DETAIL DESIGN OF O/D CABLE TRENCH SECTIONS

AS PER INDIAN STANDARD CODE OF PRACTICE

INPUT PARAMETERS:
3
Self-weight of concrete of grade M20 = 25.00 kN/m
Self-weight of cable over the tray 1.15 kg/Rm
Wide of tray excluding earth bus weld portion, L1 = 450.00 mm
Self weight of the angle 50x50x6 = 4.50 kg/Rm [SP:6(1) pp. 155]
Unit weight of MS steel = 78.50 kN/m3
Unit weight of soil, γ = 18.00 kN/m3
Φ= 20.00 deg. 0.349066 rad.
Bearing capacity of the soil, SBC = 120.00 kN/m2
Depth of water table from top of the cover slab, Dw = 0.50 meter
EGL to top of cover plate height = 0.20 meter

PRELIMINARY DIMENSION CHOSEN:

Thickness of the base slab = 150 mm
Thickness of the side wall = 100 mm
Thickness of the cover slab = 100 mm
Rows of tray (MS angle), nr = 3 rows
Total width of tray = 500.00 mm
Clearance between the two tray = 600 mm
Internal width of the trench = 1600 mm
Internal clear height of the trench = 850 mm
=((nr-1)x250)+250+100
Spacing of Insert Plate = 1500 mm
Number of 25mm diameter cables placed in two tiers
on a 500mm wide tray = 40 nos.

DESIGN OF CABLE TRAY:

 Properties of section (unit mm) area Cx =Cy Ix=Iy rx = r y Zx = Zy
ISA50506 568 14.5 1.29E+05 15.1 3.60E+03

Weight of Cable at each angle support point = 0.690 kN

Weight of 3mm thick cable tray = 0.177 kN
Weight of support angle ISA50506 = 0.023 kN
Total = 0.889 kN
this load acts at 250mm from face of Insert plate (c.g.)

Total moment due to this load at Insert plate= 0.667 kNm

FACTORED MOMENT = 1.000 kNm
Resisting moment of tray = 1.782 kNm HENCE, SAFE

The Insert Plate is to be checked against the following two philosophies :

The top half portion of the plate shall be checked against Bond Stress with concrete
The bottom half portion of the plate shall be checked against Bearing Stress of Steel
Provide 650mmx100mmx6mm thick M.S. plate, so total area = 65000 sq.mm
The tension at upper half portion = 1333.688 N
2
Actual bond stress at upper half = 0.041 N/mm
2
Permissible stress in bond (table21, IS:456-2000) = 0.800 N/mm HENCE, SAFE

2
Yield stress of the M.S. Plate = 250.000 N/mm
2
Bearing Stress of plate at lower half = 187.500 N/mm HENCE, SAFE
2
Bearing Stress of concrete at lower half = 5.000 N/mm HENCE, SAFE

Since the plate is bonded throughout with concrete, there will be no bending of plate and
hence thickness of plate need not be designed.

ANALYSIS AND DESIGN OF COVER SLAB:

For simplification, we take one meter strip of the slab
Span of the slab = 1700 mm
Width of the slab taken = 1000 mm

Load per meter due to self weight = 2.5 kN/m

Load per meter due to Live Load = 10 kN/m
Total UDL = 12.5 kN/m
Factored UDL = 18.75 kN/m

Maximum Bending Moment (Mu) = 6.773 kNm

Maximum Shear Force, (Vu) = 15.938 kN
Provide, 100mm thick slab and effective depth (d) =80 mm
Mu/bd2 = 1.06
Vu/bd = 0.20
Percentage of reinforcement as per Table 2, SP:16 = 0.32

Provide 8 tor bars @225 mm c/c as main steel

Provide 8 tor bars @300 mm c/c as distribution steel
ANALYSIS AND DESIGN OF VERTICAL WALL:
Calculations are for one meter length of wall

Computation of vetical load per meter length of wall:

Self weight of the side wall = 2.125 kN
Load from the cover slab including live load = 6.25 kN
Total load = 8.375 kN
Factored load = 12.5625 kN

Active earth-pressure:
Coefficient of active earth pressure, Ka = 0.490
Total area of pressure diagram, Pa = 3.188 kN
C.G. of pressure diagram above base of wall = 0.283 m
Moment at base of the wall due to earth pressure = 0.903 kNm
Factored moment = 1.355 kNm

Force on wall from cable tray:

Factored moment per meter length of wall due to cable tray as calculated above in the design
of various parts of cable tray = 1.000 kNm

Total factored moment at base of vertical wall per meter length = 2.355 kNm
Total factored vertical load at base of wall per meter length = 12.563 kN

Considering per meter length of wall to act as Column

Pu/fckbD = 0.006281
2
Mu/fckbD = 0.011776
Percentage of reinforcement as per Chart 34, SP:16 = 0% Steel

