Professional Documents
Culture Documents
INTERNATIONAL 01/2019
CONTENT
MUNICIPAL CASTINGS
Square:
• •
Telecom/Cable Covers 50
Manhole Covers • • • 52
Inspection Covers
Round • • • • • • • • 45
• •
Square 44
• • • • •
Pipe covers 47
House and Yard Covers • • 55
Gully Tops
ECON • • 56
Other • • • 63
Kerb Drainage • 70
Linear Drainage • 74
• • • •
Home and Yard Drainage 75
Roof Drainage 77
Dirt Catchers 78
Accessories 81
All texts, images and layouts of this catalog are protected by copyright. The use of contents of this catalog requires an written approval by the respon-
sible person. We reserve the right of technical changes in the production and constructive development without prior notice. All information about DIN
standards, property rights, quality marks, certification marks and trademarks correspond to the current time of printing. All previous catalogs are no
longer valid!
3
ABOUT HYDROTEC
From little to large. It is not just a question of business, but of people who un-
derstand our business.
On reflection, we consider this company to be a success story.
When starting out nearly 50 years ago not Our staff at HYDROTEC strive to find the best possible solution
even the company’s founder, Gisbert Brink- for our customers every day. We have a simple recipe for giving
schulte, could have envisioned that his sole you the information you need: Responsibility. Employees who
ownership company would grow to be such a identify themselves with their jobs are motivated and put 100%
strong global player namely HYDROTEC Tech- into their jobs. This helps us and above all our customers.
nologies AG. The company has grown with a
comprehensive network of business partners Single-source supplier.
and is taking all necessary steps to continue growing in the fu-
ture. HYDROTEC products are sold in many different countries Business means change. We understand each change prima-
and seek to establish ourselves as one of the leading players in rily as an opportunity. This is why we don‘t just monitor the
each market. To achieve this we adhere to our principles: High market status quo. Instead we think about tomorrow‘s market
quality products at fair market prices. needs. New ideas on the one hand and our enormous import and
export experience on the other: this symbiosis holds enormous
We like to answer your questions before you ask them. potential for the successful future development of HYDROTEC.
4
THE PRODUCTION
5
THE PRODUCTION
New products and strategies will be intensified developed in the • TS-ISO-EN 1400 / TS-ISO-EN 9000
future with our partner foundry ERKON. Apart from the standard
products are more and more multi-purpose products required. • 6t/h capacity INDUCTOTHERM dual truck system furnaces
This applies not only to the German market but to all of Europe.
The technically demanding production will be taken over by the • Moulding line
ERKON foundry, making for HYDROTEC a valuable contribution • HWS EFA SD 5,5
to future development. 1100 x 950 x 300 + 300 mm
• HWS HSP 4D
ERKON is based on a 35,000 m² site in the industrial area of 1250 x 1000 x 300 + 300 mm
Konya. For the growth-orientated company the connection to a
global player like HYDROTEC is forward-looking.
With the participation in the ERKON foundry HYDROTEC wins
a partner with whom the targets of market and procurement
expansion can be successfully implemented.
6
CERTIFIED QUALITY
SAFETY FIRST ... Cover subjected to a stress of 400 kN with torsion curve
Certified Quality
Quality Management
1 - Manufacturer ID
2 - EN 124 designates the European Standard
3 - Load class (e.g. D400)
4 - Mark of third party certification body
5 - Product name (optional)
5
Amtliche Materialprüfanstalt Bremen
(Official Testing Institute)
2 3 4
7
INSTALLATION SECTION
EN 124
Class A 15
Test load 15 kN
Walkways, cycling paths, green areas
Class B 125
Test load 125 kN
Walkways, pedestrian zones, car parking areas
Class C 250
Test load 250 kN
Kerb areas, emergency lanes, car parking areas
Class D 400
Test load 400 kN 1
Road surfaces, pedestrian streets
Class E 600
Test load 600 kN
Industry, military, high wheel loads
Class F 900
Test load 900 kN
Airport surfaces, docks, very high wheel loads
8
EN 124 defines various test loads for individual load classes. For example,
the load class D 400 corresponds to a test force of 400kN. However, it is not
entirely possible to evaluate the traffic safety of a cover simply by performing
a vertical pressure test. Traffic safety requirements often differ considerably,
especially in the D 400 load class. For example, the dynamic and static traffic
safety requirements for traffic-calmed service roads differ greatly from those
of highways and bypasses. This classification is simply a recommendation.
D 400
B 125 0,2 m max.
The choice of cover depends on the specific local conditions and is the
0,5 m max.
planner‘s responsibility. In doubt, you should choose the next higher class.
Street top view C 250
9
TITONpur H
Product benefits
EE!
10
E FR
TTL
RA
TITONpur H
Product benefits
D 400
Ideal for road surfaces, nodular graphite) is robust, can
pedestrian streets and withstand high static loads and
parking areas. has high corrosion resistance.
