9276 T IF INS SC05A - Rev R05

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Table of Contents
Document Number Rev. Document Title Page
Number
9276-T-IF-INS- R05 Purchase Specification for Soot Blower PLC 2
SC05A
9276-T-IF-INS- A COMMENT 202
SC05A_R05_COM_1
6_51
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ESSAR PROJECTS (INDIA) LTD
ENGINEERS INDIA LIMITED

BPCL KR PROJECT
Name of the Vendor Thermax Limited

Document Title VENDOR DOCUMENT FOR SOOT BLOWER PLC
Vendor Document No. I17-WH-CS-62321 Vendor Rev 5
PO No. BPCL/FCCU/FGCP DT.06/09/2013
PR No. NA
EIL Bid Document No. SM/A307-IF-PM-TN-7002/1018
FOA No. 10/J22/882/FOA-329E/AJ/13
Equipment Tag Nos. 9276
Base Descipline Instrumentation
PROJECT DOCUMENT NUMBER
9276-T-IF-INS-SC05A R05
Document Number Revision
R05 08-06-2015 ISSUED FOR APPROVAL TJB NVK NVK
R01 30-12-2013 ISSUED FOR REVIEW TJB NVK NVK
Approved
Rev Date Purpose of Issue Prepared by Checked by
by
ENGINEERING REVIEW
Document Status Code Comments
EIL ESSAR
1- No Comments
2- Proceed with Manufacture/Fabrication as per

Commented Documents. Revised Documents Required.
3- Document does not conform to Basic Requirement as

Marked. Resubmit for Review. Manufacturing can not
start.
I- Reviewed & Retained for Information.
V - VOID
Reviewed by :
Name of the Dept.

Date
Sign & Name of the By Vishal Shinde at 2:03 pm, Jun 08, 2015 D D M M Y Y
Engineer
9276-VEN-005-R2
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The drawing, design and details given on this format are the property of ESSAR PROJECTS (I) LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied,
CLIENT - BHARAT PETROLEUM CORPORATION

exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.
LIMITED
PMC – ENGINEERS INDIA LIMITED
CONTRACTOR – ESSAR PROJECTS (I) LIMITED
REACTOR & REGENERATOR PACKAGE OF FCC UNIT

AT KOCHI REFINERY, INDIA
EIL BID DOCUMENT NO. SM/A307-IF-PM-TN-7002/1018

FOA NO. 10/J22/882/FOA-329E/AJ/13
VENDOR DOCUMENT FOR SOOT BLOWER

PLC

R01 30-12-2013 ISSUED FOR REVIEW TJB NVK NVK
REV DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY
DOCUMENT NO REV
VENDOR DOCUMENT FOR SOOT BLOWER
PLC 9276-T-IF-INS-SC05A R05
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THERMAX LIMITED Page 1 of 2
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The drawing, design and details given on this format are the property of ESSAR PROJECTS (I) LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied,
DATE DETAILS OF REVISION REV NO
30-12-2013 ISSUED FOR REVIEW R01
26-06-2014 ISSUED FOR APPROVAL R02
exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.
VENDOR DOCUMENT FOR SOOT DOCUMENT NO REV

BLOWER PLC 9276-T-IF-INS-SC05A R05
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SOOT BLOWER PLC SPECFICATION
Item Code: I1700001 – SB PLC, QTY.: 1 Set.
A. GENERAL REQUIREMENTS:
1. This specification calls for design, manufacture, testing at shop, delivery and Commissioning for 1
Sets of PLC-based Soot Blowing System for Flue gas cooler at BPCL Kochi.
2. Vendor shall offer the suitable hardware type and quantity as per system-specific requirements to
meet this specification. Vendor shall ensure that all required hardware has been provided to make
the PLC system reliable and working.
3. An independent failsafe, hot standby PLC-based system for Soot Blowing System shall be
provided. The PLC shall be used for implementing Soot Blowing Operation for 55 Soot blower:
a) Soot blower Start / Stop
b) Normal Operation
c) Auto operation
d) Emergency Stop of Soot Blowers
4. SB PLC shall have following basic features:
 Redundancy at CPU Level
 Redundancy at Power Supply Level (110 VAC redundant power supply from end
customer will be provided)
 Redundancy at I/O Level
 Redundancy at Communication Level
5. SB PLC shall be configured as per SB Logic Drawing: - 9276-T-IF-INS669-00001 (TL DOC
NO. D84-4WH-001719E) and SOOT BLOWER I/O LIST & ALARM & TRIP SUMMARY
Document: - 9276-T-IF-INS672-00003 (TL DOC NO. D65-WH-CS-61677) (Rev.01).
6. Soot blower will be started / stopped from soot blower operating cum engineering station & also
form DCS operating consoles kept in SRR#5 as well as from Field through Local control station
MCC Panel(s).
7. PLC shall have necessary hardware and software for direct two way redundant modbus with RS
485 (Rev.01) link communications with DCS. All signals as per the SB Logic Drawing shall be
communicated to and from DCS.
All necessary support for configuration of above requirements in DCS shall be provided by the PLC
vendor.
8. PLC System shall be complete with a Engg Cum operating Station to enable Program and
configuration changes to the SB PLC system. The Engg Cum operating Station shall be complete
with a station with configuration program duly loaded on to same. Online downloading of SB
software changes shall be possible from the station without affecting logic operation. Key lock
facility through software password for programming shall be provided. Status display for logic
inputs and display of ladder diagram shall be possible. All necessary licenses shall be provided.
Further 2 nos. PLC software licenses to be provided (Rev.01).
9. Vendor shall carry out engineering of system hardware and software to meet the functional
requirements outlined. The system shall be freely expandable to a reasonably high level by adding
hardware and / or software without in any way, compromising the system capability with respect
to system communication and memory to handle additional software.
10. Vendor shall provide Soot Blowing System with Processor, I/O and Marshalling Cabinets to be
installed in a cabinet room. All interconnecting wiring diagrams shall be prepared by vendor. PLC
processor shall be hooked up to DCS using Serial Link.
The vendor shall generate and provide complete Bill of Materials with respect to system offered in
order to meet all requirements of this specification, along with System configuration, which shall be
approved by TL.
Note: EIL documents will get precedence & vendor to clearly list out the deviations if any
based on the attached documents.
B. DETAILED SPECIFICATIONS:
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PRPD CHKD APPD PROJ. NO.: PL1051 DOC. NO. DATE REV PAGE
TJB NVK NVK CLIENT: ESSAR A/c BPLC FGC I17-WH-CS-62321 05-11-14 02 1 OF 9
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The PLC vendor shall supply the following equipment:

 PLC power supplies and CPUs
 I/O Modules 20% spare I/Os wired to terminals and 20% spare slots
 Cabinets, power supplies and all wiring
 PLC station
 PLC - DCS communication
 Furniture for ES/OS & printer (Rev.01).
SB PLC shall have I/O counts requirement as follows
Including 20% Vendor Offered

IO Type As per I/O List
Spares cards IO’s
Analog Inputs (4-20 mA) 3 4 8 (Rev.02)
Digital Inputs (24V DC) 621 746 (Rev.01) 816 (Rev.01)

Digital Outputs (Pot Free) with
67 80 96 (Rev.01)
Interposing Relays
The SB PLC vendor shall be responsible for mounting and wiring up of all equipments in PLC cabinets. All
the analog inputs shall be from 2-wire transmitters. Transmitter powering arrangement (24V DC) shall be
provided by vendor. Model numbers for major items in the BOM shall be as per approved vendor list.
A) PLC Specs
PLC shall be supplied, with the following features as minimum.
1) Hardware:
The PLC system shall consist of Redundancy at all level i.e. CPU, Power supply, Digital inputs, Digital
Outputs, Analog inputs, Communication. The PLC shall be provided with protection against overload
current and line voltage spikes. CPU shall retain its memory in the event of power failure. CPU shall have
battery back up. CPU shall be provided with sufficient memory for the initial configuration plus 40%
additional for future expansion. The minimum I/O scan times of PLC shall be 10 msec per rack. In
addition to this -
a) Processor word length shall be (minimum): 32 Bit
b) Capacity of processor memory for storage of applications Programme: 8 MB
c) Processor switchover timings from main to backup & vice versa: 50 ms
d) Maximum Loading:
Input / Output Capacity: 65% ; Processor: 50%; Communication Interfaces: 60%
e) OLCS Loop cycle timings: 100 ms
f) CLCS Loop cycle timings
g) Critical loops: 100 ms
h) Other loops: 250 ms
i) Main data highway speed: 100 M Baud Deterministic Bus
2) Software:
The vendor shall implement logic or ladder diagrams into a programming language using ladder logic
type of format. PLC vendor shall provide programming software, license documentation and compatible
programming computer. The system shall be capable of adapting to ONLINE program changes without
affecting the hardware. Programs shall be protected from accidental changes by use of password. Any
data table entry made in primary processor shall automatically be reflected in the backup processor
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during the next scan. The PLC shall be provided with hardware and software that allows the user to enter,
add, delete or modify networks.
The printout shall be in ladder format using user's tag numbers to identify all inputs and outputs. Printout
shall also contain a "remarks” column.
Software shall be provided to record the user logic programming on CD disks. Each ladder shall have the
capability of self testing by forcing inputs and outputs.
Self Diagnostics is required with proper indications for CPU Fault, Power Supply Fault, I/O rack Fault, I/O
card Fail Fault, CPU changeover alarm. Timer based alarm shall be generated in DCS/PLC to detect DCS-
PLC communication failure. These indications shall be transferred to DCS on serial link.
B) I/O MODULES
The Input / Output modules shall be mounted by the PLC vendor in the I/O cabinets. Replacement of I/O
modules shall be possible without disconnecting field wires. It shall be possible to accommodate any type
of I/O module in any of the I/O rack slots in free mix. On line replacement of I/O cards should be
possible. All I/O modules shall have indicating light on field side of I/O. Maximum I/O capacity per PLC
shall be stated by the vendor; 20% SPARE I/Os shall be duly wired up in the panel. 20% spare slots for
I/O modules shall be provided in I/O rack.
1) Digital Inputs:
The inputs to the PLC shall be from limit switches or Potential free contacts. Contact interrogation voltage
shall be 24 V DC.
Type of Digital Inputs : Potential-free Contacts / Proximity Contacts
Loop Current : To be informed by Vendor
Galvanic / Optical isolation for input channels : Required
Digital input status indication : Required
Number of Inputs per card : VTS
2) Analog Inputs:
The Modules shall accept 4-20mA signals from the 2-wire and 4-wire field transmitters. Each analog input
shall be isolated from other. 24V DC power required for powering 2-wire transmitters shall be supplied
from a redundant power pack in vendor scope. Analog input loop resistance shall be less than 600Ω and
at transmitter span output; voltage shall not drop below 20 VDC.
In case of voltage failure or analog input failure, output shall be 4mA or below.
Type of analog Inputs : 4-20mA
Galvanic / Optical isolation for input channels : Required
Number of Inputs per card : VTS
3) Digital Outputs:
The outputs from the PLC modules shall drive the interposing relay modules mounted in the respective
switch gear or MCC or for 240VAC indicating lamps available on MCC.
All outputs going to field shall be fused for overload and short-circuit protection and shall have blown fuse
indicators.
Discrete outputs from the PLC shall be energized on true logic. Output modules shall have selectable
failure action on all output contacts so that they all go to shutdown position upon PLC failure.
Power supply to each output modules shall be isolated using MCBs.
Type of Digital Output : Potential free or 220 VAC for driving the interposing
module
RC Snubber Circuit for switching inductive load : Required
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Output Status Indication : Required
Over Current Protection for outputs in groups : By MCB (Group of 16 outputs)
Galvanic Isolation for output channels : Required
Surge withstand capability : IEC 255-4 or equivalent
Number of outputs per card : VTS
Interposing Relays : Required for all outputs (except those with Barriers)
Relay Type : Miniature Relay, DSPT 2C/O 5A with LED 24V DC
Relay Socket : Internal Socket style
C) CABINETS, POWER SUPPLIES AND WIRING
The PLC and I/Os cards shall be provided in cabinets and shall be located as required. All equipment shall
be suitable for a safe environment with minimum IP52 or equivalent enclosures for PLC.
PLC Cabinets shall have following features:

1. Louvers at top and bottom with filters
2. Rubber gaskets on both sides
3. Double door lockable arrangements
4. Gland plates for cable entry at bottom
5. I/Os and CPU shall be capable of operating at design surface temp of 50'C
6. Exhaust fans
1) Cabinet Construction Details:

Material of Construction : 1.6mm cold galvanised CRCA sheet steel for side and top & 2mm for doors.
Make : Rittal
Construction : Folded
Recommended Size : Depth - 800 mm (for all cabinets)
Height - 2100 mm (including plinth/Channel base 100 mm)
Length - 800mm for Processor & I/O panel; 1200mm for marshalling panel
(Vendor to confirm as per requirement)
Number of Cabinets : One for Processor and I/O racks; 1 or 2 for marshalling
(Vendor to confirm and provide GA for TL approval)
Stiffeners : To be provided to avoid distortion
Corners : 7mm inner radius
Dimensional Tolerance : 3mm
Surface Preparation : Sand blasting, grounding, solvent cleaning as per vendor standard
Primer : Spray coat of epoxy surface
Finish Colour : Epoxy heat dried
No. of coats : Two
Dry film thickness : 2 mils / coat
Earthing studs : Reqd at both ends
Doors : Double door (for 1200mm) on the front and rear (except marshalling rack)
Hinges : Stainless steel
Door gasket : Neoprene rubber on frame
Opening of door : Outward
Door Handle : Lockable type, should not be flushed to door
Louvers : With filters on door & removable wire mesh for dust and vermin protections
Fans : Door mounted offered (Rev.01).
Panel Colour (Ext. / Int.) : Siemens Grey RAL 7035 Powder-coated
Gland Plates : Removable 3mm thick un-drilled fixed with screws at bottom.
Deleted : Deleted (Rev.01).
Hardware accessories : 1) Removable lifting eye bolts
2) Predrilled base channel ISMC100 for all sides and mounting bolts
Name Plates : For all cabinets. Separate name plate drawing shall be given by vendor.
Name plate material : White laminated plastic
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Fixing of name plate : Stainless steel pan head screws
Lettering : Black
Mounting of TBs : Vertical angle support tack-welded on steel plate
Illumination : Mounting bracket for fluorescent tube fixture, door switch- operated lamp
Toughened Glass : Required for processor panel
Earthing studs : Inside the panel
All PLC modules and power supplies shall be isolated from body of the cabinets. Separate earth shall be
provided for 4-20mA signal shield earth. Some additional points for panels are listed as below:
 Panels shall be shipped with all instruments and components installed and fully wired.
 Panels shall be built by specialised panel manufacturers approved by Thermax.
 Access shall be provided within panel for all components requiring operation and maintenance.
 Panel finish shall be of a high and durable quality suitable for the environment. This will normally be
an air-dried epoxy type paint of semi-gloss texture to the colour given in the equipment
specification. Seller shall submit a painting specification for approval prior to proceeding with
manufacture. Blemishes, scratches or chips in the finished surface shall not be accepted.
 Nameplate of the laminated plastic type shall be provided under each instrument at both front and
rear of panel. On the front, they shall be engraved with tag number and duty and at the rear with
tag number only. Nameplates shall be secured with self-tapping screws. A nameplate schedule shall
be provided by Seller for approval prior to manufacture.
 Panel Tag Numbers –
Soot Blower PLC: IF-CA-2201 for Processor & I/O Panels; IF-CA-2202…. & so on.
Panel lighting shall be provided
 All the TAPS to be tagged. Identify CPU and all the hardware in a detailed configuration diagram.
 Each system cable to be tagged and identified in the configuration drawing.
 All the interface points to be specified with connection details.
2) Control Panel Wiring and Other Requirements:
1) Wires carrying different voltage shall be grouped separately. Analog and Digital signals shall be
isolated from each other, while IS and non-IS wiring shall also be separated from each other.
Wiring Material - Insulated copper stranded conductor
Wire Sizes - Internal signal wiring shall be min. 1 mm2
Internal Power wiring shall be min. 2.5 mm2
2) Wiring shall be arranged to ensure free access to all devices for maintenance services.
3) No wiring shall be routed across face or rear of any device which may restrict opening of covers or
obstruct access to leads, terminals, etc.
4) Tapping or splicing between terminal points is not permissible.
5) Groups of wires shall be bunched with cable straps at suitable distances.
6) Common connections limited to 2 wires per terminal.
7) Ducting: PVC channels with covers for internal wiring. Suitably grouped wires shall be placed in wiring
trays with covers. The ducting shall be adequately sized to keep 40% spare space after all field and
panel wires are terminated. Ducting for IS and non-IS cabling shall be separate, colour distinguished
as:
IS Cable Ducting - Blue
Non-IS Cable Ducting - Grey
8) Terminal Lugs: Compression insulated sleeve, pin type or U type lugs of suitable sizes shall be used
for termination of all cables.
9) Identification: Wire number of each termination shall be by means of number and letter ferrules.
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ferruling shall be used. Item number and terminal number shall be used on terminal end.
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10) Power Supply Isolation: Individual MCBs shall be used for each power consuming device mounted in
the panel.
11) Terminals: Terminals shall be mounted on DIN Rail. Knife-edge terminals for field isolation shall be
provided.
a) Terminal size shall be one size higher than wire size but min 2.5 mm2
b) Make / Type of terminals shall be Wago, Phoenix, Klippon; Spring-loaded type with LED indication for
fuse blown.
c) Terminals shall be segregated accordingly to voltage levels & intrinsically safe / normal connections.
12) Following wire colour code shall be followed panel internal wiring:
Power Distribution
Power Supply (line) :- Red

Power Supply (neutral) :- Black
Ground :- Green
Alarm System :- White
Control and shut down :- Yellow
Analog signal intrinsically :- Light Blue
Safe wiring :- Black
DC wiring :- Red (positive) / Black (negative)
100 meter length of wires shall be provided as loose spares for each cabinet column/ row used.
13) All interconnecting wiring required in the cabinets shall be the responsibility of the PLC vendor. All
interconnections to other systems and the field by others.
14) Redundant UPS power supply for PLC from UPS Power (Rev.01) 110 VAC, 50 Hz shall be
provided by End Customer for SB PLC. One source of NON UPS power 240 VAC, 50 Hz shall be
provided by End Customer for PLC system for utility like lighting, exhaust fans, utility socket. Further
power distribution inside the panel from power incomer shall be done by Vendor.
15) All required power supplies required for PLC system shall be supplied by the PLC vendor. Processor
power supplies shall, be self-cooled, and be provided with indication for proper operation of the
system. Necessary isolation transformers shall be provided by vendor.
16) The panel shall have power distribution arrangement using 6A MCBs for powering of Ignition
Transformers.
17) Digital Inputs / Outputs from / to MCC shall be wired to separate Terminal Block with fused
terminals.
18) All field transmitters (Analog inputs) shall have fuse terminals (50 mA rating). Three terminals shall
be provided for each field transmitter – one for + ve, one for -ve and one for shield.
19) All digital inputs and 24V DC SOVs shall have fused terminals with fuse blown LED indication.
20) The Redundant 24V DC power pack shall be adequately sized to cater to following loads without any
drop in voltage:
a) PLC hardware like processor, I/O cards, interposing relays etc.
b) 30% spare capacity.
c) Transmitter powering 24 VDC.
The vendor shall indicate switching "ON" load and make suitable and adequate cooling arrangement to
avoid excessive heating of various power hardware. The power supply unit shall have following:
a) Short circuit indication
b) ON/ OFF indication (ON/OFF alarm contacts for all packs shall be wired in series to 1 PLC DI)
c) Reverse diode arrangement shall be provided for redundant 24V DC power supply arrangement.
d) Make of Power supply: As per approved vendor list.
21) All MCBs shall have auxiliary contacts which shall be wired serially for a common ‘MCB tripped alarm’
(1 PLC DI).
22) DELETED (Rev.01).
25) Min. 20% installed spare I/O cards shall be provided with all of the spare I/Os being wired up to TBs
with all relevant termination modules, prefab cables, relays / proximity amplifiers / barriers etc.
26) In addition to the above 25% spare capacity shall be provided in IO racks and termination panels.
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27) In addition 5% or min. one of each type of module shall be provided as spare.
3) PLC WORK STATION:
1no. Engineering Station cum. Operator Station PC being provided with SB PLC.
The same shall be used for program storage, fault diagnostics and alarm monitoring. The PLC / Graphics
programming & Boiler Operation, shall be configured in the same PC being provided. It shall also be
possible to have the programming functionality in the PC and all functionality of the PC shall be by using
suitable passwords. It shall be able to print alarms (system and process), Events and documentation.
All required hardware / cables to interface the laptop with PLC CPU shall be provided by vendor. License
documentation for PLC software & computer shall be provided on the name of end user (BPCL).
Please note: SB-PLC system cabinets & 1no. Engineering cum Operator workstation will be
located in the SRR#5 control room. The system cabinets will be approximately located 70 mtrs
away from the Engineering cum Operator workstation.
Hence vendor to consider the necessary hardware required for the interconnection between
the various systems.
It shall be vendor responsibility to establish communication between system cabinets & SB –

PLC. All the necessary converters, Modems, power supply unit, LIU’s , Patch cards etc. as
required for establishing the communication between System cabinets & SB–PLC shall be
considered by vendor.
Necessary furniture required for mounting of these work station along.

Please note power supply will be provided at one point near the system cabinets. Vendor to
consider suitable hardware i.e power cable, MCB’s, Terminals, Glands, Spike buster etc for
powering up the engineering CUM operating station.
4) PLC- DCS Communication:

SB PLC shall have redundant communication ports. PLC shall communicate (two way) with DCS through
suitable redundant cards with necessary convertor to be provided by vendor. Vendor shall provide serial
link details for all read / write tags / bits to DCS vendor. PLC vendor shall provide all hardware &
support to establish the PLC-DCS communication. SB PLC-DCS communication cable required is 70
mtrs 1 Run i.e 2X 70 Mtrs for redundant communication. Failure of one communication channel shall not
affect the other channel, but generate alarm on DCS. In case of PLC-DCS communication failure, the last
data shall be HOLD in PLC/DCS and alarm shall be generated in DCS.
Vendor to provide & configure communication with client’s DCS. The DCS details will be confirmed later
by the client
Essar/EIL to confirm the following
DCS Make:-EIL to confirm
Communication protocol:- MODBUS (RTU) RS 485 (Rev.01)
Communication parameters:- EIL to confirm
5) Testing and Inspection / FAT:

1. Vendor shall produce total QA plan for PLC The entire system shall be staged in PLC vendor's factory
for system testing to be witnessed by Essar/EIL/ TL to ensure proper functionality the system.
2. All electronic components and circuit boards shall be tested before installation into electronic
assemblies. A test report certifying the tests carried out on various PCBs shall be furnished.
3. Test reports of power supply level, frequency, ripple and other relevant characteristics of input and
output of power supply unit shall be submitted before connecting power to PLC system.
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4. Once powered "ON", system shall be checked for functions it has to perform for each individual
process parameter.
5. Inspection of all materials in vendor's scope of supply including bought out items shall be carried out
by TL / Owner / Consultant at vendor's works prior to despatch of material to site. Intimation for carrying
out inspection shall be given to all concerned at least 10 days in advance.
6. Vendor shall ensure that all related drawings of the system are duly approved by consultant. In the
absence of such drawings, inspection shall not be carried out.
7. Vendor shall keep shop test reports, QA test reports, material test reports, functional test reports etc.
ready prior to offering the system for inspection.
8. Complete system shall be installed and interconnected. All functional simulation shall be carried out.
9. All necessary hardware for simulating IOs shall be arranged by vendor during FAT.
10. Procedure for customer acceptance test shall be furnished well in advance by the supplier and will be
discussed and mutually agreed upon prior to inspection.
11. Site Acceptance Test (SAT) shall be held on site to verify the correct operation of all hardware the
validity of all the programs guaranteed accuracy and the proper functioning of all components as an
integral system. Bidder shall submit the proposed QAP of PLC SAT to client for review and approval
during detailed engineering. Based on this approved document the PLC SAT shall be performed.
6) Utility Requirements:
PLC vendor shall furnish the following information:
a) Space requirement for complete system. (GA Drawing)
b) Power Supply requirement
c) Heat Load of complete PLC system
d) Inrush current during start-up
7) Documentation:
The vendor shall submit with his proposal, the drawing submission schedule for the documents to be
provided by him. All drawings shall be subject to review/approval of M/s. Essar/EIL/BPCL & TL. A bar
chart representing schedule of all activities shall be furnished with the bid.
Following documentation shall be supplied by PLC vendor as a minimum (Rev.02):
1) PLC SYSTEM CONFIGURATION DRAWING

2) PLC BILL OF MATERIALS
3) PLC GA & POWER DISTRIBUTION DRAWING
4) PLC I/O MODULE WIRING DRAWING
5) PLC I/O ASSIGNMENT
6) HMI SCREENS
7) PLC POWER SUPPLY CALCULATION
8) PLC HEAT LOAD CALCULATION
9) SERIAL-INTERFACE MAPPING FORMAT
10) PLC FAT PROCEDURE
11) PLC SAT PROCEDURE
12) PLC DATA SHEET
13) PLC QUALITY PLAN.
14) PLC TEST REPORT
15) FAT REPORTS
16) BOI TEST REPORTS
17) PLC MANDATORY SPARE.
The Serial Link List shall provide details of PLC type, device address, all jumper settings, cable and
connector types with port pin definitions, interface type, protocol, baud rate and parity bit and data bit.
All alarms, analogue variables, diagnostic and status registers, permitted remote commands and timer
accumulators shall be stored in contiguous registers and be available for transmission to the DCS. For
this data the following details shall be supplied as a minimum for each signal.
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Any other Hardware / Information /Documentation as required by TL /Essar/EIL/BPCL shall be provided
by PLC vendor. The documents attached to these specifications are preliminary. Final documents shall be
forwarded along with the order. All the above documents may require corrections during various stages
of contract execution. The vendor shall supply the same after corrections at least at the following stages.
 1st set after correct engineering (Hardcopy & Softcopy)
 2nd set after inspection as built (Hardcopy & Softcopy)
 3rd set as commissioned
Final documents 8 SETS + 1 SET OF CDs for above shall be submitted. Two sets of floppies / CDs for user
program and operation software shall be provided by Vendor. For any original equipment supplied as a
bought-out item, its manufacturers operation and maintenance manual shall be supplied.
The vendor is requested to indicate / quote any special testing instruments / test kits required for
operation and maintenance of equipment supplied.
8) Training:
Vendor shall arrange training free of cost for 2 owner's engineers and 2 TL engineers at their works. The
training shall include the following:
a) Configuration familiarisation
b) Hardware familiarisation
c) Hardware maintenance
d) Trouble shooting
9) Supervision and Commissioning Assistance:

