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Bubble Augmented Waterjet Propulsion: Numerical and Experimental Studies

Conference Paper · September 2010

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28th Symposium on Naval Hydrodynamics
Pasadena, California, 12-17 September 2010

Bubble Augmented Waterjet Propulsion: Numerical and


Experimental Studies
Xiongjun Wu, Jin-Keun Choi, Chao-Tsung Hsiao, Georges L. Chahine
(DYNAFLOW, INC., U.S.A.)

ABSTRACT (1961), MARJET by Schell et al. (1965), Underwater


Ramjet by Mor and Gany (2004). Figure 1 shows how
In this paper, we present our efforts to test the concept works: fluid enters a diffuser and is first
experimentally and numerically the concept of bubble compressed (ram effect), then it mixes with high
augmented jet propulsion. The numerical model is pressure gas injected via mixing ports, which
based on a two-way coupling between an Eulerian constitutes the energy source for the ramjet, and then
description of the flow field and a Lagrangian tracking the multiphase mixture is accelerated by passing
of bubbles using the Surface Averaged Pressure (SAP) through a converging nozzle. Such prototypes have
model. The numerical results compares favorably with shown a net thrust due to the injection of the bubbles.
nozzle experiments. A half 3-D nozzle for bubble However, the performance may be strongly related to
augmented propulsion was designed and optimized the efficiency and proper operation of the bubble
using the developed numerical code, which in the end injector and the overall propulsion efficiency was
yielded a design that produces net thrust increase with typically less than that anticipated from the
increased bubble injection rate. The numerical code mathematical models used. This may be a result of a
can be a robust tool for the general two-phase flow poor mixing efficiency at the injection, possible flow
nozzle design as demonstrated in the present numerical chocking or of weaknesses in the modeling (Varshay,
and experimental studies. 1994, 1996).
Previous empirical and numerical studies of
INTRODUCTION bubbly flow through a nozzle (Tangren et al., 1949,
Muir and Eichhorn, 1963, Ishii et al., 1993, Kameda
Bubble injection into a waterjet to augment and Matsumoto, 1995, Wang and Brennen, 1998,
thrust has received a revived interest after studies of Preston et al., 2000) have modeled mixture passing
Albagli and Gany (2003) and Mor and Gany (2004) through a nozzle. With these models, it is found that
showed interesting results indicating that bubble expansion of a compressed gas bubble-liquid mixture is
injection can significantly improve the net thrust and an efficient way to generate the momentum necessary
overall propulsion efficiency of a water jet. Several for additional thrust (Albagli and Gany, 2003, Mor and
prior studies (Mottard and Shoemaker, 1961, Muir and Gany, 2004)). However approximations and
Eichhorn, 1963, Witte, 1969, Pierson, 1965, Schell et simplifications in these models dictates a numerical
al., 1965) explored similar ideas, and some of these tool which can provide a more detailed analysis of the
studies adopted the naming Water Ramjet to such a two-phase flow, and which correctly includes the
system by analogy to ramjet aerodynamic propulsion dynamic behavior of bubbles to simulate water ramjet
systems. propulsion (Chahine et al., 2008).
Analytical, numerical and experimental At DYNAFLOW, our approach is to consider
evidences to the augmentation of the jet thrust due to the bubbly mixture flow inside the nozzle from the
bubble growth in the jet stream, even though following two perspectives:
preliminary, make the idea of bubble augmented thrust • Microscopic level: Individual bubbles are tracked
attractive. Unlike traditional propulsion devices which in a Lagrangian fashion, and their dynamics are
are typically limited to less than 50 knots, this followed by solving the surface averaged pressure
propulsion concept promises thrust augmentation even Rayleigh-Plesset equation. The bubble responds to
at very high vehicle speeds (Mor and Gany, 2004)). its surrounding medium described by its mixture
Various prototypes have been developed and density, pressure, velocity, etc.
tested, e.g., Hydroduct by Mottard and Shoemaker

