System 8 (D) o-1 E 06.

83

Contents

l 1. Summary of the diagnostics for SIIWMERIE( System 8

1.1 Ruilt-in and permanently active monitors
,1*2 Diagnostics activated on request
193 Pluggable diagnostic programmes
2. Requirements and procedures for the use of
diagnostic programs
2.91 General guidelines for finding of disturbances
2.1*1 Disturbances which lead to alarm display
2.1.2 Disturbances which do not lead to alarm display
202 Initial checks
2,201 Power and grounding factors
2.2.2 Connectors and cables
202.3 Machine data
2.2.4 Revision status
2.3 Fault diagram
0 2.3.1 Measuring circuits, accuracy errors
2.3,2 Interface
2.303 Memory
2.3.4 In/output
2.3.5 CPU
3. Remarks for the LED-display on the module MS 100
3.1 System program does not start
3.1.1 During reset
3.1.2 After reset
3.1.2.1 LEDs stay on
3.1.2.2 Master LED goes out, the others light
3,1o2,3 Master LED, goes out only briefly, then relights
3.1.2.4 %J- and/or S-processor LEDs light
3.1.3 LEDs display after program restart in normal oreration
4, Summary of the procedure for fault finding
(flow'diagram)
5. Diagnostic programmes (pluggable)
521 Diagnostic auxiliary means
5.2 General operating .manual for the diagnostic programmes
5.411 Initial checks - MSlOO/MS200
FUM test
Timer-test SLAVE
Test input signals
Measuring circuit test
Comparator test
5.4.8 Relay test
5.4.9 DAC test
5.4.10 ,Measuring circuit threshhold test
5.4.11 Measuring circuit frequenoy test
5.'+.12 Operator panel selection
System 8 (D) o-2 E 06.83

5.4014 Operator panel

5.4.15 Timer test MS100
;y; Break point test MS100
Interface test
5:4:18 Reader test
5.4.19 Puncher test
Bubble memory test
x. . Test digital in/output (MS180)
C-MOS RAM long-time test
;::.I Procedure of the test
5.5.2 Switch on the control
595.3 General running of the test
5.504.1 Structure of the fault diagram
50505 Description of individual routines
5~5.502 Long time test MS125
5.50503 Long time test MS122
60 Engineering panel (Maintenance console)
6~ Input list
70 Guidelines for the reader and puncher test
7.1 Reader adjustment
List of characters for reader diagnostics
7:; Structure of diagnostic tapes

Annexure: Construction of the adapters, diagnostic cables,

diagnostic connector
 System 8 .(D) 1 -1 E 06,83

1, Summary of the diagnostics for SINUMERIC System 8

0 In order to ensure high operational availability of the
NC controlled machine, the SINUMERIK System 8 is equipped
with various types of monitoring and diagnostic facilities.

Diagnostics
Permonently
pluggnble or
active (built in)
octivoted on
monitoring requirement

=cl Oat0
Programming
input Operotion
I

Pluggoble

Diagnostic
Monitors
programmes
produce
coded MSlOO,MS120
error MS200,MS180
messages MS230,MS250
(olorm MS125,MS122
numbers )

4-l
Selectable
lnterfoce
diagnostics,
Voriobles

L
 System 8 (D) 1 -2 E 06~83

101. Built-in and permanently active monitors

Hardware monitors Software monitors

* Monitor for processor and * System program content
central clock (REPROM)
* Measuring circuit/error * Machine data content
signal/axis monitor @APROM)
* Operator panel transmission * Part program store content
(bubble mem./CMOS)
* ~24 transmission * Operation sequence monitor
* PC transmission * Program monitor
(Syntax and geometry)
* Voltage monitor
,** Circle end point
* Battery monitor ** Program.limit sw.
* Temperature monitor ** S-Limitation
(2 off)
* Traverse range
(Hard- and software limits) l
* Contour monitor

On recognising one of the

errors above
a coded alarm
message (alarm No.) is given and, according to the type of
error, the running of the program is interrupted (see
chapter 4).

1.2 Diagnostic activated on request (nl

These are diagnostics, held in the system program, which

are not permanently actj.ve but which can be called up when
required by means of particular fllnction keys.
Amongst these are the interface diagnostics and the
service displays ( see Commissioning manual), l
1.3 Pluggable diagnostic programmes
These are the diagnostics, which are stored in the BPROMs
on the modules and can be plugged with the system program
when desired. Each diagnostic program part is arranged
as a functional unit of the, PCB cards, on which the cor-
responding module is connected. The hardware modules are
tested. The occuring faults are displayed in clear text
on the display, through which the targeted replacement of
components is possible.
With this diagnostic, the NC is completely separated from
the machine and it checks itself for short-circuit and
diagnostic connector (see chapter 5)@
System 8 (D) 2-l E 06.83

2. Requirements and procedures for the use of diagnostic programs

2.1 General guidelines for finding of disturbances

Machine disturbance
I I
Fault: Fault:
L - Operation
Operation Reconstruction Alarm -
c- by the operator interpretat. - Programming
Programming Procedural error
.
I
II
+
L

I Initial checks I

Fault diagram ,I

Insp.-i.te of increasing complexities and additional functions

being added to the numerical controlled machines, the progressive
developments of the manufacturing of machines and electronic
techniques have made it possible to reduce drastically the
downtime of the system. Particularly the consequent application
of the modern electronics (digital elements with very high
integration density, microprocessor) the simplified mechanical
and electrical design (deletion of gears, big size PCBs and
bus wiring) and strong quality controls (artificial ageing,
load tests etc.) have reduced the succeptability to disturbances
to a considerable economic amount, Inspite of all this, it
may occur that because of a disturbance, the NC machine breaks
down for the production. The experience of a sufficiently
trained engineer along with the auxiliary means towards finding
of the disturbances (diagnostics) and an immediate availability
of required spares reduce the down-time of the machine con-
siderably.
There are many possible sources of the disturbances because
of the combination of mechanical elements of the machine,
electrical and electronics components as well as the problems
because of operation , programming and cutting, So long as the
cause of disturbance is not localised and can be removed by
the maintenance staff of the machine-user, it is better to
call the service personnel of the control manufacturer. Irres-
pective the fault elimination is limited to components of the
supply circumference, the information on the technology of the
NC-machine has the advantage to accurately sectionalise the
fault location. With that the well defined fault assigments,
i,e. mechanical, electrical/electronic should be considered
case by case, e,ga the reaction of the servo systems in the
the indirect measuring
: Wrong controller adjustments
lead to contour errors.)
System 8 (D) 2-2 E 06.83

The procedure of fault finding can he different from case to case

and is strongly dependent on the experience estimates of the main-
tenance staff. A course application guide should be gone through
with the theoretical checkings,

201.1 Disturbances which lead to alarm display

NC controls, particularly the CNC systems, are provided with
a built-in diagnostics (on-line diagnostics). This is perma-
nently active and gives out an alarm in the event of falllt.
Mostly an alarm number is displayed on the operator panel
and then the alarm can be read out on the alarm list,

In the event of rare disturbances, which could cause damage

to the tool, job or the machine, the system is immediately
stopped to standstill ( emergency stop) and thereafter the NC
is switched off, After the remedy of the fault, the program
must be started from the beginning.
A few aggravating faults cause a stop in the program routine.

A number of operational status and areas of NC machines underlay

the continuous checks as, e.g.

- Position encoders and drives

- Data input and data transmissions
- Operational handling general
- Programming
- Data and program memory
- Interface signals
- Voltages
etc.

In the event of disturbance, it is therefore to be checked up,

whether an alarm (or a number of alarms) comes on display.
Because of this message, the recognition of the cause of fault
becomes simpler and the elimination of the fault can start
without delay.

Treatment and clearing of alarms

Alarms are shown by giving the alarm number in the first line
of the display. Alarm LEDs also illuminate. An alarm can be
9 system alarm or an interface alarm,
Display shows:
Interface alarm
1 (2 char,)
AA 123
I F-
 System 8 (D) E 06.83

In order to see whether there are other displays present,

besides that shown, the alarm list can be shown by use of
"TEST Nl" or "TEST N2" Q

The alarms 1 - 242 are monitors for hardware and the behaviour
of the machine (also external equipment), The alarms 248 - 718
are monitors for programming, operating, decoding and editing.

Abreviations: P = programming manual

I = commissioning manual
B = operating manual

Remarks: See Operating manual for alarm lists and alarm

discription

2.1.2 Disturbanues which do not lead to alarm display

Since all the conceivable eventualities can not be analysed
by the diagnostics, there are also disturbances without alarm
messages, Though they occur rarely , yet they can be severe in
stress since the fault finding because of non-availability
of guidelines of the NC becomes difficult. In this case, the
operator should be able to reconstruct the operating status
as far as possible the same so that the fault can be repeated,

It is best to run the program-section once again, along with

which the operator is supposed to operate himself. Sometimes,
the faulty operation follows unconciousiy so that the operator
can not enumerate them with the description,
Operating and programming faults as well as the fault recog-
nition and inadmissible interventions in the program running
should be recognised and removed with the NC alarm messages
and along with the operating and programming manuals of the
respective systems.

I 2.2. Initial checks

If there are no operating and programming errors and also
the built-in diagnostics of the NC gives no information on
the faulty area of the system, then the following basic checks
should be carried out.

2.2.1 Power and grounding factors

Is the main voltage in tolerance. range? (+lO % - 15 '$),
voltage fluctuations or breakage, cross connections?
Power supply should be checked directly on the modules!
System 8 (D) 2-4 E 06.83

Does the fault occur always at the same time?

Observe while switching on and off the.other machines,
The changing world-wide operations as for example newly set-up
machines should be considered!

Are all the cables from and to NC screened and is the screen
according to specifications earthed?