Vendor shall include commissioning assistance with 2 visits of 7 man-days each (PLC Engineer) in the
offer. PLC engineers visit to solve PLC hardware / system problems shall not be paid. Vendor
shall depute PLC system engineer on short notice (1 WEEK BEFORE) (Rev.01).
10) Post Warranty Annual Maintenance Contract:- Vendor shall include Post Warranty Annual
Maintenance Contract for 5 years for Soot blower PLC in his offer.
11) Some Special Requirements to be met by Vendor:

Some special precautions to be taken for panel manufacturing:
 Sockets for instrument powering shall be supplied by vendor
 MCBs shall have service and MCB nos. punched on tags
 Terminals and wires for power incoming and distribution shall be suitably sized
 Pin type or spade type lugs requirement shall be checked by panel vendor
 Incoming power supply isolation shall be by MCB
 Door limit switch should be covered
 Vendor shall comply to EIL Specs For PLC as attached along with this document.
1. ENGG DESIGN BASIS-INST. DOCUMENT No. A307-000-16-51-DB-01 Rev. 1

2. INST DESIGN PHILOSOPHYDOCUMENT No. A307-000-16-51-DB-02 Rev. 0
3. JOB SPECIFICATION AND DATA-INSTRUMENTATION-SECTION : C-3.9 A307-0IF-16-51-SP-1003 Rev 2
4. JOB STANDARD SPECIFICATION FOR Inst-JOB STANDARD SPECIFICATION No. A307-6-52-0053 Rev. 0
5. PLC Specs- STANDARD SPECIFICATION No. 6-52-0040 Rev. 1
6. STD SPECS FOR CONTROL PANEL & ACCESSORIES. STANDARD SPECIFICATION No. 6-52-0072 Rev. 3.
7. HART MODULE INTERFACE DOCUMENT no. A307-0IF-16-51-SK-02, Rev. 0.
8. INSPECTION METHODOLOGY FOR PACKAGE ITEMS NO: A307-9-18-42-1001-R1.
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GEIP Doc. No. PRJ10046-A-00, R2
DCI Customer Doc. No. -
Date 4/6/2015
Customer M/s. THERMAX LIMITED
End User M/s. BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY
Consultant M/s. ENGINEERS INDIA LIMITED, NEW DELHI
Project INTEGRATED REFINERY EXPANSION PROJECT
Application SOOT BLOWER PLC SYSTEM
Project No. PRJ10046 Sales Order No. 719747
PO No. and Date 251009261 DATE: 06-05-2014, Amd No:1, DATE: 01-06-2015
Sl.No. Document Detail GEIP Doc. No. Customer Doc. No. Document Status
PLC SYSTEM PRJ10046-A-01, Submitted
1 -----
CONFIGURATION DRAWING R2 for Approval
7000PRJ10046A, Submitted
2 PLC BILL OF MATERIALS -----
R2 for Approval
PLC GA & POWER PRJ10046-A-02, Submitted
3 -----
DISTRIBUTION DRAWING R2 for Approval
PLC I/O MODULE WIRING PRJ10046-A-03, Submitted
4 -----
DRAWING R2 for Approval
PRJ10046-A-04, Submitted
5 PLC I/O ASSIGNMENT -----
R2 for Approval
PRJ10046-A-26,
6 HMI SCREENS ----- Yet to Submit
R0
PLC POWER SUPPLY PRJ10046-A-05, Submitted
7 -----
CALCULATION R2 for Approval
PLC HEAT LOAD PRJ10046-A-17, Submitted
8 -----
CALCULATION R2 for Approval
SERIAL-INTERFACE MAPPING 91580352-000-PAS- Submitted
9 ------
FORMAT SERIAL-IOM for Approval
13 PLC FAT PROCEDURE -----
R0 for Approval
14 PLC SAT PROCEDURE -----
R0 for Approval
15 PLC DATA SHEET -----
R2 for Approval
Submitted
10 PLC QUALITY PLAN QA/QAP/01 -----
for Approval
Shall be submitted during
11 PLC TEST REPORT PRJ10046/TC-01 -----
FAT
12 FAT REPORTS PRJ10046/FAT-01 -----
FAT
16 BOI TEST REPORTS ----- -----
FAT
17
18
19
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GEIP Doc. No. 7000PRJ10046A, R1
DOCUMENT COVER SHEET Customer Doc. No. -----

PLC BILL OF MATERIALS
INTEGRATED REFINERY EXPANSION PROJECT
SOOT BLOWER PLC SYSTEM
2 2/6/2015 ANIL RAVI RAVI FOR APPROVAL

1 17/9/2014 ANIL ROBERT ROBERT FOR APPROVAL
016/06/2015
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ANIL ROBERT RAJESH FOR APPROVAL
Rev
MANOJ R_C792Date(C792) Prepared Checked Approved Issue Detail
Sheet No. 1 of 1
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OA No. PRJ10046 Prepared Anilkumar
Customer M/s. THERMAX LIMITED Checked Ravikumar
End User M/s. BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY Approved Ravikumar
Consultant M/s. ENGINEERS INDIA LIMITED, NEW DELHI Date 02.06.2015
Project INTEGRATED REFINERY EXPANSION PROJECT GEIP Doc. No. 7000PRJ10046A, Rev-2
Alternate make of items offered/supplied are as per attached list
Item Code Designation Description Part No./Cat. No. Make Qty UOM
7001PRJ10046A01 CASE-1 PANEL-1 (PLC PANEL, SOOT BLOWER PLC) - GEIP 1 LOT
ENCLOSURE-2000X800X800 (HXWXD), FRONT & REAR DOORS, 100MM PLINTH, 15MM
AVP, FLAT TYPE DRAWING POCKET, GLAND PLATES AT THE BOTTOM, TOP COVER,
4000BOI03259 PANEL 9788679 (GEIP-EN-800-2) RITTAL 1 EA - EACH
LIFTING HOOKS, 3 POINT LOCKING SYSTEM WITH HANDLE & LOCK INSERT, 1890MM
HEIGHT MOUNTING PLATE, PAINT: EXT & INT-RAL7035
4019BOI00546 SIDE COVER SIDE PANEL-FOR 2000X800 (HXD) ENCLOSURE, PAINT : EXT/INT:RAL7035 GEFS-SP-001 RITTAL 2 EA - EACH
4028BOI00918 DS DOOR LIMIT SWITCH -NA- GEIP STD 2 EA - EACH
4028BOI00882 F FAN 220VAC OPERATED, 4 INCH -NA- GEIP STD 1 EA - EACH
4028BOI01948 CFL PANEL ILLUMINATION LAMP, CFL TYPE -NA- PHILIPS 2 EA - EACH
4028BOI03523 PT TERM BLK 16 SQMM-GREY, NORMAL TYPE -NA- ELMEX 1 LOT - BY LOT SIZE
TERMINAL BLOCK, 2. 5SQMM / 4SQMM FOR DI / DO / AI / AO, SCREWLESS CAGE CLAMP
4028BOI03773 IOTB -NA- ELMEX 1 LOT - BY LOT SIZE
TYPE
4028BOI00920 SK UTILITY SOCKET, 230VAC , 5A -NA- GEIP STD 1 EA - EACH
4019BOI00880 BB BUSBAR TINNED COPPER FOR POWER / IO INTERROGATION & PANEL/SYSTEM EARTH GEFS-FB-003 GEIP STD 1 LOT - BY LOT SIZE
4028BOI03904 FFU FAN FAILURE UNIT, 2FAN WITH TEMP. DISPLAY, 110VAC/220VAC NA-FFTDUN420-22 NANDI 1 EA - EACH
4002BOI00019 Q MCB-2 POLE, 2 AMPS, 415VAC, 10KA, D CURVE 6032 61 LEGRAND 9 EA - EACH
4002BOI00022 Q MCB-2 POLE, 6 AMPS, 415VAC, 10KA, C CURVE 6032 65 LEGRAND 4 EA - EACH
IC695CHS016 BP RX3I 16 UNIVERSAL MODULES SLOTS BASE IC695CHS016 GEIP 2 EA - EACH
IC695PSD140 PPWR RX3I POWER SUPPLY 24VDC, LOAD SHARING AND REDUNDANCY IC695PSD140 GEIP 4 EA - EACH
IC695CRU320 CPU 1GHZ CPU WITH 64MB OF MEMORY 2 SERIAL PORTS FOR RX3I ENIU IC695CRU320 GEIP 2 EA - EACH
IC695RMX128 RMX RX3I CONTROL MEMORY XCHANGE MDL, 128MB OF USER SHARED MEMORY IC695RMX128 GEIP 2 EA - EACH
IC695ETM001 ETM ETHERNET MODULE 10/100 MBITS 2 RJ45 CONNECTIONS IC695ETM001 GEIP 8 EA - EACH
IC695CMM002 CMM RX3I SERIAL COMMUNICATION MODULE, 2 ISOLATED RS-232/485 PORT IC695CMM002 GEIP 2 EA - EACH
IC694ACC310 FILLER MDL RX3I BLANK FILLER MODULE IC694ACC310 GEIP 12 EA - EACH
IC695ACC302 BATTERY AUX SMART BATTERY MODULE FOR PACSYSTEMS-LOW BAT SIG-EXT MTG IC695ACC302 GEIP 2 EA - EACH
VMICBL000F6002 FO CABLE FO CABLE 10.0 FEET (3.04 MTS) DUPLEX VMICBL000F6002 GEIP 1 EA - EACH
4025BOI01039 ETHSW ETSW-8P, UNMANAGED, 10/100MBPS, I/P: 100-240V AC -NA- CISCO 2 EA - EACH
4025BOI01968 ETHSW ETSW-24P, UNMANAGED, 10/100MBPS, I/P: 100-240V AC -NA- CISCO 2 EA - EACH
4012BOI01991 PS PS/1AC/24DC/2.5 POWER SUPPLY-INPUT AC: 85 - 264, OUTPUT :24V DC, 2.5A TRIO-PS/1AC/24DC/2.5 PHOENIX 4 EA - EACH
4015BOI01560 ETHC PATCH CHORD-2MTR, STRAIGHT CABLE WITH RJ45 CONNECTORS, COLOUR: BLUE -NA- GEIP STD 2 EA - EACH
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4015BOI01573 ETHC PATCH CHORD-2MTR, STRAIGHT WITH RJ45 CONNECTORS, YELLOW -NA- GEIP STD 2 EA - EACH
7001PRJ10046A02 CASE-2
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TYPE
IC695PSD140 IPWR RX3I POWER SUPPLY 24VDC, LOAD SHARING AND REDUNDANCY IC695PSD140 GEIP 12 EA - EACH
IC695NKT002 NKT002 RX3I ETHERNET NIU KIT WITH TWO ETHERNET MODULES. IC695NKT002 GEIP 6 EA - EACH
IC694MDL645 DI INPUT MODULE 24 VDC 16 POINT POS/NEG LOGIC. IC694MDL645 GEIP 50 EA - EACH
4012BOI00503 PS PS/1AC/24DC/10 POWER SUPPLY-INPUT AC: 85 - 264, OUTPUT :24V DC, 10A TRIO-PS/1AC/24DC/10 PHOENIX 2 EA - EACH
DI MODEL: NA-DOMS10-24@A RAIL MOUNTED DIODE ORING UNIT, 24VDC, 10A; FAULT
4012BOI01374 DOM NA-DOMS10-24@A NANDI 1 EA - EACH
O/P WITH RELAYS C/O CONTACTS FOR POWER SUPPLIES
RELAY BOARD-8 CHANNEL WITH 2C/O OMRON G2R2 SERIES RELAYS, 24VDC COIL &
4016BOI00983 DIRB NAGE-2282/24PI NANDI 50 EA - EACH
CONTACT RATING 230 VAC/24 VDC 5A(FOR AUTO I/O TEST OF DI)
7001PRJ10046A03 CASE-3 PANEL-3 (I/O PANEL, SOOT BLOWER PLC) - GEIP 1 LOT
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4019BOI00546 MANOJ
SIDER_C792
COVER (C792) SIDE PANEL-FOR 2000X800 (HXD) ENCLOSURE, PAINT : EXT/INT:RAL7035 GEFS-SP-001 RITTAL 2 EA - EACH
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TYPE
7001PRJ10046A04 CASE-4 PANEL-4 (I/O PANEL, SOOT BLOWER PLC) - GEIP 1 LOT
16/06/2015 13:24:36 TERMINAL BLOCK, 2. 5SQMM / 4SQMM FOR DI / DO / AI / AO, SCREWLESS CAGE CLAMP
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IC694MDL740 DO OUTPUT MODULE 12/24 VDC 0.5 AMPS 16 POINTS, POSITIVE LOGIC. IC694MDL740 GEIP 13 EA - EACH
IC694ALG223 AI INPUT MODULE, ANALOG 16 POINT SINGLE ENDED, CURRENT. IC694ALG223 GEIP 2 EA - EACH
SIGNAL MULTIPLIER-INPUT : SINGLE CHANNEL 0/4-20MA, OUTPUT: DUAL OUTPUT 0/4-
4018BOI00535 AIRP KFD2-CR4-1.2O Pepperl+Fuchs 8 EA - EACH
20MA
4021BOI02272 HTB HART PICKUP INTERFACE BOARD F1-PFH-NS0137-R Pepperl+Fuchs 1 EA - EACH
4021BOI02270 HMM HART MULTIPLEXER MASTER KFD2-HMM-16 Pepperl+Fuchs 1 EA - EACH
4021BOI02274 HMM CBL1 HART CONNECTION CABLE WITH CONNECTORS (PB TO M/S CABLE) KHM-26 Pepperl+Fuchs 1 EA - EACH
RELAY BOARD-8 CHANNEL WITH 2C/O RELAY, 24DC COIL & CONTACT RATING 230
4016BOI00963 DORB NAGE-2282-RAT NANDI 12 EA - EACH
VAC/24 VDC 5A(FOR AUTO I/O TEST OF DO)
4008BOI00792 MCR RELAY, 2C/O, 24VDC COIL, CONTACT RATING 5A @ 230VAC / 30VDC WITH LED MY2 24VDC OMRON 5 EA - EACH
4008BOI01044 MCR ACCS RELAY HOLDING CLIP FOR RELAY TYPE MY2 / MY4 PYC-A1 OMRON 5 EA - EACH
4008BOI00809 MCR ACCS RELAY SOCKET FOR 2C/O RELAY TYPE MY2 PYF08A-N OMRON 5 EA - EACH
7001PRJ10046A5 CASE 5 TABLE TOP-1 - GEIP 1 LOT
TT-004 TABLE TOP-850X800X1025 (HXWXD), FRONT & REAR DOORS, PLINTH :100MM
4004BOI01728 TABLE TOP GEFS-TT-004 MPP 1 EA - EACH
AVP:15MM, PAINT : EXT/INT:RAL7035.
4028BOI01948 16/06/2015
CFL 13:24:36 PANEL ILLUMINATION LAMP, CFL TYPE -NA- PHILIPS 1 EA - EACH
4028BOI03523 MANOJ
PT R_C792 (C792) TERM BLK 16 SQMM-GREY, NORMAL TYPE -NA- ELMEX 1 LOT - BY LOT SIZE
4028BOI00919 SK SPIKE BUSTER, 230VAC, 5A -NA- GEIP STD 1 EA - EACH
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7001PRJ10046A6 CASE-6 PLC COMMON ACCESSORIES - GEIP 1 LOT
PC CORE I5, 3.10GHZ, 500GB HD, 4GB RAM, 16X DVD + /- RW, USB KB & MOUSE, 2
4001BOI03472 PC -NA- DELL 1 EA - EACH
ETHERNET PORT, 1 SERIAL, 1 PARALLEL, 4 USB PORTS WITH WINDOWS 7 OS 32 BIT
MICROSOFT
6007BOI01506IN PC S/W MS OFFICE BASIC EDITION -NA- 1 EA - EACH
CORPN
SYMANTEC
6006BOI00752IN PC S/W ANTI VIRUS SINGLE USER -NA- 1 EA - EACH
CORP.
4009BOI00707 MON 22 INCH TFT MONITOR -NA- DELL 1 EA - EACH
HEWLETT-
4010BOI03198 PRN A4 SIZE COLOR LASERJET NETWORK PRINTER M251n 1 EA - EACH
PACKARD
4024BOI00654 CHAIR COMPUTER CHAIR -NA- GEIP STD 1 EA - EACH
4024BOI00652 TABLE PRINTER TABLE-685X400X600MM (HXDXW) -NA- GEIP STD 1 EA - EACH
4015BOI04024 ETHC PATCH CHORD-90MTR, STRAIGHT WITH RJ45 CONNECTORS, BLUE -NA- GEIP STD 3 EA - EACH
4444BOI02372 HDPE 1 INCH HDPE CONDUIT -NA- GEIP STD 270 M - METER
4021BOI01218 SC COMMUMICATION CABLE, 2 PAIRS, 0.22 SQ. MM. ARMOURED -NA- DOORVANI 360 M - METER
4023BOI01734 CBL 3 CORE,2.5SQMM,PVC COPPER CABLE,MULTISTRAND,UNARMOURED POWER CABLE -NA- SBEE 250 M - METER
RS232 TO RS485 CONVERTOR WITH ISOLATOR, INPUT-9PIN D SUB FEMALE CONNECTOR,
4025BOI04191 CONV NA-RS232-485/ISO NANDI 1 EA - EACH
OUTPUT-SCREW TERMINAL, POWER-24VDC
4444BOI02438 A4 PAPER A4 SIZE PAPER -NA- GEIP STD 1 PCK - PACKAGE
4001BOI02060 DVD DVD-R MEDIA WITH CASE -NA- GEIP STD 1 EA - EACH
IC695ACC302 BATTERY AUX SMART BATTERY MODULE FOR PACSYSTEMS-LOW BAT SIG-EXT MTG IC695ACC302 GEIP 2 EA - EACH
7001PRJ10046S CASE-6 PLC SOFTWARE - GEIP 1 LOT
IC647MPP001IN PLC SW LOGIC DEVELOPER PLC PROFESSIONAL IC647MPP001 GEIP 1 EA - EACH
IC647TDV150IN 16/06/2015
PLC SW13:24:36 CIMPLICITY HMI SERVER 150 I/O DEVELOPMENT & RUNTIME SYSTEM IC647TDV150 GEIP 1 EA - EACH
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Intelligent Platforms Pvt. Ltd.
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Customer M/s. THERMAX LIMITED Prepared ANIL
End User M/s. BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY Checked RAVI
Consultant M/s. ENGINEERS INDIA LIMITED, NEW DELHI Approved RAVI
Project INTEGRATED REFINERY EXPANSION PROJECT Date 2/6/2015
PLC I/O LIST‐ SOOT BLOWER PLC
Doc. No. PRJ10046‐A‐04 REV No 2
MCC /
DI channel Alarm Alarm ‐ Alarm ‐ Alarm ‐ Alarm ‐ Module CH.
Sl. No Tag Description DI cards No From To Type of signal Set Point Range Engg Units JB NO MOV Cable type IO Module No. Main Address Red. Address TB Group TB No.
No. Indication H HH L LL No.
TERM NO.
DIGITAL INPUT
1 0IF‐ZSH‐2220 SB Isolation MOV Open Limit Switch 1 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00001 %I02001 1,2
2 0IF‐ZSL‐2220 SB Isolation MOV Close Limit Switch 2 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %I00002 %I02002 3,4
3 0IF‐TSH‐2220 SB Isolation MOV Open Torque Switch 3 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %I00003 %I02003 5,6
4 0IF‐TSL‐2220 SB Isolation MOV Close Torque Switch 4 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %I00004 %I02004 7,8
5 0IF‐XT‐2220 SB Isolation MOV Tripped feedback 5 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 %I00005 %I02005 9,10
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6 0IF‐LR‐2220 SB Isolation MOV Remote Selected 6 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00006 %I02006 11,12

7 0IF‐ZSH‐2223 SB Drain MOV Open Limit Switch 7 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %I00007 %I02007 13,14
8 0IF‐ZSL‐2223 SB Drain MOV Close Limit Switch 8 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %I00008 %I02008 15,16
DI1 2DI1M / 1R 2XDI1
9 0IF‐TSH‐2223 SB Drain MOV Open Torque Switch 9 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %I00009 %I02009 17,18
10 0IF‐TSL‐2223 SB Drain MOV Close Torque Switch 10 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I00010 %I02010 19,20
11 0IF‐XT‐2223 SB Drain MOV Tripped 11 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %I00011 %I02011 21,22
12 0IF‐LR‐2223 SB Drain MOV Remote Selected 12 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00012 %I02012 23,24
13 0IF‐ZSR‐2201AA LRSB‐2201A Rest Position Limit Switch 13 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00013 %I02013 25,26
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00014 %I02014 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00015 %I02015 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00016 %I02016 31,32
1 0IF‐ZSF‐2201AA LRSB‐2201A Forward Position Limit Switch 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00017 %I02017 1,2

2 0IF‐WSF‐2201AA LRSB‐2201A Forwarding Feedback 2 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %I00018 %I02018 3,4
3 0IF‐WSR‐2201AA LRSB‐2201A Retracting Feedback 3 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %I00019 %I02019 5,6
4 0IF‐XT‐2201AA LRSB‐2201A Trip 4 MCC PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %I00020 %I02020 7,8
5 0IF‐XA‐2201AA LRSB‐2201A Auto Selected 5 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 %I00021 %I02021 9,10
6 0IF‐ZSH‐2201A LRSB‐2201A Isolation KGV (MOV) Open Limit Switch 6 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00022 %I02022 11,12
7 0IF‐ZSL‐2201A LRSB‐2201A Isolation KGV (MOV) Close Limit Switch 7 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %I00023 %I02023 13,14
8 0IF‐TLX‐2201A LRSB‐2201A Isolation KGV (MOV) Torque Switch Operated 8 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %I00024 %I02024 15,16
9 0IF‐XT‐2201A LRSB‐2201A Isolation KGV (MOV) Tripped 9 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %I00025 %I02025 17,18
10 0IF‐LR‐2201A LRSB‐2201A Isolation KGV (MOV) Remote Selected 10 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I00026 %I02026 19,20
11 0IF‐ZSR‐2201BB LRSB‐2201B Rest Position Limit Switch 11 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %I00027 %I02027 21,22
12 0IF‐ZSF‐2201BB LRSB‐2201B Forward Position Limit Switch 12 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00028 %I02028 23,24
13 0IF‐WSF‐2201BB LRSB‐2201B Forwarding Feedback 13 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00029 %I02029 25,26
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00030 %I02030 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00031 %I02031 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00032 %I02032 31,32
1 0IF‐WSR‐2201BB LRSB‐2201B Retracting Feedback 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00033 %I02033 1,2

2 0IF‐XT‐2201BB LRSB‐2201B Trip 2 MCC PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %I00034 %I02034 3,4
3 0IF‐XA‐2201BB LRSB‐2201B Auto Selected 3 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %I00035 %I02035 5,6
4 0IF‐ZSH‐2201B LRSB‐2201B Isolation KGV (MOV) Open Limit Switch 4 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %I00036 %I02036 7,8
5 0IF‐ZSL‐2201B LRSB‐2201B Isolation KGV (MOV) Close Limit Switch 5 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 %I00037 %I02037 9,10
6 0IF‐TLX‐2201B LRSB‐2201B Isolation KGV (MOV) Torque Switch Operated 6 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00038 %I02038 11,12
7 0IF‐XT‐2201B LRSB‐2201B Isolation KGV (MOV) Tripped 7 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %I00039 %I02039 13,14
8 0IF‐LR‐2201B LRSB‐2201B Isolation KGV (MOV) Remote Selected 8 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %I00040 %I02040 15,16
9 0IF‐ZSR‐2201CC LRSB‐2201C Rest Position Limit Switch 9 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %I00041 %I02041 17,18
10 0IF‐ZSF‐2201CC LRSB‐2201C Forward Position Limit Switch 10 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I00042 %I02042 19,20
11 0IF‐WSF‐2201CC LRSB‐2201C Forwarding Feedback 11 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %I00043 %I02043 21,22
12 0IF‐WSR‐2201CC LRSB‐2201C Retracting Feedback 12 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00044 %I02044 23,24
13 0IF‐XT‐2201CC LRSB‐2201C Trip 13 MCC PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00045 %I02045 25,26
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00046 %I02046 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00047 %I02047 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00048 %I02048 31,32
1 0IF‐XA‐2201CC LRSB‐2201C Auto Selected 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00049 %I02049 1,2

2 0IF‐ZSH‐2201C LRSB‐2201C Isolation KGV (MOV) Open Limit Switch 2 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %I00050 %I02050 3,4
3 0IF‐ZSL‐2201C LRSB‐2201C Isolation KGV (MOV) Close Limit Switch 3 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %I00051 %I02051 5,6
4 0IF‐TLX‐2201C LRSB‐2201C Isolation KGV (MOV) Torque Switch Operated 4 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %I00052 %I02052 7,8
5 0IF‐XT‐2201C LRSB‐2201C Isolation KGV (MOV) Tripped 5 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 %I00053 %I02053 9,10
6 0IF‐LR‐2201C LRSB‐2201C Isolation KGV (MOV) Remote Selected 6 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00054 %I02054 11,12
7 0IF‐ZSR‐2201DD LRSB‐2201D Rest Position Limit Switch 7 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %I00055 %I02055 13,14
8 0IF‐ZSF‐2201DD LRSB‐2201D Forward Position Limit Switch 8 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %I00056 %I02056 15,16
9 0IF‐WSF‐2201DD LRSB‐2201D Forwarding Feedback 9 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %I00057 %I02057 17,18
10 0IF‐WSR‐2201DD LRSB‐2201D Retracting Feedback 10 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I00058 %I02058 19,20
11 0IF‐XT‐2201DD LRSB‐2201D Trip 11 MCC PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %I00059 %I02059 21,22
12 0IF‐XA‐2201DD LRSB‐2201D Auto Selected 12 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00060 %I02060 23,24
13 0IF‐ZSH‐2201D LRSB‐2201D Isolation KGV (MOV) Open Limit Switch 13 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00061 %I02061 25,26
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00062 %I02062 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00063 %I02063 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00064 %I02064 31,32
1 0IF‐ZSL‐2201D LRSB‐2201D Isolation KGV (MOV) Close Limit Switch 1 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00065 %I02065 1,2