11
TITONpur H
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
TITONpur H 800
Type Art. no. Over base Height kg Pallet
Ø920
81494813 920 105 128 4
105
Ventholes* 81494812 920 105 128 4 Ø800
Ø810
A A
A-A ( 1 : 5 )
DIN-andere
Schriftgröße: 9 mm
Pfeilspitzen: x=7,2 m
HYDROTEC
Changes
only in CAD
Technologies AG
81494812
Index Änderungen Datum Na
TITONpur H 600
Type Art. no. Over base Height kg Pallet
Ø785
81494433 785 160 101 8
160
Ventholes* 81494432 785 160 101 8
Ø600
Ø625
A A A-A ( 1
DIN-ande
Schriftgrö
Pfeilspitze
81494432
HYDRO
Technolog
Index Änd
3
1
EE!
14
E FR
TTL
RA
TITONpur SN
Product benefits
D 400
Ideal for road surfaces, nodular graphite) is robust, can
pedestrian streets and withstand high static loads and
parking areas. has high corrosion resistance.
Manhole cover
15
TITONpur SN
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
Ø850
81494423 850 210 92 5
210
Ventholes* 81494422 850 210 92 5
90
Ø600
Ø616
HYDROTEC
Technologies AG
81494422
Index Änderungen
16
SCANDICpur SN
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
SCANDICpur SN 600 MT
FOR 600 DIA SHAFTS, ROLL-IN FRAME!
Type Art. no. Over base Height kg Pallet
Ø730
Ø597
2 point locking system, HYDROpur insert
200
155
Ø552
894635 730 200 85 5 Ø589
Protected
894635_SA
TITONpur SN
17
ECON 800
Product benefits
3
2
18
ECON 800
Product benefits
D 400
Ideal for road surfaces, nodular graphite) is robust, can
pedestrian streets and withstand high static loads and
parking areas. has high corrosion resistance.
19
ECON 800 / 600
Class E 600 - D 400, Ductile Cast Iron (GJS), DIN EN 124
ECON 800 LT
Ø886
D 400, double hinge, 3 point-locking system, HYDROpren insert
130
Ø800
Ø1036
Kontrolliert
Norm
waterway -
ECON 600 MT
Ø726
E 600, hinge, 3 point-locking system, HYDROpren insert
100
Ø600
Ø675
Ø785
8957084 785 100 82 9
A-A ( 1 :
894708 785 100 70 9
HYDRO
894707 850 100 73 9 Technologi
894708
Ventholes* 894718 785 100 70 9
20
ECON
21
ECON H 600
Product benefits
4 5
22
ECON H 600
Product benefits
D 400
Ideal for road surfaces, nodular graphite) is robust, can
pedestrian streets and withstand high static loads and
parking areas. has high corrosion resistance.
23
ECON H 600
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
Ø785
8141401 785 100 87 10
100
Ventholes* 8141411 785 100 87 10 Ø600
Ø625
Inlet grating* 814145 785 100 97 10
8141411
Index Änderungen
A A
24 *frame with support for dirt catcher Dirt catcher see page 78 and opening bar page 81
ECON H 600
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
785
Concrete / iron frame* 814211 785x785 125 168 6
125
Ventholes, 814201 785x785 125 168 6 Ø600
concrete / iron frame* Ø625
A-A ( 1 :
HYDRO
Technologi
Index Änder
814211
25
ECON SN 800
Product benefits
5
2
26
ECON SN 800
Product benefits
D 400
Ideal for road surfaces, nodular graphite) is robust, can
pedestrian streets and withstand high static loads and
parking areas. has high corrosion resistance.
Manhole cover
Manhole cone
ECON SN 800 LT
ROLL-IN FRAME!
Type Art. no. Over base Height kg Pallet
Ø1140
D 400, Option: Gas pressure spring and turn buckle Ø800
230
130
100
Incl. adapter ring 894513 1140 230 183 5 Ø820
Ø950
Ventholes* 894512 1140 230 183 5
incl. adapter ring
HYDROTEC
Changes
only in C
Technologies AG
894513
Index Änderungen Datum
ECON SN 600 MT HT
ROLL-IN FRAME! A-A ( 1 : 5 )
100
Ø850
E 600
190
B-B ( 1 : 5 )
Ø600
815123 850 190 108 5 Ø616
D 400
28 * frame with support for dirt catcher see page 78 Accessories on page 81
FLOATING, SELF-LEVELLING MANHOLE COVERS
Class F 900 / D 400, Cast Iron, DIN EN 124
SN 600 HT
ROLL-IN FRAME!
Type Art. no. Over base Height kg Pallet
Ø850
F 900, HYDROpren insert, fits inside standard shafts to DIN 4034 with Ø685
clear opening 625 mm
210
90
Ø600
Concrete/iron cover 816511 850 210 145 5 Ø613
D 400, HYDROpren insert, fits inside standard shafts to DIN 4034 with
clear opening 625 mm
29
FLOATING, SELF-LEVELLING MANHOLE COVERS
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
SCANDIC SN 600 MT
ROLL-IN FRAME!
Type Art. no. Over base Height kg Pallet
Ø730
2 point locking system, HYDROpren insert Ø597
200
155
89463510 730 200 85 5 Ø552
Ø589
Inlet grating, 89463500 730 200 86 5
waterway 800 cm2
Fits manholes and pipes with clear diameter of 600 mm!