1
• Macroscopic level: Bubbles are considered field has a variable density because the void fraction
collectively and define a void fraction space varies in space and in time. This makes the overall
distribution. The mixture medium has a time and flow field problem similar to a compressible flow
space dependant local density which is related to problem.
the local void fraction. The mixture density is
provided by the microscale tracking of the bubbles LAGRANGIAN BUBBLE TRACKING
and the determination of their local volume
fraction. Lagrangian bubble tracking is accomplished
by 3DYNAFS-DSM© (or a corresponding FLUENT User
The two levels are fully coupled: the bubble Defined Function called Discrete Bubble Model
dynamics are in response to the variations of the (DBM)). It is a multi-bubble dynamics code for
mixture flow field characteristics, and the flow field tracking and describing the dynamics of bubble nuclei
depends directly on a function of the bubble density released in a flow field. The user can select a bubble
variations. This is achieved through two-way coupling dynamics model; either the incompressible Rayleigh-
between the unsteady Navier Stokes solver 3DYNAFS- Plesset equation (Plesset, 1948) or the compressible
VIS© and the bubble dynamics code 3DYNAFS-DSM©. Keller-Herring equation (Gilmore, 1952, Knapp et al.,
A quasi-steady version of the code was also developed, 1970, Vorkurka, 1986). In the first option, the bubble
and was extensively used to conduct parametric studies dynamics is solved by using a modified Rayleigh-
useful for fast estimation of the overall performance of Plesset equation improved with a Surface-Averaged
selected geometric design. Pressure (SAP) scheme:

⎛ 3k
⎞
 + 3 R 2 = 1 ⎜ p + p ⎛ R0 ⎞ − P − 2γ − 4 μm R ⎟
RR
⎜ ⎜ ⎟
ρm ⎝ R ⎟⎠
v g 0 enc
2 ⎝R⎠ R
| uenc − ub |2
+ ,
4
(5)

where R is the bubble radius at time t, R0 is the initial


or reference bubble radius, γ is the surface tension
Figure 1. Concept sketch of bubble augmented jet
propulsion. parameter, µm is the medium viscosity, ρm is the
density, pv is the liquid vapor pressure, pg0 is the initial
gas pressure inside the bubble, k is the polytropic
GOVERNING EQUATIONS compression law constant, uenc is the liquid convection
velocity vector and ub is the bubble travel velocity
The mixture medium satisfies the following vector, and Penc is the ambient pressure “seen” by the
general continuity and momentum equations: bubble during its travel. With the Surface Averaged
Pressure (SAP) model, Penc and uenc are the average of
∂ρ m the pressure over the surface of the bubble. If the
+ ∇ ⋅ ( ρ mu m ) = 0 , (1) second option is adopted, the effect of liquid
∂t
compressibility is accounted for by using the following
Keller-Herring equation.
Du m ⎧ 2 ⎫
ρm = −∇pm + ∇ ⎨2 μ mδ ij − μ m ( ∇ ⋅ u m ) ⎬ , (2)
Dt ⎩ 3 ⎭ ⎛ R ⎞  3 ⎛ R ⎞  2 1 ⎛ R R d⎞
⎜ 1 − ⎟ RR + ⎜ 1 − ⎟R = ⎜1 + +
⎝ cm ⎠ 2 ⎝ 3cm ⎠ ρ m ⎝ cm cm dt ⎟⎠
where, the subscript m represents the mixture medium,
and δ ij is the Kronecker delta. The mixture density and ⎛ ⎛R ⎞
3k
2γ 4 μm R ⎞
⎜⎜ pv + pg 0 ⎜ 0 ⎟ − Penc − − ⎟
the mixture viscosity for a void volume fraction α can ⎝ ⎝ R⎠ R R ⎟⎠
be expressed as | u − ub |2
+ enc ,
4
ρ m = (1 − α ) ρ A + αρ g , (3)
(6)

μ m = (1 − α ) μ A + αμ g , (4) where cm is the speed of sound in the mixture medium.


where, the subscript A represents the liquid and the
subscript g represents the gaseous bubbles. The flow

2
The bubble trajectory is obtained from the pressure, this quasi-steady approximation can be
bubble motion equation derived by Johnson and Hsieh written by removing all dynamics components from the
(1966): Rayleigh-Plesset equation.

