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CLIENT : GOVERNMENT OF MADHYA PRADESH, NDA

CONTRACTOR: M/s HES Rivervolt Micro JV


PROJECT : BADNAWAR MICRO IRRIGATION SCHEME
PREPARED: Madhavulu JOB : DESIGN OF PIPE SUPPORT Rev : R0
CHECKED : CH.SEKHAR SUBJECT : DESIGN OF ANCHOR BLOCK TYP.AB-1 Date : 22-02-2021

Anchor block design ( Typical ) AB-1:-


Basic Parameters and Loads
+ 146.982 AB-2

53.19 Up hill
7.67

AB-1
+ 139.309

Down hill 52.629


7.5

D = Diameter of the pipe = 3.2 m


Elevation of Delivery pipe/Delivery lvl = + 218.828 m
Elevation of Pipe at anchor block location = + 139.309 m
h = Max head at the chainage point = 79.519 m
A = C/S area of the pipe at anchor π/4(D2) = 8.04 m2
H = 50 % of Max head at the chainage point
H = Max head at the chainage point including water hammer = 119.28 m
q = Total flow through pipes = 16.02 m3/sec
N = Number of pipes = 1 Nos.
Q = Flow in each pipe = 16.02 m3/sec
w = Unit weight of water = 10 kN/m3
L1 = Length of the pipe at up hill = 53.19 m
L2 = Length of the pipe at downhill = 7.50 m
V = Velocity in the shell = 1.992 m/sec
t = Thickness of the pipe = 16 mm
αu = Slope angle of penstock upstream of anchor = 8.295 o

αd = Slope angle of penstock downstream of anchor = 0 o

γs = Unit weight of steel = 78.50 kN/m3


P = Dead weight of pipe from anchor uphill to expansion joint
(πD)x (t) (L1) x(dsteel) = 671.55 kN
P' = Dead weight of pipe from anchor downhill to expansion joint =
(πD)x (t) (L2) x(dsteel) = 94.70 kN
W = Weight of water in pipe P
πd2/4 x L1 x w = 4277.4 kN
W' = Weight of water in pipe P'
πd2/4 xL2 x w = 603.2 kN
p = Weight of pipe and contained water from anchor to adjacent
uphill pier ( For 7.5m length ) = 697.89 kN
p' = Weight of pipe and contained water from anchor to adjacent
downhill pier = 697.89 kN
g = Acceleration due to gravity = 9.81 m/s2
f= Coefficient of friction of pipe on piers = 0.40
e = Packing length = 0.15 m
u = Co efficient of friction between packing and liner, as per Cl:5.5.1 = 0.26
u' = Co efficient of internal friction between foundation, Concrete = 0.5
and foundation under saturated condition.
f' = Friction of expansion joint per meter of circumference = 1.5*u*w*H*e
= 69.78 kN
CLIENT : GOVERNMENT OF MADHYA PRADESH, NDA
CONTRACTOR: M/s HES Rivervolt Micro JV
PROJECT : BADNAWAR MICRO IRRIGATION SCHEME
PREPARED: Madhavulu JOB : DESIGN OF PIPE SUPPORT Rev : R0
CHECKED : CH.SEKHAR SUBJECT : DESIGN OF ANCHOR BLOCK TYP.AB-1 Date : 22-02-2021

Ref : IS : 5330-1984,Cl.5.5
Grade of Concrete = 20
Grade of steel Fe415
Unit weight of R.C.C = 24 kN/m3
Length of anchor block = 5 m
Breadth of anchor block = 5.2 m
Depth of anchor block = 5.2 m

Calculation of Forces on Anchor Block as per IS- 5330-1984


The various forces acting on the anchor block are as under

1 Hydrostatic force acting along axis of pipe on each side of bend


Fs=wAH = 9592.9 kN
2 Dynamic force acting against outside of bend
Fd = QwV/g = 32.5 kN
3 Force due to dead weight of pipe from anchor uphill
tending to slide down over pier, Du = P sinαu = 96.9 kN
4 Force due to dead weight of pipe from anchor down
tending to slide downhill over pier, Du = P' sinαd = 0.0 kN
5 Sliding friction of the pipe on piers due to expansion or contraction
uphill from anchor Spu = f * cosαu * ( P + W - p/2 ) = 0.0 kN
6 Sliding friction of the pipe on piers due to expansion or contraction
downhill from anchor Spu = f * cosαu * ( P' + W' - p'/2 ) = 0.0 kN
7 Sliding friction of uphill expansion joint
f ' * π * ( d + 2t ) / 1000 = 0.7 kN
8 Sliding friction of downhill expansion joint
f ' * π * ( d + 2t ) / 1000 = 0.0 kN
9 Hydrostatic pressure on exposed end of pipe in uphill of
expansion joint W * H * π * t * ( d + t ) / 106 = 192.8 kN

