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Construction and Building Materials 299 (2021) 123993

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Influence of RPC grouting materials on shear behavior of wet joints in


PCSBs with confining stress
Jiahui Feng a, Zebin Hu a, Haibo Jiang a,⇑, Jiahao Hu a, Yitao Qiu a
a
School of Civil and Transportation Engineering, Guangdong University of Technology, Guangzhou Higher Education Mega Center, Guangzhou 510006, China

h i g h l i g h t s

 Shear performance of RPC-filled wet joints in precast concrete segmental beams.


 Effect of primary parameters on the shear behavior of RPC- filled wet joints.
 A simplified formula was proposed for the shear capacity of RPC-filled wet joints.

a r t i c l e i n f o a b s t r a c t

Article history: Reactive power concrete (RPC), an advanced cement-based material, has excellent mechanical properties.
Received 13 January 2021 The cast-in-place wet joints are located in the middle of precast concrete segmental beams (PCSBs) which
Received in revised form 11 June 2021 could eliminate the errors caused by the assembly of the precast concrete segments. Due to the discon-
Accepted 13 June 2021
tinuity of the reinforcements and complicated stress conditions, those wet joints are the weak parts in the
Available online 23 June 2021
PCSBs. Pouring RPC grouting materials in wet joints could effectively improve the cracking resistance.
This research not only puts emphasis on the influence of the geometry of wet joints, including shear
Keywords:
key depth (25 mm, 35 mm, and 45 mm), but also reveals the influence of confining stress (0.5 MPa
Wet joints
Confining stress
and 2.0 MPa), different concrete type (PRC with and without steel fibers), and different volume fractions
Reactive power concrete (RPC) of steel fibers (0.5% and 2.0%) on shear behavior. The results showed that higher shear capacity of RPC
Shear behavior joints could be obtained by exerting a higher confining stress on the specimens, or using a concrete with
Precast concrete segmental beams (PCSBs) higher tensile strength. Shear capacity of RPC joint with 2.0% steel fibers in volume fraction increased by
67.87% than that with 0.5% steel fibers in volume fraction. The AASHTO 2003 formula overestimated the
shear capacity of the wet joints, showing an average ratio of calculated results to the experimental ones
of 1.69, with a standard deviation of 0.53. A simplified formula was proposed to calculate the shear capac-
ity of RPC joints based on tensile strength of concrete and Mohr’s circle. The results from the simplified
formula were found to agree well with the experimental values, inferred from an average ratio of the pre-
dicted values to experimental results of 1.10, with a standard deviation of 0.12.
Ó 2021 Elsevier Ltd. All rights reserved.

1. Introduction without vibrating and maintain non-segregation and uniformity,


thus RPC could achieve full consolidation and obtain the best fluid-
1.1. Background ity, compressive performance, and durability.
By improving the fineness, eliminating coarse aggregate and
Reactive powder concrete (RPC), a cement-based composite adding active components [2,3], the internal defects of the material
material developed by Richard in the 1990’s [1], is considered as (i.e. porosity and micro-cracks) could be minimized. Mixing the
an innovated concrete with the wide application prospects in steel fibers into RPC could achieve excellent tensile strength, com-
bridge construction. Compared with the normal strength concrete pressive strength, crack resistance, wear resistance, corrosion
(NSC), RPC refers to the concrete mixture that can be constructed resistance, frost resistance and impermeability resistance ability.
Therefore, the application of RPC to precast concrete segmental
beams (PCSBs) can not only make the construction more simpli-
⇑ Corresponding author. fied, but also improve the overall stress states under a heavy traffic
E-mail addresses: jhfeng@mail2.gdut.edu.cn (J. Feng), 812676058@qq.com [4–6]. In addition, the significance of RPC with steel fibers reflects
(Z. Hu), hbjiang@gdut.edu.cn (H. Jiang), 605026997@qq.com (J. Hu),
1697137832@qq.com (Y. Qiu).
in the remarkable enhancement for concrete mechanical

https://doi.org/10.1016/j.conbuildmat.2021.123993
0950-0618/Ó 2021 Elsevier Ltd. All rights reserved.
J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