du b ρ 3R ρ ∂u 3-D UNSTEADY FULLY COUPLED MODELING


= FD ( u − u b ) + m ( u − ub ) + m ub
dt ρ b 2R ρb ∂x
(7) The 3D coupling between the mixture flow
1 ρ m ⎛ du du b ⎞ ( ρ b − ρ m ) field and the bubble dynamics and tracking is realized
+ ⎜ − ⎟+ g
2 ρ b ⎝ dt dt ⎠ ρb by coupling the 3DYNAFS_VIS© and 3DYNAFS_DSM©.
Kv1/ 2 ρ m d ij The unsteady two-way interaction can be described as
+ ( u − ub ) . follows:
ρ R (d lk d kl )1/ 4
b
• The bubbles in the flow field are influenced by the
The first term in Equation (7) accounts for the drag local densities, velocities, pressures, and pressure
force effect on the bubble trajectory. The drag gradients of the mixture medium. The dynamics
coefficient FD is determined by the empirical equation of individual bubbles and Lagrangian tracking of
of Haberman and Morton (1953). The second and third them are based on these local flow variables as
term in Equation (7) account for the effect of change in described in Equations (5) to (7).
added mass on the bubble trajectory. The fourth term • The mixture flow field is influenced by the
accounts for the effect of pressure gradient, and the presence of the bubbles. The local void fraction,
fifth term accounts for the effect of gravity. The last and accordingly the local mixture density, is
term in Equation (7) is the Saffman (1965) lift force modified by the migration and size change of the
due to shear as generalized by Li & Ahmadi (1992). bubbles, i.e., the bubble population and size. The
The coefficient K is 2.594, ν is the kinematic viscosity, flow field is adjusted according to the modified
and dij is the deformation tensor. mixture density distribution in such a way that the
continuity and momentum are conserved through
1-D MODELING Equations (1) and (2).

To study conditions, where the flow can be The two-way interaction described above is
considered 1-D with average quantities in a cross very strong as the void fraction can change
section, the governing equations for unsteady 1-D flow significantly (from near zero in the water inlet to as
through a nozzle of varying cross-section can be high as 70% at the nozzle exit) in Bubble Augmented
written as jet Propulsion (BAP) applications. Void fractions
based on -cell concept were introduced in the 3-D
∂ρ m 1 ∂ρ mum A space to compute the void fraction (Chahine et al.,
+ = 0,
∂t A ∂ x (8) 2008).
∂ρ mum 1 ∂ρ mum Aum ∂ p
+ + = 0, THRUST DEFINITIONS
∂t A ∂x ∂x
There are two definitions for thrust
where ρ m , um , p are the mixture density, velocity
calculations based on the application type. For ramjet
and pressure, and A is the cross-sectional area of the type propulsion, the thrust of the nozzle can be
nozzle. computed by integrating the pressure and the
A one dimensional code, 1-D BAP, was momentum flux over the surface of a control volume
developed for this study (Chahine et al., 2008). The that contains both the inlet and outlet of the nozzle.
liquid was assumed to be incompressible so that all
compressibility effects of the mixture arose from the T = ∫∫ ( p + ρ mum2 ) dA , (9)
disperse gas phase only. The void fraction, α , is A

determined by the volume occupied by the bubbles per


unit mixture volume, additionally, it is assumed that where um is the axial component of the mixture
other than at the injection locations, no bubbles are
velocity.
created or destroyed. For steady conditions, the time
For waterjet type applications, what counts is
dependant term can be ignored. In addition, if
the exit water jet momentum flux, the thrust of the
spherical, the local bubble dynamics in the nozzle is
nozzle can be computed by integrating only the
governed by either the Rayleigh-Plesset equation or by
momentum flux over the exit surface of the nozzle.
assuming that bubbles readily equilibrate with the local

3
T = ∫∫ ρ mum2 dA , (10) • For flows with high void fraction which pose
Ao difficulties for optical method, Pitot tubes and Kiel
where Ao is the exit surface area of the nozzle. probes were used for velocity measurement. Void
fraction effects are accounted for using the following
formula proposed by Bosio and Malnes (1968):
With the 1-D assumption, the thrust for the
ramjet is defined as follows:
1 2 ΔP
VL = . (13)
TR = ( po Ao − pi Ai ) + ( ρ m ,o Ao um ,o − ρ m ,i Ai um ,i
2 2
), (11) (1 − α 2 / 2) ρL

where the subscripts i and o represent the inlet and the


outlet of the ramjet respectively. The component of the
thrust described in the first parenthesis in (11) is the
contribution from the pressure variation between the
inlet and the outlet. The second parenthesis represents
the thrust due to the momentum change between the
inlet and the outlet.
The thrust for a waterjet of the nozzle with the
1-D assumption can be simply written as:
TW = ρ m ,o Ao um ,o 2 . (12)