Have the earth cables without twist and with recommended

cross-secti.ons been laid?

2.2.2 Connectors and cables

Are a.11 the modules correctly terminated?
ICs must be checked up for proper fixation in the soccles,
Are l'Terminal pins" bent? Are all the cables and connectors
according to interface description terminated and leid?

2.2.3 Machine data Test NlOO.,,

Does the stored machine data comply with that listed in the
machine date list?
Eventua1l.y all the machine data are erased and ageir re?er! i-.
After that the memory must be checked,

2.2.4 Revision status

Hardware and software revision status must be checked, The
occurred fault is perhaps already known and remedy follows im-
mediately through a new revision status,

2.3 Fault diagram

While going through the diagram of a. fault, it is possible
frequently to determine the source of the fault. The creation
and use program sections, in which the fault operations
follow, should increase the frequency of disturbance or the
status of the fault should be continuously shown.

2.3.1 Measuring circuits, accuracy errors

- The axis does not move or drifts away slowly (controller
enable, command inputs)
- The axis does not move to the exact position
- The axis moves away (with maximum speed)
- Measuring failure, Actual position of the machine and dis?layd
actual value do not match with each other. 0
- Axis oscillates
System 8 (D) 2 -5 E 06.83

- Contour error (programming?)

- Upper surface fluctuations, The turning and machining
diagram is bad,
- Check the sine-cosine excitattion and the error signal
from the measuring device (check with 15 pole adaptor;
see appendix).
The commissioning software is a valuable aid in the detec-
tion of mechanical problems and errors in the optimisation
of drives (see commissioning manual, part 1, ahapter 6.1).

The service displays offer an additional help towards

judgement of the behaviour of the machine.
Test N80'0 to Ng15
See Commissioning manual part 1, chapter 0.

2.3.2 Interface (machine control) Test N30. .N8

- No or wrong output of the auxiliary functions
- Machine does not move (no enable signals)
- Clamping opens very early / very late.

2.3*3 Memory
- Programmed functions become invalid
- It is not possible to read/write the memory
- Is the objected function correct according to programming
instructions in the memory or in the tape?

For wrong movement or positioning errors:

- Programmed position
- Zero offset (which is called for and what data is stored
for zero offset Nl to N12)
- Check G92 function (setting actual value stores)
- Tool length correction (correction No, and data) and
fixing of the tool in its holder
- External data input (zero offset)
- Reference point position (particularly after changing
measuring devices)

2.3.4 In-/output (operator panel, reader, puncher)

- No reaction on pressing the pushbuttons
- LED remains on always/never ,
- Operating modes are wrongly decoded (no input is possible)
- Tape is read, but it is not stored, Reader is not adjusted.
 System 8 (D) 2-6 E 06.83

Attention: The test tape must respond to the same light tracts-
mission as the normally used tape,

For the time being, tape errors can be practically excluded,

if the NC undertakes a check on the character and block parity.

- The punched programmes do not comply with the memory contents*

(Take care of transmission speed!)

21305 Cpu
- No displays, all the LEDs are on,
See chapter 3 for further remarks on the LED display.
- No reaction on operations

If a hardware fault exists within the CPU or in the system

program memory, then this immediately stops the microprocessor,
This (theoretical) possibility is practically zero that a
defective mricroprocessor is processing the workpiece program
and that a particular fault behaviour of the machine is
because of a disturbance within the processor,

An off-line diagnostics exists additional to the on-line diagnostics

(this is not active permanently, but can be activated when required,
e*g* via EPPOMs, tape input). So the use of this diagnostics corres-
ponding to the fault diagram is recommended (see chapter 5 for off-
-line diagnostios).

a) If the diagnostic program recognises a (hardware) fault, then the

declaration is generally clear and well defined. The remedy of
the disturbance, mostly replacement of modules, but in some cases
only the change of faulty components (e.g. in the faulty spare
modules in foreign countries) can follow,

b) If the diagnostic program executes the test section without fault

message, then the aorrected module fun~ction can be skipped,
The fault finding should then be concentrated in that area, .where
the probability of the next fault exists.

In the above, the diagnostic run without fault message ensures the
service engineer and the customer the safety that a funationing
control which is tested in all ranges is available.
 System 8 (D) 2 - 7 E 06,83

Some of the disturbances are very difficult to be localised,

0 because an accurate and well defined fault diagram does not appear.
Only temporary (sporadic) occur-ring disturbances fa,ll into this
- group. Their remedy depends on the experience, carefulness and
persistency of the service-engineer. Even for these disturbances,
a hidden common factor can be discovered, with the help of which
the behaviour of the fault can be reproduced and the fault finding
becomes substantially simpler.

If the fault finding time and with that the machine down-time is
not permitted to be extended more than the permitted time (with
rarely occuring faults) then it should be tried that those modules
which could be responsible for the fault should be replaced and
the machine should be put back to production.
a
These modulez should be sent back w<.th the correzpondj.ng remarks
or they should be kept till the fault is well defined.

The operator and the programmer should be involved in the fault

finding with the targeted instructions, e.g. through the expla-,
nation of the possibilities of the diagnostics.

Inspite of the non-availability of the service-engineer in the

vicinity, the client can immediately check the occurring fault
with the incorporation of the comparator (through the telephoniu
causes).
System 8 (D) 3-l E 06.83

3. Remarks for the LED-display on the module MS100

The SINUMERIK 8 possesses 4 LEDs externally visible on

the PCB card.MSlOO. The operation of these LEDs is explained
as follows.

3.1 System program does not start

At "Power On" or llReset" the system program runs the
POWER-ON routine, which checks the hardware.
If this routine detects a fault, it is displayed by the
4 light emitting diodes on the master PCB,

Arrangement: -, - Master-LED
w-
- J-processor
0
-S-processor

8* - PC-LED

301.1 During reset

If, when the reset button on the power supply is operated,
the LED "MSlOOtl does not go out, then check:
- Formation of reset (MS140 s.6)
- Distribution of reset
- Bus connection (XlOl/al4)
- Processor (MS100 S.1)

The three other LEDs light during this process,.

3.1.2 After reset

If the reset button is released again, all 4 LEDs light
for a short time then go out. The following conditions
are possible:

3.1.2.1 LEDs
-"e-mm-wstax w-m
on

In this case, activating the engineering panel program

can be tried after a fresh reset (service switch position 4)
to determine the address under which the fault lies.
If this attempt fails, the diagnostic. program can be
activated to see if the processor and bus are in order
(chapter 5 initial test),
To this end all other boards can be unplugged, since the
diagnostics for the master board work independantly. The
oth'er boards can then be reconnected in turn. If the
diagnostics give no result, then the only answer is a board
change.
System 8 [D) 3-2 E 06.83

3.l,2.2 Master-LED
"""""W""""" goes,
"-"---I outt the others
--"-"em--""""- light WLI

The testfng of the master board is aorrect and the processor

is running. This condition arises if, during the PC section
of the program restart, a fault occurs for it is checked
here whether a PC or an MS180 is fitted. In this case the
interrupt from one of these boards is missing.

3.1.2.3.MasteruLED
m""m-""-"-- goes out
"I-"-""-""" only ""I"--"
brieflyA then relights I"3
c-III""-""
(Blinking of MS100 LED)
The board specified by'machine data is not fitted.

3.1.2.4 or S-grocessor
J- and,/ --m-B
""III- "---em-"-"""""-- LEDs li.g:f:

An error isdiscovered during the slave routine in the

program restart. Dependant on the boards connected that
means:

J- and S-LEDs light:,MS200, MS230, MS25O, MS300 not con-

nected or processor not running.

Cheok:- ,Ready distribution MS200, MS23O, MS25O, MS300

- Bus
- Processor (NMI-key to be pressed, The engineering
panel display must come in the 8th line)
- Engineering panel (Nl = CPU 1)
- Test with diagnostic program

J-processor LBD lights: The J-processor (Dy6) on the MS300

is not running.

Check:- Ready distribution MS300

- Bus
- Processor
- Engineering panel (Nl)

S-processor LED lights: The S-processor (Dill) on the MS300

is not running.

Check:- See J-processor

3.1*3 LEDs display after program restart in normal operation

If the program restart routine has been carried out success-
fully and the system program is running, problems can occur
during the program despite that. In this case the lighting of
a
diodes on the relevant board indicate the fault.
( e+gr Master LED lights - NC ready has been lost).
System 8 (D) 3 -3 E 0’7.84

The various possibilities are explained below:

Nor Pattern Cause of fault

1, MS 100 M :$; Processor on MS100 no longer running in

MS 200 I/C o normal cycle,
MS 300 S o Possible causes: - Hardware fault
- PROM fault
MS 700 PS 0 - Option PROMS not fitted
Operator
panel $4;

2, MS 100 0 Operator panel no longer addressed by

the control, or parity fault occurred in
0
transmission of the operator panel signals.
0
Possible causes: - Operator panel hardware
MS 700 0 - Cable and connectors
- MS100 hardware for
Operator
9'\Jl operator panel (very
panel /I' unlikely)

3. MS 100 0 Processor on MS200, MS23O, MS250, MS300

\I/ no longer running in normal cycle0
78:
Possible causes: - Hardware
;+ - PROM fault
MS 700 0

Operator
panel >a-
/I\

4. MS 100 0 a, PC in l(Stopll state (software fault)

0 b, PC hardware fault
0 o. Fault in the transmission line to the
PC (backplane, coupling board)
\I/
MS 700 :y:
Operator \I/
panel ;y ae MS 100 hardware fault!
System 8 (D) 4-l E 07.84

4. Summary of the procedure for fault finding (flow diagram)

Press push button check cable Xl02

voltage monitoring from MS 100 to
on MS 160 operator panel

no
System 8 (D) E 07.84

9 la

observe the fault

no

yes LEM defective,MS 100

defective or MS 100
without voltage or MS
100 is not connected

one or more LEDS

yes panel blink on the yes

switching on of the
control one or
,
Software EPROMs are
fault.y,e.g. Bubble no

operator panel does

not respond cable
or MS100 or opera-
tor panel. defective

MS 100 defective e.g.