2 0IF‐TLX‐2201D LRSB‐2201D Isolation KGV (MOV) Torque Switch Operated 2 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %I00066 %I02066 3,4
3 0IF‐XT‐2201D LRSB‐2201D Isolation KGV (MOV) Tripped 3 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %I00067 %I02067 5,6
4 0IF‐LR‐2201D LRSB‐2201D Isolation KGV (MOV) Remote Selected 4 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %I00068 %I02068 7,8
5 0IF‐ZSR‐2201EE LRSB‐2201E Rest Position Limit Switch 5 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 %I00069 %I02069 9,10
6 0IF‐ZSF‐2201EE LRSB‐2201E Forward Position Limit Switch 6 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I0070 %I02070 11,12
7 0IF‐WSF‐2201EE LRSB‐2201E Forwarding Feedback 7 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %I0071 %I02071 13,14
8 0IF‐WSR‐2201EE LRSB‐2201E Retracting Feedback 8 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %I0072 %I02072 15,16
9 0IF‐XT‐2201EE LRSB‐2201E Trip 9 MCC PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %I0073 %I02073 17,18
10 0IF‐XA‐2201EE LRSB‐2201E Auto Selected 10 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I0074 %I02074 19,20
11 0IF‐ZSH‐2201E 16/06/2015 13:24:36
LRSB‐2201E Isolation KGV (MOV) Open Limit Switch 11 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %I0075 %I02075 21,22
12 0IF‐ZSL‐2201E LRSB‐2201E Isolation KGV (MOV) Close Limit Switch 12 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I0076 %I02076 23,24
13 0IF‐TLX‐2201E MANOJ R_C792 (C792)
LRSB‐2201E Isolation KGV (MOV) Torque Switch Operated 13 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I0077 %I02077 25,26
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I0078 %I02078 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I0079 %I02079 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I0080 %I02080 31,32
1 0IF‐XT‐2201E LRSB‐2201E Isolation KGV (MOV) Tripped 1 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I0081 %I02081 1,2

MCC /
TERM NO.
2 0IF‐LR‐2201E LRSB‐2201E Isolation KGV (MOV) Remote Selected 2 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %I0082 %I02082 3,4
Page 52 of 202

14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I0094 %I02094 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I0095 %I02095 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I0096 %I02096 31,32

14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00110 %I02110 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00111 %I02111 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00112 %I02112 31,32

14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00126 %I02126 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00127 %I02127 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00128 %I02128 31,32

14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00142 %I02142 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00143 %I02143 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00144 %I02144 31,32
1 0IF‐ZSH‐2202E LRSB‐2202E Isolation KGV (MOV) Open Limit Switch 1 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00145 %I02145 1,2

3 0IF‐TLX‐2202E LRSB‐2202E Isolation KGV (MOV) Torque Switch Operated 3 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %I00147 %I02147 5,6
DI10 2DI10M / 10R 2XDI10
13 0IF‐ZSL‐2203A 16/06/2015 13:24:36
LRSB‐2203A Isolation KGV (MOV) Close Limit Switch 13 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00157 %I02157 25,26
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00158 %I02158 27,28
15 MANOJ R_C792 (C792)
SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00159 %I02159 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00160 %I02160 31,32

MCC /
TERM NO.
DI11 2DI11M / 11R 2XDI11
Page 53 of 202

14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00174 %I02174 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00175 %I02175 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00176 %I02176 31,32

DI12 2DI12M / 12R 2XDI12
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00190 %I02190 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00191 %I02191 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00192 %I02192 31,32

DI13 2DI13M / 13R 2XDI13
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00206 %I02206 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00207 %I02207 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00208 %I02208 31,32

DI14 2DI4M / 14R 2XDI14
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00222 %I02222 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00223 %I02223 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00224 %I02224 31,32

DI15 2DI15M / 15R 2XDI15
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00238 %I02238 27,28
15 16/06/2015 13:24:36
SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00239 %I02239 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00240 %I02240 31,32
MANOJ R_C792 (C792)
MCC /
TERM NO.
DI16 2DI16M / 16R 3XDI16
Page 54 of 202

14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00254 %I02254 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00255 %I02255 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00256 %I02256 31,32

DI17 2DI17M / 17R 3XDI18
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00270 %I02270 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00271 %I02271 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00272 %I02272 31,32

DI18 2DI18M / 18R 3XDI18
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00286 %I02286 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00287 %I02287 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00288 %I02288 31,32

DI19 2DI9M / 19R 3XDI19
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00302 %I02302 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00303 %I02303 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00304 %I02304 31,32

DI20 2DI20M / 20R 3XDI20
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00318 %I02318 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00319 %I02319 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00320 %I02320 31,32
16/06/2015 13:24:36
2 0IF‐ZSL‐2205C MANOJ R_C792 (C792)
LRSB‐2205C Isolation KGV (MOV) Close Limit Switch 2 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %I00322 %I02322 3,4
6 FFU_P1 FAN FAILURE UNIT STATUS PANEL‐1 6 FFU PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00326 %I02326 11,12
MCC /
TERM NO.
8 SPARE 8 PB PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %I00328 %I02328 15,16
DI21 2DI21M / 21R 2XDI21
11 SPARE 11 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %I00331 %I02331 21,22
12 SPARE 12 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00332 %I02332 23,24
13 SPARE 13 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00333 %I02333 25,26
Page 55 of 202
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00334 %I02334 27,28

15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00335 %I02335 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00336 %I02336 31,32

DI22 2DI22M / 22R 2XDI22
14 Spare 14 ‐ ‐ HW, PF ‐ 14 %I00350 %I02350 27,28
15 Spare 15 ‐ ‐ HW, PF ‐ 15 %I00351 %I02351 29,30
16 Spare 16 ‐ ‐ HW, PF ‐ 16 %I00352 %I02352 31,32

DI23 2DI23M / 23R 2XDI23
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00366 %I02366 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00367 %I02367 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00368 %I02368 31,32

DI24 2DI24M / 24R 2XDI24
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00382 %I02382 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00383 %I02383 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00384 %I02384 31,32

DI25 2DI25M / 25R 2XDI25
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00398 %I02398 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00399 %I02399 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00400 %I02400 31,32

2 0IF‐XT‐2206C 16/06/2015 13:24:36
LRSB‐2206C Isolation KGV (MOV) Tripped 2 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %I00402 %I02402 3,4
4 0IF‐ZSR‐2206DD MANOJ R_C792 (C792)
LRSB‐2206D Rest Position Limit Switch 4 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %I00404 %I02404 7,8
MCC /
TERM NO.
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00414 %I02414 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00415 %I02415 29,30
Page 56 of 202
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00416 %I02416 31,32

13 SPARE 13 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00429 %I02429 25,26
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00430 %I02430 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00431 %I02431 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00432 %I02432 31,32

14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00446 %I02446 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00447 %I02447 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00448 %I02448 31,32

14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00462 %I02462 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00463 %I02463 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00464 %I02464 31,32

14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00478 %I02478 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00479 %I02479 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00480 %I02480 31,32

4 0IF‐XT‐2207D 16/06/2015 13:24:36
LRSB‐2207D Isolation KGV (MOV) Tripped 4 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %I00484 %I02484 7,8
6 0IF‐ZSR‐2207EE MANOJ R_C792 (C792)
LRSB‐2207E Rest Position Limit Switch 6 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00486 %I02486 11,12
MCC /
TERM NO.
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00494 %I02494 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00495 %I02495 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00496 %I02496 31,32
Page 57 of 202

14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00510 %I02510 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00511 %I02511 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00512 %I02512 31,32

13 SPARE 13 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00525 %I02525 25,26
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00526 %I02526 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00527 %I02527 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00528 %I02528 31,32

11 0IF‐LR‐2208C LRSB‐2208C Isolation KGV (MOV) Remote Selected 11 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %I00539 %I02539 21,22
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00542 %I02542 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00543 %I02543 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00544 %I02544 31,32

DI35 3DI10M / 10R 3XDI10
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00558 %I02558 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00559 %I02559 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00560 %I02560 31,32

6 0IF‐XT‐2208E 16/06/2015 13:24:36
LRSB‐2208E Isolation KGV (MOV) Tripped 6 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00566 %I02566 11,12
8 0IF‐ZSR‐2209AA MANOJ R_C792 (C792)
LRSB‐2209A Rest Position Limit Switch
DI36
8 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐
3DI11M / 11R
8 %I00568 %I02568
3XDI11
15,16
13 XA_2209AA LRSB‐2209A Auto Selected 13 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00573 %I02573 25,26
MCC /
TERM NO.
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00574 %I02574 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00575 %I02575 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00576 %I02576 31,32

Page 58 of 202

DI37 3DI12M / 12R 3XDI12
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00590 %I02590 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00591 %I02591 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00592 %I02592 31,32

DI38 3DI13M / 13R 3XDI13
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00606 %I02606 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00607 %I02607 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00608 %I02608 31,32

DI39 3DI4M / 14R 3XDI14
13 SPARE 13 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00621 %I02621 25,26
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00622 %I02622 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00623 %I02623 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00624 %I02624 31,32

DI40 3DI15M / 15R 3XDI15
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00638 %I02638 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00639 %I02639 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00640 %I02640 31,32

8 0IF‐XT‐2210A 16/06/2015 13:24:36
LRSB‐2210A Isolation KGV (MOV) Tripped
DI41
8 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐
3DI16M / 16R
8 %I00648 %I02648
3XDI16
15,16
10 0IF‐ZSR‐2210BB MANOJ R_C792 (C792)
LRSB‐2210B Rest Position Limit Switch 10 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I00650 %I02650 19,20
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00654 %I02654 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00655 %I02655 29,30
MCC /
TERM NO.
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00656 %I02656 31,32

3 0IF‐ZSH‐2210B LRSB‐2210B Isolation KGV (MOV) Open Limit Switch 3 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %I00659 %I02659 5,6
Page 59 of 202
5 0IF‐TLX‐2210B LRSB‐2210B Isolation KGV (MOV) Torque Switch Operated 5 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 %I00661 %I02661 9,10

6 0IF‐XT‐2210B LRSB‐2210B Isolation KGV (MOV) Tripped 6 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00662 %I02662 11,12
7 0IF‐LR‐2210B LRSB‐2210B Isolation KGV (MOV) Remote Selected 7 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %I00663 %I02663 13,14
DI42 3DI17M / 17R 3XDI18
9 SPARE 9 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %I00665 %I02665 17,18
10 SPARE 10 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I00666 %I02666 19,20
11 SPARE 11 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %I00667 %I02667 21,22
12 SPARE 12 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00668 %I02668 23,24
13 SPARE 13 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00669 %I02669 25,26
14 SPARE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00670 %I02670 27,28
15 SPARE 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00671 %I02671 29,30
16 SPARE 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00672 %I02672 31,32
1 0IF‐ZSR‐2210CC LRSB‐2210C Rest Position Limit Switch 1 MCC PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00673 %I02673 1,2

DI43 3DI18M / 18R 3XDI18
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00686 %I02686 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00687 %I02687 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00688 %I02688 31,32

DI44 3DI9M / 19R 3XDI19
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00702 %I02702 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00703 %I02703 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00704 %I02704 31,32

6 0IF‐XT‐2210E LRSB‐2210E Isolation KGV (MOV) Tripped 6 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00710 %I02710 11,12
DI45 3DI20M / 20R 3XDI20
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00718 %I02718 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00719 %I02719 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00720 %I02720 31,32

DI46 3DI21M / 21R 3XDI21
10 0IF‐XT‐2211BB 16/06/2015 13:24:36
LRSB‐2211B Trip 10 MCC PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I00730 %I02730 19,20
12 0IF‐ZSH‐2211B MANOJ R_C792 (C792)
LRSB‐2211B Isolation KGV (MOV) Open Limit Switch 12 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00732 %I02732 23,24
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00734 %I02734 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00735 %I02735 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00736 %I02736 31,32
MCC /
TERM NO.
Page 60 of 202

DI47 3DI22M / 22R 3XDI22
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00750 %I02750 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00751 %I02751 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00752 %I02752 31,32

DI48 3DI23M / 23R 3XDI23
13 SPARE 13 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00765 %I02765 25,26
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00766 %I02766 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00767 %I02767 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00768 %I02768 31,32

DI49 3DI24M / 24R 3XDI24
12 SPARE 12 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00780 %I02780 23,24
13 SPARE 13 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00781 %I02781 25,26
14 SPARE 14 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00782 %I02782 27,28
15 SPARE 15 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00783 %I02783 29,30
16 SPARE 16 ‐ ‐ HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00784 %I02784 31,32
1 0IF‐STA‐2201 Soot Blowing Sequence Start PB 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00785 %I02785 1,2

2 0IF‐RES‐2201 Soot Blowing Sequence Reset PB 2 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %I00786 %I02786 3,4
3 0IF‐STP‐2201 Soot Blowing Sequence Stop PB 3 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %I00787 %I02787 5,6
4 0IF‐XAA‐2201 Hooter/Alarm Accept PB 4 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %I00788 %I02788 7,8
6 Spare 6 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00790 %I02790 11,12
7 Spare 7 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %I00791 %I02791 13,14
8 Spare 8 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %I00792 %I02792 15,16
DI50 3DI25M / 25R 3XDI25
9 Spare 9 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %I00793 %I02793 17,18
10 Spare 10 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I00794 %I02794 19,20
11 Spare 11 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %I00795 %I02795 21,22
12 Spare 12 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00796 %I02796 23,24
13 Spare 13 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %I00797 %I02797 25,26
14 Spare 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00798 %I02798 27,28
15 Spare 15 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %I00799 %I02799 29,30
16 Spare 16 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %I00800 %I02800 31,32
1 WIRED SPARE MODULE 1 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00801 %I02801 1,2

12 16/06/2015 13:24:36
WIRED SPARE MODULE 12 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00812 %I02812 23,24
14 MANOJ R_C792 (C792)
WIRED SPARE MODULE 14 HW, PF ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %I00814 %I02814 27,28
DIGITAL OUTPUT
1 0IF‐HSO‐2220 SB Isolation MOV Open Command 1 MOV PLC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %Q00001 %Q2001 1,2
2 0IF‐HSC‐2220 SB Isolation MOV Close Command 2 MOV PLC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %Q00002 %Q02002 3,4
MCC /
TERM NO.
3 0IF‐HSO‐2223 SB Drain MOV Open Command 3 MOV PLC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %Q00003 %Q02003 5,6
4 0IF‐HSC‐2223 SB Drain MOV Close Command 4 MOV PLC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %Q00004 %Q02004 7,8
5 0IF‐HSO‐2201AA LRSB‐2201A Start Command 5 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 %Q00005 %Q02005 9,10
6 0IF‐HSO‐2201BB LRSB‐2201B Start Command 6 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %Q00006 %Q02006 11,12
7 0IF‐HSO‐2201CC LRSB‐2201C Start Command 7 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %Q00007 %Q02007 13,14
8 0IF‐HSO‐2201DD LRSB‐2201D Start Command 8 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %Q00008 %Q02008 15,16
DO1 4DO1M / 1R 4XDO1
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9 0IF‐HSO‐2201EE LRSB‐2201E Start Command 9 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %Q00009 %Q02009 17,18

14 SPARE 14 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %Q00014 %Q02014 27,28
15 SPARE 15 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %Q00015 %Q02015 29,30
16 SPARE 16 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %Q00016 %Q02016 31,32

14 SPARE 14 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %Q00030 %Q02030 27,28
15 SPARE 15 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %Q00031 %Q02031 29,30
16 SPARE 16 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %Q00032 %Q02032 31,32

14 SPARE 14 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %Q00046 %Q02046 27,28
15 SPARE 15 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %Q00047 %Q02047 29,30
16 SPARE 16 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %Q00048 %Q02048 31,32

14 SPARE 14 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %Q00062 %Q02062 27,28
15 SPARE 15 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %Q00063 %Q02063 29,30
16 SPARE 16 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %Q00064 %Q02064 31,32

8 Spare 8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %Q00072 %Q02072 15,16
9 Spare 9 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %Q00073 %Q02073 17,18
10 Spare 10 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %Q00074 %Q02074 19,20
11 Spare 11 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %Q00075 %Q02075 21,22
12 Spare 12 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %Q00076 %Q02076 23,24
13 Spare 13 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %Q00077 %Q02077 25,26
14 16/06/2015 13:24:36
Spare 14 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %Q00078 %Q02078 27,28
15 Spare 15 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %Q00079 %Q02079 29,30
16 MANOJ R_C792 (C792)
Spare 16 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %Q00080 %Q02080 31,32
1 0IF‐ASR‐2201 All Soot blower in Rest position 1 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %Q00081 %Q02081 1,2

2 0IF‐SBA‐2201 Soot Blowing in Auto 2 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 %Q00082 %Q02082 3,4
3 0IF‐ASO‐2201 Auto sequence ON 3 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 %Q00083 %Q02083 5,6
4 0IF‐ASC‐2201 Auto Sequence Completed 4 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %Q00084 %Q02084 7,8
Page 62 of 202

MCC /
TERM NO.
5 0IF‐MF‐2201 Mechanical Fault 5 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 %Q00085 %Q02085 9,10
6 0IF‐TO‐2223 MP Steam Temperature ok 6 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %Q00086 %Q02086 11,12
7 0IF‐PO‐2209 MP Steam Pressure ok 7 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %Q00087 %Q02087 13,14
8 0IF‐PO‐2210 Seal Air Pressure ok 8 PLC MCC PFC‐230VAC ‐ ‐ ‐ NA ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %Q00088 %Q02088 15,16
9 Spare 9 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 9 %Q00089 %Q02089 17,18
10 Spare 10 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %Q00090 %Q02090 19,20
11 Spare 11 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 11 %Q00091 %Q02091 21,22
12 Spare 12 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %Q00092 %Q02092 23,24
13 Spare 13 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 13 %Q00093 %Q02093 25,26
14 Spare 14 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 14 %Q00094 %Q02094 27,28
15 Spare 15 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 15 %Q00095 %Q02095 29,30
16 Spare 16 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 16 %Q00096 %Q02096 31,32
ANALOG INPUT
Alarm Alarm ‐ Alarm ‐ Alarm ‐ Alarm ‐ JB TERM NO. Module CH.

Sl. No Tag Description From To Type of signal Set Point Range Engg Units JB NO 0IF‐JBN‐1142
Cable type IO Module No. Main Address Red. Address TB Group TB No.
Indication H HH L LL No.
1 0IF‐PT‐2209 MP Steam to SB inlet Pressure transmitter 1 Field PLC HW, 4‐20 mA, 2‐W LP 18 / 24 0 – 40 Kg/cm2(g) Y ‐ ‐ 15 12 ‐ 1,2,S 1 %AI0001 %AI02001 1,2,S
2 0IF‐PT‐2210 Seal Air blower common discharge Pressure transmitter 2 Field PLC HW, 4‐20 mA, 2‐W LP 1240 / 1550 0 – 2000 mmWC Y ‐ ‐ 1100 1000 ‐ 3,4,S 2 %AI0002 %AI02002 3,4,S
3 0IF‐TT‐2223 Soot blower drain line Temperature transmitter 3 Field PLC HW, 4‐20 mA, 2‐W LP 265 / 285 0 – 400 ºC Y ‐ ‐ 265 ‐ ‐ 5,6,S 3 %AI0003 %AI02003 5,6,S
4 SPARE 4 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 4 %AI0004 %AI02004 7,8,S
4AI1 12P x 0.5 mm2 4AI1M / 1R 4XAI1
5 SPARE 5 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 %AI0005 %AI02005 9,10,S
6 SPARE 6 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %AI0006 %AI02006 11,12,S
7 SPARE 7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 7 %AI0007 %AI02007 13,14,S
8 SPARE 8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %AI0008 %AI02008 15,16,S
16/06/2015 13:24:36
MANOJ R_C792 (C792)
10/14/2014 18:32:49
REACTOR & REGENERATION PACKAGE OF FCCU UNIT AT KOCHI REFINERY,INDIA ENGINEER
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CUSTOMER M/s. THERMAX LIMITED
END USER M/s. BHARAT PETROLEUM CORPORATION LIMITED
CONSULTANT M/s. ENGINEERS INDIA LIMITED, NEW DELHI

PROJECT SOOT BLOWER SYSTEM
ENTER
Solution Powered by Proficy Cimplicity
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046_THERMAX\screens\HOME.cim

6:32:49 PM 14/10/2014
10/14/2014 18:34:00
INDEX ENGINEER
SOOT BLOWER OVERVIEW SB 2201 TO 2205 SB 2206 TO 22011 ALARM SCREEN TREND SCREEN SYSTEM CONFIGURATION
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SOOT BLOWER OVERVIEW SB-2201
SB 2201 TO 2205 SB-2202
SB 2206 TO 22011 SB-2203
ALARM SCREEN SB-2204
TREND SCREEN SB-2205
SYSTEM CONFIGURATION
$DB_TABLE_FAILURE Logging failure on database table DATA_LOG. ALARM Oct 14 18:31:48:701 N 02:05
ZOOM
$DB TABLE FAILURE Logging failure on database table ALARM LOG ALARM Oct 14 18:31:35:203 N 02:18
◄
◄
INDEX HELP ALARM HISTORY TREND PRINT LOGOUT
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046_THERMAX\screens\INDEX.cim

6:33:59 PM 14/10/2014
mm/dd/yyyy hh:mn:ss
SOOT BLOWER OVERVIEW ADMINSTRATOR
AAAAAAAAAAA BBBBBBBBBBB CCCCCCCCCCC DDDDDDDDDDD EEEEEEEEEEE FFFFFFFFFFF GGGGGGGGGGG HHHHHHHHHHH

Page 65

114ofof202
MP STEAM
SH II SECONDARY
SUPERHEARTER
FLUE GAS INLET
183
MH MH MH MH MH
MOV M R MOV M R MOV M R MOV M R MOV M R MOV M R MOV M R MOV M R MOV M R MOV M R MOV M R
2201A SB 2202A SB 2203A SB 2204A SB 2205A SB 2206A SB 2207A SB 2208A SB 2209A SB 2210A SB 2211A SB
2201AA 2202AA 2203AA 2204AA 2205AA 2206AA 2207AA 2208AA 2209AA 2210AA 2211AA
2201B 2202B 2203B 2204B 2205B 2206B 2207B 2208B 2209B 2210B 2211B
SB SB SB SB SB SB SB SB SB SB SB
2201BB 2202BB 2203BB 2204BB 2205BB 2206BB 2207BB 2208BB 2209BB 2210BB 2211BB
SCREEN
FLUE
2201C SB 2202C SB 2203C SB 2204C SB 2205C SB 2206C SB 2207C SB 2208C SB 2209A SB 22010C SB 2211C SB
2207CC 2208CC 2209CC 2210CC 2211CC
GAS OUT
2201CC 2202CC 2203CC 2204CC 2205CC 2206CC
2201D 2202D 2203D 2204D 2205D 2206D 2207D 2208D 2209D 2210D 2211D
SB SB SB SB SB SB SB SB SB SB SB
2201DD 2202DD 2203DD 2204DD 2205DD 2206DD 2207DD 2208DD 2209DD 2210DD 2211DD
2201E SB 2202E SB 2203E SB 2204E SB 2205E SB 2206E SB 2207E SB 2208E SB 2209A MH
SB 2210E SB 2211E SB
MH MH MH
MH
2201EE MH 2202EE 2203EE MH 2204EE MH 2205EE 2206EE 2207EE 2208EE 2209EE 2210EE 2211EE
MOV 2223
M
TAG
MOV 2220 PT 2209 SH I SUPER XXXXXX XXXXXX
UP TO STORM
TAG HEARTER TT 2223
M XXXXXX XXXXXX PT 2210 SEWER
TAG
XXXXXX XXXXXX
SEALING AIR FROM

SEALING FAN UP TO STORM
SEWER
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046_THERMAX\screens\OVERVIEW SOOT BLOWER_NEW1.cim

11:27:06 AM 15/10/2014
mm/dd/yyyy hh:mn:ss
SB-2201 SCREEN ADMINSTRATOR

Page 66

115ofof202
MOV M R
2201A SB
MP STEAM 2201AA
183
SEALING AIR FROM

SEALING FAN
MOV M R
2201B
SB
2201BB
REST FWD FWD REV

AUTO SEQUENCE STARTED EMG STOP SEL SOOT BLOWER
POSITION LS ON ON
M R
MOV
2201C SB
START AUTO SEQ RESET SEQ 2201CC SB-2201AA
SOOT BLOWER IN AUTO

M R SB-2201BB
MOV
2201D SB
AUTO SEQUENCE ON
2201DD
SEQUENCE COMPLETED SB-2201CC

MH
M R
MECHANICAL FAULT MOV
2201E
SB
2201EE
PREHEATING ON SB-2201DD
PREHEATING COMPLETED
SB-2201EE
ALL SB'S IN REST POS.
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046_THERMAX\screens\SB-2201.cim

6:18:27 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 67

116ofof202
MOV M R
2202A SB
MP STEAM 2202AA
183
SEALING AIR FROM

SEALING FAN
MOV M R
2202B
SB
2202BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2202C SB
SOOT BLOWER IN AUTO

M R SB-2202BB
MOV
2202D SB
AUTO SEQUENCE ON
2202DD

MH
M R
2202E
SB
2202EE
SB-2202EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:20:42 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 68

117ofof202
MOV M R
2203A SB
MP STEAM 2203AA
183
SEALING AIR FROM

SEALING FAN
MOV M R
2203B
SB
2203BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2203C SB
SOOT BLOWER IN AUTO

M R SB-2203BB
MOV
2203D SB
AUTO SEQUENCE ON
2203DD

MH
M R
2203E
SB
2203EE
SB-2203EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:21:52 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 69

118ofof202
MOV M R
2204A SB
MP STEAM 2204AA
183
SEALING AIR FROM

SEALING FAN
MOV M R
2204B
SB
2204BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2204C SB
SOOT BLOWER IN AUTO

M R SB-2204BB
MOV
2204D SB
AUTO SEQUENCE ON
2204DD

MH
M R
2204E
SB
2204EE
SB-2204EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:22:55 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 70

119ofof202
MOV M R
2205A SB
MP STEAM 2205AA
183
SEALING AIR FROM

SEALING FAN
MOV M R
2205B
SB
2205BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2205C SB
SOOT BLOWER IN AUTO

M R SB-2205BB
MOV
2205D SB
AUTO SEQUENCE ON
2205DD

MH
M R
2205E
SB
2205EE
SB-2205EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:23:59 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 71