Cover lifter see page 81
A-A
89463510 HYDR
Status Änderungen
30
FLOATING, SELF-LEVELLING MANHOLE COVERS
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
EURO SN 600 LT
ROLL-IN FRAME!
Type Art. no. Over base Height kg Pallet
Ø800
3 point locking system, HYDROthen insert, safety hinge
160
100
B-B ( 1 : 5 )
Ø600
Ø615
8946642 800 160 64 6
option: Anti-Theft-Protection
HYDROTEC
Technologies
894664_SA-066
8946642
B B
32
RICON 600
Product benefits
D 400
Ideal for road surfaces, nodular graphite) is robust, can
pedestrian streets and withstand high static loads and
parking areas. has high corrosion resistance.
Hinge
3 4 Mortar pockets
The hinge provides maximum
safety during 90° locking against Strong bolting between frame
accidental closing of the cover, and shaft by the use of mortar
as well as in the 120° inspection pockets.
position.
33
ROUND MANHOLE COVERS
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
RICON 600 LT
8 7 6 5 4
Type Art. no. Over base Height kg Pallet
A-A ( 1 : 5 )
F
(104,00)
Ø660
Locking system, safety hinge, HYDROpren insert
100
E
Ø605
Ø677
894686 785 100 55 10 Ø785
D
8946862 850 100 56 10
A A
894686
A
8 7 6 5 4
TRIX 600 LT
Ø660
3 point locking system, safety hinge, HYDROpren insert 100
E
Ø600
Ø678
8940041 785 100 60 10 Ø785
D
894004 850 100 61 10
A-A
B
A 8940041
Status Ä
8 7 6 5 4 3
EURO 600
Type Art. no. Over base Height kg Pallet
Ø647
C 250, criss-cross design
60
Ø600
Ø640
Ø785
hinge, locking system 893593 785 60 42 11
893593
Index Änderungen
892062 785 60 37 17
50 kN 891062 785 60 34 16
Ø680
D 400
100
E
Ø610
894750 750 100 104 10 Ø750
8 7 6 5 4 3
HYDROpren insert 8947551 785 140 128 8 680
ØØ680
100
Ventholes, 8947441 785 140 128 8 750
ØØ750
HYDROpren insert
C 250
893750 725 70 63 10
EN-GJL-200 9
B 125
892750 725 70 56 10
Ø785
D 400
160
Ø610
ECO frame 814010 785 160 173 8 Ø625
750
C 250
125
Ø605
Ø625
A A
893710 750 125 100 12
B 125
A-A ( 1 : 5 )
HYDROTEC
Technologies AG
A-A ( 1 : 5 )
HYDROTEC
Technologies AG
89470121
Index Änderungen
Ø785
D 400
160
Ø610
894730 785 160 165 8 Ø625
Ø785
E
C 250
160
Ø610
Ø625
D
893730 750 125 100 12 A A
B
B 125
A 814055
A-A ( 1 : 5 )
Ø658
D 400
115
Ø605
HYDROthen insert 89485401 750 115 96 10 Ø750
C 250
89485401
Ø750
893850 725 70 65 16 Ø640
50
Ventholes 893840 725 70 65 16
115
Ø605
Ø650
B 125
892850 725 70 63 16
89485421
PRESSURE-TIGHT HT
Ø712
D 400, 6 point screw system, HYDROpren insert, pressure-tight to
110
2 bar, cast iron flange frame, cast iron / concrete cover
Ø600
Ø680
Ø830
Ø712
B 125 A-A ( 1
110
Ø605 ventilation area
pattern area
%
cm²
Ø680
804085
Ø830
802084 750 125 75 6
Multipurpose operating key see page 81
A-A ( 1 :
HYDRO
Technologi
802084 804084
Index Änder
RECESSED COVERS
Type Art. no. Over base Height kg Pallet
Ø785
D 400, Cover for a selection of surfaces, filling height 80 mm,
HYDROpren insert
160
Ø610
Ø625
Iron/concrete frame 804019 785 160 153 8
40
ROUND MANHOLE COVERS - WATERTIGHT
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
1000 / 600 LT
WATERTIGHT!
Type Art. no. Over base Height kg Pallet
130
130
A-A ( 1 : 5 )
Ø610 Ø610
Ø1000 Ø1000
Ø1074 Ø 1074
Ø1236 1236
B-B ( 1
A B A M 1:5 BDIN-andere
Schriftgröße: 9 mm
Pfeilspitzen: x=7,2 mm; y= 2,
Zarge Abdeckrost Gesamtgewicht: ca.
HYDROTEC edge protection grating Total weight: ca.
Protected
HYDROTEC
Changes
Technologies kg only in CAD
according
Abflussvermögen: Technologies AG to ISO 16016
flow rate:
Datum Name
894570
Protected according to ISO 16016. Alle Maße sind ohne Gewähr. Änderungen vorbehalten. Kontrolliert
Einflussquerschnitt Norm
waterway - area
waterway - area
cm²/m
cm²
Index Änderungen Datum Name
894570 8945701
800 LT
WATERTIGHT!