8.295 Deg
0.000 Deg X

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CLIENT : GOVERNMENT OF MADHYA PRADESH, NDA
CONTRACTOR: M/s HES Rivervolt Micro JV
PROJECT : BADNAWAR MICRO IRRIGATION SCHEME
PREPARED: Madhavulu JOB : DESIGN OF PIPE SUPPORT Rev : R0
CHECKED : CH.SEKHAR SUBJECT : DESIGN OF ANCHOR BLOCK TYP.AB-1 Date : 22-02-2021

Resolving the forces horizontally and vertically

S. No. Uphill Downhill


Force H V H V
1 9492.6 1384.0 -9592.9 0.0
2 32.2 4.7 -32.5 0.0
3 95.9 14.0 0.0 0.0
4 0.0 0.0 0.0 0.0
5 0.0 0.0 0.0 0.0
6 0.0 0.0 0.0 0.0
7 0.7 0.1 0.0 0.0
8 0.0 0.0 0.0 0.0
9 190.8 27.8 0.0 0.0

Calculating the forces as per IS 5330


i. Horizontal Forces
S. No.
Uphill Downhill Net Forces
Force
1 9492.6 -9592.9 = -100.4
2 32.2 -32.53 = -0.3
3 95.9 0.0 = 95.9
4 0.0 0.0 = 0.0
5 0.0 0.0 = 0.0
6 0.0 0.0 = 0.0
7 0.7 0.0 = 0.7
8 0.0 0.0 = 0.0
9 190.8 0.0 = 190.8
ΣH = 186.7 kN

ii. Vertical Forces


S. No.
Uphill Downhill Forces
Force
1 1384.0 0.0 = 1384.0
2 4.7 0.0 = 4.7
3 14.0 0.0 = 14.0
4 0.0 0.0 = 0.0
5 0.0 0.0 = 0.0
6 0.0 0.0 = 0.0
7 0.1 0.0 = 0.1
9 0.0 0.0 = 0.0
1402.7 kN

Checking for inclination of resultant force

Applied horizontal force Fx = 187 kN

Applied vertical force Fy = 1403 kN

Vertical force due to weight of anchor block


5x5.2x5.2x25 = 3380 kN
CLIENT : GOVERNMENT OF MADHYA PRADESH, NDA
CONTRACTOR: M/s HES Rivervolt Micro JV
PROJECT : BADNAWAR MICRO IRRIGATION SCHEME
PREPARED: Madhavulu JOB : DESIGN OF PIPE SUPPORT Rev : R0
CHECKED : CH.SEKHAR SUBJECT : DESIGN OF ANCHOR BLOCK TYP.AB-1 Date : 22-02-2021

Deduction for pipe = 1046 kN

Deduction for stand pipe of 300 mm dia. = 1.06 kN

Therefore vertical weight due to anchor block = 2333.4 kN

Therefore net vertical force Fy = 931 kN

Resultant force,R
(Fx)2+(Fy)2 = 949 kN

Angle of resultant force with horizontal = 78.66 o

This is greater than 30 Hence O.K


Check for sliding factor

Factor of safety against sliding, i.e.


Fx/Fy = 0.20 < 0.4
Hence O.K
5.00
Check for stresses

5.2

78.66
11.34
B
A E D
C

AD = 5Cos11.35 = 4.90 m
BD = 5Sin11.35 0.98 m
The vertical height from the centre of pipe to the bottom
of anchor block = 2.6 m
The horizontal distance of the resultant from the centre of
anchor block 2.5xTan11.35 = 0.50 m
The horizontal distance of the resultant from the end of
anchor block 2.5-0.502 = 2.00 m

The length of the modified base perpendicular to the


resultant force = 4.90 m

The length of the intercept of the modified base by


the resultant force = 2.00 m

Eccentricity of the resultant force along modified base (e)


AD/2-AE = 0.50
CLIENT : GOVERNMENT OF MADHYA PRADESH, NDA
CONTRACTOR: M/s HES Rivervolt Micro JV
PROJECT : BADNAWAR MICRO IRRIGATION SCHEME
PREPARED: Madhavulu JOB : DESIGN OF PIPE SUPPORT Rev : R0
CHECKED : CH.SEKHAR SUBJECT : DESIGN OF ANCHOR BLOCK TYP.AB-1 Date : 22-02-2021