Provide 8 tor bars @150 mm c/c as main steel

Provide 8 tor bars @250 mm c/c as distribution steel

ANALYSIS AND DESIGN OF BASE SLAB:

Calculations are for one meter length of wall
12.5625 kN 12.5625 kN

2.355 kNm 2.355 kNm

3.204 kN/m
1800 mm

Factored self weight of the base slab = 10.125 kN

Factored downward udl due to self weight = 5.625 kN/m

Height of the water table above bottom of base slab = 0.6 meter
Uplift pressure on base slab = 5.886 kN/m
Factored upward udl due buoyant force = 8.829 kN/m
Net Factored upward force on base slab = 3.204 kN/m
Maximum base pressure on soil = 25.125 kN/m HENCE, SAFE

Net maximum bending moment at mid-span, Mu= 1.29762 kNm

Net maximum shear force, Vu = 2.8836 kN
Mu/bd2 = 0.076782
Vu/bd = 0.022182
Percentage of reinforcement as per Table 2, SP:16 = 0

Provide 8 tor bars @150 mm c/c as main steel

Provide 8 tor bars @250 mm c/c as distribution steel
PROJECT:
CONSTRUCTION OF 400KV G.S.S.

LOCATION: JAISALMER
TITLE: SWYAD CABLE TRENCH
TYPE-C
CLIENT: RAJ. RAJYA VIDYUT
NIGAM.

INPUT PARAMETERS:
Self-weight of concrete of grade M20 = 25.000 kN/m3
Self-weight of cable over the tray 1.150 kg/Rm
Wide of tray excluding earth bus weld portion, L1 = 300.000 mm
Self weight of the angle 50x50x6 = 4.500 kg/Rm [SP:6(1) pp. 155]
Unit weight of MS steel = 78.500 kN/m3
Unit weight of soil, γ = 18.000 kN/m3
Φ= 20.000 deg.
2
Bearing capacity of the soil, SBC = 120.000 kN/m
Depth of water table from top of the cover slab, Dw = 1.000 meter
EGL to top of cover plate height = 0.275 meter

PRELIMINARY DIMENSION CHOSEN:

Thickness of the base slab = 150 mm
Thickness of the side wall = 100 mm
Thickness of the cover slab = 60 mm
Rows of tray (MS angle), nr = 6 rows
Total width of tray = (300+50)= 350.00 mm
Clearance between the tray & wall= 350 mm
Internal width of the trench = (350+350)= 700.00 mm
Internal clear height of the trench = 1300 mm
=((nr-1)x200)+150+150
Spacing of Insert Plate = 1500 mm
Number of 25mm diameter cables placed in two tiers
ona350mmwidetray= 28 nos.

DESIGN OF CABLE TRAY:

Properties of section (unit mm) area Cx =Cy Ix=Iy rx = r y Zx = Zy
ISA50506 568 14.5 1.29E+05 15.1 3.60E+03

Weight of Cable at each angle support point = 0.483 kN

Weight of 3mm thick cable tray = 0.124 kN
Weight of support angle ISA50506 = 0.016 kN
 Total = 0.622 kN
this load acts at 175 mm from face of Insert plate (c.g.)

Total moment due to this load at Insert plate= 0.654 kNm

FACTORED MOMENT = 0.980 kNm
Resisting moment of tray = 1.782 kNm HENCE, SAFE

The Insert Plate is to be checked against the following two philosophies :

The top half portion of the plate shall be checked against Bond Stress with concrete
The bottom half portion of the plate shall be checked against Bearing Stress of Steel
Provide 1100mmx100mmx6mm thick M.S. plate, so total area = 110000 sq.mm
The tension at upper half portion = 1867.163 N
2
Actual bond stress at upper half = 0.034 N/mm
2
Permissible stress in bond (table21, IS:456-2000) = 0.800 N/mm HENCE, SAFE

2
Yield stress of the M.S. Plate = 250.000 N/mm
2
Bearing Stress of plate at lower half = 187.500 N/mm HENCE, SAFE
2
Bearing Stress of concrete at lower half = 5.000 N/mm HENCE, SAFE

Since the plate is bonded throughout with concrete, there will be no bending of plate and
hence thickness of plate need not be designed.

