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1.

Name of Project Sample


2. Location
2.1. RMC Sample
2.2. Ward No: 2,3
3. District Kaski
4. Total Demand 2345
5. Total RVTs 2
Design of Pump
Name of Project: Sample
Distance of pumping main, L 800.00 m
Sumpwell/Pump bottom RL 1030.00 m
Service Reservoir RL 1150.00 m
Total level difference between Source and proposed reservoir 120.00 m

The discharge to be pumped, Q 18000.00 L/h


Total Pumping Hours 8.00 hrs.
Total Pumping Shifts 2.00 nos
= 1.250 lps
By Lea's formula, economical size of pumping main, D is given then:
D = 1.22ÖQ
Hence, D= 43.13 mm
However available size of GI pipe nearest to this size is: 50.00 mm
Hence, use 50 mmØ GI pipe having bore 50.00 mm
Calculation of head loss :
Here, discharge, Q 1.25 Lps
For 50 mmØ GI pipe
Pipe bore, D 50.00 mm
For length, L 800.00 m
Pipe material being used GI
Velocity of flow, V = Q/A = 4Q/πD² 0.64 m/s
Absolute roughness 1.00 mm
Coefficient of friction, f 0.05
Using Darcy-Weisbach equation
Headloss, H1 = f.L/D.v²/2g 18.36 m
Total headloss 18.36
Total head for pumping = Level difference + headloss + Suction heam
Depth of collection tank 3.00 m
However take the dyanimic level of water for submersible pump as 1.2 m below the collection tank
However take the dynamic level of water below the sumpwell for
submersible pump as 1.20 m
\ Total dynamic head, H = 142.56 m
Horse Power of Pump

Where,
Q = discharge, m³/s
ρ = density of water, kg/m³
g = acceleration due to gravity, m/s²
H = total dynamic head, m
η = efficiency of pump
Assuming efficiency of pump as = 60.00 %
The HP of pump required 3.90 2.91 KW

From pump manufacturer's characteristic performance curve, following pump matches


Name of pump : Shakti Stainless Steel Submersible Pump or its equivalent
Pump model : QF 30-33(18.5 kW) or equivalent
Phase of power supply : 3 phase
Power of pump : 18.50 KW (25 HP)
Discharge : 16 m³/hour at 279 m head
Analytical and Manual Results are not matching, Redesign
Power of 3-phase pump/motor = √3×V.I Cosφ
Where, V = 400-415) V
Therefore current I( in Ampere) :- 35.60
[Cosφ = 0.75 (for motors)]
Water Hammer Pressure
Since the pump is closed suddenly, which results the water hammer pressure at
the delivery pipe. The water hammer pressure, Ph is given by:

V
Ph =
sqrt ( g/w[1/K+d/tE(1-1/2m)])

Where,
For galvanised iron pipe and for above condition.
V = velocity of flow in pipe(m/s) = 0.64 m/s
g = acceleration due to gravity(m/s²)= 9.81 m/sec2
w = specific weight of water (N/m³)= 9810.00 N/m3
K = Bulk modulus of water(N/m²)= 2060.00 N/mm2
d = bore of pipe(m)= 50.00 mm
t = thickness of pipe(m) = 4.80 mm
E = Youngs modulus of elasticity of pipe material(N/m²)= 210.00 kN/mm2
l/m =Poission Ratio = = 0.270

Max. water hammer pressure, Ph 0.88 N/mm2


8.59 kg/cm2
Max. pressure that should be withstand by conduit material:
(static pressure+water hammer
pressure = 21.25 kg/cm2
This pressure may withstand by GI heavy pipe duty with welded joints.
Above 100 m head from source, use medium duty pipe
DETAIL ESTIMATE
PUMP, ELECTRIC WORK & ACCESSORIES

Project: Sample Pump Capacity: 18.5 KW


Job: Electrification, Water pumps and accessories and Other costruction materials. Length of Electricty Line: 600.00m
Sn Description Unit Quantity Rate Amount Remarks