Type Art. no. Over base Height kg Pallet
Ø920
4 point locking system, watertight, HYDROpren insert
105
Ø800
A A
A-A ( 1 : 5 )
DIN-andere
Schriftgröße: 9
Pfeilspitzen: x
804834 HYDROTEC
Technologies AG
Index Änderungen
41
ROUND MANHOLE COVERS - WATERTIGHT
Class E 600 / D 400, Ductile Cast Iron (GJS), DIN EN 124
HYDROproof 600 MT
WATERTIGHT!
Type Art. no. Over base Height kg Pallet
Ø702
E 600, HYDROpren insert, 4 point locking system,
100
pressure-tight to 0,5 bar
Ø610
Ø750
A A
A-A ( 1 : 5
895753 HYDROTEC
Technologies AG
Index Änderungen
Ø740
D 400, HYDROpren insert, 3 point locking system, lifting pocket, 100
holes in frame for fixing with shaft E
Ø603
Ø735
Ø785
894675 785 100 55 10
D
C
B B
B
B-B ( 1 : 5
A
Status Änderungen Datum
8 7 6 5 4 3
42
ROUND MANHOLE COVERS - WATERTIGHT
Class D 400 / B 125, Grey Cast Iron (GJL), DIN EN 124
WATERTIGHT 625 HT
WATERTIGHT!
Type Art. no. Over base Height kg Pallet
Ø742
D 400, 3 point screw system, HYDROpren insert
110
Ø610
Ø674
Ø850
cast flange frame / 804033 850 110 170 5
cast iron/concrete
cover
A-A ( 1 : 5 )
Pr
HYDROTEC
Changes
only in CAD
B 125
ac
Technologies AG to I
Gezeichnet
Kontrolliert
Norm
804033
waterw
160
140
160
Multipurpose operating key see page 81 Ø610 Ø610
Ø625 Ø610
Ø625
A Ø625 A
C-C ( 1 : 5 )
A-A ( 1 : 5 )
Protected Weight: (circa)
A-A ( 1 : 5 )
HYDROTEC
Material:
HYDROTEC
Changes Changes
only in CAD only in C
according
Technologies AG kg Technologies AG
to ISO 16016
HYDROTEC
Changes
Datum Name only in C
Gezeichnet 20.05.2015 Döpping
Kontrolliert
Technologies AG
Norm
waterway - area
cm² 802034_SA-0072-01_SA-0072-02_neu
Index Änderungen Datum Name Index Änderungen Datum
802034 804053
C C A A
A A
43
INSPECTION COVERS
Class D 400 / B 125, Ductile Cast Iron (GJS), DIN EN 124
8 7 6 5 4
BOYNE F
Type Art. no. Over base Height kg Pallet
E 300 x 465
D 400, Triangular covers with 3 point suspension
100
480 x 645
894202 645x480 100 38 32 D
B A A
8 7 6 5 4
8 7 6 5 4
F
LEE 445 X 275
Type Art. no. Over base Height kg Pallet
E
477 x 292
B 125, cover with open keyholes 65
D 445 x 275
574 x 404
892202 574x275 65 21 40
B B
B
A
S
8 7 6 5 4
44
INSPECTION COVERS
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
400 / 425 8 7 6 5 4
Type Art. no. Over base Height kg Pallet
F
100
Ø387
Ø442
894400 560 100 40 36 Ø560
D
C
B B
8 7 6 5 4
8 7 6 5 4
280 / 300 F
Ø280
D Ø330
Ø450
894300 450 100 26 54
B B
B
B-
A
Statu
8 7 6 5 4
45
INSPECTION COVERS
Class B 125, Ductile Cast Iron (GJS), DIN EN 124
300
Type Art. no. Over base Height kg Pallet
8 7 6 5 4 3 2
Ø340
892592 400 30 10
30
E
Ø302
Ø400
D
B B
B
B-B ( 1 : 2 )
Datum Nam
Doeppin
A
Gezeichn. 03.06.2016
Kontroll.
Norm
8 7 6 5 4 3 2
Status Änderungen Datum Name
PAVER
Type Art. no. Over base Height kg Pallet
co
ob
co 800 892668 900 52 75 16
46
PIPE COVERS
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
Ø646
Fastened by 2 stainless steel bolts, for internal housing of DN 500
100
pipe, 4x through bore hole (Ø 11,5 mm) for M10 screws
Ø442
Ø502
894553 646 100 40 10
A-A
894553 H
T
Index
Ø517
3 point locking mechanism with vertical spring arm for external
housing of DN 425 pipe. Pipe retained by means of “CLICK SYSTEM”
155
E
Ø375
Ø411
894556 517 155 36 24
A
A A
8 7 6 5 4
47
PIPE COVERS
Class D 400 / C 250, Cast Iron, DIN EN 124
450
C 250, hinge, lift-out position for cover in 180° position = theft protec-
tion in fitted position in fitted position, with rubber sleeve for holding
160
DN 400 pipe
Ø355
8 7 6 5 4
F
PIPE COVER 315
Type Art. no. Over base Height kg Pallet
E
Ø465
D 400, fastened by 2 stainless steel bolts, for internal housing of
115
DN 315 pipe, 4x through bore hole (Ø 11,5 mm) for M10 screws
D Ø261
Ø321
894536 465 115 23 48
C
With inlet grating 8945363 465 115 23 48
A A
8 7 6 5 4
Ø295
A-
894623
48
Index
PIPE COVERS
Class C 250, Cast Iron, DIN EN 124
360
Hinge, lift-out position for cover in 180° position = theft protection in
E
fitted position, with rubber sleeve for holding DN 300 pipe
160
Ø225
Ø262
D
893105 360x360 160 19 24
A-A ( 1 : 2 )
B A A
A
Gezeichn
Kontroll.