EPROM 1 and 2 or
Restart vector or
CPU or N-HOS or
BUS etc.
 System 8 (D) E 06.83

yes
Ino
c ,
Check fuses / Top row \
in the
operator
panel
\
no
I I t
Keyboard Flag
signals
blocked by PC 12.4=0
System 8. (D) 4-4 'E .07'.84

1
carry out
EPROM check
see IIl,Chop. 3

yes

no

Carry out Cancel Replace

3 Cancel C-Has foulty
MS 100 Proms

97 Fault
MS100

yes
7
no
Systexb 8,.(D) 4 --5 E 06.83

Carry out
EPROMcheck

I
Yes

no Y

r-l
MS2'3oMS250
MS 200
faulty
Replace
faulty
Proms,
System 8 (D) 4 -6 E 07.84

MS760 faulty
or badly
connected

Y no PC in order
MS 100 or MS760
probably
faulty
L

on PC to down

I
PC slider switch
on stop carry out
Cancel 0 with PC
slider switch,mr-

Faulty
power supply User software
on PC
faulty

.1
Carry out ConcelO
with PC slider
switch, carry out
new start program faulty
or PC CPU
boord faulty

Cancel 0 with PC
!system8 0) 4-7 E 06.83

I
Replace
fuse

Yes
Possibly
trippedoutdue ,
to IIdns inter-
ruptian
System.8 (DI 4 -,8 E 66.83

‘-I
Control on

Power supply
Control off
faulty

Pull out
all boards
System 8, (.D') 4-9 E 06.83

yes

Control off

I Reinsert
one PCB

0 Control on
System 8 w 5-1 E 07.84

5. Diagnostic programmes (pluggable)

If the tests mentioned so far do%not lead to any result,
then the diagnostic programmes should be plugged in,
It is possible to check the control with the help of this
program even without the machine. It can then be ascertained
whether the hardware of the NC is all-right,

5.1 Diagnostic auxiliary means

In order to carry out a few diagnostic tests, the diagnostic

means are important, 9,~;. short-circuiting of the signals
or looping of signals on the other inputs, A few are the
following:

5.1‘1 Software
For the testing of the modules of the NC, the following
modules of the diagnostic set are used:

For module MS100

1 EPROM module MS810 consisting of ICs:
For display in German
GE 548 800.0601 .03 up to G3 548 800.0608.03
Module 1 plugging place Xl 05
or for display in English
GE 548 ~oo.1601c03 UP to GE 548 800,1608.03
Module 1 plugging place Xl05

For modules VS200 or MS230 or MS250

2 EPROM modules MS800 consisting of ICs,
For display in German
GE 548 800.0641.03 Module 2 pluscing place X209
GE 548 Soo.oh42.03

GE 5&? ~00.0645.03
up to Module 3 plugging place X210
GE 548 800.0648.03
or for display in English
GE 548 800.1641.o~~~
GE 548 800.1642.03 Module $? plugging place X209

GE 548 800.1645.03
up to Module 3 plugging place X210
GE 548 800.1648.03
System 8 (D) S-2 E 07.84

501.2 Connector-combination for axes and spindle tests,

consisting of:
- Basic version 8T (connector block consisting of
4 connectors MV3202-208 combined with one another)
- 4 extension BT/~MC (2 connectors combined with
one another) (MKBE) *
- Extension 8MC (3 connectors combined with one another)
(MP 234)

5.193 Spindle short-circuiting connector (MKDS)

5.1,4 Interface connector with LED (37~ 24)

501.5 Connector combination for digital in/outputs

(DK 180-2.62)

5.1.6 Adapter connector (each of 15- 25--50-poles)

5.1 l 7 Test tape for reader test

5.1.8 Circuit diagram book SIWMERIK 8 for conversion of

display entries

5.1.9 Cathode ray oscillograph for reader adjustment

5.1 ,lO RAM-long-time-test for C-MOS modules

This test is contained on 2 additional EPROYs
with the marking:
GE 548 800.2645.03 and GE 548 800.2646.03 (German) Module 4 l
GE 548 800.3645.03 and GE 548 800.3646.03 (English) Plugging
place
Manual see chapter 5.5 x210

592 General operating manual for diagnostic program

(Software stand 03)
In order to carry out the diagnostics, the modules of
the system program must be replaced and with the
diagnostic modules exchanged.
From this software-stand onwards, the engineering panel
is integrated in the diagnostics (PROM 1, 2, 41, 42)
and can be activated via NMI-button,
System 8 (D) 5-3 E 07.84

The diagnostic modules are:

Module 1 : Plugging position Xl05 on MS100
consisting of IC No. 1 * 8
Module 2 : Plugging position X209 on MS200/MS230/MS250
consisting of IC No. 41 - 42
Module 3 : Plugging position X210 on MS200/MS230/MS250
consisting of IC No, 45 - 48

Further handling on the modules are not important for the

preparations of diagnostics.
The prescribed diagnostic connectors in section 5.1
can be immediately plugged on the prescribed positions,
through which the NC is completely separated from the machi-
ne, After switching on of the mains, the diagnostic
program starts immediately with the testing of the modules
MS200/MSlOO. Its running can be pursued on the LEDs on
the front side of the module MSlOO,

With a few tests, the progress of the diagnostic sections

can be observed through the blinking of the fault lamps
and display.

All the important actions, whioh must be undertaken

during the running, appear in the clear text on the display
of the operator panel. The test will continue, if these
actions are carried out by the operator.
The running of the diagnostics is, given in the next
pages in the form of flow diagrams and descriptions,
With excess to these documents and the display instruc-
tions, the operator can execute and control the diagnostic
run any-time.

The operation of the diagnostics is executed only via

the percent-key with three exceptions, With this key.
the test sections can also be skipped.
Remarks towards the column "Examined componentstl:

I- Sheet 6 of MS200
Example: ~szoo(6)
I PCB MS200
System 8 (D) 5-4

Preparatory work:

Switch off
the control

All the connectors

to be removed
from MSZOOf230)

Initial checks
Connector X 103 MS 1001MS 200
and connector 54*1
Xl04 of MS100
to be removed

connector positlon
X209ulS200/230)
and connect mo-
[dute 3 on X210 1

J
Operator panel :
Exceptions:
with 8TlSN
switch L5
[Rapid traverse
switch below)
Rotary switch
extreme leftTog-
gle switch above
service svfitch bel

Module MS200

‘rl
Switch on control
 5-5 E 06.83
System 8 (D) .

MS2001MS230

7
RAM -TEST select.

Test N-MOS
slave carry out
5.4.6-l

Test N -MOS
master carry out
System 8 (D) 5-6 E U6.53

C-Mos Master

no/ Test \

Test MS122

no
System 8 (D>’ 5-7 -jj 06.83

r
HS200/MS230

MS2001MS230
System 8 (D) . E 06.83

6-l
4.2

Relay-test
MS2001MS230
S*4*8

Test cables
for axes and
spindle test to
be plugged
I

%key? no

ves /lnterruoi\ no I 1
yes
07

Axes selection

MS2001tlS230

U
Selection:
Spindle handled
or not hondled
via %-key
I
System 8 (D) 5-9 E 07.84

cl
5bl

Preparation
for
threshold test

0 5.5

threshold test

no
I

Threshold set Threshold set

at app. 2-1V at app. 0-3V
Bit 6 and 7~~0’ Bit6und7-‘1’ -

Threshold test
5.4 *lo

Preparation
for the
frequency test

Counter =1

5.1
%
System 8 (D) 5 - 10 JiJ 06.83

HS200/MS230

1
Prepare for tests
MS100
MS120
MS180

?I 6.1
~ System 8 (D) 5 - 11 E 06.83

0
6.2

yes

I I
I

-9
no FoLllt?

yes

r-l Display
1st fault
of
System 8 (D) 5 - 12 E 06.83

u
Diagnostic
connector
plug in
‘i
Selection :
Reader type
via %-key
yes
0
I

8.1 .

Selection :
Baud rate
Interface via %-key
test
5. 4.16
I
lay in
diagnostic
tape

I
Selection: Reader
stop with fault
and display of
faulty characters
Display of all
~ul~spfter end

r- Reader
5.4.17
test
System 8 (D) ’ 5 - 13 E 06.83

no

r-l
Selection
Eaudrate
% -key
:

Q-
Y‘es
Oisploy no
%-key?