1 50 KVA transformer (ABC- Indian Noida) set 1.00 250,000.00 250,000.00

.5 ACR conductor ( Transformer main to


2 Tranformer near to RVTs) and Distribution lines mtr 1,800.00 50.00 90,000.00
3 Tubular Pole-8 meter nos 12.00 18,000.00 216,000.00
4 1 set Moulding set 2.00 13,000.00 26,000.00
2 moulding set for
5 4 Set channel 2250 set 2.00 3,500.00 7,000.00 lightening+transformer
6 DO fuse 3 piece in 1 set set 1.00 10,000.00 10,000.00
7 Earthing Transformer-1, lightening areester-1 set 1.00 15,000.00 15,000.00
8 Pin insulator spendor set set 5.00 550.00 2,750.00
9 T channel set 2.00 2,000.00 4,000.00
10 Dish Fittings complete set set 2.00 2,000.00 4,000.00
11 D iron set (Distribution Line) complete set set 8.00 282.50 2,260.00
12 35 mm service cable meter 40.00 500.00 20,000.00
13 Stay set with stay wire complete set set 4.00 3,500.00 14,000.00
14 Pole clamp pcs 30.00 200.00 6,000.00
15 1200 mm ordinary Channel set 4.00 1,500.00 6,000.00
16 0.5 mm ACR conductor stretching km 1.00 20,000.00 20,000.00
17 Meter box for 3 phase line pcs 1.00 3,500.00 3,500.00
18 7x22 mm wiring Cable 50 mtr meter 20.00 45.00 900.00
19 Transport LS 1.00 20,000.00 20,000.00
20 Transformer Installation set 1.00 20,000.00 20,000.00
21 Check Valve ( Non Rerurnable Valve) 4" pcs 1.00 18,000.00 18,000.00
22 Pump Fittings Skilled labour Consultant set 1.00 20,000.00 20,000.00
Total Electrification Material Cost 775,410.00
24 For Pump 18.5 KW no 1.00 250,000.00 250,000.00 with one set spare pump
25 GI Pipe of 50 mm dia. mtr 800.00 1,200.00 960,000.00
26 GI Union of 50 mm dia. no 47.00 200.00 9,400.00
27 GI Socket of 50 mm dia. no 88.00 150.00 13,200.00
2,008,010.00
Others construction Material Cost ls 1.00 30,000.00 30,000.00
GRAND TOTAL 2,038,010.00

Prepared By: Checked By: Approved By:


PUMP AND ACCESSORIES

Project Code Scheme Number/ID:


Project Name Sample
Scheme Type Pumping+Gravity
Commnunity Name Baddanda
Municipality Name Sample
District Name Kaski
Head in mt (NPSH)
Water demand in kiloliter/day (average)
Elec. cable length in mt
S. N. Item ID Description Qty Unit Price, Rs. Item Total, Rs.
VAT Free VAT-able VAT Free
Item Item Item
A. Solar PV and Pump System
1 RSP300 Solar PV Module 300 Wp/12 V 28.00 34,500.00 966,000.00
2 RSI 3000 Groundfos 6 KW - 3 phase Solar Variable 1 415000 -
frequency Inverter
3 SP 3A-39 Grundfos/Samking/Lorentz etc. Submersible 1 425000 -
Solar Pump 6 KW
4 GND Grounding System with 1 no. of 1 130000
Lightening Arrestor, surge protector,
1 set of Earthing Electrode, 1 set of
Backfill chemical, lighting arrestor, wire
7\18, Junction box etc.
5 MTFR Aluminium/ MS Module Mounting 28.00 9000
Structure with PCC base foundation.
6 Elec. Cab Electrical Armored Cable 3 core 4 sq. mm 50 380

7 INSTMT Installation Materials including weather 1 45000 -


proof combiner junction box, Switch Box,
Steel rope, Grundfos Termination kit, and
other required
accessories.

