ATTACHMENT CALCULATION Doc. No.

02 - 42 22 NS026 - CO
AND SPESIFICATION OF
Rev. No. 00
COOLING SYSTEM Page

VIII. DETAIL CALCULATION

8.1. Principal Dimension
LPP 159 m Cb (δ) 0.729
LWL 165.77 m Cm (β) 0.985
LOA 171.52 m Cp (φ) 0.731
B 27 m
T 9 m
H 13 m
Vs 19 knot
3
ρ 1.025 ton / m (density of sea water)
2
υ 0.000000849 m /s (viscosity of sea water)
2
g 9.81 m/s

8.2. Calculation of Fresh Water

The fresh water cooling system is divided into a high temperature (HT) and a
low temperature (LT) circuit.
Design data:
Fresh water flow (High Temperature) = 210 m3/h
Pressure drop over engine = 20 bar

Fresh water flow (Low Temperature) = 210 m3/h

Pressure drop over oil cooler = 3.5 bar

8.3. Calculation of Sea Water

The recommendation from engine Wartsila 12V46F project guide, the capacity
of sea water pump is determined by type of cooler and the amount of heat to
be dissipated. The sea water flow is (1,2 - 1,5) x the fresh water flow.

Capacity engine driven seawater pump, nom. = 315 m³ / h

 ATTACHMENT CALCULATION Doc. No. 02 - 42 22 NS026 - CO
AND SPESIFICATION OF Rev. No. 00
COOLING SYSTEM Page

Based on the above requirements, then choose a stand by seawater pump

with specifications
Merk pompa = Sili Pump
Type = ESC-250-55
3 3
Pump Capacity = 400 m /h = 0.1111 m /s
Head Pump = 32 m
RPM = 1500 RPM
Frekuensi = 50 Hz
Power = 55 kW
NPSH = 4 m

Diameter of the pipe can be used with the following formula :

Q = (π x D2/4) x v
D = √(4 x Q/ π x v)
= 0.266 m
= 266 mm
= 10.47 inch

Based on the calculation of the selected pipe specifications are available

Standard = JIS G3454
Nominal pipe size = 250A
Outside diameter = 267 mm (Schedule 40)
Thickness = 12.7 mm
Inside diameter (d) = 242 mm

8.4. Calculation of Low Temperature Circuit Stand-by Pump

Based on the project guide wartsilla 12V46F the required of Low Temperature
Circuit Pump is
Q pump = 210 m³ / h
Max. Pressure at engine after pump = 250 kPa
25 m
 ATTACHMENT CALCULATION Doc. No. 02 - 42 22 NS026 - CO
AND SPESIFICATION OF
Rev. No. 00
COOLING SYSTEM Page

LT Cooling pump with specification

Merk = SILI CENTRIFUGE PUMP
Type = ESC-250E-55
RPM = 1500 RPM
3 3
Capacity = 240 m /h = 0.066666667 m /s
Head = 37 m
Power = 55.0 kW

Pipe diameter (d) = √ (4 x Q / (π x v))

= √ (4 x 0,02) / (3,14 x 2)
= 0.21 m
= 206 mm = 8.11 inch
Based on the calculation of the selected pipe specifications are available
Standard = JIS G3454
Nominal pipe size = 250A
Outside diameter = 267 mm (Schedule 40)
Thickness = 12.7 mm
Inside diameter (d) = 242 mm

8.5. Calculation of High Temperature Circuit Stand-by Pump

Based on the project guide wartsilla 12V46F the required of Low Temperature
Circuit Pump is
Q pump = 0 m³ / h
Max. Pressure at engine after pump = 250 kPa
25 m
LT Cooling pump with specification
Merk = SILI CENTRIFUGE PUMP
Type = ESC-250E-55
RPM = 1500 RPM
3 3
Capacity = 240 m /h = 0.066666667 m /s
Head = 37 m
Power = 55.0 kW
 ATTACHMENT CALCULATION Doc. No. 02 - 42 22 NS026 - CO
AND SPESIFICATION OF
Rev. No. 00
COOLING SYSTEM Page

Pipe diameter (d) = √ (4 x Q / (π x v))

= √ (4 x 0,02) / (3,14 x 2)
= 0.21 m
= 206 mm = 8.11 inch
Based on the calculation of the selected pipe specifications are available
Standard = JIS G3454
Nominal pipe size = 250A
Outside diameter = 267 mm (Schedule 40)
Thickness = 12.7 mm
Inside diameter (d) = 242 mm