So, the stresses at the base given by equation


P/A (1+6e/d) = 141.67 kN/m2
P/A (1-6e/d) = 37.82 kN/m2
CLIENT : GOVERNMENT OF MADHYA PRADESH, NDA
CONTRACTOR: M/s HES Rivervolt Micro JV
PROJECT : BADNAWAR MICRO IRRIGATION SCHEME
PREPARED: Madhavulu JOB : DESIGN OF PIPE SUPPORT Rev : R0
CHECKED : CH.SEKHAR SUBJECT : DESIGN OF ANCHOR BLOCK TYP.AB-2 Date : 22-02-2021

Anchor block design ( Typical ) AB-2 :-


Basic Parameters and Loads
AB-2 Up hill
+ 146.982

53.19 7.5

7.67
Down hill
+ 139.309

52.629

D = Diameter of the pipe = 3.2 m


Elevation of Delivery pipe/Delivery lvl = + 218.828 m
Elevation of Pipe at anchor block location = + 146.982 m
h = Max head at the chainage point = 71.846 m
A = C/S area of the pipe at anchor π/4(D2) = 8.04 m2
H = 50 % of Max head at the chainage point
H = Max head at the chainage point including water hammer = 107.77 m
q = Total flow through pipes = 16.02 m3/sec
N = Number of pipes = 1 Nos.
Q = Flow in each pipe = 16.02 m3/sec
w = Unit weight of water = 10 kN/m3
L1 = Length of the pipe at up hill = 7.50 m
L2 = Length of the pipe at downhill = 53.19 m
V = Velocity in the shell = 1.992 m/sec
t = Thickness of the pipe = 16 mm
αu = Slope angle of pen stock upstream of anchor = 0.000 o

αd = Slope angle of pen stock downstream of anchor = 8.295 o

γs = Unit weight of steel = 78.50 kN/m3


P = Dead weight of pipe from anchor uphill to expansion joint
(πD)x (t) (L1) x(dsteel) = 94.70 kN
P' = Dead weight of pipe from anchor downhill to expansion joint =
(πD)x (t) (L2) x(dsteel) = 671.55 kN
W = Weight of water in pipe P
πd2/4 x L1 x w = 603.2 kN
W' = Weight of water in pipe P'
πd2/4 xL2 x w = 4277.4 kN
p = Weight of pipe and contained water from anchor to adjacent
uphill pier ( For 7.5m length ) = 697.89 kN
p' = Weight of pipe and contained water from anchor to adjacent
downhill pier = 4948.95 kN
g = Acceleration due to gravity = 9.81 m/s2
f= Coefficient of friction of pipe on piers = 0.40
e = Packing length = 0.15 m
u = Co efficient of friction between packing and liner, as per Cl:5.5.1 = 0.26
u' = Co efficient of internal friction between foundation, Concrete = 0.5
and foundation under saturated condition.
f' = Friction of expansion joint per meter of circumference = 1.5*u*w*H*e
= 63.04 kN
Ref : IS : 5330-1984,Cl.5.5
Grade of Concrete = 20
CLIENT : GOVERNMENT OF MADHYA PRADESH, NDA
CONTRACTOR: M/s HES Rivervolt Micro JV
PROJECT : BADNAWAR MICRO IRRIGATION SCHEME
PREPARED: Madhavulu JOB : DESIGN OF PIPE SUPPORT Rev : R0
CHECKED : CH.SEKHAR SUBJECT : DESIGN OF ANCHOR BLOCK TYP.AB-2 Date : 22-02-2021
Grade of steel Fe415
Unit weight of R.C.C = 24 kN/m3
Length of anchor block = 5 m
Breadth of anchor block = 5 m
Depth of anchor block = 5 m

Calculation of Forces on Anchor Block as per IS- 5330-1984


The various forces acting on the anchor block are as under

1 Hydrostatic force acting along axis of pipe on each side of bend


Fs=wAH = 8667.3 kN
2 Dynamic force acting against outside of bend
Fd = QwV/g = 32.5 kN
3 Force due to dead weight of pipe from anchor uphill
tending to slide down over pier, Du = P sinαu = 0.0 kN
4 Force due to dead weight of pipe from anchor down
tending to slide downhill over pier, Du = P' sinαd = 96.9 kN
5 Sliding friction of the pipe on piers due to expansion or contraction
uphill from anchor Spu = f * cosαu * ( P + W - p/2 ) = 0.0 kN
6 Sliding friction of the pipe on piers due to expansion or contraction
downhill from anchor Spd = f * cosαd * ( P' + W' - p'/2 ) = 0.0 kN
7 Sliding friction of uphill expansion joint
f ' * π * ( d + 2t ) / 1000 = 0.6 kN
8 Sliding friction of downhill expansion joint
f ' * π * ( d + 2t ) / 1000 = 0.6 kN
9 Hydrostatic pressure on exposed end of pipe in uphill of
expansion joint W * H * π * t * ( d + t ) / 106 = 174.2 kN