Norm
8 7 6 5 4 3
Status Änderungen Datum Name
F 318
Hinge, lift-out position for cover in 180° position = theft protection in
fitted position, with rubber sleeve for holding DN 250 pipe
157
E Ø170
D 208
A A
B
A-A ( 1 : 2 )
Datum Name
Doepping
A
Gezeichn. 13.06.2016
Kontroll.
Norm
893106_SA
8 7 6 5 4 3 2
Status Änderungen Datum Name
49
SQUARE / RECTANGULAR MANHOLE COVERS
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
840 x 1515
Lifting pockets for easy handling, steel frame
80
130
750 x 1500
910 x 1660
A A
A-A ( 1 : 5 )
750
894281 910x910 130 127 910
A A
A-A ( 1 : 5 )
Protec
HYDROTEC
Changes
only in CAD
accord
Technologies AG to ISO 1
Datum
Gezeichnet 19.08.2015
Kontrolliert
Norm
waterway - a
50
SQUARE / RECTANGULAR MANHOLE COVERS
Class D 400 / B 125, Grey Cast Iron (GJL), DIN EN 124
785 x 1545
HYDROpren insert, option: coupled by means 8 stainless
100
steel bolts, watertight, 2 covers
840 x 1600
A A
795
HYDROpren insert, option: coupled by means of 4 100
stainless steel bolts, watertight, 1 cover
700
840
A A A-A ( 1 : 5 )
DIN-andere
Schriftgröße: 9
Pfeilspitzen: x=
HYDROTEC
Technologies AG
Index Änderungen
51
SQUARE MANHOLE COVERS
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
686
E
D 400, coupled by means of 4 stainless steel bolts, watertight, insert,
100
cover lifted out by means of screw openings
607
800
D
B B
B
B-B ( 1
A
Status Ände
8 7 6 5 4 3
B 125, locking with spring bar prevents unauthorized opening of the 716
cover, hinge, theft protection = cover firmly attached to frame
50
600
892487 716x716 50 40 14
A A
A-A ( 1
HY
Tech
Index
52
SQUARE COVERS
Class B 125, Ductile Cast Iron (GJS), DIN EN 124
PAVERplus
Type Art. no. Over base Height kg Pallet
ob
Flat seal
h
co
HYD
Techno
Index
PAVER
Type Art. no. Over base Height kg Pallet
ob
B 125, single seal
h
co
53
SQUARE COVERS
Class C 250 / B 125, Ductile Cast Iron (GJS), DIN EN 124
PAVER
Type Art. no. Over base Height kg Pallet
ob
C 250, single seal
h
co
Index
PAVER
Type Art. no. Over base Height kg Pallet
co
co 175 892030 300x300 18 6 40
54
HOUSE AND YARD COVERS
Class A 15, Cast Iron, DIN EN 124
800050 719/660 35 28 20
700
E Ø660 E
35
37
602 Ø600 B-B ( 1 : 5 )
D D
700
37
C C
Ø602
B A A B
800150 800050
Protected Changes
A-A
HYD
according to only in
Tech
ISO 16016 CAD
Datum Name
800150 4
DINA2
Index
Status Änderungen Datum Name
8 7 6 5 4 3 2 1
Ø750
Test load 50 kN
80
Ø600
Ø605
Cast iron/concrete 801010 750 80 75 16
A-A (
801010 HY
Te
100
A-A ( 1 : 5 )
Ø600 Ø600
Ø605 Ø605
A A
A-A ( 1
HYDR
Technol
Protected Weight: (circa)
HYDROTEC
Changes Material:
only in CAD
according
Technologies AG kg
to ISO 16016
Datum Name
Gezeichnet 22.08.2014 Döpping
801030 800047
Kontrolliert
Norm
Index
waterway - area
801030_SA-0453-01_SA-011
55
cm²
Index Änderungen Datum Name
ECON GULLY TOPS
Product benefits
56
ECON GULLY TOPS
Product benefits
C 250
250 kN: Ideal for kerbstone areas, nodular graphite) is robust, can
emergency lanes, car parking
withstand high static loads and
areas.
has high corrosion resistance.
D 400
400 kN: Ideal for road surfaces,
pedestrian streets and parking
areas.
With a slot width of 25 mm, the The smooth outer surface allows
ECON gully tops are perfect for the frame to be easily lifted.
pedestrian streets.
