MCFA Document # 000034-09C

Issue Date 4/8/2009

®
Lift
Trucks

TITLE: How to Enable and Reset the Maintenance Alarm for NR3000 - NR4500P,
ND2500 - ND3000P and NS3000 - NS4000 36 Volt AC Reach Trucks.

MODEL AND SERIAL NUMBER:

NR3000, NR3500, NR4000, NR4500, NR4500P, NR4000P, ND2500, ND3000, ND3000P,
NS3000, NS4000
Serial Number Prefix: 2NR, 4NR, 5NR, 6NR, 7NR, 8NR, 1ND, 2ND, 3ND, 2NS, 5NS
Serial Numbers: XXX3300700 - up

SUBJECT: Enabling and Resetting the Maintenance Alarm Feature.

CAUSE: The display shows Mode 1 Alarm. In some cases, the truck goes into speed reduction.

The information provided on this web site is considered to be confidential information and is intended to assist you in resolving product issues. In addition, the information

on this web site is not to be considered as an authorization for any financial claim against MCFA.

Always follow all Safety, Warning, Caution and Precaution information that is provided in the appropriate Service Manual and Operation and Maintenance Manual(s).

RESOLUTION

Connect either the Zapi handset (P/N 97M2204900) or the PC Console software (P/N RL471429) to
the truck. Check to see if the following message is displayed on the handset or laptop screen:

*Alarm*
Schedule Maintenance

Please read the procedures below for enabling or resetting the Maintenance Alarm feature.
MCFA Document # 000034-09C 3
2 of ______
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®
Lift
Trucks
TITLE: How to Enable and Reset the Maintenance Alarm for NR3000 - NR4500P,
ND2500 - ND3000P and NS3000 - NS4000 36 Volt AC Reach Trucks.

To enable the alarm, you'll need to use the Zapi handset or PC Console software.

1. Connect the handset or software to the truck

2. Make sure you are connected to mod 1(Sicos)
3. Locate parameter "Check Up Type" in the Set Options menu

Parameter Name CHECK UP TYPE

Parameter Location SICOS//CONFIG MENU//
SET OPTIONS
Available Values 0, 1, 2, 3

4. Select parameter values 1, 2 or 3.

Option Settings: 0 = no check up (alarm disabled)

1 = alarm CHECK UP NEEDED after programmed time
2 = alarm CHECK UP NEEDED after programmed time plus
speed reduction after an additional 40 hours
3 = alarm CHECK UP NEEDED after programmed time plus
speed reduction

Once this parameter has been enabled using the handset or software, the remaining programming
is completed thru the operator's display (Sicos).

Setting Hours for the Maintenance Alarm

1. Enter truck's password (factory default 2-4-6-8-10) into the display.

2. Scroll to Main Menu 3
3. Enter the CHECK UP TIME menu
4. Press the Enter button to access the menu

Check-Up Setting
a. SET TIME (Set Time is the interval of hours you want the alarm to initialize, the interval
time range is from 0 to 800 hrs.)
b. ACTUAL TIME (Actual Time is the hour counter at the moment of the last check-up)

5. Press UP/DOWN to change the check-up maximum time.

6. Press Enter twice (x2) to save
MCFA Document # 000034-09C 3
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®
Lift
Trucks

NOTE: Default setting is 0 (disabled) for parameter CHECK UP TYPE.

Resetting the Maintenance Alarm

This will require the use of either the Zapi handset or PC Console software.

1. Connect the handset or software to the truck

2. Make sure you are connected to mod 1 (Sicos)
3. Locate parameter "CHECK UP DONE" in the Set Options menu

Parameter Name CHECK UP DONE

Parameter Location SICOS//CONFIG MENU//
SET OPTIONS
Available Values ON and OFF

4. Change the parameter value from OFF to ON

This will reset the maintenance schedule counter. The parameter will automatically
change to OFF after recycling the truck. This will resume or start the counter.

Make sure the Set Time is programmed for the maintenance interval you want for the
truck. Reference the service manual pub# SENB2900-03 for programming information.

Part Numbers

97M2204900 Zapi Handset - includes adapter cables

RL471429 PC Console Software - requires adapter cable
RL463054 10-pin adapter cable
SENB2900-03 Service Manual (36V)