P
Test
no MS100 ends?
% -key

yes

ro
no fault?
5.4.1 Initial checks lySlOO/~15200 System 8 The displays remain _
diagnostic program on for 10 sec. On recogni-
Checking of all addresses MS 100 (3) sing an error and then
and data buses D137, D161, D162, D163 XX3TER ADDRESS EAROR: it is automatically
D164 10 cancelled, There is not
Command cross sum KASTER HEMORY ERROR: discontinuityof the text.
Master: 11 800
Command cross sum Then the ascertained
MS100 (5)
SLAVE: 10 cross sum or the command
D38, D56, D58, D78
memory contents are
An address error is displayed.
derived from a cross sum MS100 (8, 9)
error. D71, D86, D106, 0124; Master: Last test inforina-
D72, D87, D107, D125, tion 800 H
The memory error is D73, D88, Dl08, D126 Slave: Last test informe-
derived from the text tion 400 H
information. MS200 (2)
After the initial test, D128, D129, D130, D131, SLAVE ADDRESS ERROR: The further texts appear
an interrogation of the D132 09 as:
plugged-in SLAVE module SL*4?E MEMORY EPROR: W2OO present?
takes place. MS 2011(3) hnn ~~230 present?
D93, D94 xs250 present?
The respective interro- SYSTEN 8 DUGNOSTIC On the appearance of,the
gation is to be answered PROGR4M respecttve text, the $-key
MS 200 (6) SELECTION OF MODULES
with the $-key. DI.lO, D134 is to be pressed.
TYPE
This selection is required
for the RAM and measuring
circluit test PS well as
the axes to tests.
 a a
5.4.2 RAM test SYSTEM 8 The next test will be
DIAGNOSTIC PROGRAM selected by pres8ing the
1. There is the search RAM TEST
for an area in which TGMOS SLAVE 0001
%-key l

the test can run, The interrogation remains

DISGONTINUE TEST?+%
on for approx. 5 880.
2. Search of a connected If the $-key i8 not
buffer for the storage
pressed, then the RAM test
of information, Will 8tart.
3. STATIC R4M test SYSTEM 8
If an error is recognised
DIAGNOSTIC PROGR4M
Data and address test, then the adjoining display
with which different DATA TEST *** will take place.
bit patterns are SCREEN ERROR: FFOO
ERROR NUMBER: 9217 At the end of the error-free
written in and read out, test, a discontinue-
ADDReTEST **
4. Dynamic RAM test interrogation take8 plaoe.
SCREEN ERROR: 0000
FRROR NUMDER: 00000 If this interrogatioti is
A fixed program i.s not notioed, this test
loaded into RAM at FADCTY SECTOR *
FIRST ADR: 98AO Will start again.
random address and
the program then runs LAST ADH: 98FF With this) the running
from there onwards. number-will be inerea8Od
If the RAM teet 1s. by 1.
frequently executed then Thi8 is valid'for all the
there is a big possibi- following section8.
lity that all the RAM is
dynamically tested.
5k4.2.1 N-MOS SLAVE SYSTEM 8 DIAGNOSTIC PROGRAM The further defects in
MS200 (6) RAM can be ascertained
Running is as des- I3109 - D134 DATA TEST ** SCREEN ERROR: FFOO through the entry of the
cribed under 5.4.6 MS230 (6) ERROR NUMBER: 03217 first and last address.
5ek.2.2 N-MOS MS100 D210 - D213 ADDR.TEsT ** scm3m EmoR: 0000 (circuit diagram book) -.
same MS250 (6) ERROR NUMBER: 00000 -
MS100 (11) 8gAo The fault diagram dis-
FAULTY SECTOR *FIRST ADR:
5.4.2.3 C-MOS MS100 D36, D37, D57; D55 plays the defective bits
LAST ADR: 89FF
The running is in of the corresponding ICs.
line with the The entry of the address-
other tests. MS100 (8, 9, 10) es takes plaoe through
5.4.2.4 C-MOS ~~125 D71 - D76, D86 - D91 the entry of the physical
As described under D106 - D111, addresses as shown in
5.4e6.3 D124 - D129 circuit diagram book.
SYSTEM DIAGNOSTIC PROGRAM
Memory expansion: FAULTY RAM IC If 4 defects in follow-
max. 32~ DO0109 ing RAM are displayed,
The corresponding then the ICs selection
memory expansion SYSTEM 8 DIAGNOSTIC PROGRAM of the corresponding
will be displayed. MS125 (S-15) RAM TEST addresses must be ohecked
D 67- D178 C-MOS MS1 22
5.4.2.5 C-MOS MS122 Exceptions:
With the maximum With MS125 and MS122,
memory expansion MEMORY EXPAN. 256~ 60.000 H must be added.
of 256~, the test MS122 TEST BLOCK 4 The defective ICs are
will begin with the displayed after pressing
maximum expansion MS122 the $-key (max.4 ICs).
level and will be Dl - D171 After press&ng the $-key
divided into blocks once again, discontinue
of 64K. The respec- with max. interrogation take5 place
expansion
tive test range will The discontinuation of
be displayed. MS122 test is possible
after the complete
testing (after 4 blocks).
a
5.*4,3.1 Checking of the SYSTEM 8 DIAGNOSTIC PROGRAM It can be possible that
MS200 .(12)
clock-generators e.g. the clock for the
(16 MHz-clock)
MS230 (12) 36 MHz clock MISSING/TESTER
sine and cosine counters
Cl, D5, DV has failed.
MS250 (12)
5.4.3 Timer-test SLAVE Cl, D13, D50 SYSTEM 8 DIAGNOSTIC PROGRAM The display of digits
TIMER TEST SLAVE 8-9 are to be compared
Checking of
with a watch.
timer 0 and timer 1 TIME IN SECONDS/DISPLAY
The test can be discon-
Timer 0 pulsates MS200 (1) OF 8-9 tinuous by the $-key.
TIME IN SECONDS/DISPLAY
in seconds D106
0~' 8-9 If the timer 0 is defec-
Timer 0 is reset tive, there is no display
MS200 (12) of seconds.
of the timer 1
Gl If timer 1 is defective,
there is no reset of
MS230 (1) timer 0, but a character
D143 as "t,;" etc. comeso
MS230 (12)
Cl

hlS250 (1)
D165

hlS250 (12)
Cl
5.4.5 Test input SignalS MS200 (16) INPUT SIGNALS TEST SLAVE Discontinuation of the
D72, D73, D84 AX - ERR x208 x 203 x203 tBst by pressing the
Checking of inputs 1 .A RES HPGSE3 HPGAl $-key.
and Ax-error- M5200 (19 NISTO HPGSE2 HPGBl Note :
-flip flops D3, D48- ;:t SERDY HPGSEl HPGA2 HPGSE, NISTO, NISTA
SPI EMSTO DFW HPGBP are interrupt controlled
MS200 (II) 4.A tests.
D14, DIS, D39, D40, D48 INTEFWT NISTO INTERPT NISTA
The function of the
hand wheels can be
checked on the signals
HPGAl, HPGBI, HPGA2 and
HPGB2.
5.4.6 Measuring circuit SYSTEM 8 DIAGNOSTIC 1. Entry of the axis'
test PROGRAM specific defective
MEAS.CIRC.TEST measuring value
When no resolver is Ms200/m230 register.
connected on the re- ACT.PCS.REG,FAULTYr
2. If the given repre-
solver connector, AXIS 1230 sentation appears
then the zero marking
permanently, then
pulse of the resolver either the 16 MHZ
does not switch on.
clock or the CPU-
In this case, at the
-clock lies out-
time of interrogation
side the tolerance
of the measuring value
band.
the actual values of
the sine-cosine regis-
ter are stored in the
selected measuring
value register.
If in a fixed time in- misreprouessor
terval, 2 measuring va- frequency is not
lue register scannings in the integral
are executed, then the multiples of 16 MHZ
difference, which may measuring circuit
be between the 3rd and clock, then it is
4th received measuring possible that for
values corresponding to the measuring value
the time intervals bet- all possible combi-
ween those both scannings nations of numbers o
is cancelled in 16 MHZ occur between 0 and.3999.
increments. Since the
Moreover, an indirect
test of the frequencies
of measuring circuit
(16 MHz) and of micro-
processor (14, 228 MHz)
takes place.
Measuring circuit MS200 (12) SYSTEM 8 DIAGONSTIC PROGRAM A test output for the
test (contd.) GI MEAS.CIRC: TEST MS200/MS230 initial both fault entries
Sin-Cos-Reg . is logical only when at
1. Because of the vary- D27, D29, D31, D-73, MEAS.CIRC.SYN.FAULT: AXIS 0002 least 3 axes are present:
ing frequencies of D8, DIO, .DIl MEAS.CIRC.BIT PATTERN ER: 0040
- Entry on non-equal axes
measuring circuit and
CPU clock, all the values MS200 (13) SIN-COS REG.FAULTY: BIT 0000 - Additional entry of
between 0 and 3999 as hmparator Synchroni- non-equal bits
measuring values must sation .- Entry of faulty bits,
appear when seen over a D69, D81, D98
which on seeing over a
long time span (sin-cos. Meas value register
certain time span have
REG. FAULTY). D32, D38, D>6, D59 not changedo
2. Simulation of the
signal of the comparator MS200 (14) Discontinuation of the
D69, D99, D142 test by pressing the $-key.
for all the axes at the
same time, by reading D30, D36, D55, D58
Through the selection
the measuring circuit
MS200 (15) the test is also valid
fault register. for 4 ares, whether
D69, D99, D142
The same value should be D30, D36, D55, D58 MS200 or MS230 is plugged
taken over in all the in.
measuring circuit fault MS200 (15)
register for sine-cosine D98, D118, D141
register. D28, D34, D54, D57
Compare all the axes with
one another, if the measu-
ring result of an axis is
not matching with the result
of the both other sxes*
( Meas. circ. syn. fault
and bit pattern erron)
Selection whether axis SYSTEM 8 DIAGNOSTIC PROGRAM If the '$-key is not
and spindle test is AXIS AND SPINDLE TEST pressed, then the .
required to be conduc- NOT EXECUTED7 = %-my following interroga-
ted or whether it is tion comes after
required to be jumbed approxo 4 set:
directly in the MS100 EXECUTED7 = $-KEY
test.