properties, lighter-weight construction, as well as the contribution keyed dry joints took place sequentially from the inferior key to the
of lower carbon emission [7–9]. superior one. The coefficient of 0.7 was recommended for the shear
PCSBs are widely constructed by means of the balanced can- strength of three-keyed dry joints to improve the AASHTO
tilever method by assembling the precast deck segments with sub- formulae.
sequent prestressing [10,11]. In the system of PSCBs, shear keys are With the development of concrete materials, steel fiber-
distributed along the joints between precast segments to transmit reinforced concrete (SFRC) has attracted more and more attention
the shear stresses and compressive stresses effectively [12,13]. Dry due to its excellent mechanical properties. Thus, it had been
joints and cast-in-place wet joints are two representative splice applied to the joints in PCSBs. Jiang [27] conducted a research on
regions between the segments. Dry joints are connected by geom- dry joints of SFRC to evaluate shear strength. The research indi-
etry matching, while wet joints are commonly located around the cated that AASHTO formula could accurately predict the shear
mid-span location between the last two adjacent segments, as capacity of the three-keyed SFRC dry joints. Liu [28] performed
shown in Fig. 1. A gap whose width ranges from 100 mm to tests on 26 joints with experimental parameters of confining
200 mm is usually provided around the mid-span location between stress, concrete type, joint type, joint shape, number of keys, and
the adjacent segments to facilitate erection [14]. The width of wet arrangement of steel reinforcements. The results revealed that a
joints at the mid-span is narrow, thus it is relatively difficult to higher shear strength of ultra-high performance concrete (UHPC)
arrange reinforcements. According to Muller [15], it is unnecessary joints could be achieved with a higher confining stress. The shear
to set longitudinal reinforcements for the wet joints whose width capacity of large-keyed joints showed a minor increase compared
is less than 250 mm. Consequently, the stiffness of wet joints is with three-keyed joints.
lower than that of adjacent sections, which results in the weakness In summary, previous studies focused on the failure mechanism
of PCSBs. and shear performance of dry joints and epoxy joints, which were
fabricated by the match-casting short line method. However, few
1.2. Literature review tests are available to investigate the influence of RPC materials
and geometry size on wet joints. Consequently, the shear failure
From previous studies, dry and epoxy joints in PCSBs had been mechanism of wet joints in PCSBs was not well understood.
extensively studied by various researchers [16–23]. Due to the Leung [14] tested 26 specimens of NSC wet joints. The main
widespread application of PCSBs, the United States and the Euro- parameters included the stitch type, stitch width and the confining
pean Union had successively issued relevant regulations on joints. stress. Two coefficients were proposed to modify the AASHTO for-
In order to verify the formulae for calculating the shear capacity of mula for calculating the shear capacity of the wet joints, including
the joints, Williams [24] carried out a test on 11 large-scale push- the value of depth/width rate of specimens and the stress concen-
off specimens, and the results showed that shear-friction design trate coefficients of 0.65. Kim [29] carried out a research on UHPC
formulae from ACI 314-14 and Euro-code 2 underestimated the dry joints and wet joints. The tested results were compared with
shear strength of all push-through specimens, but the AASHTO the equations of JSCE recommendations and AASHTO formula,
LRFD 2014 design formulae provided the accurate prediction. Zhou and a coefficient of 0.4 was proposed to calibrate the shear
[25] reported the experimental results of plane joint, single-keyed strength formula. These formulae to predict the shear capacity of
joint and three-keyed joints, with experimental parameters of con- wet joints only adapted the coefficients to calibrate the existing
fining stress and thickness of epoxy resin coating. The first crack formulae which were proposed for dry joints. Nevertheless, the
appeared at the bottom of the joint and extended along the angle shear mechanism of wet joints is quite different from that of dry
of 45° to the horizontal line. AASHTO design formulae underesti- joints. It is irrelevant to calculate the shear strength of wet joints
mated the shear capacity of single-keyed dry joint, but overesti- using those shear formulae for dry joints. In this paper, the reason-
mated that of multi-keyed dry joint. For obtaining the calculation able shear mechanism of wet joints filled with RPC was analyzed,
formula on shear capacity of multi-keyed dry joint, Jiang [26] con- and a simplified formula based on Mohr’s circle was proposed
ducted the experiments and found that the shear failure of multi- accordingly.

2. Research significance

A narrow gap of wet joints results in concrete compacting diffi-


culty, but the application of RPC could properly address this prob-
lem due to its high fluidity. This research puts emphasis on the
shear behavior of RPC grouting materials in the wet joints in PCSBs.
Main parameters are concrete type, confining stress, shear key
depth and steel fibers in volume fraction. This research aims to
explore the failure pattern and influence of different parameters
on wet joints. The tested data of the shear capacity are compared
with the AASHTO 2003 formula. A method considered tensile
strength of concrete and based on Mohr’s circle was proposed to
predict the shear capacity of RPC joints. The applicability of the
simplified formula was verified with the experimental shear capac-
ity of RPC joints.

3. Experimental program

3.1. Test specimens

In this study, a joint specimen consisted of two side segments


Fig. 1. Balanced cantilever method and wet joint at the mid-span. constructed by high-strength concrete (HSC) and a wet joint
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J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

grouted by RPC, as illustrated in Fig. 2. All specimens had a thick- strength; k represented the concrete type, which can be replaced
ness of 100 mm. To prevent the premature failure of side segments by N, S1, and S2. N represented the RPC without steel fibers, and
prior to the wet joint, 12-mm-diameter and 16-mm-diameter rein- the S1 and S2 represented the RPC with 0.5% and 2.0% steel fibers
forcements were placed in the side segments. The configurations of in volume fraction, respectively; Dm represented the shear key
the rebars were shown in Fig. 2. The main parameters included depth; n pointed out the confining stress. For example, R100-N-
confining stress (0.5 MPa and 2.0 MPa), shear key depth (25 mm, D25-0.5 indicated the specimen which wet joint was made of
35 mm, and 45 mm), concrete type (RPC with and without steel RPC without steel fibers with cylinder compressive strength of
fibers) and steel fibers in volume fraction (0.5% and 2.0%), as listed 100 MPa, whose shear key depth was 25 mm, and the confining
in Table 1. The fabricating procedures were shown in Fig. 3. The stress was 0.5 MPa.
side segments were cast separately in an L-shape formwork. After
7-day curing, the side segments were demolded and moved into a 3.2. Materials properties
rectangular formwork. Two side segments were assembled oppo-
sitely to create a formwork with a key-shape gap, where was cast Five concrete mix proportions were divided into three groups
with RPC. (A, B, and C) as listed in Table 2. The first mix proportion of A0
The following nomenclature system was adopted for the speci- was designed to get a target cylinder compressive strength of
mens. Twelve specimens were referred to as Ri-k-Dm-n, where R 65 MPa after 28 days. The mix proportion of B1 was designed to
represented RPC concrete; i indicated the cylinder compressive get an expected cylinder compressive strength of 100 MPa, which

Fig. 2. Dimensions and configurations for tested specimens (in millimeters): (a) Modeling of wet joints. (b) Configurations for reinforcements. (c) Dimensions of wet joints,
where D represents the shear key depth (D = 25 mm, 35 mm, and 45 mm).

