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TABLE OF CONTENTS

Section A Introduction
Introduction & Design Features: Fwl Safe
Support & Slew
Anti~Two Block

Section B Operating Instructions


Basic / Specific Operating Instructions & Cab Layout Drawing

Section C Inspection and Maintenance


Initial.Start~up & Commissioning Procedure
InSpection Check List
Bolt Installation and Inspection Procedure
Specifications for Large Diameter Nuts and Bolts
Main Block and Stinger Line Inspection
Wedge Sockets
Boom Lock Operation
Hydraulic Boom Hoist Limit System
Hydraulic' System Adjustments
Brake Linkage Adjustment
Swing Bearing System Service
EmergencySlewing Procedure
Emergency Load Lowering Procedure
Recommended Commissioning Spares

Section D Lubrication
Gen~ral Information . ,
Lubrication Diagrams
Hydraulic' Charts

General Layout and Assembly


General Layout, Erection & Installation Procedure

Rigging
General Information, Wire Rope Specifications & Reeving Diagrams
Secti()n H Hydraulic Schematics & Bill of Materials
Primary/Controls Schematic & Hydraulic Bill ofMaterials

Section I Pneumatic Schematic & Bill of Materials


Pneumatic Controls / Alarm Schematic & Bill ofMaterials

Section J Electrical Schematics & Bill of Materials


Bill ofMaterials
ElectricalSchematic
.One Line Diagram

Section L Engine Maintenance Manual


Engine Maintenance Manual

Section M Load Indicator System


Mipeg 2000 Non-Recording
Load Indicator System
Section K
General Bills of Material & Component Data
General Bill of Materials K..l
Gearbox and Shaft, 250 Boom Hoist (20003) K-2
Gearbox and Shaft, 250 Aux Hoist (20004) K-2
Gearbox and Shaft, 500 Main Hoist (20005) K-3
Gearbox and Shaft, Slew (20071) K-4
Gearbox, Triple Pump Drive (20120) K-5
. Motor, Boom andAux Hoist (40161) K-6
Motor, Main Hoist (TC2006) K-7
Motor, Slew (40113) K-8
Valve, Control, Slew (40004) K-9
Valve, Control, Boom (40169) K-lO
Valve, Control, Main!Aux (40170) K-ll
Valve, Motor Control (CoUnterbalance)(40179) K-l2
Valve, Crossover Relief (TC3020) K-13
Valve,BooIll Limit (Kick-out)(TC3031) K,·l4
Valve, Brake Release (TC3060) K-l5
Brake Pedal (40015) . K-l6
Brake ActUator, Boom and Aux Hoist (TB4049) K-l7
Brake Actuator, Main Hoist, 500 (TB4037) K-l8
Btake, Slew (40116) K-l9
ain, Aux, Boom (40139) K-20
Pump, Control Circuit, Slew (40142) K-21
Filter, Main Return(40132) K.,22
.Filter, COIltrolCircuit (40134) K-23
Joystick, Single Lever Dual Axis (40160) K-24
Joystick, Dual Lever Smgle Axis (40162) K-25
Upper Bearing Assembly (TFlOOl) K-26
Lower Shoe As'seIllbly (TE8007) 1<-27
Trailing Cable Assembly (4221L) K-28
Load Block Assembly, 85 Ton (TAl135) K-29
Headache Ball Assembly (TA3013) K-30
Sheave Assembly, 20" (TAlO02) K-31
Sheave Assembly, 23" (TAl003) K-32
Sheave Assembly, 28" (TAlOI0) K-33
Air Conditioner (30079) K-34

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