57
ECON GULLY TOPS
Class D 400 - C 250, Ductile Cast Iron (GJS), DIN EN 124
100
D 400
Ø350
500
546
Concave 9349811 500x546 950 160 67 A A
A-A ( 1 : 2 )
DIN andere
Schriftgröße: 13 mm
Pfeilspitzen: 12,5 mm; 3,75 mm
Protected
HYDROTEC
Changes Material:
only in CAD
according
Technologies AG to ISO 16016
Datum Name
Gezeichnet 14.12.2009 Döpping
Kontrolliert
Norm
C 250
waterway - area
cm²
Index Änderungen Datum Name
934951
58 All frames for support for dirt bucket to DIN 4052 standard on page 78
ECON GULLY TOPS
Class D 400 - C 250, Ductile Cast Iron (GJS), DIN EN 124
D 400
100
Ø365
300
Flat 934941 545x300 500 100 39
A A
C 250
545
A-A ( 1 : 2 )
DIN andere
Schriftgröße: 13 mm
Pfeilspitzen: 12,5 mm
Technologies AG
Gez
Kon
Nor
934941
All frames for support for dirt bucket to DIN standard on page 79 59
ECON SN GULLY TOP
Product benefits
2 4
60
ECON SN GULLY TOP
Product benefits
D 400
Ideal for road surfaces, pedest- nodular graphite) is robust, can
rian streets, parking areas and withstand high static loads and
perfekt for manholes to DIN 4052 has high corrosion resistance.
and support rings (10a).
gully top
Optimum load transfer 3 Roll-in frame
3
The self-levelling frame transfers The frame is rolled into the
the traffic load into the road bituminous pavement layer and
layers, which reduces the load on supported by it.
the shaft.
manhole
The design of the hinge enables With a slot width of 25 mm, the
90° locking and 110° locking (in- ECON gully tops are perfect for
spection position) of the grate. At pedestrian streets.
90°, the grate can be completely
removed if required.
61
ECON SN GULLY TOP
Class D 400, Ductile Cast Iron (GJS), DIN EN 124
D 400
100
200
Ø350
Flat, 934952 626x555 950 200 67 Ø370
self-levelling frame
626
A-A ( 1
HYD
Techno
555
Index
A A
Inlet area F
Type Art. no. Over base Height kg
cm2
E
D 400, 3-sided flange, SW 30, GJL
100
600
D
Flat 994283 685x662 1380 100 126
685
C 250
B B
B
662
Concave 993285 685x662 1380 100 135
A
994283
D Status
8 7 6 5 4
Ø350
490
Flat* 9159471 490x490 900 160 78
490
Protected
HYDROTEC
Changes Material:
only in CAD
according
Technologies AG to ISO 16016
Datum Name
Gezeichnet 27.06.2012 Döpping
Kontrolliert
Norm
waterway - area
cm² 9159471_
Index Änderungen Datum Name
A A
Inlet area
Type Art. no. Over base Height kg
cm2
100
D 400, 3-sided flange, SW 30, GJL
500
552
C 250
B 575 B
994282
Flat 993282 552x575 880 100 72
B-B (
Index
Inlet area
Type Art. no. Over base Height kg
cm2
D D
Inlet area
Type Art. no. Over base Height kg
cm2
100
369 x 409
420 x 460
994265 570x545 1020 100 34
570
B B
545
Inlet area
Type Art. no. Over base Height kg
cm2
370
994304 470x470 650 80 26 410
470
C C
Inlet area
Type Art. no. Over base Height kg
cm2
100
SW 20 mm
302 x 372
334 x 393
D 400, Shannon 994202 515x400 674 100 28
515
400
994202
Inlet area
Type Art. no. Over base Height kg
cm2
100
D 400, hinge and locking system, Wave design grating, closed flange frame,
Concave, SW 23 mm 304 x 400
335 x 418
E
D D
520
994201
66
GULLY TOPS
Class D 400 / C 250, Ductile Cast Iron (GJS), DIN EN 124
Inlet area
Type Art. no. Over base Height kg
cm2
100
D 400, 3-sided flange, 2 point frictionally locking
244
300
994277 400x380 550 100 20
380
A A
400
A-A (
HY
Index
67
GULLY TOPS
Class C 250, Ductile Cast Iron (GJS), EN 124
SQUARE FLAT/CONCAVE
Clear Inlet area
Type Art. no. Over base Height kg Pallet
opening cm2
Flat
h
co
Concave
SQUARE FLAT/CONCAVE
Clear Inlet area
Type Art. no. Over base Height kg Pallet
opening cm2
68
MANHOLE COVERS AND GULLY TOPS
69
HYDROkerb S 500
Product benefits
70
HYDROkerb S 500
Product benefits
C 250
Perfect for kerb areas. nodular graphite) is robust, can
withstand high static loads and
has high corrosion resistance.
71
KERB DRAINAGE
Class C 250, Ductile Cast Iron (GJS), EN 124
HYDROkerb S 500
Inlet area
Type Art. no. Over base Height kg A-A ( 1 : 5 )
cm2
475
Form T, 2-point locking system, 120° position of inspection
140
205
475x500
993303 570x570 850 205 52
option: Anti-Theft-Protection
A A
570
72
KERB DRAINAGE
Class C 250, Ductile Cast Iron (GJS), EN 124
170
E E
170
9934501 500x470 270 170 50
470
D 500 D
500
430
470
C B B C
A A
440
B B
A-A ( 1 : 5 )
Datum Name
15.06.2016 Doepping
A A
Gezeichn.