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J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Table 1
Parameters of specimens.

Specimens Shear key depth Strength of side segment Strength of wet joints Wet joints width Confining stress
R100-N-D25-0.5 25 mm C70(HSC) C100(RPC) 50 mm 0.5 MPa
R100-N-D25-2.0 25 mm C70(HSC) C100(RPC) 50 mm 2.0 MPa
R100-N-D35-0.5 35 mm C70(HSC) C100(RPC) 50 mm 0.5 MPa
R100-N-D35-2.0 35 mm C70(HSC) C100(RPC) 50 mm 2.0 MPa
R100-N-D45-0.5 45 mm C70(HSC) C100(RPC) 50 mm 0.5 MPa
R100-N-D45-2.0 45 mm C70(HSC) C100(RPC) 50 mm 2.0 MPa
R110-N-D35-0.5 35 mm C70(HSC) C110(RPC) 50 mm 0.5 MPa
R110-N-D35-2.0 35 mm C70(HSC) C110(RPC) 50 mm 2.0 MPa
R110-S1-D35-0.5 35 mm C70(HSC) C110(RPC) 50 mm 0.5 MPa
R110-S1-D35-2.0 35 mm C70(HSC) C110(RPC) 50 mm 2.0 MPa
R120-S2-D35-0.5 35 mm C70(HSC) C120(RPC) 50 mm 0.5 MPa
R120-S2-D35-2.0 35 mm C70(HSC) C120(RPC) 50 mm 2.0 MPa

NOTE: where ‘‘S1” represents 0.5% steel fibers in volume fraction; while ‘‘S2” represents 2.0% steel fibers in volume fraction.

Fig. 3. Manufacturing process of specimens.

added fly ash from local power plant and silica fume from smelting All side segments of specimens were fabricated with mixture
metal silicon plant. The mix proportion of B2 was similar to Matrix A0, while mixtures B1, B2, C3, and C4 were used in the wet joints,
B1, but with a lower water/cement ratio of 0.25. respectively. Compressive strength, splitting tensile strength, mod-
The mix proportion of C3 was designed to get an expected cylin- ulus of elasticity and Poisson’s ratio of each concrete mixtures
der compressive strength of 110 MPa, with 0.5% steel fibers in vol- were tested by 150 mm  300 mm standard cylinders. The test
ume fraction, while steel fibers in volume fraction of 2.0% were methods for material properties were based on ASTM codes [30–
added into the mix proportion of C4. 32], and the tested results of concrete properties were the average
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J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Table 2
Design mix proportions of concrete.

Material Target compressive strength Water Cement Fine Coarse Fly Silica Super- Defoamer Steel
symbol (MPa) aggregate aggregate ash fume plasticizer fibers
A0 65 160 395 595 1105 105 – 10.0 – –
B1 100 166 389 592 590 171 62 8.0 – –
B2 110 166 420 555 576 185 67 12.5 – –
C3 110 259 1000 800 – – 110 3.3 2 0.5%
C4 120 259 1000 800 – – 110 3.3 2 2.0%

Note: Material quantities in kg/m3.

Table 3
Mechanical properties of concrete.

Material symbol Compressive strength (MPa) Splitting tensile strength (MPa) Modulus of elasticity (MPa) Poisson’s ratio
A0 65 4.77 34,837 0.204
B1 100 5.06 37,570 0.236
B2 110 4.13 37,004 0.219
C3 110 7.23 36,895 0.233
C4 120 12.14 35,974 0.224

value of three specimens in each group at 28 days, as listed in two failure modes of the crack distribution were depicted in
Table 3. Figs. 6-7, respectively.