120ofof202
MOV M R
2206A SB
MP STEAM 2206AA
183
SEALING AIR FROM

SEALING FAN
MOV M R
2206B
SB
2206BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2206C SB
SOOT BLOWER IN AUTO

M R SB-2206BB
MOV
2206D SB
AUTO SEQUENCE ON
2206DD

MH
M R
2206E
SB
2206EE
SB-2206EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:24:58 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 72

121ofof202
MOV M R
2207A SB2207AA
MP STEAM
183
SEALING AIR FROM

SEALING FAN
MOV M R
2207B
SB
2207BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2207C SB
SOOT BLOWER IN AUTO

M R SB-2207BB
MOV
2207D SB
AUTO SEQUENCE ON
2207DD

MH
M R
2207E
SB
2207EE
SB-2207EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:26:02 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 73

122ofof202
MOV M R
2208A SB
MP STEAM
183
2208AA
SEALING AIR FROM

SEALING FAN
MOV M R
2208B
SB
2208BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2208C SB
SOOT BLOWER IN AUTO

M R SB-2208BB
MOV
2208D SB
AUTO SEQUENCE ON
2208DD

MH
M R
2208E
SB
2208EE
SB-2208EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:27:00 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 74

123ofof202
MOV M R
2209A SB2209AA
MP STEAM
183
SEALING AIR FROM

SEALING FAN
MOV M R
2209B
SB
2209BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2209C SB
SOOT BLOWER IN AUTO

M R SB-2209BB
MOV
2209D SB
AUTO SEQUENCE ON
2209DD

MH
M R
2209E
SB
2209EE
SB-2209EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:28:12 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 75

124ofof202
MOV M R
2210A SB
MP STEAM
183
2210AA
SEALING AIR FROM

SEALING FAN
MOV M R
2210B
SB
2210BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2210C SB
SOOT BLOWER IN AUTO

M R SB-2210BB
MOV
2210D SB
AUTO SEQUENCE ON
2210DD

MH
M R
2210E
SB
2210EE
SB-2210EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:29:06 PM 14/10/2014
mm/dd/yyyy hh:mn:ss

Page 76

125ofof202
MOV M R
2211A SB
MP STEAM
183
2211AA
SEALING AIR FROM

SEALING FAN
MOV M R
2211B
SB
2211BB
REST FWD FWD REV

POSITION LS ON ON
M R
MOV
2211C SB
SOOT BLOWER IN AUTO

M R SB-2211BB
MOV
2211D SB
AUTO SEQUENCE ON
2211DD

MH
M R
2211E
SB
2211EE
SB-2211EE
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)

6:30:50 PM 14/10/2014
mm/dd/yyyy hh:mn:ss
ADMINSTRATOR
AAAAAAAAAAA BBBBBBBBBBB CCCCCCCCCCC DDDDDDDDDDD EEEEEEEEEEE FFFFFFFFFFF GGGGGGGGGGG HHHHHHHHHHH IIIIIIIIIIIIIII
PLC STATUS
EWS/OWS PRINTER TABLE
TABEL TOP A4 COLOUR PLC-X IS MASTER
LASER PRINTER
PLC-X IS STAND-BY
LOGIC NOT EQUAL
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
TO SYSTEM
DIAGNOSTICS-II
ALARM
VIEW
◄
Solution Powered by Proficy Cimplicity INDEX HELP ALARM HISTORY TREND PRINT LOGOUT ◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
Page 77
126ofof202
183
C:\DATA\TEMP FOR WORK\PRJ10046-DIAG\screens\SYSTEM CONFIGURATION-I.cim
9:53:44 AM 10/15/2014
9:55:12 AM 10/15/2014
AAAAAAAAAAA
AAAAAAAAAAA
C:\DATA\TEMP FOR WORK\PRJ10046-DIAG\screens\SYSTEM CONFIGURATION-II.cim

NIU 00 NIU 00 NIU 00 NIU 00 NIU 00 NIU 00
MOD1 MOD1 MOD1 MOD1 MOD1 MOD1
16/06/2015
BBBBBBBBBBB
Page 78
MOD5 MOD5 MOD5 MOD5

BBBBBBBBBBB
MOD5 MOD5
30/04/2015 13:24:36
16:03:03
127ofof202
MOD6 MOD6 MOD6 MOD6
183
MOD6 MOD6
MANOJ R_C792 (C792)


CCCCCCCCCCC
CCCCCCCCCCC
NIU 00 NIU 00 NIU 00 NIU 00 NIU 00 NIU 00

DDDDDDDDDDD
INDEX
DDDDDDDDDDD
HELP
EEEEEEEEEEE

EEEEEEEEEEE
ALARM
FFFFFFFFFFF
NIU 00 NIU 00 NIU 00 NIU 00
MOD1 MOD1 MOD1 MOD1
HISTORY
MOD2 MOD2 MOD2 MOD2
FFFFFFFFFFF
MOD3 MOD3 MOD3 MOD3
MOD4 MOD4 MOD4 MOD4

GGGGGGGGGGG
MOD5 MOD5 MOD5 MOD5

TREND
MOD6 MOD6 MOD6 MOD6
MOD7 MOD7 MOD7 MOD7
MOD8 MOD8 MOD8 MOD8

PRINT
HHHHHHHHHHH
GGGGGGGGGGG
NIU 00 NIU 00 NIU 00

ADMINSTRATOR
MOD1 MOD1 MOD1

LOGOUT
IIIIIIIIIIIIIII
MOD2
mm/dd/yyyy hh:mn:ss
MOD2 MOD2
MOD3 MOD3 MOD3

◄
HHHHHHHHHHH
MOD4 MOD4 MOD4
MOD5 MOD5 MOD5

VIEW
ALARM
MOD6
◄
MOD6 MOD6
MOD7 MOD7 MOD7

TO SYSTEM
DIAGNOSTICS-I
MOD8 MOD8 MOD8

10/14/2014 18:40:40
ALARM SCREEN ENGINEER
SOOT BLOWER OVERVIEW SB 2201 TO 2205 SB 2206 TO 22011 ALARM SCREEN TREND SCREEN SYSTEM CONFIGURATION
Page 79
Project Name Date Time State Alarm ID Message

128ofof202
PRJ10046 Oct 14 18:36 ALARM $DB_TABLE_FAILURE Logging failure on database table TRENDS.
PRJ10046 Oct 14 18:31 ALARM $DB_TABLE_FAILURE Logging failure on database table ALARM_LOG.
PRJ10046 Oct 14 18:31 ALARM $DEVICE_DOWN Comm error or dynamic disable, device: PRABHU-PC : PLC
183
Toggle Setup Refresh Help View Stack Comments

3 Oct 14 18:36
$DB_TABLE_FAILURE Logging failure on database table TRENDS. ALARM Oct 14 18:36:48:133 N 08:46
ZOOM
$DB TABLE FAILURE Logging failure on database table ALARM LOG. ALARM Oct 14 18:31:35:203 N 08:59
◄
Solution Powered by Proficy Cimplicity INDEX HELP ALARM HISTORY TREND PRINT LOGOUT
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046_THERMAX\screens\ALARM.cim

6:40:40 PM 14/10/2014
mm/dd/yyyy hh:mn:ss
TRENDS ADMINSTRATOR

Page 80

129ofof202
100
183
80
60
40
20
0
14/10/2014 14/10/2014
6:42:54 PM 6:47:54 PM
Line ID Current Value Slider Value Slider Value Date Slider Value Time
PT_2210 *** 0 MM/DD/YY HH:MM:SS
TT_2223 *** 0 MM/DD/YY HH:MM:SS
ZOOM
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046_THERMAX\screens\TREND.cim

6:48:00 PM 14/10/2014
mm/dd/yyyy hh:mn:ss
HELP SCREEN ADMINSTRATOR

Page 81

130ofof202
M
183
PUMP RUNNING MP STEAM

M
MOV OPENED VALVE OPENED
AIR BLOWER
M
PUMP STOPPED
M FLUE GAS
MOV CLOSED VALVE CLOSED
PUMP AND MOV TRIP/FAIL CONDITION M

YELLOW FLASHING VALVE TRIP/FAIL CONDITION
YELLOW FLASHING
NORMAL/ SIGNAL HEALTHY
ABNORMAL/ SIGNAL UNHEALTHY
ZOOM
DEGASSER BLOWER
◄
◄
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046_THERMAX\screens\HELP.cim

6:47:37 PM 14/10/2014
TAG
DESCRIPTION
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
Page 82
131ofof202
183
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046 THERMAX\screens\ALG 8CH POPUP
6:42:49 PM 14/10/2014
TAG
DESCRIPTION
00000 00000
000.00 000.00
UNIT
000.00
000.00
000.00
000.00
000.00 Sec
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
Page 83
132ofof202
183
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046 THERMAX\screens\ALG 8CH POPUP
6:43:07 PM 14/10/2014
DESCRIPTION
RESET
ACK
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
Page 84
133ofof202
183
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046 THERMAX\screens\DRIVE POPUP S
6:41:07 PM 14/10/2014
DESCRIPTION
ACK
30/04/2015 13:24:36
16/06/2015 16:03:03
MANOJ R_C792 (C792)
Page 85
134ofof202
183
C:\Users\Prabhu\Desktop\sasi projects\prj10046 thermaxkochi\HMI\PRJ10046 THERMAX\screens\MOV POPUP SB.
6:52:20 PM 14/10/2014

PLC POWER SUPPLY CALCULATION

016/06/2015
11/6/2014
13:24:36
ANIL ROBERT ROBERT FOR APPROVAL
Rev
Sheet No. 1 of 1
Page 86 of 202
GEIP Doc.No. PRJ10046-A-05, R2
PLC POWER SUPPLY CALCULATION Client Doc.No. -----,
24VDC POWER
Date 2-Jun-15
Current Total
Item Item Diversity
Item Description per Item Current Remarks
CAT. No. Qty. Factor
(mA) (mA)
PANEL-2
IC694MDL645 DIGITAL INPUT MODULE 24VDC-16CH 50 60% 112 3360 mA
DIRB-8CH RELAY BOARD FOR DI INTERFACE-8CH 50 60% 176 5280 mA
SPARE CAPACITY REQUIREMENT 10% 864 mA

TOTAL POWER SUPPLY LOAD REQUIREMENT (IN AMPS) 9.50 Amps
PANEL-3
SPARE CAPACITY REQUIREMENT 10% 864 mA

PANEL-4
IC694MDL740 DIGITAL OUTPUT MODULE 12/24VDC-16CH 13 60% 512 3994 mA
IC695ALG608 ANALOG INPUT MODULE-8CH 2 100% 160 320 mA
KFD2-CR4-1.2 REPEATER-ANALOG INPUT 16 100% 100 1600 mA
KFD2-HMM-16 HART MULTIPLEXER MASTER 1 100% 125 125 mA
DORB-8CH RELAY BOARD FOR DO INTERFACE-8CH 12 60% 176 1267 mA
SPARE CAPACITY REQUIREMENT 10% 938.9 mA


Prepared Anilkumar Checked Ravikumar Approved Ravikumar
This 16/06/2015
Specification and copyright therein are the property of GE Intelligent Platforms, and all information which it contains
13:24:36
is confidential. The Specification must not be reproduced or disclosed, nor must any information taken there from
MANOJ R_C792 (C792)
be disclosed, without the prior consent in writing of GE Intelligent Platforms Pvt. Ltd.
Sheet No. 1 of 2
Page 87 of 202
PLC POWER SUPPLY CALCULATION Client Doc.No. -----,
Date 2-Jun-15
Power Total
Item Item Diversity
Item Description per Item Power Remarks
(VA) (VA)
110VAC UPS SUPPLY
BPS-2.5A 24VDC BULK POWER SUPPLY-2.5 A 34 50% 75 1275 VA
BPS-10A 24VDC BULK POWER SUPPLY-10 A 4 50% 300 600 VA
BPS-20A 24VDC BULK POWER SUPPLY-20 A 2 50% 600 600 VA
PC OPERATOR STATION 1 100% 363 363 VA
MON-22 22 INCH TFT MONITOR 1 100% 33 33 VA
PRN-A4LJ A4 LASERJET PRINTER 1 100% 375 375 VA
ETHSW-8P-AC 8 PORT ETHERNET SWITCH, 110/230VAC 2 100% 38 75 VA
ETHSW-24P-AC 24 PORT ETHERNET SWITCH, 110/230VAC 2 100% 38 75 VA
FFU-2F FAN FAILURE UNIT FOR 2 FANS 6 100% 15 90 VA
SPARE CAPACITY REQUIREMENT 10% 349 VA

TOTAL UPS POWER SUPPLY LOAD REQUIREMENT (IN KVA) 3.83 KVA
230VAC NON-UPS SUPPLY

CFL-AC PANEL ILLUMINATION LAMP 15 100% 14 206 VA
FAN-AC PANEL VENTILATION FAN 1 100% 14 14 VA
SPARE CAPACITY REQUIREMENT 10% 22 VA

TOTAL UPS POWER SUPPLY LOAD REQUIREMENT (IN KVA) 0.24 KVA

This Specification and copyright therein are the property of GE Intelligent Platforms, and all information which it contains
16/06/2015 13:24:36
MANOJ R_C792 (C792)
Sheet No. 2 of 2
Page 88 of 202

PLC HEAT LOAD CALCULATION

016/06/2015
11/6/2014
13:24:36
ANIL ROBERT ROBERT FOR APPROVAL
Rev
Sheet No. 1 of 1
Page 89 of 202
PLC HEAT LOAD CALCULATION Client Doc.No. -----,
Date 2-Jun-15
Heat Load Total

Item Item Diversity
Item Description per Item Heat Load Remarks
(BTU/Hr) (BTU/Hr)
PLC & I/O PANELS, TABLE TOP
IC695PSD140 RX3i POWER SUPPLY 24VDC INPUT 34 50% 71.7 1219
IC694MDL645 DIGITAL INPUT MODULE 24VDC-16CH 109 100% 9.2 1001
IC694MDL740 DIGITAL OUTPUT MODULE 12/24VDC-16CH 14 100% 1.7 24
KFD2-CR4-1.2 REPEATER-ANALOG INPUT 8 100% 6.1 49
RB-8CH RELAY BOARD-8CH 126 100% 14.7 1850
BPS-2.5A 24VDC BULK POWER SUPPLY-2.5 A 34 50% 34.2 581
BPS-10A 24VDC BULK POWER SUPPLY-10 A 4 50% 95.6 191
BPS-20A 24VDC BULK POWER SUPPLY-20 A 2 50% 157.1 157
ETHSW-8P-AC 8 PORT ETHERNET SWITCH, 110/230VAC 2 100% 30.0 60
ETHSW-24P-AC 24 PORT ETHERNET SWITCH, 110/230VAC 2 100% 60.0 120
PC OPERATOR STATION 1 100% 290.3 290
MON-22 22 INCH TFT MONITOR 1 100% 88.8 89
CFL-AC PANEL ILLUMINATION LAMP 15 30% 37.6 169
FFU-2F FAN FAILURE UNIT FOR 2 FANS 6 100% 20.5 123
PRN-A4LJ A4 LASERJET PRINTER 1 40% 512.3 205
FAN-AC PANEL VENTILATION FAN 14 100% 37.6 526
SPARE CAPACITY REQUIREMENT 10% 665

TOTAL HEAT LOAD (BTU/Hr) 7320

This Specification
16/06/2015 and copyright therein are the property of GE Intelligent Platforms, and all information which it contains
13:24:36
MANOJ R_C792 (C792)
Sheet No. 1 of 1
Page 90 of 202
ESSAR PROJECTS (INDIA) LTD
ENGINEERS INDIA LIMITED

BPCL KR PROJECT
Name of the Vendor Thermax Limited

Document Title SERIAL LINK MODBUS DATABASE
Vendor Document No. - Vendor Rev 1
PO No. BPCL/FCCU/FGCP DT.06/09/2013
PR No. NA
EIL Bid Document No. SM/A307-IF-PM-TN-7002/1018

FOA No. 10/J22/882/FOA-329E/AJ/13
Equipment Tag Nos. 9276
Base Descipline Instrumentation
PROJECT DOCUMENT NUMBER
9276-T-IF-INS672-00002 R01
Document Number Revision

Approved
Rev Date Purpose of Issue Prepared by Checked by
by
ENGINEERING REVIEW
Document Status Code Comments
EIL ESSAR
1- No Comments
2- Proceed with Manufacture/Fabrication as per

Commented Documents. Revised Documents Required.
3- Document does not conform to Basic Requirement as

Marked. Resubmit for Review. Manufacturing can not
start.
I- Reviewed & Retained for Information.
V - VOID
Reviewed by :
Name of the Dept.

Date
Sign & Name of the By Vishal Shinde at 10:49 am, Mar 25, 2015 D D M M Y Y
Engineer
9276-VEN-005-R2
30/04/2015 13:24:36
16/06/2015 13:30:52
MANOJ R_C792 (C792)
Page 91 of 202
MODBUS IO Mapping List
Document No. : [doc no] Customer / Project Name
Revision 0 – [Date] – Page 1 of 25

BHARAT PETROLEUM CORPORATION LTD
BPCL KOCHI
Consultant: M/s. ENGINEERS INDIA LIMITED, NEW DELHI
End User: M/s. BHARAT PETROLEUM CORPORATION LIMITED
Order Reference: PO No. <<<<>>>>>>>>>>
Document Number: 9276-T-IF-INS672-00002

Current Revision with date: 0 dated 31-12-2014
Document Status: For Review/Approval
Approvals
Name Signature with date
ESSAR PROJECTS(INDIA)
LTD
M/s. BHARAT PETROLEUM
CORPORATION LIMITED
ENGINEERS INDIA LTD.
Distribution
Name Company Name Company
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Emerson Process Management 2012 - Confidential and Proprietary
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Revision History
Rev Status Description Date Developed By Reviewed By
1 OPEN FOR APPROVAL 31-12-2014 Anil Robert
Reference Documents:
-
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Vendor Name GE INTELLIGENT PLATFORMS

Package Name SOOT BLOWER PLC SYSTEM
Plant Name INTEGRATED REFINERY EXPANSION PROJECT
CER Number
Unit Area in Plant
Postal Address
Telephine No.
Mobile No.
Email Address
Modbus Interface Details Project Settings Details From PLC Vendor
PLC Make GE
PLC Model Rx3i
Interface Module Model Communication Module-IC695CMM002
Yes
Is PLC Redundant ?
Yes
Does PLC Run in Duty Standby Configuration?
Yes
Is PLC Modbus Interface is Redundant ?
Does PLC / Server support Heart Beat / Watch Yes

dog ?
Is the Link between PLC is Peer to Peer or

Multi-dropped
Multi Drop?
Is a Local/ Remote (PLC/DCS)

selection flag mapped on the serial link No
RTU
What is the Interface Protocol?
State the communication type for PLC. D-Type, male, 9 pin,

O RJ 45
Supported Baud Rates Preffered baudrates 9600 Kbps  9600
Modbus Register Types / Function Codes 01, 02, 03, 04, 05, 06, 08, 15, 16
4
used. Preffered is code 04.
Register Formats Integre, floats, unsigned and signed FLOATS
Salve IDs (Modbus) Starts from 1 1
IP Address (Modbus TCP) NA
None
Parity
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Modbus Interface Details Project Settings Details From PLC Vendor
No. of start bits
8 bits
No. of data bits
1 bits
No. of stop bits
Yes
Transmission mode
No
Line Support 2 wire twisted pair  4 wire
Signaling Details Pin number details copper/ single mode fiber Single mode fiber
e.g Continious pulse train with interval of 1 sec

Heart Bit Implmentation Details ON and 1 sec OFF with dead time check for Possible can be done at site
pulse train update within 5 sec.
No. of Slave Connected 1
Function Codes Used 5,6,15,16 or any other 16
Yes
Are All Boolean inputs / packed in integer?
Total No. of digital inputs transfferred to DCS 624
Total no. of analog inputs transffered to DCS 3
Total No. of digital outputs transfferred to DCS 64
Total No. of analog outputs transfferred to DCS NA
Consecutive Register to be used for all data

types
Consecutive Register Used e.g. First Memory Slot for all digital packed yes
packed bits in integer than integer data and
finally floating pooint data.
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1) Serial Interface Wiring at Redundnat Terminal Block PLC Side Terminal Arrangment
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Terminal Details Terminal Details

CPU-1 CPU-2
STB1
1 6 11 16
2 7 12 17
3 8 13 18
4 9 14 19
5 10 15 20
2) RS422/485 Half Duplex Terminal Assignments Half Duplex Terminal / Connector at PLC End
Assignment Assignment
Terminal Assignment Terminal Terminal
(RJ 45 pin) (RJ 45 pin)
Port 1 Port 2
Port 1 GND Terminal 1* Terminal 5, 8 Terminal 5, 8
GND GND
Port 1 Port 2
Port 1 DATA+ Terminal 2* Terminal 1 Terminal 1
(T- / R-) (T- / R-)
Port 1 Port 2
Port 1 DATA- Terminal 4* Terminal 2 Terminal 2
(T+ / R+) (T+ / R+)
Port 2
*1--> 9 *2--> 10 *4--> 12
3) Full Duplex Terminal Assignments Full Duplex Terminal / Connector at PLC End
Assignment Assignment
Terminal Assignment Terminal Terminal
(RJ 45 pin) (RJ 45 pin)
Port 1 Port 2
Terminal 1 Port 1 GND Terminal 5, 8 Terminal 5, 8
GND GND
Port 1 Port 2
Terminal 2 Port 1 TXD+ Terminal 1 Terminal 1
(T+) (T+)
Port 1 Port 2
Terminal 4 Port 1 TXD- Terminal 2 Terminal 2
(T-) (T-)
Port 1 Port 2
Terminal 6 Port 1 RXD+ Terminal 3 Terminal 3
(R+) (R+)
Port 1 Port 2
Terminal 8 Port 1 RXD- Terminal 6 Terminal 6
(R-) (R-)
Port 2
*1--> 9 *2--> 10 *4--> 12
*6--> 14 *8--> 16
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Time Syncronization Over Modbus
Modbus Adress: Format / Remarks:

Day: 40570 Day Format: 01 to 31
Month: 40571 Month Format: 01 to 12
Year: 40572 Year Format 2014
Hour: 40573 Hour Format: 24 Hour / 12 Hour
Minutes: 40574 Minute Format: 00 to 59
Seconds: 40575 Seconds Format: 00 to 59
Set RTC: 40576-0 Bit / Word to set for adjusting RTC.

Duration of Pulse: 10 5 to 10 Seconds
RTC Set Confirm: 40576-1 Bit / Word to confirm RTC is adjusted
Notes:
Above mentioned format is made based on generalised requirment for any RTC setting for computer/ microprocessor based system.
3rd Party package system vendor to provide required information and narratives, if possible with their system manuals or ladder/ FBD
program in order to develop the same in DCS.
System words and bits for RTC shall be open to accept the modbus write from external interface.
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MODBUS Digital IO --> Bit Packed Mapping details

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DO shall be proided as DI, in order to read from the PLC System.