EXPERIMENTAL SET-UP Figure 2: Sketch of the test setup for the Bubble Augmented
Jet Propulsion experiment.
The test setup used in this study is shown in
Figure 2. The tests were conducted in DYNAFLOW’s
72 ft wind-wave tank. The flow was driven by two The void fraction was measured or estimated
15 HP pumps (Goulds Model 3656), each of which is using several methods:
capable of producing a maximum flow rate of 550 gpm • The nominal void fraction was obtained by
at a pressure drop of 25 psi. The two pumps can work dividing the air flow rate by the liquid flow rate.
in parallel to boost the flow rate and a bypass line is • A photographic method was used to measure
used to adjust the flow rate. The nozzle test section is the void fraction with image analysis. This was
placed below the free surface. The wind wave tank is applicable only to low void fraction medium where the
used as a very large water reservoir, so that the bubbles did not overlap too much.
possible accumulation of air bubbles generated from • The attenuation of laser light through the
the testing is minimized. A flow adaptor is used to bubbly medium due to light scattering on the bubble
convert the flow from a circular cross section to a surfaces.
matching cross section with the shape of the test • An acoustic method that utilizes DYNAFLOW’s
section geometry. A flow straightening section is ABS ACOUSTIC BUBBLE SPECTROMETER® was used to
inserted between the flow adaptor and the nozzle inlet. measure bubble size distribution and integrate it to
Reluctance type pressure transducer arrays are obtain the void fraction (Prabhukumar et al., 1996,
arranged in the nozzle walls to measure the pressures at Duraiswami et al., 1998, Chahine et al., 2001, 2008,
different locations along the test section. Pressure Chahine, 2008b).
signals are sent to the data acquisition system for data • Conductivity probes were used to measure
logging. conductivity and convert this to void fraction
Various methods were used for velocity information. This method can be applied to a wide
measurement based on experimental conditions: range of void fraction, but appears more accurate for
• A planar PIV system was used to characterize the higher void fraction.
the flow field without air injection or in the region
before air injection. 2-D EXPERIMENT
• An optical bubble tracking method was used
for velocity measurement for flows with low void The test section for two dimensional
fraction when individual bubbles could be tracked to experiments consisted of two acrylic side-walls and
characterize the flow field. two inserts that were sandwiched between the two side-
walls. The inserts were machined to form the desired

4
desired profile of the test section. This approach 14
enables one to test different test section profiles by 1D_BAP 100gpm
1D_BAP 200gpm
replacing the inserts. Figure 3 shows the dimensions of 12
1D_BAP 300gpm
the two dimensional nozzle with an expansion exit, EXP 100gpm

Velocity (m/s)
10
which was reported previously (Chahine et al., 2008). EXP 200gpm
EXP 300gpm
8

2
0 5 10 15 20
Figure 3: Dimensions of a 2-D nozzle with an expansion
Nominal Void Fraction (%)
exit.

Figure 6: Predicted and measured section averaged velocities


Figure 4 shows a picture of the nozzle in the
at the exit vs. nominal injection void fraction.
experimental setup. The intention of the addition of the
exit expansion was to make the bubbles grow more at
Increased velocity at the outlet with bubble
the throat and to enhance the bubble effects. Using the
injection is a key factor for thrust augmentation. Figure
pressure ports on the side wall, the pressure was
6 compares the measured velocity at the exit with the
measured at four locations along the length of the
1D model predictions for various flow conditions:
nozzle and at a location upstream of the nozzle. These
different void fractions and different flow rates. The
pressure measurements were compared with the 1D
measured velocities were averaged outlet velocities
model and the 3DYNAFS_VIS© predictions. Figure 5
obtained by a Pitot tube at several locations in the
shows the comparison of the pressure along the nozzle
outlet plane. The nominal void fraction was defined
at 200 gpm inlet flow. The 1D model slightly over-
based on the flow rate of the upstream water inflow
predicted the pressure drop at the throat (x=105 cm)
and the air flow rate at the injector. The overall
because the model does not consider the friction loss.
agreement between the prediction and measurement is
However, the model captures the overall pressure
satisfactory. This comparison indicates that the
behavior well and is useful for design calculations. The
variation of the outlet velocity with respect to the
3DYNAFS_VIS© prediction agrees quite well with the
change of bubble injection amount is well captured by
measurements. A similar good agreement is observed
the 1D model.
at other flow rate conditions.
80.00

60.00

40.00
Pressure Contribution
20.00 Velocity Contribution
Total Thrust
Thrust (N)

0.00
Figure 4: Photographs of the experimental setup of the 0 2 4 6 8 10 12
-20.00
nozzle with an expansion exit. The flow is from right to left.
-40.00