ANALYSIS AND DESIGN OF COVER SLAB:

For simplification, we take one meter strip of the slab
Span of the slab = 800 mm
Width of the slab taken = 1000 mm

Load per meter due to self weight = 1.5 kN/m

Load per meter due to Live Load = 10 kN/m
Total UDL = 11.5 kN/m
Factored UDL = 17.25 kN/m

Maximum Bending Moment (Mu) = 1.380 kNm

Maximum Shear Force, (Vu) = 6.900 kN
Assume effective depth of the cover slab (d)= 40 mm
Mu/bd2 = 0.86
Vu/bd = 0.17
Percentage of reinforcement as per Table 2, SP:16 = 0.099
Provide 8 tor bars @ 225 c/c main 0.372148 (percent provided)
Provide 8 tor bars @ 300 c/c distribution steel

ANALYSIS AND DESIGN OF VERTICAL WALL:

Calculations are for one meter length of wall
 Computation of vetical load per meter length of wall:
Self weight of the side wall = 3.25 kN
Load from the cover slab including live load = 5.75 kN
Total load = 9 kN
Factored load = 13.5 kN

Active earth-pressure:
Coefficient of active earth pressure, Ka = 0.490
Total area of pressure diagram, Pa = 7.457 kN
C.G. of pressure diagram above base of wall = 0.433 m
Moment at base of the wall due to earth pressure = 3.232 kNm
Factored moment = 4.847 kNm

Force on wall from cable tray:

Factored moment per meter length of wall due to cable tray as calculated above in the design
of various parts of cable tray = 0.980 kNm

Total factored moment at base of vertical wall per meter length = 5.828 kNm
Total factored vertical load at base of wall per meter length = 13.500 kN

Considering per meter length of wall to act as Column

Pu/fckbD = 0.00675
2
Mu/fckbD = 0.029138
Percentage of reinforcement as per Chart 34, SP:16 = 0.02 % Steel
Provide 8 tor bars @ 150 c/c main 0.334933 (percent provided)
Provide 8 tor bars @ 250 c/c distribution steel

ANALYSIS AND DESIGN OF BASE SLAB:

Calculations are for one meter length of wall
13.5 kN 13.5 kN

5.828 kNm 4.847 kNm

1.87965 kN/m
800.00 mm

Factored self weight of the base slab = 4.5 kN

Factored downward udl due to self weight = 5.625 kN/m

Height of the water table above bottom of base slab = 0.51 meter
Uplift pressure on base slab = 5.0031 kN/m
Factored upward udl due buoyant force = 7.50465 kN/m

Net Factored upward force on base slab = 1.87965 kN/m

 Maximum base pressure on soil = 34.97533 kN/m HENCE, SAFE

Net maximum bending moment at mid-span, Mu= 0.150372 kNm

Net maximum shear force, Vu = 0.75186 kN
2
Mu/bd = 0.008898
Vu/bd = 0.005784
Percentage of reinforcement as per Table 2, SP:16 = 0.02
Provide 8 tor bars @ 150 c/c main 0.223289 (percent provided)
Provide 8 tor bars @ 250 c/c distribution steel

WELD DESIGN FOR TRAY TO INSERT PLATE:

thickness of the weld for 6mm plate = 3 mm
Throat, t = 3x0.75= 2.25 mm
length of the weld, d = 73.33933 mm
Using cleat angle of 50x50x6 we provide welding length = 100 mm

DESIGN FOR BONDING:

Design anchorage length of 10mm bars assumed = 100 mm
Design bond strength as per clause 26.2.1.1 for M20 = 1.2 Mpa
Resisting bond strength of the insert plate = 11309.73 N
Calculated bond strength required = 1867.163 N HENCE, SAFE
 60
350 150

200

200

200 100

200

150
150
PROJECT:
CONSTRUCTION OF 400KV G.S.S.

LOCATION: JAISALMER
TITLE: SWYAD CABLE TRENCH
TYPE-D
CLIENT: RAJ. RAJYA VIDYUT
NIGAM.

INPUT PARAMETERS:
Self-weight of concrete of grade M20 = 25.000 kN/m3
Self-weight of cable over the tray 1.150 kg/Rm
Wide of tray excluding earth bus weld portion, L1 = 150.000 mm
Self weight of the angle 50x50x6 = 4.500 kg/Rm [SP:6(1) pp. 155]
Unit weight of MS steel = 78.500 kN/m3
Unit weight of soil, γ = 18.000 kN/m3
Φ= 20.000 deg.
Bearing capacity of the soil, SBC = 120.000 kN/m2
Depth of water table from top of the cover slab, Dw = 1.000 meter
EGL to top of cover plate height = 0.275 meter

PRELIMINARY DIMENSION CHOSEN:

Thickness of the base slab = 150 mm
Thickness of the side wall = 100 mm
Thickness of the cover slab = 100 mm
Rows of tray (MS angle), nr = 1 rows
Rows of tray (MS angle) continuous, nr1 = 1 rows
Total width of tray = 200.00 mm
Clearance between the tray & wall = 200 mm
Internal width of the trench = 400.00 mm
Internal clear height of the trench = 400 mm
=((nr1+nr-1)x200)+100+100
Spacing of Insert Plate = 1500 mm
Number of 25mm diameter cables placed in two tiers
on a 200mm wide tray = 16 nos.
Number of 25mm diameter cables placed in two tiers
on continuous tray = 32 nos.