The interrogation appears SYSTEM 8 DIAGNOSTIC PROGRAM If the axis test is

till the desired test AXIS AND SPINDLE TEST not required to be
routine is selected with NOT EXECUTED? 3 $-KEY executed then the
the $-key. diagnostic program
PLUG IN MEAS,CIRCUIT TEST begins with the
CADLEAND PRESS $-KEY test section8 of
MSlOO.
5.4.7 Comparator test

The inputs and outputs Input: MS200( 17/13) SYSTEM 8 DLAGNOSTIC PROGRAM Input of the axis 1
of the axes are exami- x204-23-N16-D69-D81-D98 is defective.
COMPARATOR TEST ACTIVE
ned. The first axis ljl OO-D116-Dl43-D38-D32
gives out alternate D56-D5g AXIS OUTPUT FAULTY: 0000
SPINDLE OUTPUT FAULTY: 0000
voltages Ul and U2 AXIS INPUT FAULTY: 0100
every 4 ms. The vol- Output: MS200 _(g/10/W
tages from all the D70-D71-D82-d 11 g-N247
axes are fed together K6-K2
over the test cable.
SYSTEM 8 DIAGNOSTIC PROGRAM Voltage tolerance
Ul P +lO v = u2 COMPARATOR TEST ACTIVE $100 mV.
U2 will be changed AXIS OUTPUT FAULTY: 0000
around 60 mV in the SPINDLE OUTPUT FAULTY: 0000 If the filter
direction of -10 V AXIS INPUT FAULTY: delay deviates
0000
so long as all the AXIS 1 AXIS 2 AXIS 3 AXIS 4 strongly from one
axes have reported to 400 us 400 us 200 us 400 us another, then a
the comparator signal. 100 Mv 100 Mv 100 Mv 100 MV fault will take
place by the bigger
deviation.

The values of the voltages, of command value

by which the comparators output up to the
have been switched on ini- switching of the
tially, would be stored and comparators)
displayed if they fall out- and (contd. next p.)
side the preset tolerance range.
Moreover, the time differenees
between the DAC signal (change
 \8/,
the filter signals SYSTEM'JDIAGNOSTIC PROGRAM If the appearing adjoining
would be stored and COMPARATOR TEST ACTIVE entries are required to be
displayed. (Filter AXIS OUTPUT FAULTY: 0123 tested, whether the test
delay) SPINDLE OUTPUT FAULTY: 0005. cable (X208, 24 V or Pin 1)
AXIS INPUT FAULTY: 0123 is in order,,
DAU I DAC
Komparator = Comparator D/A FAULTY / E-STOP ACTIVE In case of ault, the dis-
to = filter delay time NC-READY OR TEST CABLE MISSING continuation interrogation
appears after pressing
the $-key.
SYSTEM 8 DIAGNOSTIC PRO-M
COMPARATOR TEST ACTIVE At the end of this test, a
DISCONTINUE TEST? + $ discontinuation interrogatior
takes place. If during the
interrogation the $-key is
pressed,.the next test will
-start. If the $-key.is not
pressed, the test will start
from the beginninge
5.4.8
Relay-test Controller enable SYSTEM 8 DIAGNOSTIC PROGRAM Relay K4 is defective.
The relays for the controller MS200 (16) RELAY TEST ACTIVE
enable and command value out- KS, K3, K4, K5
put are checked at opening. FAULTY RELAY NUMBERS K:0004 When there is a fault,
The first axis gives out a Command value FAULTY RELAY NUMBERS K:OOOO then after pressing
rectangular voltage of -10 V output MS200 (10) the $-key the discon-
with a period of 8 ms. K6, Kg, K7, K8 tinuous interrogation
The voltage in the first appears.
axis is fed over the test
cable.

SYSTEM 8 DIAGNOSTIC PROGRAM At the end of the test

RELAY TEST ACTIVE a discontinuous inter-
DISCONTINUE TEST? =$ '$ rogation takes place.
If during the interro-
gation the q&key is
pressed, the next test
will start.
Always one relay at a time If the $-key is not
will be opened. pressed, the test will
This repeats for the other start from the beginning
axes and spindle. The inter-
rogation takes pla8e only via
the first axis.
5.4.9 DAC-test MS200 (9) SYSTEM 8 DIAGNOSTIC PROGRAM
D70-D71-D81-D119 D/A TEST / DURATION 2 MIN APP
Checking of digital
analog converter and AXIS/ERROR NUMHER 1004 Axis number
the FET-switches. AXIS/ERROR NUMBER 2021 Number of errors
Test cable AXIS/ERROR NUMHER 3021 (Hexa-number)
The first axis gives
out alternate volta-
ges Ul and U2 every MS200 (17/13) * FET SWITCH FAULTY: Dllg IC Dllg defective
4 ms. The voltages X204-23-N16-D69-D81-D98
from all the axes are DlOO-D116-D32-D38-D56 When there is a fault,
fed simultaneously . D59-D80 SYSTEM 8 DIAGNOSTIC PROGUM then after pressing
over the test cable. D/A TEST the $-key the inter-
. *
Ul : from +O.lV to +lOV DISCONTINUE TEST? =) $ rupt interrogation
U2r from -1OV to -0.1 V appears.
In the beginning and
at the end of the
test an interrupt.
interrogation appears,
If the $-key is
pressed in the be-
ginning, the test wil:
be skipped and the
next test will start.
The continuous changes If the alternate sxes
in voltage render a are shown as defec-
continuously increasing tive, then (D49/MS200
phase difference between Dg8/MS230) select
the command value voltage command value must be
@J%J:) and the comparator checked to see whetlmx
. the enable signal for
the axesrhanges be-
cause only first axis
is supposed to be
enabled.
5e4.10 Measuring circuit MS200 (17/16) SYSTEM 8 DIAGNOSTIC PROGRAM
threshhold test X-204-Z3-N15-N17-D84 MFAS,CIRCUITTHRESRHOLD
D73-D72 TEST R8D
The minimum opera-
PRESS RESET ON MS140
ting voltage for the
monitoring of the
arplitude of the fault
signal (feedback-
signal) will be checked.

From the first axis a SYSTEM 8 DIAGNOSTIC PROGRAM

voltage of +3V reduced MEAS.CIRC.THR.TEST ACTIVE
into steps of about Axis number
50 mV up to 0.35 V is I
given out. AXIS OUT OF TOLER./*lOti:3290 Min. operating
Tvoltage times 10 mVn
The feeding-in for all 2.9 v
the axes takes place SYSTEM 8 DIAGNOSTIC PROGRAM
simultaneously over the Tolerances:
MEAS.CIRC.THR.TEST ACTIVE
test cable. DISCONTINUE TEST 7 =) '$ ~S200:0.4V-0.7~
Evaluation in each axis. MS230:1.3V-2.2V and
0.35v-0.45v.
When there is a fault
then after pressing
the $-key the inter-
rupt interrogation
appears. This is ap-
plicable only for the
MS230 checking, if the
thresshold test is required to be oonducted for twe
times, since with the second running other thresh-
hold is set and evaluated. This means that the
possibility must also be considered in case of fault
in Test athat the balancing flip flops are not set.
5.4.11
Measuring circuit ~~200 (17/16) SYSTEM 8 DIAGNOSTIC PROGRAM
frequency test X204-Z3-Nl5(Cgl)-N17- MEAS.CIRCUIT FREQ.TEST
D84-D72 PRESS RESET ON MS140
The minimum operating
frequency for the moni-
toring of the fault signals
is examined.
The first axis gives out
$ rectangular voltage of
-10 V with different fre-
quenciss.
SYSTEM 8 DIAGNOSTIC PROGRAM
8.0kHz;5.83EHz; 4.59wIz MFAS.CIRC.FREQ.ACTIVE
2.7gkHz;3.22kHz;12.8OkHz - Axis number
2.48kHz;.2.22kHz;2.OlkHz
AXIS OUT OF TOLER./*lOHz:;4 Min.operating frequen-
1,84kHz;1.7OkHz;l.57kHz -25 cy x 10 Hz I 4.59 kHz
1.47kI-k;
Tolerances:
The feeding-in for all SYSTEM 8 DIAGNOSTIC PROGRAM
2.80 kHz - 1.70 kHz
the axes takes place si- MEAS.CIRC.FREQ.ACTIVE
multaneously over the DISCCNTINUE TEST? => $I When there is a fault,
test cable. then after pressing the
Evaluation in each axis. $-key the interrupt
This test is executed interrogatinn appears.
at approx. 0.5v to 0.7ov At the end of the test an interrupt interrogation
on N15/3. takes place. If during the interrogation the $-key
is pressed, the next test will start. If the $-key
is not pressed, the test will start from the be-
ginning,
If, inspite of this, a fault takes place, then it
should be checked whethe= less than 0.5V is applied
at the amplifier N15, Point 3. If yes, then the last
two frequency values (1.57;1.47) should be given out.,
system 8 (D) 5 - 28 E 06.83
Dewaription Te8ted oomponents Dbplay Remarks
 5.4.14 AAAAAAAAAAAAAAAAAAAAAAA
Operator panel MS400, MS410, MS420 BBBBBBBBBBBBBBBBBBBBBBBBBB
Display ccccccccccccccccccccccc
1) Checking of display Visual checking by the
DDDDDDDDDDDDDDDDDDDDDDD
through the output examiner is important
EEEEEEEEEEEEEEEEEEEEEEEEEEE
of the character in order to recognise
store in 8 different FFFFFFFFFFFFFFFFFFFFFFFFFFF
GCCCCGGGGGGGGCGGGGGCCGC the disialay field.
diagrams. Triggering
of LEDs one after the HHHHHHHHHHHHHHHHHHHHHHH Test runs in the conti-
other. nuous mode so long as
it is not discontinued
through the $-key and
with that the following
test is selected.
2) Checking of keys and MS410 or MS420 INCORRECT SEQUENCE WITH NO.41 Test must be conducted
switches ~~420 as per described sequence
(see 8.1)
Before the beginning
of the tests Operating error or key
defective
I. Toggle swttch upwards
MISSING
2. Rotary switch extreme NO. 29,30 PANEL
34 40ELEMENT
39 55 AT
57 Missing-, not operated
left or defective keys
3. Service switch below (switcfres)
4. In case of 8T/N,
switch U5 towards Meaning of underlined
bottom $ numbers: Maximum position
of the stepping (rotary)
Beginning of the test: switch, coded.
Operate the components
from top towards bottom
and from left towards
right continuously, be-
ginning with the $-key
(see 8.1)
5.4.15
Timer-test MS100 If the module MS200
If the module MS200 is is plugged in and the
not plugged in, then, timer is not reset to
MS100 (1) 0 after 9, the the
inspite of this, the
D104 cycle clock of the
testing of MS100 can
be started. Indeed then MS200 must be checked.
the timer 0 is not reset
with 9, but the special
character as ":;*I etc.
appears.
Moreover, the display
of digits does not
take place in second's
clock but in 2-seconds
clock
(otherwise as 5.4.2)
System 8 (D) 5 - 32 E 06.83
Description Tested componenta Display Remarks
5e4*17 Interface-test SYSTEM 8 DIAGNOSTIC PROGRAM For both the tests,
PLUG IN DIAGNOSTIC PLUG Xl03 only one connector
With the selection of V 24 INTERFACE 1 is important, as
these tests, the diag- these tests can run
nostic connectar must only one after the
be connected uncondi- other0
tionally, as otherwise
The LEDs in the con-
these tests are not
nector blink with the
possible.
takt (frequency) as
per selected band
rate.
In case of fault, the
test will immediately
be interrupted and
on the display a fault
diagram appearse
System 8 (D) 5 - 35 E 06.83
Description Tested oomponenta Display Remarks
5.4.18 Reader test Reader interface SYSTEM 8 DIAGNOSTIC PROGRAM 1. Selection 1