4.1. First mode of crack pattern


3.3. Testing setup and instrumentation

Fig. 6 illustrated the crack patterns of RPC joints without steel


A push-off test setup as illustrated in Fig. 4 was adopted to
fibers, which was defined as the first mode of crack pattern. Almost
study the shear behavior of wet joints. In practice, the actual joint
all the joint zones mainly included two curved cracks, forming a
in bridges is constrained by lateral displacements. To simulate the
bottle shape. As a result, the joints performed as a bottle-shape
practical situation, a confined steel frame with large stiffness is
strut. Eventually, the joint was separated along one of the curved
needed. In addition, precast segmental bridge keeps its continuity
cracks or between the two.
via the tendons along the span direction.
Taking the specimen R100-N-D35-2.0 (Fig. 6c) for example, it
For convenience, a horizontal hydraulic jack within a steel
involved two initial cracks of the RPC joints, which simultaneously
frame to apply the confining stress was adopted in this test. There-
generated from the lower left corner and upper right corner of the
fore, the setup provides the specimen with a large stiffness, and in
shear keys, respectively. With the load increasing, two initial
this way, various range of confining force (namely the confining
cracks propagated along the curved paths and the width of the ini-
stress) could be applied by the hydraulic jack, which was approx-
tial cracks reached 1.0 mm. The aggregate interlock of the wet
imately analogous to the different working conditions of the pre-
joints without cracking part continued to bear the shear load.
stressing tendons in real bridges.
When the load reached approximately 63.30 kN (88.7% of the ulti-
As shown in Fig. 4, the confining stress was applied by a jack
mate load), however, a new crack formed suddenly in the left bot-
driven by a hydraulic pump. Two steel plates were placed at each
tom, propagated along the diagonal direction and became the
side of the lateral surface of side segments, and another two steel
critical crack rapidly. When the load reached the ultimate load,
plates were placed at the top and bottom of the specimen respec-
the critical crack run through the RPC joint, so that the RPC joint
tively, which enabled the applied load to act on the center section
was separated into two parts. The ratio of the cracking load to
during testing. The test was carried out using a displacement-
the ultimate shear load was 0.89. It indicated that the specimen
controlled scheme at a displacement rate of 0.05 mm/min. The lay-
failed suddenly, which belonged to brittle failure. After failure,
out of the measured points was shown in Fig. 5. Three linear vari-
shear capacity was provided by the friction between the side seg-
able displacement transducers (LVDTs) were used to monitor the
ments and the RPC joints, which was defined as the residual
relative vertical movement between the two side segments, as well
strength.
as the dilation of the specimen. In addition, experimental data
obtained during the test included the vertical force and confining
force which were acquired by the force sensors. 4.2. Second mode of crack pattern

Fig. 7 illustrated the crack patterns of RPC joints with steel


4. Crack patterns fibers, which was defined as the second mode of crack pattern.
Regarding to the RPC joints with steel fibers, only one diagonal
In total, eight RPC joints without steel fiber and four RPC joints crack distributed in the joint zone. The joints were reinforced by
with 0.5% or 2.0% steel fibers in volume fraction were tested. Each steel fibers. Consequently, it caused the higher stress concentra-
specimen was tested under the combination of different parame- tion, resulting in that the concrete at the corner of the side seg-
ters, including confining stress, shear key depth, concrete type, ments crushed.
steel fibers content. Test results of cracking load, ultimate load, Different from the first mode, in the second mode, the critical
vertical displacement, confining stress, and the angle between ini- crack of the RPC joint was developed from the initial cracks as
tial cracks and horizontal line were shown in Table 4. It is vital to the load increased. Taking the specimen R110-S1-D35-2.0
distinguish failure modes for RPC joints with or without steel (Fig. 7b) for example, when the shear load increased to 52.61 kN,
fibers. The joints could be reinforced by steel fibers and behaved which was approximately 43% of the ultimate shear load, an initial
quite different, showing a strengthened shear performance. The crack with an angle of about 25.01° to the horizontal line appeared
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J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

the curves of lateral displacement and confining stress versus ver-


tical load were depicted in Fig. 8 and Fig. 9, respectively. Because of
the breakdown of the test device during testing, the lateral dis-
placements of the specimens R100-N-D25-2.0 and R110-N-D35-
2.0 were not measured.
Before cracking: as shown in Fig. 8, the lateral displacements of
the specimens showed a relative low value varying from 0.01 mm
to 0.27 mm under an initial confining stress of 0.5 MPa, and lateral
displacement could not be detected under an initial confining
stress of 2.0 MPa. It indicated that the lateral displacement was
well constrained before cracking by applying a higher initial con-
fining stress. As shown in Fig. 9, it is significant that, before crack-
ing, the increments of lateral stress of the specimen under 2.0 MPa
were obviously lower than those under 0.5 MPa. Specifically, the
increments of the lateral stress of specimens under an initial con-
fining stress of 0.5 MPa and 2.0 MPa were less than 0.67 MPa and
0.36 MPa, respectively. Overall, it could be concluded that a higher
initial confining stress could remarkably constrain both the lateral
displacement and lateral stress before cracking.
After cracking: a large lateral displacement could be observed in
Fig. 8 following the appearance of the crack. Almost all the speci-
men without fibers showed a low displacement less than
1.0 mm. Nevertheless, those with fibers presented a more ductile
behavior, showing a high displacement exceeding 1.2 mm, and
higher fiber content resulted in a larger lateral displacement. It is
noted that a significant lateral displacement was observed after
cracking. That is because the lateral stress increased remarkably
after cracking, as shown in Fig. 9.

6. Results and analysis

To compare and analyze the effect of different parameters on


the RPC joints, and the vertical load-vertical displacement (V-D)
curves were presented graphically in Fig. 10. The ordinate repre-
sented the vertical load with the unit of kN, and the abscissa was
the vertical displacement with the unit of mm.