PLC Signal Tag DCS Module Name Service Description State Dataset Device Tag Register No Packed Bit # Direction Data Type Description Notes (optional)
0 1 (1-16) (Input/Output)
0IF‐ZSH‐2220 SB Isolation MOV Open Limit Normal Alarm 40520-0 Input BOOL READ
0IF‐ZSL‐2220 SB Isolation MOV Close Limit Normal Alarm 40520-1 Input BOOL READ
0IF‐TSH‐2220 SB Isolation MOV Open Torqu Alarm Normal 40520-2 Input BOOL READ
0IF‐TSL‐2220 SB Isolation MOV Close Torqu Alarm Normal 40520-3 Input BOOL READ
0IF‐XT‐2220 SB Isolation MOV Tripped fee Alarm Normal 40520-4 Input BOOL READ
0IF‐LR‐2220 SB Isolation MOV Remote Sel Normal Alarm 40520-5 Input BOOL READ
0IF‐ZSH‐2223 SB Drain MOV Open Limit Swi Normal Alarm 40520-6 Input BOOL READ
0IF‐ZSL‐2223 SB Drain MOV Close Limit Swi Normal Alarm 40520-7 Input BOOL READ
0IF‐TSH‐2223 SB Drain MOV Open Torque S Alarm Normal 40520-8 Input BOOL READ
0IF‐TSL‐2223 SB Drain MOV Close Torque S Alarm Normal 40520-9 Input BOOL READ
0IF‐XT‐2223 SB Drain MOV Tripped Alarm Normal 40520-10 Input BOOL READ
0IF‐LR‐2223 SB Drain MOV Remote Selecte Normal Alarm 40520-11 Input BOOL READ
0IF‐ZSR‐2201AA LRSB‐2201A Rest Position Lim Normal Alarm 40520-12 Input BOOL READ
0IF‐ZSF‐2201AA LRSB‐2201A Forward Position Alarm Normal 40520-13 Input BOOL READ
0IF‐WSF‐2201AA LRSB‐2201A Forwarding Feed Normal Alarm 40520-14 Input BOOL READ
0IF‐WSR‐2201AA LRSB‐2201A Retracting Feedb Normal Alarm 40520-15 Input BOOL READ
0IF‐XT‐2201AA LRSB‐2201A Trip Alarm Normal 40521-0 Input BOOL READ
0IF‐XA‐2201AA LRSB‐2201A Auto Selected Normal Alarm 40521-1 Input BOOL READ
0IF‐ZSH‐2201A LRSB‐2201A Isolation KGV (M Normal Alarm 40521-2 Input BOOL READ
0IF‐ZSL‐2201A LRSB‐2201A Isolation KGV (M Normal Alarm 40521-3 Input BOOL READ
0IF‐TLX‐2201A LRSB‐2201A Isolation KGV (M Normal Alarm 40521-4 Input BOOL READ
0IF‐XT‐2201A LRSB‐2201A Isolation KGV (M Normal Alarm 40521-5 Input BOOL READ
0IF‐LR‐2201A LRSB‐2201A Isolation KGV (M Normal Alarm 40521-6 Input BOOL READ
0IF‐ZSR‐2201BB LRSB‐2201B Rest Position Lim Normal Alarm 40521-7 Input BOOL READ
0IF‐ZSF‐2201BB LRSB‐2201B Forward Position Alarm Normal 40521-8 Input BOOL READ
0IF‐WSF‐2201BB LRSB‐2201B Forwarding Feed Normal Alarm 40521-9 Input BOOL READ
0IF‐WSR‐2201BB LRSB‐2201B Retracting Feedb Normal Alarm 40521-10 Input BOOL READ
0IF‐XT‐2201BB LRSB‐2201B Trip Alarm Normal 40521-11 Input BOOL READ
0IF‐XA‐2201BB LRSB‐2201B Auto Selected Normal Alarm 40521-12 Input BOOL READ
0IF‐ZSH‐2201B LRSB‐2201B Isolation KGV (M Normal Alarm 40521-13 Input BOOL READ
0IF‐ZSL‐2201B LRSB‐2201B Isolation KGV (M Normal Alarm 40521-14 Input BOOL READ
0IF‐TLX‐2201B LRSB‐2201B Isolation KGV (M Normal Alarm 40521-15 Input BOOL READ
0IF‐XT‐2201B LRSB‐2201B Isolation KGV (M Normal Alarm 40522-0 Input BOOL READ
0IF‐LR‐2201B LRSB‐2201B Isolation KGV (M Normal Alarm 40522-1 Input BOOL READ
0IF‐ZSR‐2201CC LRSB‐2201C Rest Position Lim Normal Alarm 40522-2 Input BOOL READ
0IF‐ZSF‐2201CC LRSB‐2201C Forward Position Alarm Normal 40522-3 Input BOOL READ
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0IF‐WSF‐2201CC LRSB‐2201C Forwarding Feed Normal Alarm 40522-4 Input BOOL READ

0IF‐WSR‐2201CC LRSB‐2201C Retracting Feedb Normal Alarm 40522-5 Input BOOL READ
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0IF‐XT‐2201CC LRSB‐2201C Trip Alarm Normal 40522-6 Input BOOL READ

0IF‐XA‐2201CC LRSB‐2201C Auto Selected Normal Alarm 40522-7 Input BOOL READ
0IF‐ZSH‐2201C LRSB‐2201C Isolation KGV (M Normal Alarm 40522-8 Input BOOL READ
0IF‐ZSL‐2201C LRSB‐2201C Isolation KGV (M Normal Alarm 40522-9 Input BOOL READ
0IF‐TLX‐2201C LRSB‐2201C Isolation KGV (M Normal Alarm 40522-10 Input BOOL READ
0IF‐XT‐2201C LRSB‐2201C Isolation KGV (M Normal Alarm 40522-11 Input BOOL READ
0IF‐LR‐2201C LRSB‐2201C Isolation KGV (M Normal Alarm 40522-12 Input BOOL READ
0IF‐ZSR‐2201DD LRSB‐2201D Rest Position Lim Normal Alarm 40522-13 Input BOOL READ
0IF‐ZSF‐2201DD LRSB‐2201D Forward Position Alarm Normal 40522-14 Input BOOL READ
0IF‐WSF‐2201DD LRSB‐2201D Forwarding Feed Normal Alarm 40522-15 Input BOOL READ
0IF‐WSR‐2201DD LRSB‐2201D Retracting Feedb Normal Alarm 40523-0 Input BOOL READ
0IF‐XT‐2201DD LRSB‐2201D Trip Alarm Normal 40523-1 Input BOOL READ
0IF‐XA‐2201DD LRSB‐2201D Auto Selected Normal Alarm 40523-2 Input BOOL READ
0IF‐ZSH‐2201D LRSB‐2201D Isolation KGV (M Normal Alarm 40523-3 Input BOOL READ
0IF‐ZSL‐2201D LRSB‐2201D Isolation KGV (M Normal Alarm 40523-4 Input BOOL READ
0IF‐TLX‐2201D LRSB‐2201D Isolation KGV (M Normal Alarm 40523-5 Input BOOL READ
0IF‐XT‐2201D LRSB‐2201D Isolation KGV (M Normal Alarm 40523-6 Input BOOL READ
0IF‐LR‐2201D LRSB‐2201D Isolation KGV (M Normal Alarm 40523-7 Input BOOL READ
0IF‐ZSR‐2201EE LRSB‐2201E Rest Position Lim Normal Alarm 40523-8 Input BOOL READ
0IF‐ZSF‐2201EE LRSB‐2201E Forward Position Alarm Normal 40523-9 Input BOOL READ
0IF‐WSF‐2201EE LRSB‐2201E Forwarding Feed Normal Alarm 40523-10 Input BOOL READ
0IF‐WSR‐2201EE LRSB‐2201E Retracting Feedb Normal Alarm 40523-11 Input BOOL READ
0IF‐XT‐2201EE LRSB‐2201E Trip Alarm Normal 40523-12 Input BOOL READ
0IF‐XA‐2201EE LRSB‐2201E Auto Selected Normal Alarm 40523-13 Input BOOL READ
0IF‐ZSH‐2201E LRSB‐2201E Isolation KGV (MO Normal Alarm 40523-14 Input BOOL READ
0IF‐ZSL‐2201E LRSB‐2201E Isolation KGV (MO Normal Alarm 40523-15 Input BOOL READ
0IF‐TLX‐2201E LRSB‐2201E Isolation KGV (MO Normal Alarm 40524-0 Input BOOL READ
0IF‐XT‐2201E LRSB‐2201E Isolation KGV (MO Normal Alarm 40524-1 Input BOOL READ
0IF‐LR‐2201E LRSB‐2201E Isolation KGV (MO Normal Alarm 40524-2 Input BOOL READ
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0IF‐STA‐2201 Soot Blowing Sequence Start Normal Alarm 40558-9 Input BOOL READ
0IF‐RES‐2201 Soot Blowing Sequence Reset Normal Alarm 40558-10 Input BOOL READ
0IF‐STP‐2201 Soot Blowing Sequence Stop Normal Alarm 40558-11 Input BOOL READ
0IF‐XAA‐2201 Hooter/Alarm Accept PB Normal Alarm 40558-12 Input BOOL READ
FFU_P1 FAN FAILURE UNIT STATUS PA Alarm Normal 40558-13 Input BOOL READ
FFU_P2 FAN FAILURE UNIT STATUS PA Alarm Normal 40558-14 Input BOOL READ
FFU_P3 FAN FAILURE UNIT STATUS PA Alarm Normal 40558-15 Input BOOL READ / WRITE
FFU_P4 FAN FAILURE UNIT STATUS PA Alarm Normal 40559-0 Input BOOL READ / WRITE
SB Isolation MOV Open
0IF‐HSO‐2220
Command Normal Alarm 40559-1 Input BOOL READ / WRITE
SB Isolation MOV Close
0IF‐HSC‐2220
Command Normal Alarm 40559-2 Input BOOL READ / WRITE
SB Drain MOV Open
0IF‐HSO‐2223
Command Normal Alarm 40559-3 Output BOOL READ / WRITE
SB Drain MOV Close
0IF‐HSC‐2223
Command Normal Alarm 40559-4 Output BOOL READ / WRITE
0IF‐HSO‐2201AA LRSB‐2201A Start Command Normal Alarm 40559-5 Output BOOL READ / WRITE
0IF‐HSO‐2201BB LRSB‐2201B Start Command Normal Alarm 40559-6 Output BOOL READ / WRITE
0IF‐HSO‐2201CC LRSB‐2201C Start Command Normal Alarm 40559-7 Output BOOL READ / WRITE
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0IF‐HSO‐2201DD LRSB‐2201D Start Command Normal Alarm 40559-8 Output BOOL READ / WRITE

0IF‐HSO‐2201EE LRSB‐2201E Start Command Normal Alarm 40559-9 Output BOOL READ / WRITE
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0IF‐ASR‐2201 All Soot blower in Rest positio Normal Normal 40562-12 Output BOOL READ / WRITE
0IF‐SBA‐2201 Soot Blowing in Auto Normal Normal 40562-13 Output BOOL READ / WRITE
0IF‐ASO‐2201 Auto sequence ON Normal Normal 40562-14 Output BOOL READ / WRITE
0IF‐ASC‐2201 Auto Sequence Completed Normal Normal 40562-15 Output BOOL READ / WRITE
0IF‐MF‐2201 Mechanical Fault Alarm Normal 40563-0 Output BOOL READ / WRITE
0IF‐TO‐2223 MP Steam Temperature ok Alarm Normal 40563-1 Output BOOL READ / WRITE
0IF‐PO‐2209 MP Steam Pressure ok Alarm Normal 40563-2 Output BOOL READ
0IF‐PO‐2210 Seal Air Pressure ok Alarm Normal 40563-3 Output BOOL READ
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MODBUS Analog IO --> Integer and Floating

Note : Gray out Area to be filled up by DCS Vendor
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AO shall be proided as AI, in order to read from the PLC System.

PLC Signal Tag DCS Module Name Service Description Transmitter Range Engineering Alarm Limits Dataset Device Tag Register No Direction Data Type Description Notes (optional)
LO HI Unit LoLo Lo HI HI HI (Input/Output)
0IF‐PT‐2209 MP Steam to SB inlet P 18 24 Kg/cm2(g) 12 15 - - 40500 Input FLOAT READ
0IF‐PT‐2210 Seal Air blower commo 1240 1550 mmWC 1000 1100 - - 40502 Input FLOAT READ
0IF‐TT‐2223 Soot blower drain line 265 285 ºC ‐ 265 - - 40504 Input FLOAT READ
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GEIP Doc No. PRJ10046-A-06, R0
Factory Acceptance Test Procedure
Date 11-06-2014
for
PLC System
Customer THERMAX LIMITED

End User BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY
Consultant ENGINEERS INDIA LIMITED
Prepared By Anil
Checked By Ravi
Approved by Ravi
Page 1 of 34
"This document
16/06/2015 13:24:36and its contents are the property of GE IP Pvt. Ltd. or its subsidiaries. This document contains confidential proprietary
information. The reproduction, distribution, utilisation or the communication of this document or any part thereof, without express
authorisation
MANOJ R_C792is(C792)
strictly prohibited. Offenders will be held liable for the payment of damages.
All rights reserved."
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Date 11-06-2014
Reference Documents used for FAT:
Sl. Approved Doc No.

Document Description
No. (To be filled during FAT)
1 PLC Quality Assurance Plan (QAP)
2 PLC System Configuration
3 PLC GA & Power Distribution drawings
4 PLC I/O Module Wiring Drawings
PLC Bill of Materials with Mandatory
5
Spare
6 PLC Datasheets
7 Control write up/BLD
8 HMI screens
9 Approved Block Logic Diagram
10
11
12
13
14
Table of Contents
1 Introduction ................................................................................................................................... 4
1.1 Purpose ..................................................................................................................................... 4
1.2 Objectives .................................................................................................................................. 4
1.3 FAT Phase and Schedule:............................................................................................................ 4
1.4 Abbreviations............................................................................................................................. 5
1.5 Protocol Execution and Review ................................................................................................... 6
1.6 Nominated Persons.................................................................................................................... 7
1.7 Customer Acceptance ................................................................................................................ 7
2 Review of Tools .............................................................................................................................. 8
3 Bill of Materials & Mandatory Spares Verification ............................................................................ 9
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4 CABINET/CONSOLE VISUAL CHECK................................................................................................ 10

5 PANEL WIRING ............................................................................................................................. 11
6 Panel Earthing ............................................................................................................................. 12
7 Power-Up and Boot up Testing ..................................................................................................... 13
7.1 Incoming Power Check.............................................................................................................. 13
7.2 Workstation, Printer AC Power Check ......................................................................................... 14
7.3 System Boot up Check .............................................................................................................. 14
7.3.1 Workstation Boot up Check ............................................................................................... 15
7.3.2 Controller Boot up Check................................................................................................... 15
8 Software Installation Check .......................................................................................................... 16
9 I/O Operation ............................................................................................................................... 17
9.1.1 Analog Inputs (Current / Voltage): ...................................................................................... 17
9.1.2 Analog Outputs (Current / Voltage):.................................................................................... 17
9.1.3 Discrete Inputs: ................................................................................................................. 17
9.1.4 Discrete Outputs: .............................................................................................................. 18
10 Redundancy Check ...................................................................................................................... 19
10.1 Controller Redundancy Check................................................................................................... 20
10.2 I/O Network Redundancy ......................................................................................................... 21
10.3 Bulk Power Supply Redundancy Check...................................................................................... 21
10.4 HMI Network Redundancy ........................................................................................................ 22
11 Application Software Configuration Check .................................................................................... 23
11.1 Software Check........................................................................................................................ 23
11.2 HMI Graphics Check ................................................................................................................. 24
11.3 Third Party Connectivity............................................................................................................ 26
11.3.1 Modbus ............................................................................................................................ 26
12 Miscellaneous Checks .................................................................................................................. 28
12.1 Power Fail and Restart Check ................................................................................................... 29
12.2 Boot up procedure check .......................................................................................................... 29
13 Auto IO Testing: ........................................................................................................................... 30
14 Scan Time Check:......................................................................................................................... 31
15 Supply Voltage variation tests...................................................................................................... 32
16 Power Interruption Test:............................................................................................................... 33
17 System Diagnostic Test: ............................................................................................................... 34
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1 Introduction
1.1 Purpose
The purpose of this document is to set forth the objectives, methodology, and documentation
verification and test activities necessary to complete the Factory Acceptance Test for the
Programmable Logic Controller for Project.
1.2 Objectives
The objectives of the Factory Acceptance Test are to establish that the control system can be
expected to be commissioned at site within a reasonable time and that it will perform as
defined in the contract specification and approved documents. The Complete system will be
tested during the FAT. Internal FAT will be conducted as per approved FAT Procedure.
1.3 FAT Phase and Schedule:
Daily schedule will be between 09:30 hours to 17:00 hours with last one hour reserved for
daily review meeting.
Testing & fat shall be carried out as per below address.
Location:- Bangalore - India.

Address: GE Intelligent Platforms
Velankani Tech Park
Bldg 9, First Floor, 43
Electronics City Phase-I
Hosur Road, Bangalore-560100
Phone: +91-80-42515300-04
Fax: +91-80-42515305/06
Contact Person: Rajesh Bilurkar
Phone: +91-80-42515458
Contact Person: Robert Menezes
Phone: +91-80-42515459
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1.4 Abbreviations
General abbreviations and technical words used for protocol development and execution and data
sheet collection include the following:
Term Definition Term Definition
AC Alternating Current PV Process Value
AI Analog Input RAM Random Access Memory
AO Analog Output SAT Site Acceptance Test
BOM Bill of Materials SFC Sequential Function Chart
CPU Central Processing Unit SP Set point
DC Direct Current TP Twisted Pair
DI Discrete Input UPS Uninterruptible Power Supply
DO Discrete Output V Volts
GEIP GE Intelligent Platforms Pvt. Ltd. VAC Voltage – Alternating Current
EWS Engineering Work Station VDC Voltage – Direct Current
FAT Factory Acceptance Test
FB Function Block
FDS Functional Design Specification
Hz Hertz (Frequency)
I/O Inputs / Outputs
LAN Local Area Network
mA milli-amperes
N/A Not Applicable
N/AV Not Available
N/S Not Specified
OI Operator Interface
OWS Operator Workstation
P & ID Piping and Instrumentation Diagram
PID Proportional, Integral,
Derivative Control Algorithm
PRN Printer
PSU Power Supply Unit
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1.5 Protocol Execution and Review
The FAT shall be conducted at GE Intelligent Platforms, India. The tests shall be performed by
GEIP (person(s) identified in Section 1.6), and it will be witnessed and approved by Customer /
Consultant / End User / Third part Inspection Authority nominated by Customer or End User. The
personnel executing must follow the applicable procedures of the phase.
Record the signature and organization of the personnel qualifying the system in the
Signature Identification Log Sheet available on the next page.
Any errors in the Test Protocol shall be struck-off and the corrected text will be written. The
GEIP engineer and Representatives witnessing the FAT shall initiate the correction. The change
made in Test Specification shall be recorded in the ‘Comments/Observations’ section of
corresponding test. The test will be repeated based on the corrected procedure/ expected
results, and the results recorded accordingly.
Any test outcome meeting the acceptance criteria or the established expected result is
considered “Pass”. Any test outcome that does not meet the acceptance criteria or established
expected result is considered “Fail”. The test outcome is recorded by ticking the appropriate
check box for Pass/ Fail.
For any test, which is considered “Fail”, a separate written notification (Exhibit III –
Fault\Change Log Sheet) explaining the situation shall be made and distributed to the
appropriate signatories. The Error Log Report number shall be recorded in the space provided
beside fail conditions for the respective test. Also, all the Error log report numbers shall be
documented in the Exhibit II – Fault\Change Log Index section.
All tests accepted shall be marked in “YES” checkbox with Blue Pen, while tests not accepted
will be marked in “NO” checkbox and details mentioned with Red Pen.
“NOT APPLICABLE” marking to be done on respective sheets wherever, tests not required or not
a part of package.
Once an Error Log report is raised, it can be resolved in one of the following methods
 Performing a retest (after correcting the fault)
 Changing documentation (e.g. Test specification error)
 Moving it to Punch Point incident list (in case the fault cannot be resolved within the
stipulated schedule of FAT).
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1.6 Nominated Persons
At the commencement of the FAT, the names and positions of the GEIP India personnel
conducting the tests and the Customer’s representatives attending will be entered in the
spaces below. This identifies the persons authorised to sign off the satisfactory completion of
each test, final acceptance of the FAT, and any qualifications there to.
Name Company Name Signature Date
1.7 Customer Acceptance
The FAT shall have been successfully completed when all of the required functions defined in all
sections of this FAT Protocol have been demonstrated and all parties have signed off the
appropriate items.
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2 Review of Tools
Purpose:
To verify that the measuring equipment used for testing or inspection are calibrated:
Multimeters
Analog Input Simulator
Megger
Oscilloscope
Thickness Gauge
Procedures:
Check that all the tools used for testing and intended to be used for inspection have a valid
calibration report.
A photocopy of each calibration certificate is attached to the test sheet.
Acceptance Criteria:
The calibration certificate of each tool is present and the calibration due date is later than the first
day of inspection.
SUMMARY OF RESULTS / CONCLUSIONS:
ACCEPTANCE CRITERIA MET:  YES  NO

ERROR LOG REPORT:  YES  NO
ERROR LOG REPORT NO.: ____________________
OBSERVATION:
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3 Bill of Materials & Mandatory Spares Verification
Purpose:
The purpose of this verification is to ensure that the items listed in the bill of materials are included
in the supplied system (Bill of Material) and GA Drawings. Bill of Material and GA drawings shall be
available during the FAT.
Procedure:
Verify that each item listed in the provided “Bill of Material” is available.
All items included in the “Bill of Material” document must be available.

OBSERVATION:
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4 CABINET/CONSOLE VISUAL CHECK
Purpose:
The purpose of this inspection or verification is to ensure that the appearance of the cabinets and
consoles is as per approved GA/IGA Diagrams and specifications. (Reference Document: Cabinet
GA/IGA for all Units)
Procedure:
1. Verify Cabinet/Console dimensions.

2. Verify appearance of Cabinets/Consoles per approved GA/IGA.
3. Verify installed Qty is as per IA/IGA.
4. Record the results in “Visual Inspection” Table.
All items are as per procedure listed above must be available.

Visual Inspection
Reference Drawing : Cabinet GA/IGA

As Per GA Pass / Fail
Cabinet/Console Tag Actual Result
Drawing (Error Log #)
Visual Inspection for all Cabinets

Pass
Panel No. Yes/No
 Fail
Visual Inspection for all Consoles (Workstation and Printer)

Pass
Console No. Yes/No
 Fail
Observations:
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5 PANEL WIRING
To verify the wiring and terminal arrangement of the panel is as per approved wiring drawing.
Purpose:
The purpose of this test is to verify the terminal arrangement of the panel is as per approved
wiring drawing.
Procedure:
1. Visually/Functional check each panel is wired as per Panel Wiring diagram.

2. Visually check the Wire colors and size.
Wiring must be in accordance with the Panel GA and wiring drawings. The wire colors and size
should be in accordance with the approved drawings.

OBSERVATION:
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6 Panel Earthing
Purpose:
To ensure the safety of the personnel while handling the panel, and safety of the installed equipment
from any electrical hazards/ short – circuits.
Procedure:
Check that the panel chassis is connected to the earth bar (Multimeter).
Acceptance Criteria
The Multimeter shows continuity between panel earth bar and panel chassis.

OBSERVATION:
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7 Power-Up and Boot up Testing
This section provides documented verification that the installed system has been powered up as
specified by the manufacturer.
7.1 Incoming Power Check
Purpose:
The purpose of this verification is to ensure the mains incoming supply is operative and can be
sourced for use with the PLC/ DCS system. Also to verify all AC to DC power supplies are operative
and functioning properly.
Procedures:
Single Phase AC Power Check
1. Ensure appropriate connections to the Power Distribution.
2. Verify the input single-phase power provides for 110/230 VAC, 50Hz per phase when
checked.
3. Isolate the output MCB’s (distribution to cabinets).
4. Document results in the “Power distribution check” table.
5. Record AC voltages measured.
System AC/DC Power Check

1. Ensure appropriate power connections to the cabinets.
2. Isolate the output MCB’s (distribution within the cabinets).
3. Document results in the “Power distribution check” table.
4. Record AC voltages measured.
5. Switch-on MCB’s for 12V and 24V DC Bulk Power supply.
6. Record DC voltages measured.
OBSERVATION:
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7.2 Workstation, Printer AC Power Check

1. Ensure appropriate power connections to workstation.
2. Document results in the “Workstation Power Up, AC Power Check” table.
3. Record Incoming AC voltages measured.
4. Switch-on MCB’s/Power.
5. Record Outgoing AC voltages measured.
Mains Incoming Power is available as per requirement. All AC to DC power supplies are
functional /operative; installed in cabinets.

OBSERVATION:
7.3 System Boot up Check

Purpose:
The purpose of this verification is to ensure the PLC/ DCS System boot up properly.
Procedures:
System Boot up Check
1. Power up all Workstations.
2. Power up the Controller.
3. Document results in the respective “System Boot up Check” table.
Each workstation, boots-up properly.

Each controller boots-up properly. LED indicators on Controller/System Power Supply are in
correct operating condition.

OBSERVATION:
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7.3.1 Workstation Boot up Check

Pass / Fail
Procedure Expected Result Actual Result
(Error Log #)
Switch ON Windows OS boot up, Windows Pass

workstation logon screen appear on the screen.  Fail
Workstation Pass
As per bill of material
configuration  Fail
Observations:
7.3.2 Controller Boot up Check

Pass / Fail
Procedure Expected Result Actual Result
(Error Log #)
Power OK LED glow on the Pass

Power up the Primary controller
Power Supply Card.  Fail
PLC/ DCS goes into RUN mode Pass

Check the Primary controller
and all the I/O nodes are
status after few sec.  Fail
enabled.
Power up the Secondary Power OK LED glow on the Pass

controller Power Supply Card.  Fail
PLC/ DCS goes into RUN mode Pass

Check the Primary controller
and all the I/O nodes are
status after few sec.  Fail
enabled.
Observations:
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8 Software Installation Check
This section provides documented verification that the PLC/ DCS System is ready with all the
necessary software.
Purpose:
The purpose of this verification is to ensure that the PLC/ DCS system therein is ready for system
configuration check and commissioning.
Procedure:
Verify that each item listed in the provided “Software Installation Check” table is available.
All items as per Bill of Material and included in the “Software Installation Check” table are available
and/or installed.

Software Installation Check
Workstation Name:
Pass/Fail
Procedure Software Detail Applicable Expected Result (Error Log #)
Verify that PLC/ DCS programming Pass

Application/ software
software is installed by pressing;
opens on the screen  Fail
Start  Programs
Verify that HMI software is installed Application/ software Pass

by pressing; Start  Programs opens on the screen  Fail
Verify that other interface Pass
software’s are installed by pressing;
Start  Programs
Verify that Any Other applicable Pass
Software is installed by pressing;
Start  Programs
Observations:
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9 I/O Operation
9.1.1 Analog Inputs (Current / Voltage):

This test procedure will be used for all Analog input signals.
For 4-20 mA inputs, connect “current source” to the termination block as per the wiring drawings.
Observe corresponding values with respect to PLC/ DCS Input address through programming
terminal.
With the point in this condition, the following will be checked.
1) Controller, Card, Channel, range. Engineering units, Value read is within the tolerance given by
the data sheet.
2) Verify all AI cards function normally by simulating signal at the System/marshalling cabinet
input barrier/terminal and checking the same on the workstation.
9.1.2 Analog Outputs (Current / Voltage):

Enter the analogue counts in the analogue output memory address in the programming terminal.
Connect to the respective termination block as per the wiring drawings.
Observe corresponding analogue values with respect to analogue counts entered in the
programming terminal.
The following checks will be made:
1) Value read is within the tolerance given by the data sheet.

2) Values coming in correct terminal blocks as per the internal wiring drawings.
9.1.3 Discrete Inputs:

The initial state at the commencement of the test will be the "off state". This will be confirmed on
relevant displays.
Inject the 24VDC to digital input field termination block as per wiring drawings to toggle field input.
Observe LED indication on PLC/ DCS Input modules.
Observe corresponding status in the PLC/ DCS input memory address on programming terminal.
The following will be checked in the workstation.
1) Value reads in correct memory I/O addresses.

2) Digital input status LED as per internal wiring diagram
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9.1.4 Discrete Outputs:

Force the Output memory I/O address in programming terminal.
Observe LED Indication in the corresponding digital output module.
Check Relay Operation (if applicable) and check the contacts potential as per the panel internal
wiring drawings.
From the workstation, the discrete output will be made on & the following will be checked.
1) Digital Output Indication as per the internal wiring drawings.

2) Relay Operation (if applicable) and potential in the field I/O terminal as per Internal Wiring
Diagram.

OBSERVATION:
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10 Redundancy Check
Purpose:
This section provides documented verification that the Redundancy checks for the system.
Procedure:
Verify that each item listed below in the provided “Redundancy Check” table is available.
a) Bulk Power Supply Redundancy check

b) Controller Redundancy Check
c) I/O communication redundancy check
d) HMI communication redundancy check
All items included in the respective “Redundancy Check” table are available and/or connected.

OBSERVATION:
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10.1 Controller Redundancy Check
Controller Redundancy Check

Pass / Fail
Procedure Expected Result
(Error Log #)
Open PLC/ DCS Diagnostics screen of
controller, verify that partner
(Redundant controller) exist and healthy  Pass
before initiating controller switchover. Everything Healthy. All Outputs are ON.
 Fail
Short a Digital Input & energize the
selected Digital O/P’s from that.
Verify that the status is changed in the Diagnostics screen

& on the module. The secondary controller has become
Master and Primary Controller Off.  Pass
Switch OFF the power of Active
(Primary) controller. All I/O cards function Normally, no loss of I/O signal during  Fail
switchover.
Operator interface function normally.

