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Install
One Piece Design, All Applications
Measure the height of the accessory drive seal boss.
If the height is 35 mm [13/8 in], the seal is installed
even with the boss.
If the height is 38 mm [1½ in], the seal is installed 3 mm
[1/8 in below the top of the boss.
Install the accessory drive seal with a mandrel.

Trim the gasket to the correct width.

Install the gasket onto the top of the oil pan adaptor.
Use a spray adhesive to hold the gasket in position.
Apply sealant, Part Number 3164067, at the joints.

The graphic illustrates the capscrew length requirements for

the front cover.
Capscrew (1) is installed in the front cover clamping plate.
Capscrew (2) must be a 12-point style for head clearance.

The use of guide bolts will aid in assembly.

Instal the front cover gasket and the front cover.
 Install the front cover capscrews, but do not tighten them
until the master dowel pin has been installed.

Place the clamping plate into position and install the

capscrew.
Do not tighten the capscrew, the clamping plate must
remain loose until the fan hub or the cover plate is installed.

Thread a 5/16-8 x 3 in capscrew into the master dowel pin.

Use a mallet to drive the master dowel pin into the cylinder
block until it touches the bottom of the hole.
Remove the capscrew.

Note : Capscrews in sequence 1, 2, and 3 are

located at the back of the spacer plate.
Tighten the front cover capscrews (3) in sequence.
Torque Value:  45  n•m [ 33 ft lb ]

Install the five capscrews (34) at the bottom of the oil pan
adapter.
Tighten the capscrews.
Torque Value:  45  n•m [ 33 ft lb ]
Two Piece Design, All Applications
Measure the height of the accessory drive seal boss.
If the height is 35 mm [13/8 in], the seal is installed
even with the boss.
If the height is 38 mm [1½ in], the seal is installed 3 mm
[1/8 in below the top of the boss.
Install the accessory drive seal with a mandrel.

The common capscrew length requirements for all cast iron

two piece (marine) front gear cover are illustrated in the
graphic.
The capscrew lengths for (1) through (9) depend on the
option used.
All capscrews are in US customary inches. All capscrews are
3/8 x 16 UNC.
Capscre
w
Lengths
for Used
Options
Front Heat
No Both
Number Power Exchang
Option Options
Take off er
(1) 3 3½ 2 3½
(2) 3 3½ 3 3½
(3) 3¾ 4¼ 4 4½
(4) 4½ 3¾ 4 4½
(5) 1¼ None None 1¼
(6) 4½ 3¾ 4 4½
(7) 71/8 3¾ 4 71/8
(8) 4½ None None 4½
(9) 1¾ None None 1¾

The graphic illustrates the capscrew length requirements for

the aluminum two piece front cover.
 Install the guide stud.
Install the gasket, front cover and capscrews.

Note : It will possibly be necessary to freeze the

drive support before installation. If the support
does not fit into the cover without force freeze the
cover at 0°C [32°F] for at least one hour. Do not
use capscrews to force the support in or the
support will be broken.
Install the alternator drive support, gasket and capscrews.
Tighten the capscrews that are not part of the torque
sequence.
Torque Value:  45  n•m [ 33 ft lb ]

Note : The capscrew located in sequence number

(4) is located at the rear of the gear housing.
Tighten the capscrews in the sequence shown.
Torque Value:  45  n•m [ 33 ft lb ]

Last Modified:  07-Dec-2004