DESIGN OF CABLE TRAY:

Properties of section (unit mm) area Cx =Cy Ix=Iy rx = r y Zx = Zy
ISA50506 568 14.5 1.29E+05 15.1 3.60E+03

Weight of Cable at each angle support point = 0.276 kN

 Weight of 3mm thick cable tray = 0.071 kN
Weight of support angle ISA50506 = 0.009 kN
Total = 0.356 kN
this load acts at 100mm from face of Insert plate (c.g.)

Total moment due to this load at Insert plate= 0.071 kNm

FACTORED MOMENT = 0.107 kNm
Resisting moment of tray = 1.782 kNm HENCE, SAFE

The Insert Plate is to be checked against the following two philosophies :

The top half portion of the plate shall be checked against Bond Stress with concrete
The bottom half portion of the plate shall be checked against Bearing Stress of Steel
Provide 300mmx100mmx6mm thick M.S. plate, so total area = 30000 sq.mm
The tension at upper half portion = 177.825 N
2
Actual bond stress at upper half = 0.012 N/mm
2
Permissible stress in bond (table21, IS:456-2000) = 0.800 N/mm HENCE, SAFE

2
Yield stress of the M.S. Plate = 250.000 N/mm
2
Bearing Stress of plate at lower half = 187.500 N/mm HENCE, SAFE
2
Bearing Stress of concrete at lower half = 5.000 N/mm HENCE, SAFE

Since the plate is bonded throughout with concrete, there will be no bending of plate and
hence thickness of plate need not be designed.

ANALYSIS AND DESIGN OF COVER SLAB:

For simplification, we take one meter strip of the slab
Span of the slab = 500 mm
Width of the slab taken = 1000 mm

Load per meter due to self weight = 2.5 kN/m

Load per meter due to Live Load = 10 kN/m
Total UDL = 12.5 kN/m
Factored UDL = 18.75 kN/m

Maximum Bending Moment (Mu) = 0.586 kNm

Maximum Shear Force, (Vu) = 4.688 kN
Provide, 100mm thick slab and effective depth (d) =80 mm
Mu/bd2 = 0.09
Vu/bd = 0.06
Percentage of reinforcement as per Table 2, SP:16 = 0.075
Provide 8 tor bars @ 250 c/c main 0.20096 (percent provided)
Provide 8 tor bars @ 300 c/c distribution steel

ANALYSIS AND DESIGN OF VERTICAL WALL:

 Calculations are for one meter length of wall

Computation of vetical load per meter length of wall:

Self weight of the side wall = 1 kN
Load from the cover slab including live load = 6.25 kN
Total load = 7.25 kN
Factored load = 10.875 kN

Active earth-pressure:
Coefficient of active earth pressure, Ka = 0.490
Total area of pressure diagram, Pa = 0.706 kN
C.G. of pressure diagram above base of wall = 0.133 m
Moment at base of the wall due to earth pressure = 0.094 kNm
Factored moment = 0.141 kNm

Force on wall from cable tray:

Factored moment per meter length of wall due to cable tray as calculated above in the design
of various parts of cable tray = 0.107 kNm

Total factored moment at base of vertical wall per meter length = 0.248 kNm
Total factored vertical load at base of wall per meter length = 10.875 kN

Considering per meter length of wall to act as Column

Pu/fckbD = 0.005438
2
Mu/fckbD = 0.001239
Percentage of reinforcement as per Chart 34, SP:16 = 0.02 % Steel
Provide 8 tor bars @ 150 c/c main 0.334933 (percent provided)
Provide 8 tor bars @ 250 c/c distribution steel

ANALYSIS AND DESIGN OF BASE SLAB:

Calculations are for one meter length of wall
10.875 kN 10.875 kN

0.248 kNm 0.141 kNm

-10.7753 kN/m
500.00 mm

Factored self weight of the base slab = 2.8125 kN

Factored downward udl due to self weight = 5.625 kN/m

Height of the water table above bottom of base slab = -0.35 meter
Uplift pressure on base slab = -3.4335 kN/m
Factored upward udl due buoyant force = -5.15025 kN/m
Net Factored upward force on base slab = -10.7753 kN/m
Maximum base pressure on soil = 43.71339 kN/m HENCE, SAFE

Net maximum bending moment at mid-span, Mu= -0.33673 kNm

Net maximum shear force, Vu = -2.69381 kN
Mu/bd2 = 0.0199
Vu/bd = 0.0207
Percentage of reinforcement as per Table 2, SP:16 = 0.02
Provide 8 tor bars @ 150 c/c main 0.223289 (percent provided)
Provide 8 tor bars @ 250 c/c distribution steel