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ORACLE INVENTORY

data sheet OPTIMIZATION 11i

Oracle® Inventory Optimization considers the demand, supply, constraints, and variability in your
extended supply chain to optimize your strategic inventory investment decisions. It allows you to
provide higher service levels to your customers at a lower total cost. Oracle Inventory Optimization is
part of the Oracle E-Business Suite, an integrated set of applications that are engineered to work
together.

Introduction
Competitive pressures drive the need to improve customer service and cost simultaneously. Knowing how
to provide superior customer service at the lowest possible cost is imperative to survive and prosper in the
current competitive environment. Oracle Inventory Optimization can help you dramatically reduce your
inventory investment while maintaining or improving the service level you provide your customers and
improving your revenue and cash flow.
Determining the optimum inventory strategy is a process of answering several strategic questions.
One is determining what service level objectives to attempt to achieve for each of your product lines
and what customers or channels to target. Not all products are equally profitable, and the cost and
risk characteristics change over time. For example, ensuring the fill rate is high for a new product
when it is first released, allows you to grow market share and maximize profit potential. As a
product nears the end of it’s life cycle, despite the lack of profitability, the increasing risk of
obsolescence and declining sales drives the need to sell as much of your inventory as you can.

Another critical question is where in the supply chain inventory should be held. When products are
closer to the end customer, both in a geographical sense and in the sense the amount of value add
or production completed, the time required to respond to customer demand goes down, but at the
cost of increasing levels of inventory investment ,carrying costs and risk of obsolesence. The cost of
inventory decreases dramatically when it is kept as close as possible to a raw input state, but at the
cost of increasing the risk of not being able to rapidly respond to customer demand. Determining the
optimal balance of these objectives is known as developing a postponement strategy. A properly
executed postponement strategy can dramatically improve customer service and reduce costs.

One other key decision process is determining a procurement budget or strategy. This includes both
determining what commodities to focus on and what suppliers to work with. Properly focusing your
procurement activities requires understanding things like what commodities have the most impact
on profitability and the risk of lost revenue. It also requires understanding how total cost including
quality and delivery, as well as commonality and the impact on total revenue risk, affects strategic
sourcing decisions.

Oracle’s exclusive and revolutionary stochastic optimization technology will balance the risks and
determine the optimal level of inventory investment, at the right place in your supply chain to meet
your customer service requirements.

Optimizing Inventory Investment Decisions


Oracle Inventory Optimization uses advanced optimization to allow you to:
• Improve customer service while lowering inventory investment
• Manage variability and risk
• Evaluate cost and risk tradeoffs
• Consider uncertainty in demand and supply
• See a graphic representation of your strategic inventory plan
• Plan telescoping time horizons
• Provide accurate inputs to tactical plans
• Manage to key performance indicators and drive continuous improvement
Time Phased Inventory Plan
Oracle Inventory Optimization allows you to manage your inventory planning process. It provides
you a time phased plan of target inventory levels required to meet your customer service objectives,
aggregate procurement recommendations, and strategic sourcing decisions. A complete breakdown
of revenue, gross margin, direct material cost, production cost, and inventory cost is provided for
any given service level. This provides the information necessary to make informed operational
budgeting decisions.
Postponement Recommendations
Oracle Inventory Optimization determines postponement strategies and whether to hold finished
goods inventory, sub-assembly inventory, or a mixture. It allows you, for example, to determine
whether it is beneficial to perform the final assembly of your finished goods at your distribution
centers or at your manufacturing sites. It recommends postponement strategies at different levels in
the bill of material as well as different levels in the bill of distribution. Postponement allows you to
determine the most effective and efficient place in your supply chain to hold your inventory
investment, allowing you to achieve higher service levels at a lower level of inventory investment.

Optimization For Planners, Not Programmers


Oracle Inventory Optimization incorporates advanced optimization techniques, but it is designed for
your business planners. Using a simple and intuitive graphical user interface, your planners can
leverage advanced constraint-based solving technology to ensure that your plan is feasible and
respects your constraints. You can be confident of your ability to execute the plan and meet your
commitments to your customers. Defining a plan to answer a particular question is quick and easy.
Flexible plan options allow you to simply state the problem you want to solve. For example, there
are two basic questions that might be posed during the inventory optimization process. One
question is what the cost of achieving a specified service level target will be. The second question is
what service level can be anticipated given the current level of production constraints. You choose
the objectives you are trying to achieve and Oracle Inventory Optimization will find the optimal
solution to help you achieve your objectives.

Backward Compatibility
Using Oracle Inventory Optimization, you can plan data from multiple instances and different
versions of Oracle Applications. It is completely backwards compatible with any supported version
of Oracle Applications. Collection programs let you automatically collect data from Oracle
Applications instances on a net change basis. Current Oracle customers can implement without
upgrading their other Oracle Applications. Interface tables also allow you to collect data from any
legacy applications.

Flexible Definition of Service Levels


Your customer service target is not a single number. You can have different goals for different
products, customers, or sales channels. With Oracle Inventory Optimization, you can specify target
customer service levels as inputs at multiple levels in a hierarchy. You can define targets by item,
organization, category, customer, and plan. You can also specify ABC classes as input with service
level requirements for items in each class. The hierarchical approach gives you flexibility in
representing your business goals, while minimizing the data entry and maintenance required to
model your supply chain.
Uncertainty and Variability
You can capture the uncertainties in your demand and supply. Demand variation may be due to
seasonal factors, forecast errors, consumer promotions, or new product introductions. Supply
variation may be due to lead-time uncertainties or supplier performance issues. Capturing the
inherent variability in supply and demand allows you to overcome the limitations of deterministic
optimization techniques.

