You are on page 1of 4

INFO

Please credit me when you use these patterns - Patterns to create a working chainsaw out of EVA
foam and some toothpicks. Note that the EVA you should use is ULTRA high density. Normal or high
density might snap, break or stretch after a while! I got mine at https://cosplayshop.be/en/product/
eva-foam-ultra-high-density/

TUTORIAL
https://www.instagram.com/p/CoC63s-DQWm/

MATERIALS NEEDED
1) 1x sheet of Ultra High Density EVA foam 2mm & 5mm & 7mm thickness (950x450mm size)
2) 1x bearing (size 1.20cm) + 1x wooden rod to fit inside bearing (size depends on your bearing)
3) Toothpicks
4) 1x DC Motor with battery pack/powerbank (any DC motor will do)

SCALE
This document is made in A4 format. You might need to change printer settings
depending on your location. To test your printed pattern, this square should
measure 1cm x 1cm.

OVERVIEW
note: some shapes will be different in the pattern. This is just to help visualise the chainsaw. Check
the tutorial for the assembly.

Working EVA Foam Chainsaw - Page 1/4


@CAPTAINGHOSTLY

(cut 2x and glue together,


This is a spacer for thickness and support. Cut shapes in the center, circles

@CAPTAINGHOSTLY

Working EVA Foam Chainsaw - Page 2/4


Part A
(cut 2x, 5mm Ultra High Density EVA Foam)
This is the base of the chainsaw.

@CAPTAINGHOSTLY
Part B
(cut 2x, 2mm Ultra High Density EVA Foam)
Goes on top of part A. Refer to the first page and tutorial video for more information.
@CAPTAINGHOSTLY

Part C
, 7mm Ultra High Density EVA Foam)
s in this example but squares are fine too, to save on weight. Goes between 2x Part B

@CAPTAINGHOSTLY

(cut as many
These are the links and blades. Refer to the tu

Working EVA Foam Chainsaw - Page 3/4


@CAPTAINGHOSTLY

@CAPTAINGHOSTLY
Part D
(cut 2x, 5mm Ultra High Density)
The gears, use one for the motor
and one on a bearing. Refer
to the the first page and the
tutorial video
for more information.

Parts E,F,G
y as needed, 5mm Ultra High Density EVA Foam)
utorial video on how to assemble these with toothpics. @CAPTAINGHOSTLY

Working EVA Foam Chainsaw - Page 4/4

You might also like