6.1. Vertical load-vertical displacement curves of RPC joints without


steel fibers
Fig. 4. Typical experimental setup for RPC joints: (a) photo of direct shear setup; (b)
sketch of direct shear setup. V-D curves of RPC joints without steel fibers under 0.5 MPa and
2.0 MPa confining stress were plotted in Fig. 10(a-d). It can be seen
that the V-D curves of RPC joints can be divided into four stages. At
at the upper right corner of the RPC joint. As the shear load contin- the beginning of the stage I, the linear relationship between verti-
ued to increase up to 93.96 kN (about 72.26% of the ultimate load), cal load and vertical displacement was observed. When the initial
the initial crack extended to the bottom. The width of the crack cracks occurred, the V-D curves entered to the stage II. In the stage
was 0.3 mm at this load level. When the load reached 115.01 kN II, the stress redistributed at the RPC joints. Thus, the slope of the
(about 88.44% of the ultimate load), the width of upper right crack V-D curves decreased. A slight drop of vertical load was defined
was broadened to 0.7 mm. Meanwhile, the lower left cracks as stage III. The initial cracks extended rapidly, and the stiffness
appeared with the width of 0.3 mm. Then lower left crack extended of the specimen decreased significantly in the drop stage of the
to the upper right corner of the RPC joint as the result of the V-D curves. However, for the RPC joints under 0.5 MPa confining
increased load. When the load reached ultimate load (130.04 kN), stress, the V-D curve did not go through a drop stage, and the ver-
the maximum width of the crack was 1.0 mm, following by the fail- tical load kept rising until reaching the peak load.
ure of the RPC joint, as well as concrete crushing at the upper right For the RPC joints which were under 2.0 MPa confining stress,
corner of the side segment. after stage III, as the crack width increased further, the lateral dis-
placement greatly increased, which was reflected in the increased
horizontal force. Due to the constraints provided by the horizontal
5. The lateral dilation behavior of RPC joints device, the RPC joints continued to bear the load. Therefore, the V-
D curves kept rising until reaching the ultimate load, this stage was
The lateral displacement and lateral stress (namely confining defined as stage IV. After the load reached the peak points, the crit-
stress) of the specimens were recorded. Fig. 5 showed the mea- ical cracks extended throughout the RPC joints and led to the
sured points and the arrangement of displacement sensors, and failure.
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J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Fig. 5. Layout of measuring points.

Table 4
Summary of experimental results for RPC joints.

Specimens Cylinder compressive Cracking Ultimate load V cr /V u Ultimate relative vertical Confining Angle between initial crack
0
strength f c (MPa) loadV cr (kN) V u (kN) displacement(mm) force (kN) and horizontal line (°)

R100-N-D25-0.5 100.97 24.51 59.76 41% 2.244 9.57 28.30


R100-N-D25-2.0 100.97 42.50 78.87 53% 0.919 39.28 21.80
R100-N-D35-0.5 100.97 30.64 53.81 56.9% 1.226 9.89 27.47
R100-N-D35-2.0 100.97 56.55 71.33 79.2% 1.302 40.10 19.65
R100-N-D45-0.5 100.97 25.14 52.83 47% 0.936 9.910 35.86
R100-N-D45-2.0 100.97 55.2 82.75 66% 1.156 40.02 20.55
R110-N-D35-0.5 107.48 35.36 77.10 46% 2.083 9.47 35.53
R110-N-D35-2.0 107.48 57.25 82.40 69% 0.637 40.13 26.56
R110-S1-D35-0.5 114.74 41.37 102.30 40% 1.591 10.00 27.54
R110-S1-D35-2.0 114.74 52.61 130.01 43% 2.147 40.08 25.01
R120-S2-D35-0.5 125.28 46.91 145.2 32% 2.13 10.06 35.01
R120-S2-D35-2.0 125.28 91.18 218.3 42% 3.74 38.55 21.80

6.2. Vertical load-vertical displacement curves of RPC joints with steel the R100-N-D35-2.0 was greatly larger than that of the R100-N-
fibers D35-0.5. In Fig. 10(e), before reaching the ultimate load, the slope
of R110-S1-D35-2.0 was also greatly larger than that of R110-S1-
V-D curves of RPC joints with steel fibers were plotted in Fig. 10 D35-0.5. It indicated that the stiffness of RPC joints was enhanced
(e and f). Similar to the RPC joints without steel fibers, the V-D as the result of the increased confining stress.
curve of RPC joint with steel fibers also went through the stage I The effect of confining stress on ultimate load was plotted
and stage II. However, different from the RPC joints without steel in Fig. 11, showing a positive correlation between them. As
fibers, the development of the cracks was hindered by the bond shown in Fig. 11, according to the results of specimens
between the steel fibers and the concrete matrix. Therefore, the R100-N-D35-0.5 and R100-N-D35-2.0, when confining stress
stiffness of the RPC joint with steel fibers did not drop significantly increased from 0.5 MPa to 2.0 MPa, the ultimate load of RPC
with the increased load. After stage I, the slope of the curve joints without steel fibers increased by 33.8%. With regards
decreased gradually before it reached the peak load. A smooth to RPC joints with 0.5%-volume-fraction steel fibers, it is
curve in the graph of V-D without a dropping stage was observed. pointed out that the ultimate load was enhanced by 27.1%
Compared with RPC joints without steel fibers, those joints with because of the higher confining stress, while RPC joints with
steel fibers performed a higher vertical load and a larger vertical 2.0%-volume-fraction steel fibers achieved a higher enhance-
displacement. ment (46%) in the ultimate load. These results indicated that
the ultimate loads of RPC joints could be significantly strength-
6.3. Effect of confining stress ened by the increased confining stress. The higher confining
stress would provide a larger stiffness for RPC joints and
In this study, the confining stress exerted on the RPC joints was strengthen the constraint, thus resulting in a higher shear
taken into consideration. In Fig. 10(b), after the stage II, the slope of capacity.
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J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Fig. 6. First mode of cracking pattern.