130 -60.00

-80.00
120
Pressure (kPa)

-100.00
110 Nominal Void Fra ction (%)

100
1D_BAP 0.0% Figure 7: Variation of the total thrust and contributions from
90 3DynaFS_VIS 0.0% the pressure component and the velocity component with
80 EXPERIMENTS void fraction.
70
Figure 7 shows the variation of the thrust with
-20 0 20 40 60 80 100 120 140
void fraction for the 200 gpm water flow. With this
X (cm) nozzle geometry, the baseline thrust (Ramjet thrust) is
Figure 5: Measured and predicted of pressures along the already negative at zero void faction due to the small
centerline of the nozzle (200 gpm, no bubble injection). exit area. However, there is a net thrust gain as the void

5
void fraction increases. There was about 10 N thrust
increase at 10% void fraction.

HALF 3-D GEOMETRY DESIGN

In our continued tests, the two dimensional set


up was extended to what we dubbed half 3-dimensional
set up, which is half of the full three dimensional
axisymmetric nozzle with a vertical cut through a
center plane. This set up represents the flow of the full
three dimensional nozzle more closely and enables
good flow visualization through the flat transparent
center-plane. The initial design of the half 3-D nozzle
maintained the same geometry of the 2-D nozzle with Figure 9: Cross section area changes along the nozzles for
an expansion exit as shown in Figure 3 in the cut- different parametrically examined throat areas.
through plane. Figure 8 shows the CAD drawings of
the half 3-D nozzle with the expansion exit.

1D-BAP was used to evaluate the effects of


the throat on the performance of the half 3-D nozzle
with an expansion exit. Figure 9 shows, for a
parametric study, variations of the cross section outline
along the nozzles for different throat geometries.
Notice that the only varying parameter in these profiles
is the diameter of the throat.

Figure 10: The change of thrust normalized with inlet


momentum flux with nominal void fraction at injection. The
different colors correspond to the colors of the examined
profiles shown in Figure 9.

Figure 8: CAD rendered drawing of the built half 3-D nozzle


with an expansion without the side plate (top); CAD drawing
of the complete nozzle with a flow adaptor and a flow
straightener sections (bottom)

Figure 11: Dimensions of the half 3-D nozzle selected for


Figure 10 shows the predicted normalized testing.
thrusts for different nominal void fractions at injection
for the different geometry profiles. The color of the As indicated in Figure 10, the expansion exit
thrust curve corresponds to the color of the nozzle actually causes a thrust decrease with bubble injection;
geometry in Figure 9. The thrust is normalized by the this prompted the modification of the base nozzle
inlet momentum flux defined as design to a nozzle without the expansion exit section.
Figure 11 shows the dimensions of the half 3-D nozzle,
(14) which has the same dimensions as those of the 2-D
T = T / ρ l AinVin2 nozzle shown in Figure 4 without the expansion exit.

6
AIR INJECTION OF HALF 3-D NOZZLE inner air injection consists of a flat injector and a half
circular injector with total three air injection faces, one
In order to achieve bubble injection as on the flat injector and two on both sides of the circular
uniformly as possible, an air injector covering the outer injector.
half circular boundary of the nozzle was used. Figure
12 shows a CAD drawing of the outer air injector. A
half circular air chamber was covered by a flexible
porous plate that was curved to match the nozzle
profile and was used as the nozzle boundary wall.
Compressed air was forced through the porous plate to
inject bubbles in the nozzle. As shown on the right
picture in Figure 12, the air chamber was partitioned
into six separate small chambers and each chamber had
its own air supply line such that more uniform air
injection could be achieved by adjusting the pressured
applied to each chamber.
The flexible porous plate was 1/8 inch thick Figure 13: Experiment setup for characterizing the bubbles
and has pore sizes of 7 μm. To characterize the bubble generated from the porous plate.
sizes generated from the flexible porous plate, an
experiment as illustrated in Figure 13, was used to
measure the bubble size distribution. A 1 inch square
porous plate was glued at one end of square Plexiglas
tube and compressed air was applied to the other end of
the tube and forced through the porous plate to
generate bubbles.
Figure 14: Variation of bubble generation with different air
injection rate, from left to right 1 L/min, 2 L/min and 3
Air chamber L/min.