0.000 Deg
X
8.295 Deg

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CLIENT : GOVERNMENT OF MADHYA PRADESH, NDA
CONTRACTOR: M/s HES Rivervolt Micro JV
PROJECT : BADNAWAR MICRO IRRIGATION SCHEME
PREPARED: Madhavulu JOB : DESIGN OF PIPE SUPPORT Rev : R0
CHECKED : CH.SEKHAR SUBJECT : DESIGN OF ANCHOR BLOCK TYP.AB-2 Date : 22-02-2021

Resolving the forces horizontally and vertically

S. No. Uphill Downhill


Force H V H V
1 -8667.3 0.0 8576.6 1250.4
2 -32.5 0.0 32.2 4.7
3 0.0 0.0 0.0 0.0
4 0.0 0.0 95.9 14.0
5 0.0 0.0 0.0 0.0
6 0.0 0.0 0.0 0.0
7 0.0 0.0 0.6 0.1
8 0.0 0.0 0.6 0.1
9 0.0 0.0 172.4 25.1

Calculating the forces as per IS 5330


i. Horizontal Forces
S. No.
Uphill Downhill Net Forces
Force
1 -8667.3 8576.6 = -90.7
2 -32.5 32.19 = -0.3
3 0.0 0.00 = 0.0
4 0.0 95.87 = 95.9
5 0.0 0.00 = 0.0
6 0.0 0.00 = 0.0
7 0.0 0.63 = 0.6
8 0.0 0.63 = 0.6
9 0.0 172.39 = 172.4
ΣH = 178.5 kN

ii. Vertical Forces


S. No.
Uphill Downhill Forces
Force
1 0.0 1250.4 = 1250.4
2 0.0 4.7 = 4.7
3 0.0 0.0 = 0.0
4 0.0 14.0 = 0.0
5 0.0 0.0 = 0.0
6 0.0 0.0 = 0.0
7 0.0 0.1 = 0.0
9 0.0 0.1 = 0.0
1255.1 kN

Checking for inclination of resultant force

Applied horizontal force Fx = 179 kN

Applied vertical force Fy = 1255 kN

Vertical force due to weight of anchor block


5x5x5x25 = 3125 kN

Deduction for pipe = 1005 kN


CLIENT : GOVERNMENT OF MADHYA PRADESH, NDA
CONTRACTOR: M/s HES Rivervolt Micro JV
PROJECT : BADNAWAR MICRO IRRIGATION SCHEME
PREPARED: Madhavulu JOB : DESIGN OF PIPE SUPPORT Rev : R0
CHECKED : CH.SEKHAR SUBJECT : DESIGN OF ANCHOR BLOCK TYP.AB-2 Date : 22-02-2021
Deduction for stand pipe of 300 mm dia. = 1.06 kN

Therefore vertical weight due to anchor block = 2118.6 kN

Therefore net vertical force Fy = 864 kN

Resultant force,R
(Fx)2+(Fy)2 = 882 kN

Angle of resultant force with horizontal = 78.32 o

This is greater than 30 Hence O.K


Check for sliding factor

Factor of safety against sliding, i.e.


Fx/Fy = 0.21 < 0.4
Hence O.K
5.00
Check for stresses

78.32
11.68
B
A E D
C

AD = 5Cos11.69 = 4.90 m
BD = 5Sin11.69 1.01 m
The vertical height from the centre of pipe to the bottom
of anchor block = 2.5 m
The horizontal distance of the resultant from the centre of
anchor block 2.5xTan11.69 = 0.52 m
The horizontal distance of the resultant from the end of
anchor block 2.5-0.517 = 1.98 m

The length of the modified base perpendicular to the


resultant force = 4.90 m

The length of the intercept of the modified base by


the resultant force = 1.98 m

Eccentricity of the resultant force along modified base (e)


AD/2-AE = 0.52

So, the stresses at the base given by equation


P/A (1+6e/d) = 137.30 kN/m2
P/A (1-6e/d) = 32.19 kN/m2

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