~~600) and 1.1 Reader with th reels

READER TEST **V24/1**
The reader is to be reader 1.2 Reader without
thout reels
PLACE DIAGNOSTIC TAPE IN
checked for correct RRADER 1.3 Reader/punch rich com-
reading in and bination
SWITCH ON READER
defective tracks. START TEST WITH $-KEY
(Hardware test) 2. Selection
Baud rate 9600-110
The faults are given
in the clear text. 3. Selection
3.1 Display of all
fault and alarm
cells after the end
of the test
3.2 Reader stop with
the fault and dis-
play of faulty
characters (defec-
tive tracks)
Contents and construc-
tional features of the
diagnostic tapes and
entries for reader
adjustment
(see chapter 7).
5.4.19 Punch test

With the punch test (as given in the SYSTEM 8 DIAGNOSTIC PROGRAM 1. Selection
a series of characters interface test) 1.1 Tape puncher
laid in EPROM is given auto PUNCH TEST **24V/l* i.2 Reader/punch combi-
In order to check the SWITCH PUNCH ON AND nation
punch the tape can be read PRESS $-KEY
in by the reader test. 2. Selection
Baud rate 9600-110
SYSTEM 8 DIAGNOSTIC PROGRAM
After the output of the
PUNCH TEST **v24/1* series of characters,
END TEST *DISCONTINUE? => 5
the discontinue interre-
gation appears0
SYSTEM 8 DIAGNOSTIC PROGRAM If the $-key is not
COMPARE PUNCHED TAPE WITH pressed, a further output
DIAGNOSING TEST TAPE of the underlaid series
of characters takes place,
WHEN READER IS CONNECTED
PLACE TAPE IN READER AND
VERIFY BY RUNNING READER
TEST
5.4.20
Bubble-memory test MS100 (1) SYSTEM 8 DIAGNOSTIC PROGRAM Clarifications:
D120 0000: Number of runs
BUBBLE TEST ACTIVE 0000 03AB
1. Checking of coupling MS120
LEVEL OF BUBBLE MEMORY: 256k
(MSlOO-MSl20) and the 03AB: Actual loop addreg
common RAM (MS120) (in Hexa) (changes
with the ,test)
2. Writing and reading of
the bubble via common 256k: Completion degree '
RAM (is automatically
known)
The bubble test runs in
many stages:
No information is lost
1. Saving of the first
with the switching-off
bubble loop (32 bit of the mains, since
in C&JMOS RAM (MS100
after the resumption of
2. Reading and writing power first of all the
of bubble-loop saved values are once
again written in the
3. Compare bubble,
4. Regeneration from Faults are displayed
C-MOS into bubble in clear text.
If the message "OPPO-
5. Saving of the next
SING COMMAND LOCKED"
bubble-loop
is given out, then it
must be checked whether
the address MBWRCMP
stands at D93.
5.4.21
Test digital in/output SYSTEM 8 DIAGNOSTIC PROGRAM To begin the test, the 24V.
-(MS1 80) *SELECT PROGRAM VIA $-KEY voltage must be switched off
at the test cable switch and
The testing of the functions INPUT OUTPUT TEST (MS1 80) may be switched on when asked
of the digital in/output mo- for.
dule takes place in 4 partsb
For this a test connector *
combination is important to The discontinuation of the
connect the in/outputs with test is possible only after
one another. The required the end of the test..via the
voltage is taken from inter- %-key. If no discontinuation
face unit via the connectors is selected, the test runs
Xl86 or Xl 85 or Xl 84. One .of .continuously.
these connectors is inter- +
connected with the test cable Moreover it is to be noted
connector x186(2). that the chassis connection
After pressing of the $-key, between NC and test cable
all the outputs are brought is to be completed.(Connect
to a definite status (Q-signal") banana (split) connector on
to start the test. Xl 86/(2) with M on MS140),
In order to check the signals The test can be conducted
with this, an enable signal only in combination with
via NC ready is required. the MSZOO/230 because of
NC ready output signal.
5.4.21 .l Part 1 ~Sl80 (4-10) SYSTEM 8 DIAGNOSTIC PROGRAM This section of the test
inputs must be undertaken with
Interrogation of the the connected test cable.
SYSTEM 8 DIAGNOSTIC PROGRAM But no voltage should be
inputs for correct INPUT OUTPUT TEST MS180
statut of the signals0 applied.(Test cable switch
PART 1
Inverted inputs are at 0).
PLUG IN MS180 TEST CABLE
interrogated for *'l"- AND SWITCH OFF 24 V
signal, while the non- The connectors before which
SUPPLY = p the faults are lying, are
-inverted inputs for
l'On-signal. displayed.
SYSTEM 8 DIAGNOSTIC PROGRAM By pressing the $-key,
INPUT OUTPUT TEST MS180
the next fault will be
PART 2 displayed (etc.) or the
INPUT PLUG NO : 184 next text part can be
PIN NO : 30
activated.
5.4.21.2 Part 2 ~~180 (16/17/18/19/20) SYSTEM 8 DIAGNOSTIC PROGRAM This section of the
outputs INPUT OUTPUT TEST MS180 test must be conducted
Checking of the outputs PART2 .. with the concerned
for correct status of PLUG IN MS180 TEST CABLE voltage. (Test cable
the signals with the AND SWITCH ON 14 V SUPPLY switch on).
concerned voltage. The = 46 Moreover, the addition
interrogation takes M-connection to the NC
place over the status must be made.
of the inputs. SYSTEM 8 DIAGNOSTIC PROGMM By pressing the q&key,
INPUT OukPUT TEST MS180 the next fault will be
PART 2 displayed or the next
OUTPUT PLUG-NO : 185 part of the test will be
PIN-NO : 21 activated.
 System 8 (D) 5 - 42 E 06.83
Description Tested components Display Remarks
-
5.4*21.4 Part 4 MS180 (17) SYSTEM 8 DIAGNOSTIC PROGRAM Before activating of the
outputs INPUT OUTPUT TEST MS180 part 4, the connector X184/1
Test running is the (inputs, Opto-coupler) PART 4 is to be reDlaced with the
same as described in connector X184/(2). In
REPLACE PLUG'Xl84/1 WITH
part 3. The part 4 is order to avoid a short-
X184/2 AND PRESS +KEY
important because with circuit during changeover,
this the double assign- it is important uncondi-
ments are avoided, since tionally that the power
112 inputs drive 120 supply should be interrupted
SYSTEM 8 DIAGNOSTIC PROGRAM
outputs. (switch on position "On)e
INPUT OUTPUT TEST MS180
Therefore, an exchange PART 4 After the changing over of
of connectors is to be the connectors, switch on
undertaken. With this, OUTPUT PLUG-NO.: 184
PIN-NO.: 8 the power supply and press
all the signals can be the $-key. In case of fault,
tested. (Output addresses INPUT PLUG-NO.: 184 carry out further switching-
4002 1 bit 0 to 3 and PIN-NO.: 14 as per part 3.
4003 2bit4to 7). After this, the test can be
SYSTEM 8 DIAGNOSTIC PROGRAM discontinued at this posi-
MS180 TEST END DISCONTINUE? tion by pressing the $-key.
44 If not, the test will start
again with part 1.
If all the inputs and out-
puts are declared as faulty,
then the fuses must be
checked.
Moreover, it is also pos-
sible that NC -ready signal
is not given out and hence
the enable for inputs and
outputs does not take place.
504.22
Software interrupt 6/7 MS100 (14) The software interrupts
It is tested whether D95 are employed in system
the flip flops are set program for the starting
and cancelled by the MS100 (1) of the program sectionso
software commandso IR controllers
No use in the diagnostic
program.
System 8 (D) 5 " 45 E 06.83

505 C-=MO&=RAM long-time test

This test would be developed in order to detect sporadic

faults in RAM, since long-time effects can not be detected
with the normal test program.

This test is ment for the support of repairs by the native

companies and the branch establishments, since here more
time is available at disposal as compared to conducting it
before.