6.4. Effect of concrete type Comparing with the ultimate load of R110-N-D35-0.5 and
R110-N-D35-2.0, the ultimate load of R110-S1-D35-0.5 and
In this study, the RPC with or without steel fibers in the wet R110-S1-D35-2.0 increased by 35.65% and 57.81%, respectively.
joints was taken into consideration, RPC joints with 0.5%- In terms of RPC joints without steel fibers, it could be conducted
volume-fraction steel fibers (R110-S1-D35-0.5 and R110-S1-D35- that after the initial cracks occurred, the shear resistance was
2.0) and those joints without steel fibers (R110-N-D35-0.5 and provided mainly by the aggregate interlock action, and the stiff-
R110-N-D35-2.0) were compared and analyzed. The histogram of ness dropped as the cracks extended significantly. However, for
ultimate load of four specimens was plotted in Fig. 12. RPC joints with steel fibers, the shear resistance was provided

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J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Fig. 6 (continued)

by the bond between the steel fibers and concrete matrix. Fur- 6.5. Effect of shear key depth
thermore, the stiffness of the specimens did not decrease rapidly
as the steel fibers hindered the extension of cracks. Thus, the In this section, the shear key depth of wet joints was taken into
results indicated that the ultimate load of RPC joints with steel consideration, ranging from 25 mm to 35 mm. The first group
fibers was significantly higher than that of RPC joints without included specimens R100-N-D25-0.5, R100-N-D35-0.5, and
steel fibers. R100-N-D45-0.5, and the another group composed of specimens

9
J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Fig. 6 (continued)

R100-N-D25-2.0, R100-N-D35-2.0, and R100-N-D45-2.0. The V-D Fig. 14, and the confining stress-ultimate load curves of the speci-
curves of these specimens were shown in Fig. 13. mens were plotted in Fig. 11. Adding steel fibers strengthened both
As shown in Fig. 13, the curves of all specimens were similar, mechanical properties and the ultimate load of RPC joints. For
irrespective of different shear key depths. All specimens under instance, as shown in Fig. 11, the ultimate load of RPC joints with
the confining stress of 0.5 MPa performed a large displacement 2.0% steel fibers in volume fraction was 41.9% higher than that
and a low stiffness. Conversely, those under the confining stress with 0.5% steel fibers in volume fraction under the confining stress
of 2.0 MPa behaved a relatively small displacement and a high of 0.5 MPa, while it increased by 67.8% under the confining stress
stiffness. In terms of ultimate loads, the specimen with a 25- of 2.0 MPa.
mm-depth shear key behaved the maximum one (59.76 kN) under Although the compressive strengths of C3 and C4 were approx-
the confining stress of 0.5 MPa among the three kinds of depth, but imately similar, the tensile strength of the concretes was signifi-
under the confining stress of 2.0 MPa, the specimen with a 45-mm- cantly different (the compressive strength of C4 was 9.6% higher
depth shear key obtained the maximum ultimate load (82.75 kN). than that of C3 and the tensile strength of C4 was 67.9% higher
It indicated that ultimate loads varied irregularly as lengthening than that of C3). Thus, the reason for the significantly enhanced
the shear key depth under different levels of confining stress. Nev- ultimate load due to higher steel fiber content was its higher con-
ertheless, only a small number of specimens with different shear crete tensile strength. The RPC joints were more likely to reach the
key depths were tested, thus the effect of shear key depth on shear ultimate load and fail when the principal tensile stress exceeded
behavior of RPC joints needs further investigation. the concrete tensile strength. The quantitative relationship
between the ultimate loads and tensile strengths was discussed
6.6. Effect of steel fiber in volume fraction in the next section.

In this study, different steel fibers contents of RPC joints were 7. AASHTO design formula calculating shear capacity of wet
taken into consideration, including specimens R110-S1-D35-0.5, joints
R120-S2-D35-0.5, R110-S1-D35-2.0, and R120-S2-D35-2.0. The
mechanical properties of tensile strength and compressive AASHTO 2003 design formula [33] is extensively used to esti-
strength of two matrices (C3 and C4) were tested and shown in mate the shear capacity of joints in precast concrete segmental
10
J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Fig. 7. Second mode of cracking pattern.

11
J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Fig. 8. Vertical load-lateral displacement curves of the specimens.

12
J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Fig. 9. Confining stress-vertical load curves of the specimens.

13
J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Fig. 10. Vertical load-vertical displacement curves of RPC joints.