& on the module. The secondary controller is Master and
Primary controller is Standby.  Pass
Switch ON the power of Standby
(Primary) Controller All I/O cards function Normally, no loss of I/O signal during  Fail
switchover.
& on the module. The Primary controller has become
Master and Secondary controller is Off.  Pass
Switch OFF the power of Active
(Secondary) controller. All I/O cards function Normally, no loss of I/O signal during  Fail
switchover.
& on the module. The Primary controller is Master and
Secondary controller is Standby.  Pass
Switch ON the power of Standby
(Secondary) Controller All I/O cards function Normally, no loss of I/O signal during  Fail
switchover.
Observations:
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10.2 I/O Network Redundancy
I/O Communication Cable Redundancy Check

Pass / Fail
(Error Log #)
Verify that the LAN status is changed in the Diagnostics screen.  Pass
Remove the Connector of LAN A
Verify that All the Mimic Status are unaffected and the I/O’s are
from the I/O Rack.  Fail
functioning Normally.
Connect the Connector of LAN A & Verify that the LAN status is changed in the Diagnostics screen.  Pass
Remove the Connector of LANB Verify that All the Mimic Status are unaffected and the I/O’s are
from the I/O Rack. functioning Normally.  Fail
Remove the Connector of LAN A &  Pass

All the I/O’s Status gets dropped/affected.
LAN B from the I/O Rack.  Fail
Observations:
10.3 Bulk Power Supply Redundancy Check
AC/DC Power Supply Redundancy Check

Pass / Fail
(Error Log #)
 Pass
Switch OFF one of the power supply System functions smoothly
 Fail
Switch On the power supply & Switch  Pass

System functions smoothly
Off the second Power Supply  Fail
 Pass
Switch Off both the Power Supplies System connected to this Power Supply will fail
 Fail
Observations:
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10.4 HMI Network Redundancy
HMI COMMUNICATION CABLE REDUNDANCY

Pass / Fail
(Error Log #)
Open PLC/ DCS Diagnostic and check the
Primary & secondary network status of all
All HMI Communication Network is Healthy in  Pass
the workstation and controller.
PLC/ DCS diagnostic.  Fail
Also verify with communication testing of
this document
Remove primary network cable from the System work smoothly, Operator graphic work  Pass
Workstation. smoothly.  Fail
Plug in Primary network cable and Remove  Pass

System work smoothly, Operator graphic work
secondary network cable from the
smoothly.  Fail
Workstation.
Plug in Secondary network cable to the work  Pass

System work smoothly, Operator graphic work
station and Remove primary network cable
smoothly.  Fail
from the Controller.
Plug in Primary network cable and Remove System work smoothly, Operator graphic work  Pass
secondary network cable from the Controller. smoothly.  Fail
Observations:
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11 Application Software Configuration Check
Purpose:
The purpose of this verification is to ensure that the PLC/ DCS system therein is ready for system
commissioning
Procedure:
Verify that each item listed below.
a) Database, I/O configuration check: Verify Tag name, description, Input ranges and Alarm
set points configured as per I/O assignment.
b) Logic & Interlock Check: Verify Logic and Interlock configured as per approved HMI & block
logic diagram.
All above-mentioned items are available.
Verify Tagging and Ranges List and Process Narrative furnished by customer/Consultant.

OBSERVATIONS:
11.1 Software Check

After I/O tests & tag database check, interlock & sequence will be tested as per Logic diagrams
/ Control Write-up. Process Logic Check should be signed off and attached with FAT Record.
All input conditions of interlocks will be simulated through on-line Soft Screens & output will be
checked for each interlock condition.

OBSERVATION:
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11.2 HMI Graphics Check
This section provides documented verification that the Operator Interface Graphics is ready
for continuous operation of the system.
Purpose:
This test will verify the graphics with approved HMI screens.
Procedure:
Verify that each item listed in the provided “Graphic check” table is available. Verify
Graphics layout as per Graphic sketches / P & IDs furnished by customer / Consultant.
Verify Static Layout graphics, i.e. Process graphics & overview graphics.
a) Verify the Graphics Background colour, Equipment & other object colours.
b) Verify the Process Line colour, Thickness etc.
c) Verify Equipment Tags/Labels, Graphics heading, Arrow text, & other static text.
d) Verify Dynamic properties of Open loop, close loop, discrete inputs, motor/pump,
valves, level bar, buttons, etc.
e) Verify all the graphics operation features, faceplate, detail display, directory pages,
History View, Real time Trend, Pop-up display, alarm banner & alarm list etc.
f) Verify the graphics links like graphics Navigation arrow links, Next/Previous graphics
sequence link.
g) Verify any other miscellaneous items in the graphics.
All graphics included in the “Graphic Check” table are available and/or connected.

OBSERVATION:
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Graphic Check
Pass / Fail
(Error Log #)
As per corresponding P & ID & Graphic  Pass

Static Graphic layout
functional Design Specification  Fail
 Pass
Graphic Background Colour As per functional Design Specification
 Fail
 Pass
Equipment Colour As per functional Design Specification
 Fail
 Pass
Process Line Colour & thickness As per functional Design Specification
 Fail
 Pass
Misc. graphic object Colour As per functional Design Specification
 Fail
 Pass
Equipment Tag No., Graphic title, Arrow Text & other text As per corresponding P & ID
 Fail
 Pass
Dynamic properties of Open Loop dynamo As per functional Design Specification
 Fail
 Pass
Dynamic properties of Close Loop dynamo As per functional Design Specification
 Fail
 Pass
Dynamic properties of Discrete loop dynamo As per functional Design Specification
 Fail
 Pass
Dynamic properties of Motor/pump dynamo As per functional Design Specification
 Fail
 Pass
Dynamic properties of Sol. Valves dynamo As per functional Design Specification
 Fail
 Pass
Dynamic properties of Control Valve dynamo As per functional Design Specification
 Fail
 Pass
Dynamic properties of Level Bar dynamo As per functional Design Specification
 Fail
Other HMI functionalities :
 Pass
a) Real Time Alarm Screen As per functional Design Specification
 Fail
b) Historical Alarm / Trends Screen
Verify the Graphic navigation arrow links, Next / Previous  Pass

As per corresponding P & ID
graphic links.  Fail
Observations:
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11.3 Third Party Connectivity
11.3.1 Modbus
Purpose:
To Check Modbus RTU functionality for third party Modbus data exchanges.
Procedure:
For Third Party connectivity to DCS refer System Configuration drawing.
a) Modbus Simulator / Modbus Slave setup Software will be installed on a PC and

configure the simulator as slave/ master device based on the configuration
requirement. Connect Communication cable between PC & Modbus Device. Configure
few MODBUS I/O Register in slave/Master Simulator and verify the same in PLC/ DCS.
b) Connect the Communication cable between PC and PLC System.
c) Interface parameters like Baud Rate, Parity and Data Bits, Time out, IP address, Slave
ID are configured in the Modbus Simulator.
d) Same Parameters will be configured in the PLC System.
e) Configure the available Modbus RTU master/slave as per the system configuration.
f) Establish the communication with the Modbus simulator.
g) Simulate the Modbus read/write data exchanges between the controller and Modbus
simulator.
h) The Data received from the serial device can be viewed in the PLC/ DCS Programmer.
The data exchange between the master and slave is achieved. Record the test results in
the Third Party Interface Test Table.

OBSERVATION:
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Third Party Interface Test
Protocol:
Server Device: Client Device:
Communication Parameters:
Command Pass / Fail

PLC/ DCS Address Data Type (Read/ Write) Read/ Write Value (Error Log #)
 Pass
 Fail
 Pass
 Fail
 Pass
 Fail
 Pass
 Fail
 Pass
 Fail
Observations:
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12 Miscellaneous Checks
Purpose:
This section provides documented verification for the miscellaneous checks for the system.
Procedure:
Verify that each item listed below in the provided “Miscellaneous Check” table is available.
a) Power Fail & Restart

b) Complete PLC/ DCS system Boot up Procedure check
All items included in the respective “Miscellaneous Check” table is available and/or connected.

OBSERVATION:
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12.1 Power Fail and Restart Check

Power Fail & Restart Check
Pass / Fail
Procedure Expected Result (Error Log #)
Verify system operation and All PLC/ DCS application functioning properly and  Pass
healthiness. there is no major error in PLC/ DCS Diagnostic.  Fail
Switch OFF mains AC supply from  Pass

The cabinet & console power is in OFF state.
Main Incoming supply from the PDB.  Fail
Both the cabinets should restart by itself without

Switch ON the mains AC supply from human intervention.  Pass
Main Incoming supply from the PDB All the workstation should restart and Windows  Fail
logon should appear on the screen.
Observations:
12.2 Boot up procedure check

Complete PLC/ DCS System Boot up Procedure Check
Pass / Fail
Procedure Expected Result (Error Log #)
 Pass
Switch OFF all the workstations. All the workstations are in OFF state.
 Fail
All the controllers, I/O cards, Relays, & Barriers  Pass

Switch OFF all the DC power supply.
are in OFF state.  Fail
The Workstation should restart and Windows  Pass

Switch ON Workstation
logon should appear on the screen.  Fail
The Controller should initialize and Boot up

Normally, all the I/O cards showing healthy.
 Pass
Switch ON all the DC power supply. Verify operation functionality in Operator
 Fail
Interface and check the integrity in PLC/ DCS
Diagnostic.
Observations:
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13 Auto IO Testing:
Purpose:
The Purpose of this test is to ascertain the fault detection (Stuck "ON" & Stuck "OFF") by Auto test
Routine
Procedure:
a. Select a Digital Input channel, jumper it to 24 VDC to simulate Stuck ON fault.
b. Select a Digital Input Channel and remove the Input Wire to the Channel to simulate Stuck Off
fault.
c. Select a Digital Output Channel Force to “1” from the Programming terminal to simulate Stuck On
Fault.
d. Select a Digital Output Channel Force to “0” from the Programming terminal to simulate Stuck Off
Fault.
e. Manually Initiate Auto test Using Programming package and observe the faults in the Channel
Diagnostic Screen.
Simulated Faults are observed in the Diagnostic Screen.
Summary of Results/Conclusions:
Acceptance Criteria Met: Yes  No
Error Log Report:  Yes  No
OBSERVATION:
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14 Scan Time Check:
Purpose:
The Purpose of this test is to ascertain the I/O Scan Time Taken of the Controller on loading of
the Application Software
Equipment required:
a) Oscilloscope
Pre-requisites for the Test:
Logic is included to energize an Output from a selected Input. An Input Simulator Switch is
terminated to the Terminal Block which is connected to the selected Input. Channel 1 of the
Oscilloscope is connected across the Input Switch. Channel 2 of the Oscilloscope is connected across
the selected Output Channel.
Procedure:
The Input Switch is Switched ON to energies the Input Point. The time difference between the
Input Switch being Switched ON and the Output switching ON is recorded. Printout of the waveforms
(where required) are taken and attached to this Inspection Report.
Measured SCAN Time is within the acceptable limit.
OBSERVATION:
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15 Supply Voltage variation tests
Purpose:
The Purpose of this test is to ascertain the Voltage variations levels as specified in specification
sheets and demonstrate the system operation within the incoming power supply voltage
tolerances
Reference
Data sheets.
Procedure:
The power to the PLC Power Supply Modules is routed through a variable Power Supply
source and Voltage is set at Nominal (operating) Voltage. Measure the voltage of power
supplies generated inside the panel.
With the system in healthy state, adjust the power supply feeder to provide the
minimum voltage at the system panel and ensure that the system remains in healthy
state.
With the system in healthy state, adjust the power supply feeder to provide the
maximum voltage at the system panel and ensue that the system remains in healthy
state.
The System Operates satisfactorily within the incoming power supplies voltage
tolerances.
OBSERVATION:
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16 Power Interruption Test:
Purpose:
The Purpose of this Test is to ascertain that the PLC under test is not affected functionally by a
power interruption of 20milli second.
Equipments required:
a) Test PLC for generating 20 ms interruption pulse.
Procedure:
The Test PLC used for Power Interruption (20 ms.) is configured with a minimum of One Relay Output
Module. The Logic programmed for Power Interruption is loaded in the Test PLC. Application Logic is
loaded in the PLC Under test. Power to the PLC under test is routed through the Output Contact of
the Test PLC. Observe that there are no abnormal alarms reported in the system during the
interruption.
The Test results are recorded as below.
Test Results
Description As per Requirement Interrupted Value Remarks
Power Interruption 20ms
No effect on the functionality of the PLC is observed during the power interruption
OBSERVATION:
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17 System Diagnostic Test:
Purpose:
System diagnostics functions are monitoring functions which are integrated features of PLC.
Procedure:
1. Connect engineering station to PLC and go online.
2. Open the System Diagnostic window in HMI
3. Remove any I/O module randomly from IO rack and observe the failed status and alarm is
logged in diagnostic screen.
Diagnostics in the HMI are correctly reported and logged.
OBSERVATION:
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Site Acceptance Test GEIP Doc No. PRJ10046-A-18, R0
Procedure Date 17-09-2014
Site Acceptance Test Procedure

for
PLC SYSTEM
Customer THERMAX LIMITED
End User BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY
Consultant ENGINEERS INDIA LIMITED
Prepared By Anil
Checked By Ravi
As built by Ravi
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"This document and its contents are the property of GE IP Pvt. Ltd. or its subsidiaries. This document contains confidential
proprietary
MANOJ information. The reproduction, distribution, utilization or the communication of this document or any part thereof,
R_C792 (C792)
without express authorization is strictly prohibited. Offenders will be held liable for the payment of damages.
Page 151 of 202
TABLE OF CONTENTS
1. BOM CHECK ............................................................................................................. 3
2. PAINT/DIMENSIONAL/ MECHANICAL INSPECTION ...................................................... 4
3. PANEL WIRING: ........................................................................................................ 5
4. ELECTRICAL PROTECTIONS........................................................................................ 5
5. PANEL EARTHING ..................................................................................................... 6
6. PLC SYSTEM CONFIGURATION ................................................................................... 6
7. I/O LOADING SPECIFICATION .................................................................................... 7
8. POWER SUPPLY CHECK ............................................................................................. 7
9. PLC START-UP .......................................................................................................... 8
10. PLC I/O OPERATION .................................................................................................. 9
11. PLC COMMUNICATION TESTING .............................................................................. 11
12. PLC REDUNDANCY TEST .......................................................................................... 11
13. I/O COMMUNICATION REDUNDANCY TEST ............................................................... 12
14. BULK POWER SUPPLY REDUNDANCY TEST ................................................................ 12
15. PLC COMMUNICATION REDUNDANCY TEST .............................................................. 13
16. PROCESSOR MEMORY RETENTION ........................................................................... 13
17. PROCESSOR BACKUP FUNCTION TEST ...................................................................... 14
18. PLC SOFTWARE FUNCTIONALITY TEST ..................................................................... 14
19. INTERLOCK LOGIC FUNCTIONAL CHECK ................................................................... 15
20. SYSTEM DIAGNOSTICS............................................................................................. 15
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1. PROTOCOL EXECUTION AND REVIEW

 The SAT shall be conducted at SITE. The tests shall be performed by GEIP (persons identified in Section-2), and it will be
witnessed and As built by Customer / End User / Third part Agencies nominated by Customer or End User. The
personnel executing must follow the applicable procedures of the phase.
 Record the signature and organization of the personnel qualifying the system in the Signature Identification Log Sheet
available on the next page.
 Any errors in the Test Protocol shall be struck-off and the corrected text will be written. The GEIP engineer and
Representatives witnessing the SAT shall initiate the correction. The change made in Test Specification shall be
recorded in the ‘Observations’ section of corresponding test. The test will be repeated based on the corrected
procedure/ expected results, and the results recorded accordingly.
 “NOT APPLICABLE” marking to be done on respective sheets wherever, tests not required or not a part of package.
NOMINATED PERSONS
At the commencement of the FAT, the names and positions of the GEIP India personnel conducting the tests and the
Customer’s representatives attending will be entered in the spaces below. This identifies the persons authorised to sign off
the satisfactory completion of each test, final acceptance of the FAT, and any qualifications there to.
Name Company Name Signature Date
CUSTOMER ACCEPTANCE
The FAT shall have been successfully completed when all of the required functions defined in all sections of this SAT
Protocol have been demonstrated and all parties have signed off the appropriate items.
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2. BOM CHECK
OBJECTIVE
To verify the Bill of Materials.
REFERENCE
As Built Bill of material
GA Drawings & System Configurations.
PROCEDURE
Check that all the materials as per the As built BOM are available.
Check the makes of all the Materials.
CRITERIA
Quantity & makes of all the items are as per As built BOM.
OBSERVATION:
_______________________________________________________________________________________________
3. PAINT/DIMENSIONAL/ MECHANICAL INSPECTION
OUTLINE
To verify the panels had manufactured for the project with correct dimensions and free from deformity.
OBJECTIVE
The purpose of this test is to verify that:
1. Dimensions of the Control Panel are in line with As built drawing.
2. The Panels are free from any mechanical damage.
REFERENCE
1. As built Panel GA drawing.
PROCEDURE
1. Visually check the dimensions of the panel as per GA drawings with measuring tape.
2. Visually check that all panels are free from any deformity.
CRITERIA
Manufactured panels must be in accordance with the specified requirement as mentioned in Panel GA drawings.
OBSERVATION:
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4. PANEL WIRING
OUTLINE
To verify the wiring and terminal arrangement of the panel is as per As built wiring drawing.
OBJECTIVE
The purpose of this test is to verify that:
1. Terminal arrangement of the panel is as per As built wiring drawing.
REFERENCE
1. As built Panel GA and wiring drawing.
PROCEDURE
1. Visually/Functional check each panel is wired as per Panel Wiring diagram.
CRITERIA
Wiring must be in accordance with the Panel GA and wiring drawings.
OBSERVATION:
_______________________________________________________________________________________________
5. ELECTRICAL PROTECTIONS
OBJECTIVE
The purpose of this test is to verify proper protection as per design. (MCBs/Fuses)
All protection devices show a rated capacity in conformity with the design.
REFERENCE
Panel internal wiring diagram
PROCEDURE
Compare the rated capacity of each protection device fitted in the panel and the rating indicated in the panel internal
wiring diagram
CRITERIA
Exact match with the rating indicated in the panel internal wiring diagram
OBSERVATION:
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6. PANEL EARTHING
OBJECTIVE
To ensure the safety of the personnel while handling the panel, and safety of the installed equipment from any
electrical hazards/ short – circuits.
REFERENCE
Internal GA Drawings
PROCEDURE
Check that the panel chassis is connected to the earth bar (Multi meter)
The resistance between the panel chassis and the incomer power supply terminal is checked using Megger.
CRITERIA
The Multi meter shows continuity between panel earth bar and panel chassis.
The Megger shows a resistance more than 1 Mega Ohm to confirm proper isolation with incoming supply (The voltage
value is 500V).
OBSERVATION:
_______________________________________________________________________________________________
7. PLC SYSTEM CONFIGURATION
OBJECTIVE
To verify system Configuration
REFERENCE
As built PLC System Configuration
PROCEDURE
Visually check the Genius dual link between CPU’s.
Visually check that processors & I/O’s are connected on Genius dual link as per As built system architecture (when
applicable).
Visually check that processors & I/O’s are connected on Genius (I/O bus) link as per As built system architecture (when
applicable).
Visually check the availability of the Ethernet port for later connection to Ethernet network (when applicable).
CRITERIA
The quantity, location & physical connectivity of these items are in accordance with the As built system architecture.
OBSERVATION:
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8. I/O LOADING SPECIFICATION
OBJECTIVE
To verify quantity, mounting & location of:
Input/ Output modules
PLC processor system
Communication modules
REFERENCE
As built PLC system configuration
PLC panel general arrangement
Internal wiring diagram
PROCEDURE
Visually check that each I/O base is installed with correct node address (when applicable) and check the I/O base part
number.
Visually check that each I/O base is correct in quantity and installed in the correct position
Visually check that all labeling is in order
CRITERIA
The quantity and location of the I/O bases are in accordance with the system configuration.
OBSERVATION:
_______________________________________________________________________________________________
9. POWER SUPPLY CHECK
OBJECTIVE
To ensure that the control panel is powered in normal conditions and the control panel delivers interrogation voltage in
conformity with the design.
REFERENCE
Internal wiring diagram
Component ratings
PROCEDURE
Measure the voltage of incoming power supplies
Measure the voltage of power supplies generated inside the panel
CRITERIA
The incoming voltage is matching the value indicated in the internal wiring diagram with a tolerance of +/- 10%
The measure of the voltage generated in the panel is within the tolerance specified in the data sheet of the component
generating the voltage.
OBSERVATION:
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10. PLC START-UP
OBJECTIVE
To ensure that PLC automatically boots up from Power off to normal operation.
REFERENCE
None
PROCEDURE
Power on the system as a whole.
Observe the Power, OK and the Run LED’s on the Power Supply are on
Power off the PLC
Power on the PLC again
CRITERIA
The PLC goes to Run mode.
Observe that the Power, OK and the Run LED’s on the Power Supply come on without any interruption.
OBSERVATION:
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11. PLC I/O OPERATION
11.1. DIGITAL INPUT
OBJECTIVE
To verify digital inputs wiring
REFERENCE
Panel Internal wiring diagram
PROCEDURE
Connect jumper to digital input field termination block as per wiring drawings to toggle field input.
Observe LED indication on PLC Input modules.
Observe corresponding status in the PLC memory & input address on programming terminal.
CRITERIA
Digital Input Indication as per internal wiring diagram.
OBSERVATION:
_______________________________________________________________________________________________
11.2. DIGITAL OUTPUT
OBJECTIVE
To verify digital outputs wiring
REFERENCE
Panel Internal Wiring Diagram
PROCEDURE
Force the Output with the help of programming terminal.
Observe LED Indication in the corresponding digital output termination module
Check Relay Operation (if applicable) and check the potential (24 V DC) between contacts assigned for particular
output
CRITERIA
Digital Output Indication as per Internal Wiring Diagram.
OBSERVATION:
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11.3. ANALOG INPUT
OBJECTIVE
To verify analog inputs wiring
REFERENCE
PLC analogue input module data sheet
PROCEDURE
Connect “current source” to the termination block as per the wiring drawings.
Observe corresponding values with respect to Input address through programming terminal.
CRITERIA
Value read in the PLC is in the correct I/O memory location
Value read is within the tolerance given by the data sheet.
OBSERVATION:
_______________________________________________________________________________________________
11.4. ANALOG OUTPUT
OBJECTIVE
To verify analog Outputs wiring
REFERENCE
PLC analogue Output module data sheet
PROCEDURE
Connect “current source” to the termination block as per the wiring drawings.
Observe corresponding values with respect to Output address through programming terminal.
CRITERIA
Value read in the Current source is in the correct I/O memory location
Value read is within the tolerance given by the data sheet.
OBSERVATION:
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12. PLC COMMUNICATION TESTING
OBJECTIVE
To verify the:
Correct operation of the PLC programming port
Correct operation of the various functions of the CPU like Online programming, Starting/stopping of CPU etc,
It is not related to the PLC program.
REFERENCE
None
PROCEDURE
Connect the programming terminal to the programming port of the PLC
Force I/O from the programming terminal.
Add logic while processor is running
Delete logic at the end of the test
CRITERIA
Check that the corresponding I/O is forced.
Check logic is performing according to the change.
OBSERVATION:
_______________________________________________________________________________________________
13. PLC REDUNDANCY TEST
OBJECTIVE
PLC system provides automatic switch over from primary to back-up processor when a fault occurs in the primary.
Then, when the faulty processor is repaired, it can be re-installed as the back-up processor without affecting the
operation of the primary processor. Normally, the primary PLC processor controls the logic execution while the other
performs standby operation.
REFERENCE
None.
PROCEDURE
Check the Master PLC by observing the status of PLC for Master whether A or B on HMI Status for the master by
connecting the programming terminal to the master PLC.
Stop the primary processor (power off / stop mode)
CRITERIA
Check that the standby processor takes up the control by observing the Master Status bit for the standby processor by
connecting the programming terminal to the standby PLC.
Verify that I/O state is maintained during switchover & out puts are not dropped during switchover.
OBSERVATION:
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14. I/O COMMUNICATION REDUNDANCY TEST
OBJECTIVE
To verify that the PLC control system is not affected by failure of a single cable or connector.
REFERENCE
PLC system configuration
PROCEDURE
Take out a single link on any of the module or from all the modules
Check that the outputs status is not affected.
CRITERIA
The fault is correctly identified and reported as Genius A or B fault on modules.
OBSERVATION:
_______________________________________________________________________________________________
15. BULK POWER SUPPLY REDUNDANCY TEST
OBJECTIVE
Redundancy is checked by switching off one of the Power Supplies at a time and checking for the System Status for
drop-out.
REFERENCE
Panel Internal wiring diagram
PROCEDURE
Switch off the MCB of a single power supply.
Check that all modules are powered on & unaffected with one power supply failure.
CRITERIA
The fault shall be correctly identified and indicated on the corresponding PLC input led.
The fault in one power supply shall not affect the function of the PLC system.
OBSERVATION:
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16. PLC COMMUNICATION REDUNDANCY TEST
OBJECTIVE
To verify that the PLC control system is not affected by failure of a single communication cable or connector.
REFERENCE
PLC system configuration
PROCEDURE
Take out a communication link from the 1st Ethernet card from PLC A Rack.
Check that the HMI communication is not affected.
Take out a communication link from the 2nd Ethernet card from PLC A Rack.
Check that the HMI communication is not affected.
Repeat the same for PLC B.
CRITERIA
Check the diagnostics screen for the appropriate messages.
The HMI communication is not affected.
OBSERVATION:
_______________________________________________________________________________________________
17. PROCESSOR MEMORY RETENTION
OUTLINE
The PLC processor is provided with battery backup, so that in case of power supply fail, the
Program and register contains are retained in the CPU.
OBJECTIVE
The purpose of this test is to verify that in spite of failure of the power supply of CPU program is retained in the CPU.
REFERENCE
1. As built Datasheet.
PROCEDURE
1. Download program in PLC processor.
2. Check the CPU battery is fitted in it.
3. Switch OFF the power supply of main PLC rack and wait for 10 minutes.
4. Switch ON the power supply of CPU.
5. Check with programming station that CPU has retained program last downloaded to it.
6. Simulate the “Battery fail” indication by removing the cells.
CRITERIA
CPU should retain the last downloaded program.
OBSERVATION:
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18. PROCESSOR BACKUP FUNCTION TEST
OUTLINE
The program & configuration in the PLC processor can be backed up into the PLC programmer package.
OBJECTIVE
The purpose of this functionality test is to verify the procedure for backing up of the PLC program & configuration.
REFERENCE
1. As built Datasheet.
PROCEDURE
1. Download program in PLC processor.
2. Check the CPU battery is fitted in it.
3. Connect to the CPU thro the programming terminal.
4. Through the programming package tool perform the backing up of the program and the configuration.
5. Disconnect from the CPU through the programming terminal.
CRITERIA
The programming terminal shall show that the configuration and the software in the programming terminal & the PLC
is matching/equal.
OBSERVATION:
_______________________________________________________________________________________________
19. PLC SOFTWARE FUNCTIONALITY TEST
OBJECTIVE
To verify that the tag name and corresponding PLC internal address is correct
REFERENCE
I/O Schedule
Control Write-up
Logic Flow diagram
PROCEDURE
The checker highlights each and every mnemonics checked from the I/O list given.
Check for existence of 20% Spare availability for tags by counting the no of device tags configured in workbench the
HMI software.
CRITERIA
The tag names in software match with I/O list.
OBSERVATION:
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20. INTERLOCK LOGIC FUNCTIONAL CHECK
OUTLINE
The logic developed for this project is based on As built drawings along with As built FDS.
OBJECTIVE
The purpose of this test is to verify that logic is developed as per As built FDS.
Annunciation functionality for ON OWS as well as that for LCPs (Local control Panel, where-ever required) shall be
checked.
PROCEDURE
1. Samples of each type of logic shall be checked.
2. Simulate the inputs by forcing PLC programming station or by simulator.
3. Check the corresponding output of that equipment at the LED indication on the Output card.
CRITERIA
The logic should function as per As built FDS.
OBSERVATION:
_______________________________________________________________________________________________
21. SYSTEM DIAGNOSTICS
OUTLINE
System diagnostics functions are monitoring functions which are integrated features of PLC.
OBJECTIVE
To check the diagnostic functions using programming station.
PROCEDURE
1 Connect engineering station to PLC and go online.
2 View online CPU diagnostic window.
3 Simulate sample error and show diagnostic.
CRITERIA
The diagnostic features help in trouble shooting.
OBSERVATION:
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DS No. PRJ10046-A-07
TECHNICAL SPECIFICATIONS/
Rev.No. 2
DATA SHEET
Date 02.06.2015
TECHNICAL SPECIFICATIONS/DATA SHEET