8 INST Installation , Transportation , and 1 50,000.00 -


Commissioning
9 A.Sales After Sales Service 1 50000
B. Pipe System
1 GPM-40 GI Pipe 120.00 234.00
2 GUN-40 GI Union 7.00 235.00
3 GSO-40 GI Socket 13.00 230.00
Subtotal, Rs. 966,000.00
Discount, 20% 193,200.00
Total Amount (after discount), Rs. 772,800.00
VAT, 13%(on VAT-able Items only)
Government Subsidy, Rs.
Net Amount, Rs. 2,055,318.36
219
4.81
50
Total, Rs.
VAT-able
Item

415,000.00

425,000.00

130,000.00

252,000.00

19,000.00

45,000.00

50,000.00

50,000.00

28,080.00
1,645.00
2,990.00
1,418,715.00
283,743.00
1,134,972.00
147,546.36

2,055,318.36
PUMP DESIGN AND SOLAR ARRAY SIZING
Scheme Number/ID:
A. Source Information
Name of Source : Sample
Type of Source : Spring
Discharge of Source (safe): 0.30 lps
Elevation of Source : 1005 m
Service RVT/Sump Well Site
Elevation of Proposed sump well site : 1002 m
Elevation of Proposed RVT site : 1205 m
Solar PV array installation site: Yes
i. Safety (safe from the flood/animal): Yes
ii. Free from the shedding: Yes
iii. Available area for the Solar PV installation : Yes m2
f. Cable length: Yes m (from Array to Pump).

B. Headloss and Pipe Sizing


Distance of pumping main (Sump well to RVT), L 120.00
Total level difference between Sump well and proposed reservoir 203.00
Pumping Level 0.00
Total 203.00
Total Water demand 21680.00
The discharge to be pumped, Q 903.33
0.25

Total Pumping Hour Proposed (Solar Isolation Hrs.) 4.50


Then the pumping rate= 4818.00
1.34
80.30
By Lea's formula, economic size of pumping main, D is given then:
D=1.22 x sqrt(Q)
Hence, D = 44.63 mm
GI or MS pipe Inner Diameter = 40 mm
However available size of GI pipe nearest to this size is: 40.00
Hence, use40 mmØ GI pipe having bore 40.00
Calculation of head loss :
Here, discharge, Q 1.34
For 40 mmØ GI pipe
Pipe bore, D 40.00
For length, L 120.00
Pipe material being used GI
Velocity of flow, V = Q/A = 4Q/((pi)D²) 1.07
Absolute roughness 1.00
Coefficient of Friction (f) = 0.04
Using Darcy-Weisbach equation
Headloss, H1 = flv2/2gd = = 6.68
Hazen-William Constant (C) for Pipe= = 110.00
Headloss from Hazen-William Formula (HL) = = 6.51
But from Pipeline Design Sheet HL= 10.00
Total headloss (maximum of above three) 10.00
Total head for pumping = Level difference + headloss + Suction head
Depth of sump-well for Vertical Installation 4.00
However take the dyanimic level of water for submersible pump as 1.2 m below the sumpwell
However take the dynamic level of water below the sumpwell for submersible pump as 1.20
\ Total dynamic head, H 218.20
Say 219.00
C. Pump and Solar Array Sizing
1. Water Demand = 21680.00 l/day
21.68 m3
2. Total Dyanamic head (NPSH) = 219.00 m
3. Power of Pump = 5.75 KW P=ƍ*Q*g*H/(η*1000)
Say 6.00 KW
4. Design Solar Isolation = 4.50 KWh/m2/d(minimum value selected for worst case)
Ft = 0.8
Fm = 0.9
5. Discharge of water from the pump = 4.81 m3/hrs.
6. Hydraulic Efficiency (Eh) = 25.87 KWh [Eh = ƍ*g*V*H/(η*3.6*1000000)]
7. Power = 7.98 kWp P=Eh/(SxFmxFt)
7,984.56 Wp
8. Adopting System Voltage = 48.00 Volt
9. Current Delivered by Pump (I array)= 166.34 Ampere
Single module cannot deliver the required current, number of modules are needed to connect in
parallel. The numbers of modules is thus calculated by;
10. Power of each panel = 300.00 wp
11. Current at maximum power of the module = 25.00 Ampere
12. Number of module in parallel ( N p) = 7.00 numbers [Np=Iarray/Imp]
13. Nominal module Voltage = 12.00 Volt
14. Number of module in series (N s) = 4 numbers
15. Total number of modules N t= 28.00 [Nt=NpxNs]
So provided 7 numbers of module in parallel and 4 numbers of module in series, each module of capacity 300 wp.
from Array to Pump).

m
m
m

LPD
L/h
lps

hrs.
L/h 4.818 m3/hr
lps
Lpm

mm
mm

Lps

mm
m
m/s
mm
f=(0.035+1/35d)-for GI Pipe

m
For GI Pipe
m HL = (10.68*L (Q/C)^1.852)/d4.87
m
m
m
m
below the sumpwell
m
m
m

P=ƍ*Q*g*H/(η*1000) Kw

for worst case)

apacity 300 wp.


