Estimate Quantity for Steel, Cement, Sand & Aggregate

As per IS 456-2000 & IS 10262 (2009): Guidelines for Concrete Mix Design proportioning

A) Cement, Sand & Aggregate

Type of foundation = Concrete Block

Grade of concrete = M15
Length of Block = 1 m
Width of Block = 1 m
Height of Block = 1 m
No. of Units = 1 nos.

Cement Sand Aggregate

Ratio = 1 2 4
Ratio (%) = 0.14 0.29 0.57
(Input Ratio values from table given below)

Calculations
Total Volume of pile = 1.000 mᵌ
Total Dry Volume = 1.540 mᵌ
Total Cement Required = 0.22000 mᵌ
= 316.800 kg
= 6.3 bags
Total Sand Required = 0.4400 mᵌ
Total Aggregate Required = 0.8800 mᵌ

Quantity
Cement = 317 kg
Sand = 15.54 ftᵌ
Aggregate = 31.08 ftᵌ

Water to Cement Ratio (As per IS 456:2000 Table No.05)

Grade of Concrete = PCC M15
Water to Cement Ratio = 0.60
Water to be added = 30 Liters per cement bag

Considering wastage factor 2%

Requirement for Foundation
Cement Quantity 323 Kg Or 7 Bags
Sand 15.85 ftᵌ Or 0.158 Brass
Aggregate 31.70 ftᵌ Or 0.317 Brass

Total Requirement
Cement Quantity 323 Kg Or 7 Bags
Sand 15.85 ftᵌ Or 0.158 Brass
Aggregate 31.70 ftᵌ Or 0.317 Brass
B) Steel
For Foundaton 0.12% for Fe415 = 0.0012 mᵌ 2240
= 9.42 kg 1584.9372
For one Unit = 9.61 kg 1109.45604
528.462
Total Steel Required = 9.61 kg 5462.85524

C) Binding Wire

Binding Wire Diameter = 1 mm

Binding Wire required (1.3 kg/tonne ) = 0.125 kg

 Quantity of Steel required for Pile Foundation
( bored cast in situ piles )

Pile details :
Diameter of pile = 0.3 m
Length of pile below ground = 2.5 m
Length of pile above ground = 0.1 m
Clear cover = 50 mm
Grade of Steel = fe415
fy = 415 kN/m²
No. of Piles = 22 nos.

Calculations :
a) Main bars
Diameter of bar = 12 mm
No. of bars = 8 nos.

Length of steel = 20 m

Wieght of bars = 17.75 kg

b) Spirals
Diameter of bar = 8 mm
specing of spirals = 150 mm

No. of Spirals = 18.33 say = 19.00 nos.

Length of one Spirals = 724 mm

Length of Spirals = 13.76 m

Weight of Spirals = 5.425 kg

Requirement For one Pile

Grade of steel Dia of bars Length of bars Weight of bars No. of bars
fe415 12 20 m 18.102 kg Bars 8
fe415 8 13.76 m 5.534 kg Spirals 19

Total Requirement
Grade of steel Dia of bars Length of bars Weight of bars No. of bars
fe415 12 440 m 398.25 kg Bars 176
fe415 8 302.63 m 119.35 kg Spirals 418

c) Binding Wire

Binding Wire Diameter = 1 mm

Binding Wire required (1.3 kg/tonne ) = 6.729 kg

 RCC Foundation Costing

Materials Diameter Quantity Rates Total Cost

a) Steel
TMT Bars 8 mm 9.61 kg 55 /kg 528.46 Rs/-
Binding Wire 1 mm 0.12 kg 55 /kg 6.87 Rs/-

b) Concrete
Cement Quantity M15 - 7 Bags 320 /bag 2240 Rs/-
Sand - 0.158 Brass 10000 /brass 1584.94 Rs/-
Aggregate 20 mm 0.32 Brass 3500 /brass 1109.46 Rs/-

c) Grout
Cost of labour 0.00 Rs/-

Total Cost 5,469.73 Rs/-

4934.39324
 Ratio
Grade
Cement Sand Agg
M10 1 3 6
M15 1 2 4
M20 1 1.5 3
M25 1 1 2
M30 1 0.75 1.5
M35 1 0.5 1
M40 1 0.25 0.5

IS 456: Table 5
Grade of Concrete Water Cement ratio
PCC M15 0.6
PCC M20 0.45
PCC M25 0.4
RCC M20 0.55
RCC M25 0.5
RCC M30 0.45
RCC M35 0.45
RCC M40 0.4
Grade of steel fy (kN/m²)
fe415 415
fe500 500
 FX FY
2708 101 DL+UP-VEX+WL(-X) -0.038 -0.118 -0.014
103 DL+UP-VEX+WL(-Z) -0.058 -0.123 -0.015
104 DL+DF+VEX+WL(+X) -0.151 0.266 0.033
106 DL+DF+VEX+WL(+Z) -0.131 0.272 0.033
2710 101 DL+UP-VEX+WL(-X) -0.054 -0.117 0.013
103 DL+UP-VEX+WL(-Z) -0.051 -0.115 0.013
104 DL+DF+VEX+WL(+X) 0.199 0.382 -0.043
106 DL+DF+VEX+WL(+Z) 0.196 0.38 -0.043
2712 101 DL+UP-VEX+WL(-X) 0.043 -0.438 -0.054
103 DL+UP-VEX+WL(-Z) 0.036 -0.432 -0.054
104 DL+DF+VEX+WL(+X) -0.061 0.246 0.025
106 DL+DF+VEX+WL(+Z) -0.054 0.24 0.025
2713 101 DL+UP-VEX+WL(-X) 0.078 -0.442 0.055
103 DL+UP-VEX+WL(-Z) 0.073 -0.444 0.055
104 DL+DF+VEX+WL(+X) -0.014 0.086 -0.014
106 DL+DF+VEX+WL(+Z) -0.009 0.089 -0.015
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