Porous
membrane

Chamber partitions

Figure 12: CAD drawing of the air injector positioned in the


outer boundary of the nozzle. On the left is the injector
assembly and on the right is an exploded view of the air
chamber and porous membrane.

Figure 14 shows bubbles generated at Figure 15: Air injection from the outer air injector in the ½
different air flow rate, both the number of bubbles and 3D BAP nozzle.
the bubble sizes increase with increased air flow rate.
The mean bubble radius was 860 µm, 1100 µm, and To study how the flow field in the nozzle was
1300 µm for air flow rates at 1 L/min, 2 L/min, and 3 affected by the inner injector, we conducted a fast CFD
L/min respectively. This was however in absence of simulation. Figure 17 shows the simulation domain of
shear or liquid flow. the nozzle with the inner injector. A symmetry plane
Figure 15 shows a picture of bubbles was used to speed up the computation. Figure 19 and
generated from the outer air injector. Most of the Figure 20 shows comparisons of the pressure and
bubbles were concentrated on the outer boundary, and velocity distributions with and without the inner air
the bubble concentration was significantly lower in the injector, the inlet velocity was 4.67 m/s (300 gpm). As
central region. In order to achieve more uniform shown in the figures, the effects of the inner injector on
distribution, an inner air injection scheme, as show in the flow field are not significant from both the
Figure 16, was also designed to fit in the nozzle. The pressures and the velocities. The differences of thrust

7
in this case with and without the inner air injector were compared to using just a single air injector. Figure 22
0.3 and 1.9 N for waterjet and ramjet thrusts shows a picture of the half 3-D nozzle set up in the
respectively. tank. As shown in the figure, multiple air hoses are
connected each air chamber of the air injectors to
control the air supply independently.

Figure 16: A sketch of the inner air injector.

Figure 19: Comparison of the pressure distributions along


the nozzle with and without the inner injector.

Figure 17: The simulation domain of the nozzle used to


study the effects of the inner injector on the flow field of the
nozzle.
Velocity (m/s)

Figure 20: Comparison of the velocity distributions along the


nozzle with and without the inner injector.

Figure 18: Close up of the inner injector grid.

To achieve better control over the injected


bubbles distribution, the inner air injector also has
independent air chambers such that air supply to each
air chamber can be adjusted to achieve overall uniform
bubble injection. Figure 21 shows a picture of air
injection testing of the inner injector alone set in
standstill water. Combined with the outer air injector, a
more uniform bubble injection can be achieved Figure 21: Air injection from the inner air injector.

8
THRUST MEASUREMENTS ON HALF 3-D
NOZZLE

To estimate the nozzle thrust using (11), the


pressure and velocity at the inlet and the outlet of the
nozzle were measured. PIV was used to measure the
Pitot tube inlet velocity and a Pitot tube traversing vertically
Flow through the outlet section of the nozzle was used for
outlet velocity measurement. The Pitot tube setup can
also be seen in Figure 22.
Figure 22: A snap shot of the half 3-D nozzle set up in the
tank.
Figure 23 and Figure 24 show the measured
velocity profiles with and without bubble injection (the
void fraction varied from 0% to 27% for the inlet
60 velocity of 2.4 m/s and from 0% to 16% for the inlet
velocity of 3.57 m/s). As shown in the figures, the inlet
velocity profiles are little affected by the air injection
40
downstream and are symmetric in the cross section
from the top to the bottom. However, we see from the
20 V= 2.4 m/s, α = 0.0
V= 2.4 m/s, α = 0.11
outlet velocity profiles that, as expected, the velocities
V= 2.4 m/s, α = 0.27
V= 3.57 m/s, α = 0.0
increase with increased rates of bubble injection, and
z (mm)

0 V= 3.57 m/s, α = 0.057 the velocities become skewed to a higher velocity at


V= 3.57 m/s, α = 0.16
the top when there is bubble injection. This imbalance
is more prominent with higher void fraction of bubble
-20
injection. This is caused by the fact that bubbles rise to
the top due to buoyancy as they move downstream in
-40 the nozzle. This creates an asymmetric void fraction
distribution at the exit. The larger the void fraction, the
-60 more significant is the difference. Figure 25 shows an
-0.5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Velocity (m/s) example view of bubble distribution along the nozzle
in an experiment. The nominal inlet velocity was 3.57
Figure 23: Measured inlet velocity profiles at different m/s with the nominal void fraction of air injection of
bubble injection rates. Inlet velocities are 2.4 m/s and 3.57 16%. The void fraction at the top is seen higher as the
m/s, corresponding to water flow rates of 154 gpm and 230 flow moves towards the exit. This effect will be less
gpm respectively.
prominent at higher liquid flow.