Reservoir Tank Sizing-2
adopting Inflow-Continuous, Outflow-Continuous

PROJECT NAME : Sample


LOCATION : WARD NO : 2,3 RMC : Sample DISTRICT : Kaski

a) Scheme Information
a.1 Reservoir ID : 2
a.2 Served Standposts 1 to 8
a.3 Average Design Demand to be Supplied through Reservoir 0.289 l/s = 25000.000 l/day
a.4 Available Minimum flow from the Source (Safe Yield) 0.300 l/s

a.5 Adjusted/Optimized supply to Reservoir from Source 0.300 l/s = 25920.0 l/day
a.6 Total Design Flows of all Standposts : l/s
b) Reservoir sizing assuming Continuous System using Consumption Patterns

Time Period Hours Water Cummu. Cummu. Surplus Deficit


From To Consumption Supply Demand
(%) (lt) (lt) (lt) (lt)
5:00 AM 7:00 AM 2 25.0% 2160 6250 4090
7:00 AM 12:00 PM 5 35.0% 7560 15000 7440
12:00 PM 5:00 PM 5 20.0% 12960 20000 7040
5:00 PM 7:00 PM 2 20.0% 15120 25000 9880
7:00 PM 5:00 AM 10 0.0% 25920 25000 920

Maximum Deficit 9880 lt


Minimum required Reservoir capacity 9.88 cum
Provide Reservoir of capacity 10.00 cum 40% of Average Demand
Check if Reservoir gets filled during night (7:00 PM - 5:00 AM)
Volume of water collected during night 10.80 cum

Supply Demand
c) Recommended Reservoir Size

Recommended Size for RVT 02 = 10.00 cum Time to Fill the RVT 9.26 Hr
RVT Tank Sizing -3
Adopting Inflow-Continuous and Outflow Intermittent*
PROJECT NAME : Sample
LOCATION : WARD NO : 2,3 RMC : Sample DISTRICT : Kaski

1. Reservoir ID: a name


2. Number of Reservoir 3 number
3. Total Demand 40000 liter
5. Demand (outflow schedule)

6. Minimum Supply discharge Rate Required to tank (in 24 hrs. base) 0.46 lps
7. Supply discharge to tank 0.5 lps
8. Safe Yield of Source 2
9 Outflow (Demand) Rate 0.93 lps

Reservoir Sizing adopting: inflow-Continuous and Outflow Intermittent


Cumulative Cumulative Surplus
Time period Hours Inflow Outflow Deficit
Inflow Outflow
From To Inflow Outflow (L) (L) (L) (L) (L) (L)
5:00 AM 7:00 AM 2.00 2.00 3,600.00 6,666.67 3,600.00 6,666.67 - 3,066.67
7:00 AM 12:00 PM 5.00 4.00 9,000.00 13,333.33 12,600.00 20,000.00 - 7,400.00
12:00 PM 5:00 PM 5.00 5.00 9,000.00 16,666.67 21,600.00 36,666.67 - 15,066.67
5:00 PM 7:00 PM 2.00 1.00 3,600.00 3,333.33 25,200.00 40,000.00 - 14,800.00
7:00 PM 5:00 AM 10.00 18,000.00 - 43,200.00 40,000.00 3,200.00 -
Total 24.00 12.00 43,200.00 40,000.00 43,200.00 40,000.00 3,200.00 -
Max deficit +max surplus-(Total inflow -Total
RVT size = outflow) = 15,066.67 15.00 m3

