in calculating resistivities and evaluating results
obtained. The indicated resistivity to a depth equal to any given pin spacing is a weighted
average of the soils from the surface to that depth. Trends can be illustrated best by inspecting
the sets of soil resistivity readings in Table.

Soil resistivity is an electrical characteristic of the soil / groundwater which affects the ability of
corrosion currents to flow through the electrolyte (soil/groundwater).

Make a record of measurements results, date and time.

6.0.0 ATTACHMENTS

Soil Resistivity Survey Report - APPENDIX – A

 LSTK-2 PACKAGE FOR “ETHYLENE GLYCOL” PROJECT
OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL)
AT PARADIP REFINERY, ODISHA

Doc. No. : IPEG-6389-CTCH(1)-8531-RP-002-0001 Rev. No. : I1

Title : Cathodic Protection System LSTK-
Page : 10 of
2 Pre-Design Survey Report
22

APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 1 (IOT INSIDE)

 LSTK-2 PACKAGE FOR “ETHYLENE GLYCOL” PROJECT
OF M/S. INDIAN OIL CORPORATION LIMITED (IOCL)
AT PARADIP REFINERY, ODISHA

Doc. No. : IPEG-6389-CTCH(1)-8531-RP-002-0001 Rev. No. : I1

Title : Cathodic Protection System LSTK-
2 Pre-Design Survey Report Page : 11 of
22

APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 2 (IOT INSIDE)

APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 3 (IOT INSIDE)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 1 (COOLING TOWER PLANT)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 2 (COOLING TOWER PLANT)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 3 (COOLING TOWER PLANT)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 4 (COOLING TOWER PLANT)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 5 (COOLING TOWER PLANT)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 6 (COOLING TOWER PIPELINE)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 7 (COOLING TOWER PIPELINE)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 8 (COOLING TOWER PIPELINE)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 9 (COOLING TOWER PIPELINE)
APPENDIX – A : SOIL RESISTIVITY SURVEY REPORT FOR LOCATION – 10 (COOLING TOWER
PIPELINE)