END USER M/s. BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY
PROJECT / APPLICATIONINTEGRATED REFINERY EXPANSION PROJECT / SOOT BLOWER PLC SYSTEM
PREPARED ANIL CHKD & APPD RAVIKUMAR
This Specification and copyright therein are the property of GE Intelligent Platforms, and all information
which it contains is confidential. The Specification must not be reproduced or disclosed, nor must any
information taken therefrom be disclosed, without the prior consent in writing of GE Intelligent Platforms.
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Rev.No. 2
DATA SHEET
Date 02.06.2015
MODULE CAT No. IC695CHS016

MODULE NAME BASE PLATE
Module specifications

PROJECT INTEGRATED REFINERY EXPANSION PROJECT / SOOT BLOWER PLC SYSTEM
PREPARED ANIL CHKD & APPD ROBERT
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Rev.No. 2
DATA SHEET
Date 02.06.2015
MODULE CAT No. IC695PSD140

MODULE NAME RX3i POWER SUPPLY MODULE

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Rev.No. 2
DATA SHEET
Date 02.06.2015
MODULE CAT No. IC695CRU320

MODULE NAME RX3i Redundancy CPU

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Rev.No. 2
DATA SHEET
Date 02.06.2015
MODULE CAT No. IC695RMX128

MODULE NAME RX3i REDUNDANCY MEMORY EXCHANGE MODULE

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Rev.No. 2
DATA SHEET
Date 02.06.2015
MODULE CAT No. IC695ETM001

MODULE NAME RX3i ETHERNET MODULE
Module Specifications

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Rev.No. 2
DATA SHEET
Date 02.06.2015
MODULE CAT No. IC695CMM002

MODULE NAME RX3I SERIAL COMMUNICATIONS MODULE

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Rev.No. 2
DATA SHEET
Date 02.06.2015
MODULE CAT No. IC694MDL645

MODULE NAME DIGITAL INPUT MODULE

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Rev.No. 2
DATA SHEET
Date 02.06.2015
MODULE CAT No. IC694MDL740

MODULE NAME DIGITAL OUTPUT MODULE

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Rev.No. 2
DATA SHEET
Date 02.06.2015
MODULE CAT No. IC694ALG223

MODULE NAME ANALOG INPUT MODULE

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Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - DC POWER SUPPLY-2.5A

Make - PHOENIX
SPECIFICATIONS
Input data
Nominal input voltage 100 V AC ... 240 V AC
AC input voltage range 85 V AC ... 264 V AC (derating < 90 V AC: 2.5% per Kelvin)
AC frequency range 45 Hz ... 65 Hz
Current consumption 0.95 A (120 V AC),0.5 A (230 V AC)
Protection Transient Surge Protection (Variastor)
Output data
Nominal output voltage 24 V DC ±1%
22.5 V DC ... 29.5 V DC (> 24 V constant capacity)

Setting range of the output voltage
Output current 2.5 A (-25°C ... 55°C)
Current limitation Approx. 5 A (for short-circuit)
Efficiency > 86 % (for 230 V AC and nominal values)
Connection in parallel Yes, for redundancy and increased capacity
Physical
Dimension Width-32 mm,Height-130 mm,Depth-115 mm
Display LED Green
Mounting Horizontal DIN rail NS 35, EN 60715
Environmental
Operational Temperature (-25 °C ... 70 °C (> 55° C derating))
Storage Temperature (-40 °C ... 85 °C)

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Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - DC POWER SUPPLY-10A

Make - PHOENIX
SPECIFICATIONS
Input data
Current consumption 3 A (100 V AC),1.5 A (240 V AC)
Output data
22.5 V DC ... 29.5 V DC (> 24 V constant capacity)

Output current 10 A (-25°C ... 55°C)
Current limitation Approx. 14 A (for short circuit)
Efficiency > 89 % (At 230 V AC and nominal values)
Physical
Dimension Width-60 mm,Height-130 mm,Depth-152.5 mm
Display LED Green
Environmental
Storage Temperature (-40 °C ... 85 °C)

PROJECT /APPLICATION INTEGRATED REFINERY EXPANSION PROJECT / SOOT BLOWER PLC SYSTEM
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Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - DC POWER SUPPLY-20A

Make - PHOENIX
SPECIFICATIONS
Input data
Current consumption 4.6 A (120 V AC),2.4 A (230 V AC)
Output data
22.5 V DC ... 29.5 V DC

Output current 20 A (-25°C ... 55°C)
Current limitation Approx. 25 A (for short circuit)
Efficiency > 91 %
Physical
Dimension Width-115 mm,Height-130 mm,Depth-152.5 mm
Display LED Green
Environmental
Storage Temperature (-40 °C ... 85 °C(

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Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc LED-22 INCH

Make DELL
SPECIFICATIONS
Display:
Panel Size 22" (56 CM)
Optimal Resolution 1680x1050
Aspect Ratio Wide Screen (16:10)
Response Time 5 ms Panel Typical
Viewing Angle 160° (typical) vertical / 170°(typical) horizontal
Color Support 16.7 million colors
Pixel Pitch 0.282 mm
Device Type Flat Panel Display
Connectivity VGA, DVI-D
Dimensions:
WxDxH 511.2 mm x 163.9 mm x 406.7 mm
Weight 4.40 Kg
Power:
Voltage Required 100 to 240 VAC/50 or 60 Hz +/-3Hz / 1.6A
Power Consumption 30W
Environmental:
Temperature Range 0° to 40 ° C (32° to 104°F)
Humidity 10% - 80% (non-condensing)

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Rev.No. 2
DATA SHEET
Date 02.06.2015
ITEM CPU
MAKE DELL
SPECIFICATIONS
Core i5 processor
4 GB DDR3 SDRAM
Configuration
500 GB SATA HDD
DVD RW drive
HP USB Standard Keyboard
Peripherals
HP USB Optical Mouse
2 RJ-45 ports of 10/100 Mbps
Communication Ports 1 serial port
4 USB ports
Operating system Windows 7 (32 bit)
Power requirement 100 - 240 VAC, 290W

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Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - A4 COLOUR LASERJET PRINTER

Make - HP
SPECIFICATIONS
Print Speed Up to 20 ppm

Resolution 1200 x 600 dp
Processor 360 MHz
Paper (bond, brochure, coloured, glossy, letterhead, photo, plain,
Media Types preprinted, prepunched, recycled, rough), cardstock, glossy film,
transparencies, labels, envelopes
Connectivity Hi-Speed USB 2.0 / Ethernet RJ45
Microsoft® Windows® 2000, XP Home, XP Professional, Server
Client operating systems 2003, XP Media Center, XP Professional x64; Windows Vista®;
Windows® 7 ; Mac OS X v10.3, v10.4 or higher; Linux
WxDxH 19.45 x 18.03 x 7.95 in
Weight 11 Kg
Power Specifications Input voltage 100 to 240 VAC (+/- 10%), 50/60 Hz (+/- 3 Hz)
Duty Cycle Upto 25000 pages
Power Consumption 28 watts maximum, 3.9 watts (Standby), 1.3 watts (Sleep)

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Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - 8P UM ETHERNET SWITCH

Make - Cisco
SPECIFICATIONS
Technical
Standards IEEE 802.3, IEEE 802.3u
Data transfer rates 10/100 Mbps
Network cables Cat5 Ethernet
Number of ports 8
LED indicators Port Status 1-8
power supply 100-240 VAC 50/60 Hz, 0.5 A
Physical
Dimension 130 mm x 28.5 mm x 129.58 mm
Mounting Rack mountable
Environmental
Storage Temp -40 to 70°C
Operational Temp 0 to 40°C

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Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - 24P UM ETHERNET SWITCH

Make - Cisco
SPECIFICATIONS
Technical
Standards IEEE 802.3, IEEE 802.3u
Data transfer rates 10/100 Mbps
Network cables Cat5 Ethernet
Number of ports 24
LED indicators System/PWR, Link/Activity, 100M
power supply 100-240 VAC 50/60 Hz, 0.5 A
Physical
Dimension 279.4 mm(W) x 44.5 mm(H) x 170 mm(D)
Mounting Rack mountable
Environmental
Storage Temp -20° to 70°C
Operational Temp 0 to 40°C

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Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - RELAY BOARD -8 CH, 2C/O (AUTO TEST-DI 24V DC)
Make - NANDI POWERTRONICS
SPECIFICATIONS
Technical:
No of Relays/Board 8
Relay Make OMRON G2R-2
Coil Rating 28mA @ 24V DC
Contact Rating 5A @ 30VDC for Resistive Load
5A @ 250VAC for Resistive Load
Max Switching Current 5A
Max Switching Voltage 380V AC, 125 V DC
Max Switching Power 1250 VA, 150W
Operate Set Time 15 ms Max
Release (Reset) Time 5 ms Max
Protection
Surge/ Polarity Damping Diode Reverse Polarity Protection Diode
Status Display Green LED's for Relay operation
Physical
PCB Connector Phoenix Make Having Screw Clamp of Connection
PCB Glass Epoxy, 1.6mm Thick, 35Microns Copper Track,
Hot air Leveled Smobc Type
Relay Socket Nandi Socket
Housing Phoenix Make Profile
Dimension 132(L) X 90 (W) X 65 (H) mm
Mounting Din Rail

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Sheet 19 of 23
Page 184 of 202

Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - RELAY BOARD -8 CH, 2C/O (AUTO TEST-DO 24V DC)
Make - NANDI POWERTRONICS
SPECIFICATIONS
Technical:
No of Relays/Board 8
Relay Make OMRON G2R-2
Coil Rating 28mA @ 24V DC
Contact Rating 5A @ 30VDC for Resistive Load
5A @ 250VAC for Resistive Load
Max Switching Current 5A
Max Switching Voltage 380V AC, 125 V DC
Max Switching Power 1250 VA, 150W
Operate Set Time 15 ms Max
Release (Reset) Time 5 ms Max
Protection
Surge/ Polarity 1A Diode across Relay Coil
Status Display Green LED's for Relay operation
Physical
PCB Connector Phoenix Make Having Screw Clamp of Connection
PCB Glass Epoxy, 1.6mm Thick, 35Microns Copper Track,
Hot air Leveled Smobc Type
Relay Socket Essen Deinki/Dinkle With Retension CLIP
Housing Phoenix Make Profile
Dimension 164(L) X 90 (W) X 65 (H) mm
Mounting Din Rail

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Sheet 20 of 23
Page 185 of 202

Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - KFD2-CR4-1.2O

Make - P&F
SPECIFICATIONS
Supply
Connection Power Rail or terminals 14+, 15-
Rated voltage 20 ... 32 V DC
Ripple within the supply tolerance
Power consumption approx. 2.5 W
Input
Connection terminals 1, 2, 3
Input signal 0/4 ... 20 mA
Input resistance ≤ 85 Ω terminals 2-, 3
Available voltage ≥ 16 V at 20 mA terminals 1+, 3
Ripple 50 mV ss at 20 mA
Output
Connection terminals 7-, 8+,9; 10-, 11+,12
Load 0 ... 550 Ω
Output signal 0/4 ... 20 mA
Ripple ≤ 50µArms
Transfer characteristics
Deviation at 20 °C (68 °F), 0/4-20 mA - ≤ 10 μA incl. calibration, linearity,
hysteresis, loads and fluctuations of supply voltage
Influence of Amb.Temp 0.25 μA/K
Rise time 20 μs
Start-up time 200 μs
De-energized delay 20 μs
Electrical isolation
Output/Power supply basic insulation acc. to DIN EN 50178, rated insulation voltage of 50 VAC
Directive conformity
Electromagnetic compatibility NE 21 Protection degree IEC 60529
Directive 2004/108/EC EN 61326-1:2006 Input EN 60947-5-6
Ambient conditions
Ambient temperature -20 ... 60 °C (-4 ... 140 °F)
Mechanical specifications
Protection degree IP20
Mass approx. 150 g
Dimensions 20 x 119 x 115 mm (0.8 x 4.7 x 4.5 in) , housing type B2

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MANOJtaken
information R_C792 (C792) be disclosed, without the prior consent in writing of GE Intelligent Platforms.
therefrom
Sheet 21 of 23
Page 186 of 202

Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - FI-PFH-NS0137-R

Make - P&F
SPECIFICATIONS
HART signal channels (intrinsicallysafe)

Load resistor 220 Ω , switchable on
Signal lines
Rated current ≤ 30 mA per channel
Electrical isolation
HART signal channels yes
Indicators/settings
selection of operating mode:
DIP-switch - ON: without load resistor
- OFF: with load resistor
Factory setting DIP switches S1 and S2: ON
Conformity
Protection degree IEC 60529
Shock resistance EN 60068-2-27
Vibration resistance EN 60068-2-6
Ambient conditions
Ambient temperature 0 ... 55 °C (32 ... 131 °F)
Relative humidity 5 ... 90 %, non-condensing
Core cross-section
field side: screw terminals
Connection control side: screw terminals
multiplexer connection: 26-pin NFP-26A (Yamaichi)
Mass approx. 400 g
Dimensions 67 x 123 x 126 mm (2.6 x 5 x 5 in)
Mounting DIN rail mounting

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therefrom
Sheet 22 of 23
Page 187 of 202

Rev.No. 2
DATA SHEET
Date 02.06.2015
Item Desc - KFD2-HMM-16

Make - P&F
SPECIFICATIONS
Supply
Connection terminals 17+, 18-
Rated voltage 20 ... 32 V DC typical at 100 mA
Power consumption ≤3W
HART signal channels (nonintrinsicallysafe)
Connection 26-pin flat cable for analog connections
14-pin flat cable for master-slave connection to KFD0-HMS-16
Leakage current < 3 μA at -20 ... 85 °C (-4 ... 185 °F)
Terminating resistor external 230 ... 500 Ω standard (up to 1000 Ω possible)
Output voltage ≥ 400 mV ss (with the terminator resistance specified above)
Output resistance 100 Ω or smaller, capacitive coupling
Input impedance according to HART specification
Input voltage range 0.08 ... 4 V ss ; typ. ± 5.2 V as local reference
Interface
Transfer rate 9600, 19200, or 38400 Bit/s (selectable with DIL switch (2 and 3))
Type RS 485 2-wire multidrop
Address selection One of 31 possible addresses selectable per DIL switch (4 ... 8)
Directive conformity
Electromagnetic compatibility
EN 61326-1:2006
Directive 2004/108/EC
Conformity
Protection degree IEC 60529
Ambient conditions
Ambient temperature -20 ... 60 °C (-4 ... 140 °F)
Protection degree IP20
Mass approx. 250 g
Dimensions 40 x 107 x 115 mm (1.6 x 4.2 x 4.5 in) , housing type C1
Mounting on 35 mm DIN mounting rail acc. to DIN EN 60715

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therefrom
Sheet 23 of 23
Page 188 of 202

Document No QA/QAP/01
QUALITY ASSURANCE PLAN Revision No R1
Glossary for Agency:
P = Performer 1 GE Intelligent Platforms Pvt. Ltd.,

2 Sub-contractor of GE Intelligent Platforms Pvt. Ltd.,
3 Vendor of GE Intelligent Platforms Pvt. Ltd.,
R = Reviewer 1 GE Intelligent Platforms Pvt. Ltd.,

2 Customers
3 Consultant
W = Witness 1 GE Intelligent Platforms Pvt. Ltd.,

2 Customers
3 Consultant
Op = Optional Customers / Consultants / Inspection Agencies
Prepared by Checked By Approved By
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MANOJ R_C792 (C792)
Page 189 of 202

Document No QA/QAP/01
QUALITY ASSURANCE PLAN Revision No R1
Type of Quantum of Agency

S.N. Component Characteristics Reference Document Acceptence Crieteria Format No Remarks
Check check / AQL% P R W
FINAL INSPECTION / FACTORY ACCEPTANCE TEST (FAT)
1 Assembled System
1 Mechanical Completion Visual System should be complete as per requirement
Mounting of
2 Visual Mounting of Components/ equipments as per drawings,
Components/Eqpts.
3 Labeling of the Eqpts. Visual Labelling should be correct & complete
1. GA Drawings QA/FORM/IR-
4 Fixing of Cable Troughs Visual 100% Cable troughs fixed firmly P1 R1 Op
2. BOM MECH
5 Checking of H/Ws used Visual Use of correct h/w as per drawing 1. Comments & Observations
are recorded in Process Tag,
6 Fixing of busbars Visual Busbars should be fixed firmly Inspection Report
2. Deviations in Layout are
7 BOM Check Physical Use of Materials as per BOM recorded & corresponding
drawings revised
8 Point To Point Wiring Check Visual Wiring as per requirement 3. Deviations due to use of
wrong component/
9 Checking of Wire sizes Physical Wire size as per requirement equipment are recorded &
rectified
10 Checking of Wire colours Visual 100% Wire Colour to be as per requirement 4. Deviations in Ferruling/
(sample basis crimping/ termination are
1. Wiring Diagrams QA/FORM/IR-
11 Checking of ferrules Visual for pre- All Ferruling is as per requirements P1 R1 Op recorded & rectified
2. Inter-connection Diagrams MECH
fabricated 5. Materials accepted based
12 Checking of Crimping Visual cables) No Loose crimps. Correct size lugs used on the indications & readings
6. Materials accepted based
13 Checking of Termination Visual Terminations to equipment & TB's are as per requirement on the I/P and O/P
recognitions in the S/W
14 Continuity Check Visual Continuity between the ends of wires as per requirement 7. Materials are accepted
1. All equipments should get powered ON as per specs. based on absence of
1. Schematic Diagrams
Power Up Tests & Power 2. All indications as per the requirements QA/FORM/IR- W2, abnormal heating / failure of
15 Functional 100% 2. BOM P1 R1
Distribution Test 3. Measurement of Corresponding voltages as per distribution PD W3 components.
3. Inspection Procedure 8. System Accepted based
diagram
on working of test logic /
logic as per Customer
Input/Output Tests before 2. Wiring Diagrams
16 Functional 100% All Input & Outputs should get energised as per the Simulation QA/FORM/IR-IO P1 R1 requirements
Burn-in Test 3. Interconnection Diagram
9. Screen accepted upon
4. Inspection Procedure
comparision of customer
Materials are kept under continuous energised condition for 48 QA/FORM/IR-
17 Burn - in Tests Functional 100% Inspection Procedure P1 R1 requirements & actual.
hours . BIT
Input/Output Tests after Burn- 2. Wiring Diagrams W2,
18 Functional Random All Input & Outputs should get energised as per the Simulation QA/FORM/IR-IO P1 R1
in Test 3. Interconnection Diagram W3
4. Inspection Procedure
QA/FORM/IR- W2,
19 Configuration & Software Test Functional 100% Test Logic, Application Logic System working as per test logic / Customer requirements P1 R1
CFGSW W3
Screens generated as per 1. Screen layout should be as per customer specification. QA/FORM/IR- W2,
20 Cimplicity Screens Visual 100% P1 R1
customer requirement 2. Tags configured according to system requirements CFGSW W3
Prepared by Checked By Approved By
16/06/2015 13:24:36
MANOJ R_C792 (C792)
Page 190 of 202

9276 ‐ BPCL R & R PACKAGE OF FCCU AT KOCHI REFINERY, INDIA
COMMENTS RESOLUTION SHEET
Department : INSTRUMENTATION Date: 17/07/2014
Commented Document : 9276‐T‐IF‐INS‐SC05A PLC PR
Reference Referenc
Page 191 of 202
Sr No Comment Reference Document Name Document e Doc Essar Remark GE/ TL Vendor Reply dt.26.06.14 Essar Remark ‐ TQ‐02 Thermax/Vendor reply Rev‐02 Status Open/Close.
Cl No Page No
The format of this document is not acceptable. Vendor to resubmit the
entire material requisition which includes all specification, datasheets,
1 MR Format General Noted ok. Please refer the final documents submitted as PR. Ok Closed
project tender document attachment, architecture drawing etc. Vendor
to use the MR format submitted earlier.
Vendor to add the index of the document(material Requisition) after Noted ok. Please refer the last page of specs where in the EIL tender doc
2 Index for MR General Closed
the cover page and list of EIL specification attached. mentioned.
3 Compliance General Vendor to submit the compliance against each comment. Please note our reply for the comments given. Ok Closed
Vendor to comply all the EIL specification of Tender document related
to PLC. If there is any deviation then vendor to clearly mention the THE ATTACHED EIL TENDER DOCUMENT WITH THE
same in the deviation format attached with EIL tender document. PLC PR IS OF PREVIOUS REVISION. VENDOR TO The latest doc compliance is received from
4 Compliance& Deviation General Please refer the attached complied EIL tender doc. Closed
Please note that if deviation list is not submitted then it will be PROVIDE COMPLIANCE TO THE LATEST EIL TENDER vendor PFA the doc.
assumed that vendor has complied to EIL tender document and MR and DOCUMENT‐REV‐02.
there is no deviation.
Vendor to note that the EIL specification of tender document attached
The latest doc compliance is received from
5 Attachment to MR (PLC ) General are of previous revision. Vendor to follow latest revision ‐ rev 02 of Noted ok. We have followed the latest doc only. SAME COMMENT AS ABOVE. Closed
vendor PFA the doc.
tender document.
6 MR Format General Vendor to submit the signed document. Noted ok. Please refer the final document. Ok Closed
Vendor to include and comply the applicable list of all the codes and
7 standards like ISA, ANSI, IEC etc. mentioned in EIL tender document in the General Vendor to provide and comply We shall comply the standard as applicable on PLC system. Ok Closed
PLC MR.
2 years operational spares list will be provided later after final BOM approval.
mandatory spares included in
Vendor to provide the separate list of 2 years operational spares, attached BOM.. Commissioning spares will be
8 General Vendor to confirm & provide Ok Closed
commissioning spares, and mandatory spares in the MR carried by Commissioning Engineer during commissioning (if
required), same will be property of GE and will be
taken back after commissioning
Sub vendors if any shall be from EIL approved vendor list given in tender
9 General Vendor to confirm Noted ok. Ok Closed
document
Inspection and Testing shall be as per PLC Spec and A307‐9‐18‐42‐1001‐R
10 General Vendor to confirm Noted ok. Ok Closed
A307‐0IF‐28‐41‐MISC‐IN01
Bidder supplied control systems for Electrostatic Precipitator, Soot Blower
and Fresh Catalyst Loader shall have link to purchaser's network printer
Confirmed for SOOT Blower Control System supplied by
located at SRR#5 for on demand printing of alarm events and log report. Job Specification As per cl no 3460 of
11 Vendor to confirm GE, however for other System, respective vendor will Ok Closed
Normally these alarms should be available on the engineering cum Reactor Regenerator Package 6.3 iv 3674
take care.
operator station available for these PLCs/ control systems and only on
demands print out is envisaged.
Please note all the field signals connected to DCS/SB‐PLC will be terminated by
End customer to the marshalling. Further as DCS marshalling & cabling from
field JB to DCS/SB‐PLC marshalling panel is not in TL scope, the termination will
also not be in TL scope. Further if any signals is required to be multiplied, then
All field signals shall be terminated at marshalling in SRR and any repeat
Job Specification As per cl no 3460 of the same is not TL scope of supply. But if customer specifically asks for any
12 signals to the local panel at various levels shall be multiplied at SRR only. Vendor to confirm Ok Closed
Reactor Regenerator Package 6.3 v 3674 signal form SB‐PLC to be multiplied, please inform the same before stage so
No multiplication shall be considered at local panel.
that necessary multipliers shall be considered in SB‐PLC. But the necessary
cabling from SB‐PLC to various location at SRR shall not be in TL scope of
supply. We confirm that there will be no signal multiplication in local JB which
are instrument JB's.
The PLC shall be provided with sequence of event recording with time Job Specification As per cl no 3461 of