Kontroll.
Norm
9934501_A005-250-ZB-024A2
Status Änderungen Datum Name
8 7 6 5 4 3 2 1
430
9934502 993450
LINE 750
Clear Inlet area
Type Art. no. Over base Height kg Pallet
opening cm2
h
Frame 750 990109 750 4,5 200
co
Locking device 990112
HY
Tec
Index
C 250
E E E
18
17
41
45
D D
41
52
780 780
C C C
324
324
A A
A A
B B A-A ( 1 : 5 )
B
A-A ( 1 :
993311 993310
Datum Name
15.06.2016 Doepping
A A
Gezeichn.
Kontroll.
A
Norm
993311 4
A2
Status Änderungen Datum Name
8 7 6 5 8 4 7 3 6 2 5 1 4 Status Änderungen
74
HOME AND YARD DRAINAGE
Class D 400 - B 125, Cast Iron (GJL), EN 124
300
300
B 125, DN 100, flat 90229090 365 60,8 12
365
376
DN
DN
B 125, DN 100, concave 90227090 376 61,0 12
A-A ( 1 : 2 ) Protected
HYDROTEC
Changes Material:
only in CAD
according
Technologies AG to ISO 16016
Datum Name
Gezeichnet 21.08.2012 Döpping
Kontrolliert
Norm
waterway - area
cm²
Index Änderungen Datum Name
90227090 90229090
Ø380
Flat gully top for standard DIN shaft, Displacement safeguard on manhole,
Z
edge
Ø300
particularly well suited for paving, SW 16 mm
90227090_A005-196
Protected according to ISO 16016. Alle Maße sind ohne
165
und Eime
D 400 9042612 380 220 165 22
Ø240
B 125 9022612 380 220 165 18
A-A ( 1 : 2 )
HYDROTEC
Technologies AG
Index Änderungen
75
HOME AND YARD DRAINAGE
Class B 125 - A 15, Cast Iron (GJL), EN 124
400
SW 16 mm, DIN 19593, flat
130
Ø230
B 125 902291 400x400 220 130 50
902291
A-A
YARD GULLY TOP 300 X 300
Inlet area
Type Art. no. Over base Height kg
cm2 Index
300
SW 16 mm, DIN 19593
100
Ø230
B 125, Flat 902290 300x300 220 100 20
HYDROTEC
Changes
only in CAD
Technologies AG t
Gezeic
Kontrol
Norm
wat
902290
Inlet area
Type Art. no. Over base Height kg
cm2
Ø380
A 15, Concave, 900090 380 215 25 11
Ø356
Test load 50 kN
25
Ø280
C-C ( 1 : 2 )
Protected
HYDROTEC
Changes
only in CAD
according
Technologies AG to ISO 1601
Datum Na
Gezeichnet 23.02.2015 Döp
Kontrolliert
Norm
waterway - area
cm
Index Änderungen Datum Name
315
DN 100 185 DN 100
50
235
350
DN 100
DN 100 324
165
990100 9901001
338 372,5
DN 125 185 DN 150 185
55
55
350
350
N 125 N 150
990125 990150
77
DIRT CATCHERS / MUD BUCKETS
Galvanised steel or PE-HD
MUD BUCKET DIN 4052 FOR SQUARE GULLY TOPS 500 X 500
Type Art. no. Material Height kg Pallet
78
DIRT CATCHERS / MUD BUCKETS
Galvanised steel or PE-HD
MUD BUCKET DIN 4052 FOR LONGITUDINAL GULLY TOPS 300 X 500
Type Art. no. Material Height kg Pallet
79
DIRT CATCHERS / MUD BUCKETS
PE-HD
80
ACCESSORIES
ECON SN
81
GENERAL AND TECHNICAL INFORMATION
• Grey cast iron and concrete have very similar material cha-
racteristics with respect to heat expansion and ductility. Cast iron with lamellar graphite
• Neither material is affected by breaking elongation. Tensile strength 100-300 N/mm2
• Bending strength is improved by using concrete in the Breaking strain <1%
pressure area and cast iron in the traction area. This gives
the user a high level of dimensional stability and long ser-
vice life.
Cast iron with lamellar graphite (GG) to DIN EN 1561, EN-GJL 100
to 300. This tried and trusted material, which has been used for Cast iron with nodular graphite
centuries, is still one of today‘s most commonly produced cast Tensile strength 500-1100 N/mm2
iron types. Its well-known benefits, such as more or less unlimi- Breaking strain 2-15%
ted molding potential, pronounced stability,
and excellent vibration damping make it a very attractive option
compared to more expensive, premium types such as ductile
graphite iron, annealed cast iron, cast steel, cast
aluminum and wrought parts.
82
GENERAL AND TECHNICAL INFORMATION
cover has a defined position in the frame thus preserving the Drainage during construction work
contact surface quality for a considerable time.
These gully tops have lateral openings that allow surface water
to enter drainage works before the road surface has been laid.