14
J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Fig. 14. Mechanical properties of RPC joints with different steel fiber contents: (a)
Fig. 11. Effect of confining stress on ultimate load. compressive strength; (b) tensile strength.

bridges. The shear resistance of the base area of the joints and fric-
tion resistance of the concrete surfaces are contained in this for-
mula, which can be obtained as follows:
qffiffiffiffi
f c ð0:9961 þ 0:2048rn Þ þ 0:6Asm rn
0
V a ¼ Ak ð1Þ

Where Va is shear capacity of wet joints (N); Ak is the area of the


base of all keys along the failure plane (m2); rn is average compres-
0
sive stress across the joint (MPa); f c is cylinder compressive
strength of concrete (MPa), and Asm is the area of contact between
smooth surfaces at the failure plane (m2).
The shear capacities from the experiments Vtest and those calcu-
lated by AASHTO formula Va were compared in Table 5, and the
average ratio of the test value to the predicted one was 1.69 with
a standard deviation of 0.53. It can be seen that the value of Va/Vtest
was greater than 1.0. Therefore, the AASHTO 2003 formula overes-
timated the shear capacity of RPC joints.
According to the AASHTO 2003 provisions, the applicable con-
crete strength in the formula ranges from 27.58 MPa to
55.16 MPa, while the applicable confining stress are in the range
Fig. 12. Effect of steel fibers on ultimate load.
of 0.69 MPa to 6.89 MPa. However, the concrete compressive

Fig. 13. Effect of shear key depth on shear performance.

15
J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Table 5 stress f t . From the Mohr’s circle, the geometric relation can be
Comparison of calculated values of AASHTO 2003 formula with the experimental
obtained:
results.
rx þ ry 2
rx  ry 2
Specimens V a (kN) predictions V test (kN) experimental V a /V test ðf t þ Þ ¼ð Þ þs ð2Þ
by AASHTO 2003 results 2 2
R100-N-D25-0.5 112.6 59.76 1.88 Where f t is the tensile strength of the PRC (MPa); rx is the normal
R100-N-D25-2.0 112.6 78.87 1.43 stress of the RPC joints (MPa); ry is the vertical stress of the RPC
R100-N-D35-0.5 125.8 53.81 2.34
R100-N-D35-2.0 125.8 71.33 1.76
joints (MPa); and s is the shear stress (MPa).
R100-N-D45-0.5 152.2 52.83 2.88 The stress area of the RPC joints is also shown in Fig. 15. b is the
R100-N-D45-2.0 152.2 82.75 1.84 thickness of the specimen; V is the vertical force; w is the width of
R110-N-D35-0.5 116.1 77.10 1.51 the vertical stress area, and h is the height of the shear stress area.
Thus, the vertical stress ry ¼ V=bw and the shear stress
R110-N-D35-2.0 156.7 82.40 1.90
R110-S1-D35-0.5 119.8 102.30 1.17
R110-S1-D35-2.0 161.6 130.01 1.24 s ¼ V=bh are deduced. The angle h is calculated as follow:
R120-S2-D35-0.5 170.2 145.2 1.17
h
R120-S2-D35-2.0 239.3 218.3 1.10 tanh ¼ ð3Þ
For all specimens, Average: 1.69, SD: 0.53 wþm
Where m is the width of the wet joints, as shown in Fig. 15.
Taking ry ¼ V=bw and s ¼ V=bh into Eq. (4), and the rela-
strength of the RPC specimens ranged from 100 MPa to 120 MPa in tionship between ry and s can be expressed as:
this experiment. Thus, the AASHTO 2003 formula was not suitable
h V h
for calculating shear capacity of the RPC joints. A new formula to ry ¼  ¼  s ¼ ls ð4Þ
w þ m bh w
predict the shear capacity should be proposed.
h
l ¼ ¼ tanh ð5Þ
wþm
8. Simplified formula for shear capacity of RPC joints
Taking Eq. (4) into Eq. (2) and simplifying Eq. (2), similar to the
The RPC joints in the test were not reinforced by steel rebars, method from Yuan [34], s can be expressed as:
when the cracks occurred, the specimen quickly reached the ulti-  qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1
mate load. In the strength evaluation model, for a conservative s ¼ lðrx þ f t Þ þ ð4 þ l2 Þf 2t þ ð4 þ 2l2 Þf t rx þ l2 r2x ð6Þ
2
estimation purpose, it is assumed that the joint failed when the
stress reached the tensile strength of concrete, corresponding to In Eq. (6), s is determined by the f t and rx , but this form of the
the appearance of the crack. It is reasonable to assume the failure formula is too complex for calculation. Referred to the calculation
criterion which the principle tensile stress reaches the tensile form of the AASHTO 2003 [33], the equation could take the form
strength of concrete. The deviation of the calculated shear strength as:
and the experimental one could be eliminated by a modified factor.
s ¼ C 1 f t þ C 2 f t  rx ð7Þ
According to the tested result, the confining stress, shear area of
wet joints and tensile strength of concrete are the primary factors C 1 is the coefficient of shear capacity without the confining
on the shear capacity of the RPC joints. Thus, these factors are stress; C 2 is the increment coefficient of shear capacity caused by
taken into consideration in the proposed formula. the confining stress.
As shown in Fig. 15, there are vertical and normal force acting at
the side segments and the RPC joints, namely they are under biax- 8.1. Calculation of the value of C 1
ial stress state. Thus, the Mohr’s circle can be used to explain the
stress state. It is assumed that the shear failure of the RPC joints According to Table 4, it can be observed that the angle of initial
occurred when the maximum stress r1 reached the uniaxial tensile cracks in the RPC joints ranged from of 19.65° to 35.86°, and the

Fig. 15. Computational model of the simplified formula of RPC joints.