8.6. Calculation of Pre Heating Unit

The cooling water circulating through the cylinders must be preheated to at

least 60 ºC, preferably 70 ºC. This is an absolute requirement for installations
that are designed to operate on heavy fuel, but strongly recommended also for
engines that operate exclusively on marine diesel fuel. Formula to find the
heater power needed to heat the water cooler can use the existing formula to
guide project wartsilla 12V46. Required heating power to heat up the engine:
(T1 - T0)(Meng x 0,14 + (VLO x 0,48) + (VFW x 1,16))
P = + keng x ncyl
t
which,
P = Preheater output [kW]
T0 = Preheating temperature = 60 ... 70 ° C = 70 °C
T1 = Ambient temperature [° C] = 20 °C
meng = Engine weight [ton] = 177 ton
VLO = Lubricating oil volume [m3] = 22.5 m³
VFW = HT water volume [m3] = 2 m³
t = Preheating time [h] = 15 hrs
keng = Engine specific coefficient = 3 kW
ncyl = Number of cylinders = 12 cylinders
(T1 - T0)(Meng x 0,14 + (VLO x 0,48) + (VFW x 1,16))
P = + keng x ncyl
t
 ATTACHMENT CALCULATION Doc. No. 02 - 42 22 NS026 - CO
AND SPESIFICATION OF Rev. No. 00
COOLING SYSTEM Page

(70 - 20)(177 x 0,14 + (22,5 x 0,48) + (2 x 1,16))

P = + 3 x 12
15
= 162.33 kW

HT Cooling pump with specification

Merk = AALBORG
Type = Vesta EH 35
Heating Capacity = 178 kW
Elemen Length = 1200 m
Weight = 327 kg

8.7. Circulating Pump for Preheating Calculation

Design data :
- Capacity = 1.60 m³/h per cylinder
= 19.2 m³/h
- Delivery Pressure = 1 kPa (1 bar)
= 10 m

Circulating pump with specification :

Merk = Sili Pump
Type = ESC100C-3.7
RPM = 50 Hz
3
Capacity = 25 m³/h = 0.0069 m /s
Head = 17.5 m
Power = 4 kW

Pipe diameter (d) = √ (4 x Q / (π x v))

= √ (4 x 0,0056) / (3,14 x 1.5)
= 0.0768 m
= 76.8 mm
= 3.02 inch
 ATTACHMENT CALCULATION Doc. No. 02 - 42 22 NS026 - CO
AND SPESIFICATION OF Rev. No. 00
COOLING SYSTEM Page

Based on the calculation of the selected pipe specifications are available

Standard = JIS G3454
Nominal pipe size = 80A
Outside diameter = 89 mm (Schedule 40)
Thickness = 5.5 mm
Inside diameter (d) = 78.1 mm

8.8. Calculation of Expansion Tank

Based on the project guide wartsilla 12V46F

Pressure from the expansion tank at 70 - 150 kPa (0.7 - 1.5 bar)
=
pump inlet
Volume = 10% x total system volume
The maximum pressure at the engine must not be exceeded in case an
electrically driven pump is installed significantly higher than the engine.
So:
V = 10% x total system volume Total system volume is based on
3
= 10% x (2 x 12) m 1. capacity of water in engine
3
= 2.40 m 2. number of cylinder

8.9. Calculation of Drain Tank

It is recommended to coolect the cooling water with additives in drain tank for
maintenance work, and the water can be pump back to the system for reused.
- Volume of drain tank
Minimum volume of drain tank is concerning the water volume in engine,
see at engine project guide. ( 2 m³ )
- Transfer pump
It is recommanded to pump the water cooling to expansion tank for 0.5 hour
Q = V/t
= 2,4/ 0,5
= 4.8 m³/h
 ATTACHMENT CALCULATION Doc. No. 02 - 42 22 NS026 - CO
AND SPESIFICATION OF Rev. No. 00
COOLING SYSTEM Page

Transfer pump with specification

Merk = SILI PUMP
Type = 40-CLH-3.5Z
RPM = 50 Hz
3
Capacity = 5 m³/h = 0.001 m /s
Head = 30 m
Power = 2.2 kW

8.10. Temperature control valve HT-circuit

The direct acting thermostatic valve controls the engine outlet temperature.
Set point = 91°C (91...95°C)

Temperature Inlet

* Temperature before cylinder (HT) = 74 °C

* Temperature before engine (LT) = 25…38°C
 ATTACHMENT CALCULATION Doc. No. 02 - 42 22 NS026 - CO
AND SPESIFICATION OF Rev. No. 00
COOLING SYSTEM Page

IX. ATTACHMENT
1. Pipe Spesification

2. Sea Water Pump

 ATTACHMENT CALCULATION Doc. No. 02 - 42 22 NS026 - CO
AND SPESIFICATION OF Rev. No. 00
COOLING SYSTEM Page

3. Stand By Pump

4. Circulating Pump
 ATTACHMENT CALCULATION Doc. No. 02 - 42 22 NS026 - CO
AND SPESIFICATION OF Rev. No. 00
COOLING SYSTEM Page

5. Transfer Pump