37.50 % of average demand

Inflow Outflow
Hence, Provide 15.00 m3, of 3 no. RVT

Note: *This Demand and Supply schedule is particularly applicable to in 'Sumpwell' or Service Reservoir where discharge from source
is contiuously fedding and water from service reservoir is intermittent.
RVT Tank Sizing -3
Adopting Inflow-Continuous and Outflow Intermittent
PROJECT NAME : Sample
LOCATION : WARD NO : 2,3 RMC : Sample DISTRICT : Kaski

1. Reservoir ID a name
2. Number of Reservoir 3 number
3. Total Demand 25000 liter
4. Pumping Hours Proposed 6 hrs
5. Inflow and Outflow (Supply & Demand) Schedule outflow Inflow
5.1. Demand (outflow) hours proposed 8 hrs.
5.1. Morning Shift 30 60 %
5.2. Day Shift 20 0%
5.3. Evening Shift 30 40 %
5.4 Night Shift 20 %
6. Minimum Supply discharge Rate Required to tank (in 24 hrs. base) 0.29 lps
7. Supply through tank (Outflow/Demand) 0.87 lps
8. Safe Yield of Source 2 lps
9. Pumping Rate (inflow) 1.16 lps

Reservoir Sizing adopting: inflow-Continuous and Outflow Intermittent


Time period Hours Inflow Outflow Cumulative Cumulative Surplus Deficit
Inflow Outflow
From To Inflow Outflow (L) (L) (L) (L) (L) (L)
5:00 AM 7:00 AM 3.60 2.40 15,033.60 7,516.80 15,033.60 7,516.80 7,516.80 -
7:00 AM 12:00 PM - 1.60 - 5,011.20 15,033.60 12,528.00 2,505.60 -
12:00 PM 5:00 PM 2.40 2.40 10,022.40 7,516.80 25,056.00 20,044.80 5,011.20 -
5:00 PM 7:00 PM 1.60 - 5,011.20 25,056.00 25,056.00 - -
7:00 PM 5:00 AM
Total 6.00 8.00 25,056.00 25,056.00 25,056.00 25,056.00 - -
Max deficit +max surplus-(Total inflow -Total
RVT size = 7,516.80 8.00 m3
outflow) =
32.00 % of average demand
Hence, Provide 8.00 m3, of 3 no. RVT
RVT Tank Sizing -4
Adopting Inflow-Intermittent and Outflow Continuous
PROJECT NAME : Sample
LOCATION : WARD NO : 2,3 RMC : Sample DISTRICT : Kaski

1. Reservoir ID a name
2. Number of Reservoir 4 number
3. Total Demand 35000 liter
4. Pumping Hours Proposed 6 hrs
5. Inflow (Demand) Schedule Inflow
5.1. Morning Shift 50 %
5.2. Day Shift 0%
5.3. Evening Shift 50 %
5.4 Night Shift 0%
6. Minimum Supply discharge Rate Required to tank (in 24 hrs. base) 0.41 lps
8. Safe Yield of Source 0.5 lps
9. Pumping Rate (inflow) 1.62 lps

Reservoir Sizing adopting: inflow-Continuous and Outflow Intermittent

Time period Hours Inflow Outflow Cumulative Cumulative Surplus Deficit


Water Inflow Outflow
Consumptio
From To Inflow Outflow n (%) (L) (L) (L) (L) (L) (L)
5:00 AM 7:00 AM 3.00 2.00 25% 17,496.00 8,750.00 17,496.00 8,750.00 8,746.00 -
7:00 AM 12:00 PM - 5.00 35% - 12,250.00 17,496.00 21,000.00 - 3,504.00
12:00 PM 5:00 PM 3.00 5.00 20% 17,496.00 7,000.00 34,992.00 28,000.00 6,992.00 -
5:00 PM 7:00 PM - 2.00 20% - 7,000.00 34,992.00 35,000.00 - 8.00
7:00 PM 5:00 AM 10.00 0% -
Total 6.00 24.00 34,992.00 35,000.00 34,992.00 35,000.00 - 8.00
Max deficit +max surplus-(Total inflow -Total
RVT size = outflow) = 12,258.00 12.00 m3
34.28 % of average demand

Hence, Provide 12.00 m3, of 4 no. RVT

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