30

20 Flow

10
V= 2.4 m/s, α = 0.0
V= 2.4 m/s, α = 0.11
Z (mm)

V= 2.4 m/s, α = 0.27


0 V= 3.57 m/s, α = 0.0
V= 3.57 m/s, α = 0.057
V= 3.57 m/s, α = 0.16

-10

-20 Figure 25: View of the contraction section of the ½ 3D BAP


nozzle. Higher void fraction at the top section as bubbles
keep rise under gravity. Nominal inlet velocity is 3.57 m/s
-30
6 8 10 12 14
Velocity (m/s)
16 18 20 and nominal void fraction at injection is 16%.

Figure 24: Measured outlet velocity profiles at different Figure 26 and Figure 27 show comparisons of
bubble injection rates. Nominal inlet velocities are 2.4 m/s the inlet and outlet velocity profiles between
and 3.57 m/s, corresponding to water flow rates of 154 gpm experiments and 3-D simulations with 3DYNAFS_VIS©.
and 230 gpm respectively.

9
As we can see the BAP inlet velocity profiles in the skewed distribution similar to the outlet velocity
numerical simulations match with the measurements, profile, i.e. the pressure in the top section is higher than
differences are probably due to the fact that the actual the pressure at the lower section and the difference is
inlet velocity profile at the upstream section after the more prominent with increase bubble injection and
flow straightener is not a uniform velocity profile as velocity. This phenomenon is also attributed to the
assumed in simulation. For the exit velocity profiles, asymmetric void fraction distribution in the vertical
however, the simulations under predicted the velocity direction that causes the skewed outlet velocity profile.
for the 3.57 m/s case. We are looking further into the
reason for this discrepancy.
6

V= 2.4 m/s, α = 0.0


4 V= 2.4 m/s, α = 0.11
V= 2.4 m/s, α = 0.27
V= 3.57 m/s, α = 0.0
V= 3.57 m/s, α = 0.057
2 V= 3.57 m/s, α = 0.16

z (cm)
0

-2

-4

-6
2 4 6 8 10 12 14 16
P (PSI)

Figure 28: Measured pressure distributions at the inlet for


different air injection rates with nominal inlet velocities of
2.4 m/s and 3.57 m/s.

Figure 26: Comparison of inlet velocity profile BAP 4


between experiments and simulations. The dots are from the
experiments and solid lines are from the 3DYNAFS_VIS© V= 2.4 m/s, α = 0.0
V= 2.4 m/s, α = 0.11
simulations. V= 2.4 m/s, α = 0.27
2 V= 3.57 m/s, α = 0.0
V= 3.57 m/s, α = 0.057
V= 3.57 m/s, α = 0.16
z (cm)

-2

-4
0 1 2 3 4
P (PSI)

Figure 29: Measured pressure distribution at the outlet for


different air injection rates with nominal inlet velocities of
2.4 m/s and 3.57 m/s.

Figure 27: Comparison of exit velocity profiles between With the velocity profiles and pressure
experiments and simulations. The dots are from experiments distributions available at both inlet and exit, the ramjet
and solid lines are from 3DYNAFS_VIS© simulations. thrust as defined in Equation (11) is computed from the
experiment data and is compared with 1-D BAP
Figure 28 and Figure 29 show measured pressure simulation, as shown in Figure 30. As shown in the
distributions at the nozzle inlet and outlet for different figure, the net thrust increases for both nominal
air injection rates. Both the inlet and outlet pressures velocities are negative, i.e. the thrust becomes more
increase with increased void fraction, and the pressure negative with air injection; this effect increases with
increase is more prominent at higher nominal inlet increased air injection, and with higher inlet velocities.
velocity. The outlet pressure distributions exhibit a The comparison between the measurement and 1-D

10
BAP simulation indicates that the simulation predicts Figure 32 compares the waterjet thrust as
larger thrust decrease compared to measurement. defined in Equation (12) between the measurement and
However, the simulation predicts the same trend with 1D-BAP simulation, since only outlet momentum flux
air injection increase. is considered, the thrust increases with increased
If we define a normalized thrust bubble injection. Both experimental measurements and
augmentation, ξ , as following: numerical simulations show similar trend. The
simulations again overpredicted the thrust increase than
the measurements. The discrepancies between the
TR ,α − TR
ξ= , (15) numerical and experimental results that we did not
TR observe in earlier studies are under further
in which TR ,α and TR are ramjet thrusts with and investigations.