13 Vendor to confirm Confirmed. Ok Closed
sampling same as scan time of PLC. Reactor Regenerator Package 6.3 vi 3674
Hardware and Software for Serial Modbus Interface between
All signals shall be transferred through serial interface from Control System Control System & DCS have already been considered in our
to DCS. Contractor shall ensure the proper hardware and software required attached doc We shall show
Vendor to confirm the same. Also If EIL requires, vendor to ensure that
for successful interface between Control System and DCS. Contractor must Job Specification As per cl no 3461 of the Modbus interface at GE works during FAT,
14 the serial interface between the PLC/Local Panel and DCS is well proven Subject to EIL approval. Open
ensure that the serial interface between the Control System/Local Panel Reactor Regenerator Package 6.3 viii 3674 integrated testing shall be carried out only at site during
and the interface shall be tested at DCS Vendor's works.
and DCS is well proven and the interface shall be tested at DCS Vendor's commissioning. But as per pre‐order confirmation, the serial interface cable
works. between our PLC & end customer DCS shall be 70 mtrs only (As mentioned in
tender also) & will be terminated to 1 point at DCS end.
Vendor to provide the furniture for all the supplied system( maintenance Job Specification As per cl no 3461 of
15 Vendor to confirm Noted ok. Ok Closed
console, printers etc.). Reactor Regenerator Package 6.6 3674
Please note as per tender requirement, the same is provided at each feeder
16 Facility of by passing any soot blower shall be provided. Job Specification Vendor to confirm OK Closed
for soot blower in MCC panel located in field.
17 PLC response time = 100 msec Job Specification Vendor to confirm Confirmed. Ok Closed
18 Date Acquisition Vendor to confirm Confirmed. Ok Closed
19 Interlock logics Vendor to confirm Confirmed. Ok Closed
20 Alarm Management Vendor to confirm Confirmed. Ok Closed
Data History has already been considered in GE
21 Historisation Job Specification Cl 2.2 3433 Vendor to confirm Ok Closed
supplied SCADA (Eng. cum Operator Station).
22 Dynamic Graphics Vendor to confirm Confirmed. Ok Closed
23 Logging & Report Generation Vendor to confirm Confirmed. Ok Closed
24 Control algorithm Vendor to confirm Confirmed. Ok Closed
25 Power Supply 110 V UPS Redundant Job Specification Vendor to confirm Noted ok. Ok Closed
Communication to DCS shall be of Redundant Modbus RTU with RS 485
26 Vendor to confirm Noted ok. Ok Closed
type
27 Hardwired connectivity to client DCS only for critical signals(if any) Vendor to confirm & provide Please note there are no critical signals that needs to be hardwired to DCS. Ok Closed
These are some specific comments however, vendor to comply all EIL
28 Vendor to confirm Please refer the complied EIL tender doc. Ok Closed
specifications related to PLC of tender document rev ‐02.
REV‐01 Page no TL/GE reply dt.: 15.07.14 GEIP Reply Thermax/Vendor reply Rev‐03
29 Is there any console switches? No there are no console switches No there are no console switches Ok Noted ok. Closed
Vendor to revert back on the qty of DI IO cards being considered for our
30 Pls discuss on the DI IO cards. Complied Ok Noted ok. Closed
system other than Auto Calibration.
Checker plate shall come under Cable trench laying vendor scope and not
31 Pls clarify why the checker plate is deleted in this revision. page no 4 Vendor to confirm why checker plate is not required. Ok Noted ok. Closed
applicable for PLC panels
These are deleted as these were the requirement for BMS related PLC These are deleted as these were the requirement for BMS related PLC which
32 Pls clarify why the pt no 22 to 24 are deleted. page no 6 Ok Noted ok. Closed
which are not applicable to SB‐PLC are not applicable to SB‐PLC
16/06/2015 13:24:36
MANOJ R_C792 (C792)
In the index given add the following documents:
1. Test reports during FAT/SAT along with punch list close out report. Documents which are being submitted for Approval only will be
33 2. Pre‐FAT test reports page no 11 included in the Document Index. Complied Ok Noted ok. Closed
3. Manufacturing schedule SAT Procedure shall be included in the Index & shall be submitted
4. SAT procedure
34 Rename the index as vendor DCI. page no 11 Noted & complied Noted & complied Ok Noted ok. Closed
Page 192 of 202
Redundancy is provided for Process I/O's and Auto I/O test modules are
provided separately to check these Process I/O functionality. Vendor to
All Process I/O's are Redundant and Auto I/O test I/O’s are non‐redundant.
35 Pls discuss on Rack M12. 13 confirm why Auto test IO are not provided with redundancy scheme. If Ok Noted ok. Closed
The same has been provided for BPCL Kochi other packages also.
the back plane fails, then there will be no AutoIO testing can be carried
out.
36 Pls clarify the labeling of panels as 2A/2B, 3A/3B and 4A/4B. 13 Vendor to update the same. Panels with Suffix "A" for System cabinents and "B" for Marshalling cabinets Ok Noted ok. Closed
Show the connectivity to the plant network PLC in the drawing and add the
37 13 Vendor to update the same. Complied Ok Noted ok. Closed
respective qty in BOM..
38 ferruling philosophy 17 Noted. Noted. Ok Noted ok. Closed
39 F1 Filter shall be renamed as fan in all panels. 18 Vendor to update the same. Complied Ok Noted ok. Closed
40 For table top is it only 1 fan and filter? Pls confirm. Yes. One Fan is provided on Rear. Noted Ok Noted ok. Closed
Both RS232 & RS485 ports are available in the Serial to FO converter.
41 RS 232 converter ‐ Pls discuss. 43 How ever one port either Rs232 or RS485 can be connected in each Noted Ok Noted ok. Closed
converter at single point of time.
42 PLC software not covered in BOM ‐ 2 no's 43 Vendor to update the same. Complied Ok Noted ok. Closed
43 PLC Non UPS power supply requirement. Pls discuss 52 Non‐UPS load shall be submitted Complied Ok Noted ok. Closed
44 provide SAT procedure. 1 Shall be submitted Complied Ok Noted ok. Closed
ESSAR COMMENTS DT: 18.07.14 Thermax/Vendor reply Rev‐03
Count not matching with the PLC system
configuration drawing. It is the Thermax Pleas refer the updated doc. IO count now
1 Closed
responsibility to ensure the correctness of data as matches with the count given in PR doc.
per project requirement.
These note were related to BMS system
2 PLs clarify why notes 22,23,24 are deleted. Closed
Hence are not applicable here.
Earlier mentioned doc were the general
ALL THESE DOCUMENTS MENTIONED IN SR NO. 7
3 doc which we requried normally. Hence as Closed
SHALL BE ADDED IN THE DCI.
per vendor DCI the same is being updated.
VENDOR TO PROVIDE THE COMPLETE DETAILED DCI
OF PLC. ALL THE DOCUMENTS WHICH PLC VENDOR
SHALL PROVIDE DURING DETAIL ENGINEERING AND Please note the related doc are added in
WITH THE BID/PR SHALL BE COVERED WITH THE DCI. However, the PUNCH LIST CLOSE OUT
SCHEDULE HERE. & PUNCH LIST FORMAT (ALONG WITH
THE LIST OF DOCUMENTS WHICH SHALL BE ADDED BID/PR) will be as part of inspection doc &
HERE BUT NOT LIMITED TO ARE AS GIVEN BELOW: not PR doc as the actual manufacturing will
4 1. SAT PROCEDURE be as per approved drg only & over & Closed
2. SERIAL INTERFACE MODBUS MAPPING above if there is any specific requriement
3. GRAPHICS form Essar /EIL, the same shall be identified
4. PRE FAT TEST REPORTS if any later during FAT & will be submitted
5. ALL TEST REPORT FORMAT as attachement or Annexure to FAT report.
6. TEST REPORTS DURING FAT AND SAT Hence not included this two doc in the DCI.
7. PUNCH LIST CLOSE OUT
8. PUNCH LIST FORMAT (ALONG WITH BID/PR)
Expansion IO rack & DO rack qty vendor to verify
The same is being verified & updated
5 the same. AS PER DRAWING GIVEN BELOW ITS 11. Closed
accordingly.
PLS CHECK.
6 AS PER BOM DI MODULES is 102. PLS CHECK. Closed
accordingly.
AI MODEL IS NOT MATCHING WITH THE MODEL
7 CODE GIVEN IN THE DRG ON PAGE NO. 40. PLEASE Closed
accordingly.
UPDATE ACCORIDNGLY.
AS AGREED, CONNECTIVITY TO CLIENT NETWORK
8 PRINTER SHALL BE SHOWN HERE AND RESPECTIVE The same is updated in BOM Closed
QUANTITY SHALL BE ADDED IN THE BOM.
9 UPDATE THE TITLE OF FAN. TYPICAL COMMENT. The same is being updated. Closed

Fans to be operated through 110VAC UPS
power as per EIL requirement. The same
has been provided to BPCL Kochi other
110 VAC UPS SUPPLY IS GIVEN TO FAN. PLS Noted ok subjected to end customer
10 packages also. GE is following the same as Open
CLARIFY. approval
per the comments recived to them by EIL in
other packages of BPCL projects. Hence not
changed.
Please note separate hardware is beign
provided for DI & DO's for Auto testing
11 PLS ELLABORATE WHICH IO'S ARE AUTO TESTED. Analog input module is provided with Closed
inbuilt wire break diagnostic. So, auto test
is provided for AI module.
THERMAX TO ENSURE THE CORRECTNESS OF BOM
12 AS PER THE DRAWINGS GIVEN AND PROJECT We confirm the same is being considered. Closed
REQUIREMENT AND EIL CONTRACT DOCUMENT.
ALL THE NECESSARY SOFTWARES SHALL BE All software will be installed in the given
13 Closed
INSTALLED ES/OS.
Please note 2no.s liscences are of no use &
one will be installed in our ES/OS & other
will be requiring some ES/OS or Laptop.
Hence the same are not offered presently.
AS AGREED VENDOR TO CONSIDER 2 NOS OF Noted ok subjected to end customer
14 Further GFE is executing 2 projects for Open
SOFTWARE LICENSES. approval
other packages to the same site and there
also we have not supplied any extra/spare
softwares. Please consider this as
deviation.
MANDATORY SPARE SHALL BE AS PER THE OFFERED Noted ok. Please note after final approval
15 MANDATORY SPARE REQUIREMENT OF THE of this dgr the final mandatory spare list Closed
CONTRACT DOCUMENT. THERMAX TO ENSURE. will be submitted.
THERMAX TO ENSURE THAT THE POWER SUPPLY
16 REQUIREMENT FOR ALL PANELS IS CONSIDERED. The same is being updated. Closed
16/06/2015 13:24:36 ALSO ADD THE NON UPS POWER SUPPLY DETAILS.
MANOJ R_C792 (C792)

Compliance Report Reference No. PRJ10046-CR2
COMPLIANCE REPORT GEIP Project Reference No. PRJ10046
Date 27-01-2015
Customer M/s. THERMAX LIMITED Customer Coments Reference No. As per mail Dt: 15-01-2015
End User M/s. BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY Customer Project Reference No.
Page 193 of 202
Sl. Document Name Document No. Rev Comments GEIP/Termax Reply M/s. Thermax Reply M/s EIL Reply GEIP Reply M/s EIL Reply GEIP Reply - 02.03.2015 TL Reply - 12.05.2015
Vendor to clarify whether the
PLC System The submitted drawings are with Noted ok. Subjected to
1 PRJ10046-A-01 1 I/Os are single I/O or Dual Noted Point closed - - -
Configration Drawing Dual Process I/O's. EIL approval.
I/O.
Please note the system is being
procured by EIL enlisted vendor
list for PLC only & Hence we Versamax Modules are
Vendor to provide the
The modules shall be have gone ahead with GE. of GE make only, we do
Noted ok. Subjected to details of the
2 supplied only from EIL Hence no module change can not supply any other Noted - -
EIL approval. manufacturer of
enlisted vendors be done at this stage. The make of PLC/IO
Versamax modules.
moduels Rx3i are already being Modules
procured & we have gone ahead
with that.
Offered I/O's are of dual configuration. Main & Please refer the revised
Redundant I/O's are placed in two different system configuration for
Kinldy note that each I/O rack I/O racks (Redundant I/O racks) and I/O rack the SB-PLC. The
Single module with
has been provided with Each Communication also having the two isolated ports to communication
Power supply and Is communication dual ports is not
redundant power supply. Noted ok. Subjected to module have communicate with two different main I/O redundancy in each IO
3 communication modules in module in each rack acceptable. The
The IO communication is EIL approval. independent dual controllers on different I/O buses. In case of rack is being provided.
each rack shall be redundant redundant? module shall itself
through dual redundant communication ports. the any single failure of the I/O bus or I/O Please approve the same
be redundant
communication, controller or I/O module or I/O rack will not so that total revised drg
effect the system operation.. Offered System can be submitted for
Configuration is shown below for more clarity. approval.
As per tender Dual tested Provided the Dual I/O modules,

I/Os are required. Vendor to Failure of one module will not
Noted ok. Subjected to
4 clarify how the redundancy effect the system and same shall Noted Point closed - - -
EIL approval.
and testing requirements are be demonstrated during the
met with this configuration FAT.
Auto test modules are provided
Vendor to clarify the purpose Noted ok. Subjected to
5 for the channel level diagnostics Noted Point closed - - -
of the Auto test modules EIL approval.
for Digital modules.
16/06/2015 13:24:36
MANOJ R_C792 (C792)
Sheet No. 1 of 1
{In Archive} Fw: Revised PLC configuration for FGC Package
Tejal Bhalerao to: Abhijeet Joshi 05/15/2015 11:49 AM
Krutharth Samant, Nandkumar Kulkarni, Kshitij Sharma, Ravi Kekre,
Cc:
Vivek Lele
Archive: This message is being viewed in an archive.
Dear Sir,
Please get total revised updated drgs from vendor ASAP. For EIL submission.
Regards,
Tejal
----- Forwarded by Tejal Bhalerao/India/ThermaxLtd on 05/15/2015 11:47 AM -----
From: Krutharth Samant/India/ThermaxLtd

To: Abhijeet Joshi/India/ThermaxLtd@ThermaxGroup, Tejal
Bhalerao/India/ThermaxLtd@ThermaxGroup,
Cc: Nandkumar Kulkarni/India/ThermaxLtd@ThermaxGroup, Kshitij
Sharma/India/ThermaxLtd@THERMAXGROUP, Ravi Kekre/India/ThermaxLtd@ThermaxGroup,
Vivek Lele/India/ThermaxLtd@ThermaxGroup
Date: 05/15/2015 11:41 AM
Subject: Fw: Revised PLC configuration for FGC Package
Tejal ,
With ref to trailing mail , please submit vendor document for Soot blower PLC of GE
make immediately .
Regards ,
Krutharth Samant .
----- Forwarded by Krutharth Samant/India/ThermaxLtd on 05/15/2015 11:42 AM -----
From: "R Manoj" <r.manoj@eil.co.in>

To: <Krutharth.Samant@thermaxindia.com>,
Cc: "'Vijay Yadav'" <vijay.yadav@eil.co.in>, "'Kulkarni, Amit - EPIL - MUM'"
<Amit.Kulkarni@essar.com>, <Vivek.Lele@thermaxindia.com>, <rkekre@thermaxindia.com>,
"'Anindyo Ray/Instrumentation/EIB/EIL'" <a.ray@eil.co.in>, "'M Nandi'" <m.nandi@eil.co.in>, "S
Bhowal/Instrumentation/EIB/EIL" <s.bhowal@eil.co.in>
Date: 05/15/2015 11:22 AM
Subject: RE: Revised PLC configuration for FGC Package
Dear Sir,

The revised system architecture diagram is acceptable.

With Regards,
R.Manoj
EIL ‐ Instrumentation
I.Com: 0124‐3803272

16/06/2015 13:24:36
MANOJ R_C792 (C792)
Page 194 of 202

From: Krutharth.Samant@thermaxindia.com [mailto:Krutharth.Samant@thermaxindia.com]
Sent: 12 May 2015 18:29
To: R Manoj
Cc: Vijay Yadav; Kulkarni, Amit - EPIL - MUM; Vivek.Lele@thermaxindia.com; rkekre@thermaxindia.com
Subject: Revised PLC configuration for FGC Package
Dear Sir ,
Please note as per EIL requirement, GE has submitted the revised system configuration
for SB-PLC with redundant communication module in each rack. Also attaching the CRS
for the same.
Please review the revised system configuration so that revised final drgs can be
submitted for final approval thr E Dox .
Regards,
Krutharth Samant
=====================================================================
====
Customer Care: 1800-209-0115 (India toll free)
THERMAX LIMITED
CORPORATE IDENTITY NUMBER (CIN) : L29299PN1980PLC022787
DISCLAIMER by THERMAX LIMITED
The information in this email is confidential and may be legally privileged. It is intended solely
for the addressee. Access to this email by anyone else is unauthorized. If you are not the
intended recipient, any disclosure, copying, distribution or any action taken or omitted to be
taken in reliance on it, is prohibited and may be unlawful. When addressed to our clients, any
opinions or advice contained in this email are subject to the terms and conditions.
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16/06/2015 13:24:36
MANOJ R_C792 (C792)
Page 195 of 202

“The contents of this E-mail (including the contents of the enclosure/(s) or attachment/(s) if any )
are privileged and confidential material of ENGINEERS INDIA LIMITED (EIL) and should not
be disclosed to, used by or copied in any manner by anyone other than the intended
addressee/(s). If this E-mail (including the enclosure/(s) or attachment/(s) if any ) has been
received in error, please advise the sender immediately and delete it from your system. The
views expressed in this E-mail message (including the enclosure/(s) or attachment/(s) if any) are
those of the individual sender, except where the sender expressly, and with necessary authority,
states them to be the views of EIL.”PRJ10046-THERMAX-BPCL-CFG DRGS-ENIU.PDF
16/06/2015 13:24:36
MANOJ R_C792 (C792)
Page 196 of 202

Page 197 of 202
16/06/2015 13:24:36
MANOJ R_C792 (C792)
Page 198 of 202
16/06/2015 13:24:36
MANOJ R_C792 (C792)
Page 199 of 202
16/06/2015 13:24:36
MANOJ R_C792 (C792)
Page 200 of 202
16/06/2015 13:24:36
MANOJ R_C792 (C792)
COMMENT SHEET
CLIENT : BPCL-KR EIL Job No. A307
PROJECT: M/s BPCL-KRL, KERALA EIL Transmittal/Letter no: A307-IF-PM-TN-7002/1018
ITEM : FLUE GAS COOLER PACKAGE
CONTRACTOR : M/S ESSAR (M/sThermax) DOCUMENT No. 9276-T-IF-INS-SC05A
REVIEW CODE-V
Sr.
COMMENT/ OBSERVATION RESOLUTION/ ACTION
No.
GENERAL
System configuration is revised. The revised
Refer our e-mail dtd 11.03.2015. Single
system configuration EIL acceptance mail is
1. communication module with dual ports is not
attached. All the revised doc attached as per the
acceptable. Document is returned VOID revised system configuration.
2.
3.
LEGENDS FOR REVIEW CODE:-
1: NO COMMENTS
2: PROCEED WITH MANUFACTURE/FABRICATION AS PER COMMENTED.DRAWING/DOCUMENTS.
REVISED DRAWING/DOCUMENT REQUIRED.
3: DOCUMENT DOES NOT CONFORM TO BASIC REQUIREMENTS AS MARKED. RESUBMIT DOCUMENT.
I: RETAINED FOR RECORDS.
V: VOID
16/06/2015 13:24:36
COMMENTS BY (NAME & SIGN) ----------------- R. MANOJ
DATE: MANOJ R_C792 30.04.2015
(C792)
DEPARTMENT: INSTRUMENTATION
Sheet 1 of 1
Page 201 of 202
ENGINEERS INDIA LIMITED, NEW DELHI
COMMENT SHEET
CLIENT : BPCL-KR EIL Job No. A307
PROJECT: M/s BPCL-KR Ltd., KERALA EIL FOA/PR no: A307-IF-PM-TN-7002/1018
ITEM : R&R PACKAGE
CONTRACTOR : M/s ESSAR Vendor Doc no. : 9276-T-IF-INS-SC05A
REVIEW CODE : 2
Sr. RESOLUTION/
COMMENT/ OBSERVATION
No. ACTION
GENERAL
1. Provide IS barriers for Analog inputs
PLC GAD, SHT 15 OF 19:
2. Vendor to clarify where the 110VAC non UPS supply is required.
Graphics:
3. Client comments, if any, shall be forwarded separately
4. The height of the panels shall be 2100 mm and not 2115 mm.
FAT Procedure:
5. Redundancy check shall include I/O cards
NOTE: VENDOR IS OBLIGED TO FURNISH THIS SHEET (DULY FILLED UP WITH

RESOLUTION TO ALL EIL COMMENTS) ALONGWITH REVISED DRAWINGS
LEGENDS FOR REVIEW CODE:-
1: NO COMMENTS
2: PROCEED WITH MANUFACTURE/FABRICATION AS PER COMMENTED.DRAWING/DOCUMENTS.
REVISED DRAWING/DOCUMENT REQUIRED.
3: DOCUMENT DOES NOT CONFORM TO BASIC REQUIREMENTS AS MARKED. RESUBMIT DOCUMENT.
I: RETAINED FOR RECORDS.
V: VOID
COMMENTS BY (NAME & SIGN) ----------------- R. MANOJ

DATE:
16/06/2015 13:24:36 16.06.2015
DEPARTMENT:
MANOJ R_C792 (C792)
INSTRUMENTATION
Sheet 1 of 1
ENGINEERS INDIA LIMITED, NEW DELHI
Page 202 of 202

9276 T IF INS SC05A - Rev R05

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ENGINEERS INDIA LIMITED

Name of the Vendor Thermax Limited

PROJECT DOCUMENT NUMBER

2- Proceed with Manufacture/Fabrication as per

3- Document does not conform to Basic Requirement as

Name of the Dept.

CLIENT - BHARAT PETROLEUM CORPORATION

PMC – ENGINEERS INDIA LIMITED

CONTRACTOR – ESSAR PROJECTS (I) LIMITED

REACTOR & REGENERATOR PACKAGE OF FCC UNIT

EIL BID DOCUMENT NO. SM/A307-IF-PM-TN-7002/1018

VENDOR DOCUMENT FOR SOOT BLOWER

R05 08-06-2015 ISSUED FOR APPROVAL TJB NVK NVK

R04 30-12-2014 ISSUED FOR APPROVAL TJB NVK NVK

R03 05-11-2014 ISSUED FOR APPROVAL TJB NVK NVK

R02 26-06-2014 ISSUED FOR APPROVAL TJB NVK NVK

REV DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY

VENDOR DOCUMENT FOR SOOT DOCUMENT NO REV

The PLC vendor shall supply the following equipment:

SB PLC shall have I/O counts requirement as follows

Including 20% Vendor Offered

Analog Inputs (4-20 mA) 3 4 8 (Rev.02)

Digital Inputs (24V DC) 621 746 (Rev.01) 816 (Rev.01)

C) CABINETS, POWER SUPPLIES AND WIRING

PLC Cabinets shall have following features:

1) Cabinet Construction Details:

2) Control Panel Wiring and Other Requirements:

Power Supply (line) :- Red

3) PLC WORK STATION:

It shall be vendor responsibility to establish communication between system cabinets & SB –

Necessary furniture required for mounting of these work station along.

4) PLC- DCS Communication:

5) Testing and Inspection / FAT:

1) PLC SYSTEM CONFIGURATION DRAWING

9) Supervision and Commissioning Assistance:

11) Some Special Requirements to be met by Vendor:

1. ENGG DESIGN BASIS-INST. DOCUMENT No. A307-000-16-51-DB-01 Rev. 1

Customer M/s. THERMAX LIMITED

PLC BILL OF MATERIALS

INTEGRATED REFINERY EXPANSION PROJECT

SOOT BLOWER PLC SYSTEM

2 2/6/2015 ANIL RAVI RAVI FOR APPROVAL

6 0IF‐LR‐2220 SB Isolation MOV Remote Selected 6 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 6 %I00006 %I02006 11,12

1 0IF‐ZSF‐2201AA LRSB‐2201A Forward Position Limit Switch 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00017 %I02017 1,2

1 0IF‐WSR‐2201BB LRSB‐2201B Retracting Feedback 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00033 %I02033 1,2

1 0IF‐XA‐2201CC LRSB‐2201C Auto Selected 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00049 %I02049 1,2

1 0IF‐ZSL‐2201D LRSB‐2201D Isolation KGV (MOV) Close Limit Switch 1 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00065 %I02065 1,2

1 0IF‐XT‐2201E LRSB‐2201E Isolation KGV (MOV) Tripped 1 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I0081 %I02081 1,2

8 0IF‐XA‐2202AA LRSB‐2202A Auto Selected 8 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 8 %I0088 %I02088 15,16

1 0IF‐ZSR‐2202BB LRSB‐2202B Rest Position Limit Switch 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I0097 %I02097 1,2

1 0IF‐WSF‐2202CC LRSB‐2202C Forwarding Feedback 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00113 %I02113 1,2

1 0IF‐XT‐2202DD LRSB‐2202D Trip 1 MCC PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00129 %I02129 1,2

1 0IF‐ZSH‐2202E LRSB‐2202E Isolation KGV (MOV) Open Limit Switch 1 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00145 %I02145 1,2

1 0IF‐TLX‐2203A LRSB‐2203A Isolation KGV (MOV) Torque Switch Operated 1 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00161 %I02161 1,2

10 0IF‐ZSH‐2203B LRSB‐2203B Isolation KGV (MOV) Open Limit Switch 10 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10 %I00170 %I02170 19,20

1 0IF‐LR‐2203B LRSB‐2203B Isolation KGV (MOV) Remote Selected 1 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00177 %I02177 1,2

1 0IF‐ZSF‐2203DD LRSB‐2203D Forward Position Limit Switch 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00193 %I02193 1,2

1 0IF‐WSR‐2203EE LRSB‐2203E Retracting Feedback 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00209 %I02209 1,2

1 0IF‐XA‐2204AA LRSB‐2204A Auto Selected 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00225 %I02225 1,2

12 0IF‐ZSL‐2204C LRSB‐2204C Isolation KGV (MOV) Close Limit Switch 12 MOV PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 12 %I00252 %I02252 23,24

1 0IF‐XT‐2204C LRSB‐2204C Isolation KGV (MOV) Tripped 1 MOV PLC HW, PF ‐ ‐ ‐ Y ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00257 %I02257 1,2

1 0IF‐ZSR‐2204EE LRSB‐2204E Rest Position Limit Switch 1 MCC PLC HW, PF ‐ ‐ ‐ N ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 %I00273 %I02273 1,2