In order to activate this test, one MS800 on the sockel X210

on the measuring circuit-board should be replaced. The MS800
on the sockel X209 remains connected, since the maintenance
console (engineering panel) is integrated in these PROMS.

Similarly the maintenance console from general diagnostic

program must be plugged on the master module. No change is
to be undertaken.

Preparation and running of the teat

The long-time test is derived from the existing memory test

with the difference that here a time-loop can be aotivated,

In the different phases of the test, particular informations

are registered as;
- OOOOH
- 5555H
-&lAAH

-QOCQOH
- FFFFH

With these combinations the falling bits are supposed to

be recognised,
Moreover, an address test for the respective memory range
is conducted.
Each selerrted range can be arbitrarily written and is again
read out.
The time, in which the information should remain, can be
selected arbitrarily long.
System 8w 5 - 46 E 07.84

Procedure of the test

50501 Replaae MS800 on X210, The PROM6 GE548,800,,2645.03 and

GEsj48d.300.2646.03 (G erman) or GE548.80003645003 and
GE548,800,3646.03 (English) should be plugged in,,

50502 Switch on the control.

The initial test runs automatically.

5.503 General running of the test;

After answering (positively) the interrogation, ioe4
whether the test can be started, the corresponding-test

- C-MOS MS100
- C-MOS MS125
-CC-MOS MS122

is seleuted and if there is no discontinue interrogation

it starts automatically.

The consequent interpretation ofthe faults takea place

at the end of the test with the display of the type and
address of the fault in the same way as the defeutive
componenta.

505*4J Structure of the scxreen error

SYSTEM 8 DIAGNOSTIC PROGRAM

DATA TEST *** SCREEN ERROR: xxxxxx
ERROR NUMBER: xxxxxx
ADDRpTEST**SCREEN ERROR: xxxxxx
ERROR NUMBER: xxxxxx
.:
FAULTY SEC%TOR * FIRST ADR: xxxxxx
&AST ADR: xxxxxx

In the screen error data test, the wrong oaourring infor-

mation and the corresponding address illp given.
The fault number states how often the wrong information
comes0
 System 8 (D) 5 " 47 A 06.83

In the screen error address test, the faulty addresses

are displayed, while the fault number states that how
often a defective address wQuld be recognised.

In the fault sector the first and last faulty addresses

of the data test are stated and indeed in the same way
as described in the circuit di.agram booko
This address information or the defective chips are dis-
played after pressing the $-key0

5.5.5 Description of individual routines

The basic routine for all the,tests is the same, with a

few exceptions* Therefore, the routines are now put forward
in individual form,,

se1 CmMOS MS100 long-time test

After starting of this test, the following information

appears after a little time:

" STORED TEST VALUE I 0 0 0 0 )t

At this moment, the complete range of the memory is

loaded with 0,

This information remains on till the $-key is pressed.

After pressing the %-key, the complete range of the

memory is read out and compared. Any existing fault
will be stored and will not be displayed immediately.

After this comparison, the next information is written

in and displayed as

)( STORED TEST VALUE I 5555 )(

This dontinues till the last information is written

with the display:

w STORED TEST VALUE t F F F F )1

After,'pressing.thi $-key, the fault evaluation is
processed and an address test is conducted.
System 8 (D) 5 - 48 E 06.83

The next display can either be the discontinue inter-

rogation, if no fault is detected, or the described
screen error0

The respective soreen error remains on till the $-key

is not pressedc

If after the display of the defective chips, the $-key

is preseed, a renewed interrogation takes place, ioe.
whether this test is to be repeated.

If the discontinuation is selected, then the interrogation

for the next test appears0 In this case it is for the
MS1250

If a fault is detected and ia, to be repaired, then from

the safety point-of-view, the test can be started from
the beginning.

Moreover, it is possible to write an arbitrary information

in the memory via the maintenance aonsole (engineering
panel),
If this is intended, one can go ahead as follows:

After the display of the written information, the NW.-key

on the master module is operated. Through this the
processor goes into stop in the test routine.

Now the following can be selected in the memory range

which ie being prooessed:

M* OOOO-OOOO-0004
I
Input Display

~'""10 M* 1800-0000-0000
Segment address

M* 1800-0100-5555
Offset address

qX I q 2020 LF M* 1800-0100-2020
Altering the 'memory
contents
 System 8 (D) 5 " 49 E 06,83

By pressing the LF-key, the next word address is grasped

and the content is displayed,
This can be continued till a memory address is existing.

If the input is to be ended, the following must be followed:

M* 1800-0102-5555 l*
1
Input Display

After pressing

EIEI
Input Display

The program routine will be continued,

( See also: Engineering panel (maintenance console) description,
chapter 6 of diagnostic manual),

505.5.2 MS125 long-time test

With the selection of this test, the expansion level of

the memory is ascertained and is given out by the first
routine.
In the next routine, the range is tested,

The test routine is the same as descrribed under 5*1,

5.5.5.3 MS122 long-time test

With the selection of this teat, first of all the expansion

level of the memory starting with 256K is ascertained and
displayed.
In the next step the memory is tested in blocks of 64K,
This means that the range from 192K to 256~ will be tested.

This is important, since the address range is decoded only

from 60000H to 6FFFEH, but the memory range can be switched
over by a range point.
System 8 (D) 5 - 50 E 06~83

After running of the first test range

Display:
MEMORY EXPANe 256~
MS 122 TEST BLOCK 4

The address range is mituhed over and then follows the display

MEMORY EXPANe 192K

MS 122 TEST BLOCK 3

In this test section the range from 128K to 192K is tested.

After that the address range is again switched over and the
following display occurs:

MEMORY EXPAN. 128K

MS 122 TEST BLOCK 2

and then the range from 64K to 128K is tested.

After that a new range switch-over takes plaue with the
display

MEMORY EXPANo 64~

MS 122 TEST BLOCK 1

Now the last range of the memory is tested.

After this a discontinue interrogation takes placee

If the interrogation is negated, the test will repeat

without an interrogation on the expansion level, since once
ascertained expansion level is stored.

If the interrogatinn is affirmated, then the memory tots-t

is ended and now the master test program starts*
System 8 (D) 6 -1 E 06083

6.3 Engineering panel (maintenance console)

For detaj.led descrYption see commissioning manual,
Part 1, Chapter 12,

Note8

With the plugged-in diagnostics the engineering panel can

be activated only by operating the NM&key on the MSlOO,
The service switch is not in function.

6,I Input list

FUNCTION BUTTON

HEXA NUMBER 0
1
2
3
4
5
6
7
a
9
A
B
C
D
E
F

COMMAND STOP
GO (LOOP COUNTER O,,,FF)
STEP (LCOP COUNTER O,,,FF)
NEXT STEP
DISPLAY MEMORY
CHANGE SEGMENT
CHANGE OFFSET
CHANGE DATAWORD
INCREMENT OFFSET (+2)
DISPLAY ALL REGISTERS
DISPLAY/CHANGE REGISTER q (REGISTERNR, 0-E)
IIEXT REGISTER El
DISPLAY BREAKPOINT IEIEI
ACTIVATE BREAKPOINT EIIII~
SET BREAKPOINT El SSSSQJ 0000 [ly] q
DISPLAY CPU-NUMBER ml ii3 active
SET CPU-NUMBER Eilx El ovrmrite
protection
END OF "DISPL, MEMORY" OR DIDI t!I Data byte
"STEP" OR
"DISPL, REGISTER"~ODE
(LEADING ZERO'S CAN BE OMITTED)

CANCEL BUTTON (CANCELS LATEST CHARACTERS)

SEPARATION BUTTON
INPUT BUTTON (ECHO '1
 System 8 (D) 7-l E 06.83

l 7. Guidelines for the roador and puncher test

7.1 Reader adjustment (see Commissioning manual, Part 1,

Chapter 7.6)

7.2 List of charaoters for reader diagnostics

Charauter ISO-code. Charauter ISO-code

(8 bits) (8 bits)

0, A5 a co
L’F OA A 42
CR SD B 42
: 3A C c3
* AA 44
a CNTL NUL 00 Vorsp. ii c5
Space A0 F C6
! 21 G 47
II 22 H 48
A3 I CY
s 24 J CA
& A6 K 48
27 L cc
28 M 4D
i A9 N 4E
+ 2B 0 CF
; AC 50
2D G Dl
ZE D2
i AF s" 53
0 30 T ?4
1 Bl U 55
2 B2 V 56
3 33 W D7
0 4
5
B4 X
Y
D8
35 59
6 36 5A
7 B7 I- DB
8 B8 t 5c
9 39 II DD
; BB
< 3c
= BD
> BE
? 3F

From the point of suitability, the tape is carried out

ao endless beoause with this it can also be used with a
reader without winder.
 System 8 (D) 7-2 E 06.83

7.3 Structure of diagnostic tapes

. l !“#&A’ ot,-.

;I\CZYXWVUTSRQPONMLKJIHdFEDCBA@?>=<;98765432lO/.-,t) (‘&&#“!
:*
System 8 (D) A 1 E 06.83

Annexure

Construction of the adapter

Diagnostiu oable

Diagnostic connector
 System 8 '(D) A-2 E 06,83

Basic version 8T ('MKD 202 - 208, MKD 304, 305)

Measuring oircuit diagnostic connector MKJI 202 - MKD 208

Input/Output MKD 0
2081 24 V =
304
15 pol Cannon 5 v=
/-’
I

A Length A: 500 mm

MKD
Ad.8 2 205
15 pol Gannon .