16
J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

mean value h ¼ 27.09° is taken for calculation, thus s  C1  f t


C2 ¼
tanh ¼ l  0:51. Taking l ¼ 0:51 into Eq. (6), the shear stress f t  rx
can be obtained as: qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
0:26  rx þ 0:5  4:25f t þ 4:5f t  rx þ 0:25r2x  1:03f t
2
 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 ¼
s ¼ 0:51  ðrx þ f t Þ þ 4:25f 2t þ 4:5f t  rx þ 0:25r2x ð8Þ f t  rx
2
ð11Þ
Substituting rx ¼ 0 into Eq. (7) and Eq. (8), the coefficient C1 is
The values of C2 obtained by mathematical analysis
determined as follow:
qffiffiffiffiffiffiffiffiffiffiffiffiffiffi underf t = 3 MPa to 15 MPa are shown in Fig. 16. The value of C2
s ¼ 0:26f t þ 0:5 4:25f t ¼ C 1 f t ð9Þ is influenced by the confining stress and tensile strength of con-
crete. When the tensile strength of concrete reaches the 15 MPa,
the variation of the value of C2 is relatively small in spite of increas-
C 1 ¼ 1:29 ð10Þ
ing the confining stress. And the calculating value of the shear
capacity of wet joints is increased as a higher value of C2 is adapted.
8.2. Calculation of the value of C2 Thus, in order to conservatively estimate the shear capacity of RPC
joints, the value of C2 takes the minimum value of each grade of
From Eq. (7) and Eq. (9), the calculation of C2 can be expressed tensile strength of concrete. Moreover, the value of C2 is adopted
as follow: as 0.050 if the C2 is higher than 15 MPa. The value of C2 is listed
in Table 6.

8.3. Simplified formula for shear capacity of RPC joints

According to the above-mention, the expression for the shear


strength of PRC joints is therefore:

V s ¼ As ð1:29f t þ C 2 f t  rx Þ ð12Þ

Where V s is the shear strength of RPC joints in a region of shear (N);


As is the base area of RPC joints (mm); C 2 can be obtained by linear
interpolation according to the adjacent values in Table 6.
As shown in Fig. 15, the friction between side segments and RPC
joint also provides shear resistance as a result of slippage between
smooth concrete surfaces. Shear friction is a function of the area in
contacting area, the normal stress and the coefficient of friction.
Coefficient of 0.6 is recommended by the ACI Building Code [35].
Thus, the shear capacity of the wet joints with RPC grouting mate-
rials can be obtained as follow:

Fig. 16. Calculated values of C2. V ¼ As ð1:29f t þ C 2 f t  rx Þ þ 0:6  rx  Asm ð13Þ

Where V is the shear capacity of RPC joints specimen.


The calculated results are shown in the Table 7. Comparing with
the calculated result (V cal ) and the value of test (V test ), the average
Table 6
ratio of V cal =V test is 1.10 with the standard deviation of 0.12. Fig. 17
Calculated value of C 2
shows the degree of dispersion between the relative ratio of the
f t (MPa) 5 7 9 11 13 >15 tested values and the calculated values. It is indicated that the sim-
C2 0.125 0.095 0.085 0.061 0.054 0.050 plified formula agreed well with the shear capacity of the RPC
joints.

Table 7
Using simplified formula to calculate the shear capacity of the RPC joints

Specimens rx (MPa) f t (MPa) As (mm) C1 C2 Asm (mm) V cal (kN) V test (kN) V cal =V test

R100-N-D25-0.5 0.48 4.13 10,000 1.29 0.19 20,000 62.85 59.76 1.05
R100-N-D25-2.0 1.96 4.13 10,000 1.29 0.18 20,000 91.84 78.87 1.16
R100-N-D35-0.5 0.49 4.13 10,000 1.29 0.19 20,000 63.16 53.81 1.17
R100-N-D35-2.0 2.01 4.13 10,000 1.29 0.18 20,000 92.63 71.33 1.30
R100-N-D45-0.5 0.50 4.13 10,000 1.29 0.19 20,000 63.18 52.83 1.20
R100-N-D45-2.0 2.00 4.13 10,000 1.29 0.18 20,000 92.56 82.75 1.12
R110-N-D35-0.5 0.47 5.06 10,000 1.29 0.16 20,000 74.76 77.10 0.97
R110-N-D35-2.0 2.01 5.06 10,000 1.29 0.15 20,000 104.80 82.40 1.27
R110-S1-D35-0.5 0.50 7.23 10,000 1.29 0.11 20,000 103.31 102.30 1.01
R110-S1-D35-2.0 2.00 7.23 10,000 1.29 0.11 20,000 132.96 130.01 1.02
R120-S2-D35-0.5 0.50 12.14 10,000 1.29 0.07 20,000 166.77 145.21 1.15
R120-S2-D35-2.0 1.93 12.14 10,000 1.29 0.07 20,000 195.04 218.30 0.89
For all specimens, Average: 1.10, SD: 0.12

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J. Feng, Z. Hu, H. Jiang et al. Construction and Building Materials 299 (2021) 123993

Declaration of Competing Interest

The authors declare that they have no known competing finan-


cial interests or personal relationships that could have appeared
to influence the work reported in this paper.

Acknowledgments

The research presented was sponsored by National Natural


Science Foundation of China [51778150, 51808133]; Natural
Science Foundation of Guangdong Province in China
[2016A030313699]; Science and Technology Planning Project of
Guangzhou city in China [201804010422]; and Special Funds for
the Cultivation of Guangdong College Students’ Scientific and Tech-
nological Innovation (‘‘Climbing Program” Special Funds)
[pdjh2020b0179].

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