Water tight
Liftable
Surface water tight covers prevent surface water entering the
manhole. Surface water tightness refers to the cover and frame. „Liftable“ refers to manhole covers with a smooth, vertical cast
Careful installation on site and validation after completion will iron frame. The advantage of this frame is that it can be lifted to
help ensure a tight seal between the cover and the shaft. Our street level, if e.g. a new surface course is laid, using hydraulic
guarantee only covers the tightness of the cover / frame seal. lifting equipment. A full mounting is required for the cast iron
frame after this: it is important to fill the gap between the shaft
Pressure tight and the frame without leaving any gaps. The only frames suitab-
le for this method are full cast iron frames which are additionally
Pressure tight manhole covers provide a seal against backwater tested and approved by us for this purpose (e.g. ECON H).
pressure. They are available for various pressure levels of 0.1
to 2.0 bar and in various types. It is important to ensure secure Sand trap
locking and a backwater tight seal between the shaft and the co-
ver, this can be achieved by use of proper installation methods. A catcher comprises of ring-shaped recess in the frame‘s contact
surface which the lid interlocks with by means of a counterring.
Gas tight The channel in the cover is sealed by sand and water providing
an effective seal against smells.
The definition „gas tight“ in the context of manhole covers refers
to normal sewer and fecal gases. For all other gases,
please contact us to check the resilience of the deployed seal.
83
INSTALLATION INSTRUCTIONS
Installation, operation and maintenance instructions
Location and load class ... use of concrete retaining rings, spacer seg-
• ments, or non-shrink, quick setting grout with plastic addi-
The procedure for installing manhole covers and gully tops tive is recommended.
depends on the installation location, the corresponding traffic • In case of subsequent height adjustments always execute a
loads, and the planned surface layer. Installation locations are new mortar bed throughout.
assigned to classes A15 through F900 in EN 124. The manhole • Clean the cover and frame contact surfaces.
structure must be suitable for the traffic load. The planner is • Fit the cover and check for noise-free seating.
responsible for choosing the correct load class.
1 Clean and dampen the contact surfaces
2 Set the frame fully in a 20-40 mm mortar bed
3 Encase the frame in concrete (min. C20 / 25) and compact
4 Lay road surface (30-40 mm)
Before Installation …
4 road surface
• All parts must be checked to ensure perfect working order.
Never install damaged parts! 3 concrete seating
• Use suitable lifting gear for loading and offloading, and for
transporting parts on site.
2 mortar bed
• Use appropriate tools for lifting out and/or inserting covers
to avoid damage
• Before inserting the cover, always clean the bearing surfa-
1 top ring
ces and – if it exists – check the seal for cleanliness and cor-
rect seating, and ensure that the closing device is in perfect
working order and serviceable.
• Before installation clean and wet the underside of the
frame.
• The civil engineering contractor is responsible for the cor-
rect installation of manhole covers!
• Observe all technical regulations. Attention!
• The planner is responsible for choosing a suitable installa-
tion method, mortar quality and the manhole cover posi- In case of subsequent height adjustments always execute a new
tion with respect to driving direction. mortar bed throughout. Clean the contact surfaces of the frame
• and cover before fitting and thoroughly clean the hinge recess.
• The frame must always be in full contact with the mortar Crushing strength min. 10 N / mm 2 / Mortar group III to DIN
bed and capable of bearing. If the substructure is not 1053. We recommend quick-setting mortar and the use of form-
executed correctly, subsequent traffic load will cause loos- work. Do not subject the cover to load until the mortar has set
ening, premature wear, rattling, or even destruction of the (see manufacturer’s instructions).
cover.
• Prepare the mortar bed (min. MG III, DIN 1053), install the
frame with full contact and align at the correct height.
• When installing thin-walled frames which are not tor-
sion-free make sure the cover is fitted when installing the
frame.
• For ECON H frames watch out for mortar penetrating the
holes in the frame bearing surface.
• When adjusting the cover height by more than 40mm the
84
INSTALLATION INSTRUCTIONS
Handling and maintenance
Manhole Cover -
self-levelling (SN)
85
GUARANTEED QUALITY
General notes
Düngstruper Str. 46
D-27793 Wildeshausen
Illustrations, dimensions and weights
are provided without committment. We
WARRANTY reserve the right to modify the design
The HYDROTEC Technologies AG is certified in ISO 9001:2008 by TÜV Cert. Our quality controlled
road sewer castings are quality products that are produced according to the state of the art. Exter-
and production methods to reflect the
current state of art in technology. All
nal monitoring is carried out by the association for NDT eV area Member „Official Material Testing
Institute in Bremen“(MPA). We assume for the systems listed in this high-quality products made of
EN-GJL-200 according to EN 1561 an extended warranty or liability.
1.) For a period of 10 years commencing with the date of manufacture, we guarantee all defects previous catalogues become invalid on
attributable to us.
The product must have been used according to its purpose, properly installed and maintained.
Notification of a defect or loss must be given without delay.
We must be allowed an opportunity to examine the product and review the circumstances of the
damaging event.
86
HYDROTEC Technologies AG export@hydrotec.com +49 4431 9355-0
Düngstruper Straße 46
27793 Wildeshausen www.hydrotec.com +49 4431 9355-22
Germany