Model Different Distributions To Represent Uncertainty


You can model different probability distributions to represent uncertainties in your demand and
supply picture by using scenarios. These scenarios can also be used to capture relationships
between demands. You can also merge multiple streams along with their uncertainties for
calculating safety stocks.

Decision Support for Your Planners


The output of the optimization process is a time-phased strategic inventory plan and material
budget. This includes the total cost required to support your target customer service level (for
example, inventory capital costs, production costs, purchasing costs); safety stock levels for each
stock keeping unit (SKU) or product family in each time bucket; recommended order policies for
each SKU, purchasing budget required to support the target service level, and recommended
service level for each SKU.

Graphical Output of Inventory Plans


In addition to detailed output, you can also view the output of your plans graphically. You can
display aggregate and detailed graphs of projected performance to key performance indicators. You
can also graph the cost of inventory held at each organization, and you have the capability to drill
into details such as the incremental cost of increasing service levels.
Generate inventory plans at different time granularity
You can create time phased inventory plans that encompass multiple time horizons such as weeks
or months. You can specify the portion of your planning horizon that will be planned in days, weeks,
and months. Oracle Inventory Optimization provides the same unique telescoping time horizons
found in Oracle Advanced Supply Chain Planning.

Strategic Sourcing Decisions


The cost and reliability of your suppliers is considered in recommending how you allocate demand
to your supply base.

Product Substitution and Kitting


You can define substitute items and have the system automatically determine component
substitutions to meet inventory and service level targets. You can also support kitting for promotions
or spare part kits. You can manage both independent and dependent demand patterns, including
offsetting for the assembly lead times.

Simulations
You can run inventory plans by simulating changes to factors including target service levels,
demand variability, and supply variability. Fast in-memory simulations allow you to quickly compare
different scenarios to determine the effects of changing service level targets or inventory investment.
You can graphically compare the output of simulations as measured by key performance indicators.
Simulation allows you to determine the inventory investment necessary to achieve various service
levels, and make informed decisions about your strategic inventory investments.
An Integrated Component of the Oracle E-Business Suite

Open Architecture

Oracle Inventory Optimization is based on the open e-business platform, and the Oracle Advanced
Planning and Scheduling component architecture. It is backwards compatible with any supported
version of Oracle Applications and can also be used with legacy or competitive ERP systems. It is
also fully integrated with the other components of the Oracle E-Business Suite so you can
seamlessly blend your strategic, tactical, and operational planning as well as your execution.

Advanced Supply Chain Planning

You can use the output of Oracle Inventory Optimization (for example, time phased safety stock
levels for each SKU) as an input to Oracle Advanced Supply Chain Planning. Advanced Supply
Chain Planning will use this input in conjunction with demand and supply information to create a
feasible and optimal plan and schedule.

Business Intelligence

Oracle Inventory Optimization is integrated with the Oracle’s E-Business Intelligence Suite
performance management system to provide a complete performance management framework.
You can assess the quality of your strategic plans to help you meet your strategic objectives as
measured by key performance metrics such as:

• Actual customer service level achieved vs. target


• Inventory turns
• Total inventory capital
• Plan Profit

In the Oracle’s E-Business Intelligence Suite, you can also collect historical data on supplier
performance to help predict future supply variability, as well as historical data on forecast accuracy
to help predict future demand variability.

Demand Planning

Oracle Demand Planning can provide the demand streams, forecast accuracy data, and variability
data needed to drive your strategic inventory planning.

Oracle E-Business Suite—The Complete Solution


Oracle E-Business Suite enables companies to efficiently manage customer processes,
manufacture products, ship orders, collect payments, and more—all from applications that are built
on a unified information architecture. This information architecture provides a single definition of
your customers, suppliers, employees, products—all aspects of your business. Whether you
implement one module or the entire Suite, Oracle E-Business Suite enables you to share unified
information across the enterprise so you can make smarter decisions with better information.
KEY FEATURES

Model and Manage Variability Integration


• Demand variability • Advanced Supply Chain Planning
• Supply variability • Demand Planning
• Lead Time Variability • Supply Chain Intelligence
• Oracle E-Business Suite
Hierarchical Service Level Definition
• Defaults Strategic Inventory Planning
• Items or categories • Time phase safety stock
• Customers recommendations
• Demand classes At multiple levels
Sales Channels • Postponement recommendations
Customer groupings • Time phased purchasing budget
• Substitutions
Graphical Display
• Pivot table horizontal display Simulation
• Vertical display • Fast in-memory planning
• Key performance indicator graphs • Graphically compare scenarios
Service Levels • Support strategic decisions
Inventory turnover
Profit Margin Flexible Easy Plan Definition
Cost breakdown • Designed for planners not programmers
User forms based interface
No programming required
Flexible Open Architecture No scripted languages
• Backwards compatible with all • Telescoping granularity
supported releases of Oracle Time Granularity
Applications Product granularity
• Open APIs for legacy integration Resource granularity
• Multiple optimization objectives
• Flexible options
• Enforce service levels
• Enforce constraints
• Enforce due dates
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