FORMAT NO SWL-ENGG-01-F02R0

DESIGN CALCULATION Effective

10-04-15
Date

MODULE CLEANING SYSTEM CALCULATION

PROJECT:
2X20MW SOLAR PV PROJECT
AT GOKAK, BELAGAVI DIST., KARNATAKA

CLIENT:
M/S SURYODAYA ONE ENERGY PVT. LTD.,

OWNERS CONSULTANT
M/S GENSOL ENGINEERING PVT. LTD.,

DOCUMENT NO. DOCUMENT TITLE Rev 0

MODULE CLEANING SYSTEM CALCULATION Date: 06-02-18
SWLB-SP-KA-40MW-C-CAL-MCS-109
B.S SK RS
APPROVAL PRPD. BY CHKD. BY APPR.BY
STATUS ISSUE AUTHORITY
 Calculation of Design

1 Assumptions
1.1 No. of Pumping units for 40MW : 1 Units (having one main & one
standby pump)
1.2 No. 3/4" PVC braided Hose running at a : 5nos.
time by each pump (unit)
1.3 Length of each 3/4" hose pipe : 50 m
1.4 Spacing between hydrants : 18.9m
1.5 Discharge of each jet : 500 LPH max.
1.6 Maximum Working Pressure system- at : 4.5 Kg/cm2 = 45m head
nozzle
1.7 Assumed water required for cleaning one : 2.0 Litters
module
1.8 No. of modules for 40 MW : 161190 modules (max.)
1.10 Washing cycle : 15 days
2 Detail of water consumption
2.1 Total water needed for 40 MW in 15 days- : 322380Litters say 322500 lit
161190x2.0 Litters
2.2 Total water needed for 40 MW per day for 2 : 21500Litters say 21500 Litters
MCS system
Total water needed for 20 MW per day for 1 10750 litters
MCS system
2.3 Aproximate running hours of each MCS : 4.3 hours approx.
system using 5 hoses at a time=
10750/(5x500)
2.4 RO water needed per day for entire 40 MW : 21500 litters say 25000 Litters

3 Head loss calculation

3.1 Total head loss in the system- detail : 27m
attached
3.2 Head required at Nozzle : 45.0m (4.5 Bar)
3.3 Total Head required : 72m
4 Selection Pump
4.1 Total Head required : 20m
4.2 Total discharge required : 2500 LPH
4.3 Suited Pump- : Make- Crompton greaves-
booster Pump- CVM2- 18, 3
Hp, single phase
 CALCULATION OF HEAD LOSS IN PIPING NETWORK- MCS
(For Farthest hydrant at Valve No.- 1, MCS- 2)
Formula used (William Hazen's Equation):
-4.871 1.852
0.3123xD xQ xL
Q= 5nozzle x 500LPH each= 2500 LPH
Sl. Perticulars- Pipe and accessories Detail Pipe length Inner Discharge Head Friction
Diameter Loss Loss
Qty Eqvlnt Total Length m mm (D) lph (D) m Kg/cm2
Length (L)
1 75mm HDPE pipe- PN-8, PE-80, (Wall thickness- 5.6 - 6.4) 1280 1280 63 2500 1.35 0.135
2 63mm HDPE pipe- PN-8, PE-80, (Wall thickness- 4.7 - 5.4) 330 330 53 2500 0.807 0.081
3 Hose Pipe 20mm- 50m (ID- 18mm) 50 50 18 500 1.196 0.120
4 2" CPVC Elbow- Equivalent Length of Straight pipe = 2.58m 3 2.58 7.74 50 2500 0.025 0.003
5 2" CPVC Tee- Equivalent Length of Straight pipe (line flow)= 2.35m 4 2.35 9.4 50 2500 0.031 0.003
6 75-63mm HDPE reducer- Equivalent Length of Straight pipe= 1.68m 1 1.68 1.68 63 2500 0.002 0.000
7 75mm HDPE Elbow- Equivalent Length of Straight pipe= 2.10m 4 2.10 8.4 63 2500 0.009 0.001
8 75mm HDPE Tee Equivalent Length of Straight pipe (line flow)= 1.56m 18 1.56 28.08 63 2500 0.03 0.003
9 75mm HDPE Tee- Equivalent Length of Straight pipe (branch flow)= 4.58m 0 4.58 0 63 2500 0 0.000
10 63mm HDPE Elbow- Equivalent Length of Straight pipe= 2.62m 1 2.62 2.62 53 2500 0.006 0.001
11 63mm HDPE Tee Equivalent Length of Straight pipe (line flow)= 1.31m 0 1.31 0 53 2500 0 0.000
12 63mm HDPE Tee- Equivalent Length of Straight pipe (branch flow)= 3.66m 0 3.66 0 53 2500 0 0.000
13 20 cum Disc Filter 2500 3.000 0.300
14 Misc.- valves, QRC, nozzle handle etc. 2500 2.000 0.200
15 Max. suction head- assumed 2500 2.500 0.250
16 Elevation Difference between Pumping unit and farthest point 2500 10.000 1.000
17 Add module top height 500 2.000 0.200
Total Head Loss- m 22.956 2.296
Add 15 % margin 26.399 2.640
R/O 27 2.7
Note: Calculation of Equvelent Lenghts
- 2" CPVC Elbow- Equivalent Length of Straight pipe = 2.58m
- 2" CPVC Tee- Equivalent Length of Straight pipe (line flow)= 2.35m
- 75mm HDPE Elbow- Equivalent Length of Straight pipe= 2.1m
- 75mm HDPE Tee- Equivalent Length of Straight pipe (line flow)= 1.56m
- 75mm HDPE Tee- Equivalent Length of Straight pipe (branch flow)= 4.58
- 75-63mm HDPE reducer- Equivalent Length of Straight pipe= 1.68m
- 63mm HDPE Elbow- Equivalent Length of Straight pipe= 2.62m
- 63mm HDPE Tee Equivalent Length of Straight pipe (line flow)= 1.31m
- 63mm HDPE Tee- Equivalent Length of Straight pipe (branch flow)= 3.66m
Project: 40MW SOLAR PV PROJECT AT GOKAK, KARNATAKA Date: 06-02-18
Revision: R0

MODULE CLEANING SYSTEM

Total No.of modules 161190 Nos

Cycle of Cleaning 15 Days

Number of modules cleaning per day 10746 Nos

Water required per module 2 Litres

Water required for one day 21492 Litres

Storage Water required 2 days

Total required water 42984.0 Litres

Round off 43000.0 Litres

No.of Module cleaning system considered 2 Nos 1 System for each 20MW

Capacity of the Each system (Raw + Treated Water) 21500 Litres

Tank capacity required System-1 21.5 KL System-2 21.5 KL

Borewater (Raw Water) tank selected 20 KL 20 KL

RO water (Treated Water) tank selected 20 KL 20 KL

R.O plant for system-1 R.O plant for system-2

Capacity - 3000 Ltrs/ Hr Capacity - 3000 Ltrs/ Hr

Working Hours : -7 hours per Day Working Hours : -7 hours per Day

Total water = 7 x 3000 = 21000 Litres per day Total water = 7 x 3000 = 21000 Litres per day