B Length B: 150 mm

Axie, 1
Length C:200 mm

Length D: 50 mm

MKD
Commanddrives 2021 M&ke all interconnections
l-5 305 felxiblel

Connector case
 System 8 (D) A3 E 06,83

Extension of measuring circuit diagnostics (MKDE)

l Extension 8T/8MC (MKDEl

15~pole Cannon connector, sockee(7228, DA-15)

Conneotor uase

Length D: 50 mm
t
MKDE
Axea 15 pol Cannon

l
B Length B: 150 mm

MKDE
Axes
15polCannon \ .
Length E: 200 mm
L

Banana (split) connector

T
Case
Axis 4112 Internal wiring

-T-
Axis 3112

Banana (split)
connector
 System 8 (D) A4 E 06083

Measuring circuit diagnostic connector MKD 342, MKDE

Extension 8MC (MKD 342, MKDE) a

15-poles Cannon connector, sockets (7228, DA-15)

50-poles Cannon connector, socket8

MKDE - 1
Axes 15 pol Cannon :

Length B: 150 mm

MKDE
Axes 15 pol Cannon
1

Length C: 200 mm

MKD
342
Commanddrives Length E: 200 mm
6-13

4
50 pal Cannon
E

Banana (split)
connector
 System 8 (D) A 5 E 06~83

Measuring cirmA,t diagnostic connector MKD 292, MKD 305

25-poles Cannon connector, Sockets (HE 501 N25AS)

Circuit-diagram book

I
CVSl I MS 200/102 MS 300/282
2
3
cvs2 4 MS 200/104 MS 300/284
5
6
cvs3 7 MS 200/105 MS 3001285
8
9
cvs4 10 MS 200/107 MS 300/288
I1
cvs5 12 MS 300/292
13
14 MS 200/168 MS 3001268
15 MS 200/167
. 16 MS 200/167 MS 3001267
17 MS 200/166 MS 300/266
18 1 1 MS 300/266
19
20 MS 200/166/167/168
21 MS 3001266
22
23 1 I
24 h
I
25 for extension
Connecrtor cam3
MKD 204/12 MKD 205/12

Construction see Page 2

System 8 (D) A6 E 06.83

Measuring ciruuit diagnostic connector MKD 204, 205, 208

15-poles Cannon connector, sockets (7328,'DA-15)

MKD 208/l)-,

.3
+
Kp 24
I 5 v=/24 v=

1 T -1

T
MKD 205/12)--

MKD 204/12 )--

MKD 204/S )--

MKD 204/7 )-- + 5v

(X 202/19/20/21/22/23)
 System 8 (D) A7 E 06,83

Measuring-circuit diagnostic connector MKD 208, 304

15-poles Cannon connector, sockets

(MKD 208/l
MKD 304/l

-
I

Cl: 47vF, 35 V Elyt

C2: 10 nF
Kp 24 1
M
(+3 A J B: Fixing point

MKD 20418 Y M

) e5V
a MKD 204/7

~~ 24: Voltage transducer 5 V AC/24 V AC

DC? DC
Fa. power trade
Diessener Str. 30
89 19 Utting
Tel. 08866/705 1
System 8 (D) A8 E 06683

Measuring oircuit diagnostic connector MKD 342

Command drives 6-13

a
50~polee Cannon connector, sockets

1 MS 340124132
2
3
4
5
6
7
8
9
10
11
12
13
14
15
a
16
17
18
19
20
21
22
23
24
25
26
27
28
29 IMS 340/ 18128
30
31
32
33
34
a
35
36 :
37
38
39
40
41
42 > I I Axis Axis
43
.
.
Banana (split) connector for extenaion
;0

a
 1

System 8 (D) A9 ',c 06 o 83

Measuring circuit diagnostic connector spindle MKDS

0 15-poles Cannon connector, sockets (7228, DA-15)

Cirwit diagram book

CDMA 1 I-
MS 200/203
"CDMA 2I-
a 3 1
CDMB 4 >-
MS 200/202
"CDMB 5 'I-

6 >
7 3

83

CDMZ 9>-
MS 200/201
*CDMZ 10 I-

ll 1

12 3
0
13 1
+5v 14 I--
MS 200/20.4
ov 15 I-
System 8 (D) A 10 E 06.83

Diagnostic connector V244nterface DV24

25-poles Cannon connector, sockets (HE501 N25AS)

1
Circuit diagram book:
*RxD 2
*TxD 3 MS loo/164
CTS 4
RTS 5 MS 100/l 63
DTR 6
7
Y lk

MExt
8
9
10 Diode: LD57C green
11
12 ZFE-location No. 531-023
13
14 Accessories:
15 Fastening ring with case
16
17
18
ZFE-location No. 531-025
19
DSR 20
21
22.
Ms loo/163
23
24
25

Notes:
Only one uonnector 5.8 required for testing, since the diagnostics
oan run only one after the other.

The LEDs must be projecting out of the entry-point of the

connector case4
 60.
External
of original
connector
cable I-- /:
Test pins
for current
(soldered
measurements
studs)
for
bridges
Inductosyn
To NC

r -I
t-- .-----I

Inn -@-Ii-l ln
- /
Screen

.Pull relief'
and screen., 0
clamp

/ --.-
Screen 1
6FCV 341-IEC
Subminiature connector
Plug cleat Angle for screen s_hqet

1,
,.80 4
15mpoles sockets with
an&conne&*or faStenin
casing
- 'Screen sheet
I

Order of measuring points

as per top view of the plug cleat
 Angle for screen
sheet and connector
fastening

to NC
external '
connector /- "",,,,zered studs)

l I
b 2’
l 3
04 screen E
l ;5 Qp
l 6 c s- -
l .I
- ---. _... _._ -_- .
l ‘8
l 9 I
L.-c-

240 i
e iQ
.I
l 11
-.a_
L
l Q -j-Pull relief
and screen
zz--%J'L clamp
II
Screen sheet
/
I-t- Screen I

i
) -I
Plug -’ cleat
Bridges for.current
80 4
measurement
(V24-interface)
I
Order of measuring points
as per top view of the plug cleat
System 8 (D) A 13 E 06.83

Measuring adapter for 50-poles connections

I - -...- --, -
I.-JJ /I

4 I- 95
 System 8 (D) A 14 E 06.83

Diagnostic cable oombination for Ms180 DK 180-2 to 61

Test cable for MS180 a

Switch
E I 1

I 180-62

Banana (split) 4 mm QJ
connector
a
D
//
DK DK
180-41 180-42
Socket Socket

J
DK

I
180-3 1
Socket
a
DK J

180-2 t-- J

socket
A = 420 mm 50 A&.
B = 250 mm 50
c= 150 mm 5
D = 250 mm 5
E= 150 mm 5
F = 200 mm 1

a
 System 8 (D) A 15 E 06.83

Diagnostic cable combination MS180 DK 180-61, DK 180-62

l Test cable for MS 180 - test

DK 180-61 DK 180-62

Banana connector
for M-connection NC

Power supply
 System 8 (D) A 16 E 06.83

Diagnostic cable combination MS180 DK 180-61, DK 180-2

2 + 24 V DK 180-2
DK 180-61 31 >
A 4 4E
A 5 5E
A 6@ 6E
A 7. 7E
A 8m 8E
A 9m 9E
A 10. 10 E
A 11 11 E
A 12 12 E
A 13 13 E
A 14 14 E
A 15 15 E
A 16 16 E
A 17 17 E
A 18 18 E
A 19 19 E
A 20 20 E
A 21 21 E
A 22 22 E
A 23 23 E
A 24 24 E
A 25 25 E
A 26 26 E
A 27 27 E
A 28 28 E
A 29 29 E
A 30 30 E
A 31 31 E
A 32 32 E
A 33 33 E

A 36 36 E
A 37 37 E
A 38 38 E
A 39 39 E
A 40 40 E
A 41 41 E
A 42 42 E
A 43 43 E
A 44 44 E
A 45 45 E
A 46 46 E
A 47 47 E
A 48 48 E
A 49 49 E
A 50 50 E
 System 8 (D) A 17 E 06,83

Diagnostic Gable oombination MS180 DK 180-5, DK 180-3

l
DK 180-5 DK 180-3
4A 4E
5A 5.E
'6 A 6.E
7A 7*E
8A 8.E
9A 9.E
10 A 10.E

14 A 14.E
15 A 15.E
16A 16.E
l 17 A
18 A
17.E
18 E
19 A 19 E

22 A 22 E
23 A 23 E
24 A 24 E
25 A 25 E
26 A 26 E
27 A 27 E
28 A 28 E

5; x
32 A 32 E
33 A 33 E

0 36 A 36 E
$3x
39 A
38*
39
E
E
40 A 40 E
41 A 41 E
i;44 xA 44 E
45 A 45 E
46 A 46 E
T‘ ‘1

48 A-
49 A 49 E
50 A 50 E
 System 8 (D) A 18 E 06.83

Diagnostic cable combination MS180 DK 180-41

Note: 0
A=Q
En1

DK 180-41

A 4
A 5
A 6
A 7
A 8 X 182/l E
A 9
A 10
A 11
A 12
13
E 14
E 15
E 16
E 17
A 18 X 182/34 E
A 19 X 182/ 2 E
A 20
A 21
A 22
A 23
A 24 X 183/ 1E
A 25 2E
A 26 3E
A 27 34 E
A 28 35 E
A 29
E 30
E 31
E
E
32
33
Y
A 34
A 35
A 36 X 182/ 3 E
A 37
A 38
A 39
A 40
A 41 X 182/35 E
A 42
A 43
A 44
A 45
A 46
E 47
E 48
E 49
E 50
 System 8 (D) E 06.83

Diagnostic uable combination MS180 DK 180-42

a
Note:
A=Q
En1

DK 180-42

A 9
A 10
A 11
A 12
E 14
E 15
E 16
E 17
A 42
A 43 1
A 44
A‘ 45
E 47
E 48
E 49
E 50