without bubble injection. As shown in Figure 31, ξ 150


Exp. Vi = 2.4 m/s
increases with increased void fraction, i.e. the Exp. Vi = 3.57 m/s
1D-BAP Vi = 2.4 m/s
increased void fraction augments what TR is. 1D-BAP Vi = 3.57 m/s

100

TW, α - TW , N
50
Exp. Vi = 2.4 m/s
Exp. Vi = 3.57 m/s 50
1D-BAP Vi = 2.4 m/s
1D-BAP Vi = 3.57 m/s

0
0
TR, α - TR, N

-50
-50
-0.1 0 0.1 0.2 0.3 0.4
α

-100 Figure 32: Comparison between measurement and 1-D BAP


simulation for the waterjet thrust increase with void fraction
at nominal velocity of 2.4 m/s and 3.57 m/s.

-150
-0.1 0 0.1 0.2 0.3 0.4
α
HALF 3-D NOZZLE GEOMETRY
Figure 30: Comparison between measurement and 1-D BAP OPTIMIZATION
simulation for the net ram jet thrust increase with void
fraction at nominal velocity of 2.4 m/s and 3.57 m/s. Thrust measurement from both experiments
and numerical simulations show that the half 3-D
0.4
Exp. Vi = 2.4 m/s
nozzle geometry used in the previous section could not
Exp. Vi = 3.57 m/s
1D-BAP Vi = 2.4 m/s
achieve the desired thrust augmentation effects. To
0.3
1D-BAP Vi = 3.57 m/s study the effects of nozzle geometry on the thrust
augmentation, a series of numerical studies were
conducted to provide guideline for nozzle geometry
0.2 optimization.
Figure 33 show the variation of the
normalized thrust augmentation, ξ m , with the
ξ

0.1
normalized nozzle outlet area, C for inlet velocity 2.4
m/s. C is defined as the ratio of the exit area to the inlet
0 area. ξ m is defined as net thrust increase with bubble
injection normalized by the inlet momentum flux as
following:
-0.1
-0.1 0 0.1 0.2 0.3 0.4 TR ,α − TR
α
Figure 31: Comparison between measurements and 1-D BAP
ξm = . (16)
Tm−inlet
simulations for the normalized net ram jet thrust increase
with void fraction at nominal velocity of 2.4 m/s and 3.57
m/s.

11
Where Tm −inlet is inlet momentum flux. As indicated in determined only by the exit area and is not controlled
in a major way by nozzle length and cross section
the figure, both 0-D BAP (a simplified analytic
variation in between. Therefore the easiest
approach (Sing et al, 2010)) and 1-D BAP results show
modification to our experimental base nozzle was to
that in order to obtain a positive thrust augmentation
cut short the exit contraction section such that C
gain, i.e. ξ m > 0 , the exit area has to be large enough become close to the optimal value for thrust
such that C is greater than about 0.6. Figure 33 also augmentation. Figure 34 shows the corresponding
shows that there is an optimal C value for different variation of ξ as defined in Equation (15) with C. ξ
bubble injection void fractions, and the optimal C value indicates that there is a region with 0.75 < C < 1.0,
is around 1.0. Notice that the base half 3-D nozzle where the bubble injection is detrimental.
described before has a C value of 0.27 that is well Figure 35 and Figure 36 shows 1-D BAP
below the minimum C value for positive net thrust simulations of the net thrust increase if the nozzle
increase. This is consistent with the measurements. contraction section was shortened differently for
nominal flows of 2.4 m/s and 3.57 m/s. The resulting
0.08 α0 = 0.01 total BAP length is measured from the nozzle inlet. As
Numerical (1-D BAP) : Dashed Lines α0 = 0.05
α0 = 0.1 shown in the figures, the best nozzle length for
α0 = 0.01 maximum net thrust increase falls between nozzle
0.06 Analytical (0-D BAP) : Solid Lines α0 = 0.05
α0 = 0.1 length of 0.9 m and 1.02 m, which correspond to C
values of 1.46 and 0.78. Therefore, for the optimized
0.04
nozzle, the converging section of the nozzle was cut
down to 0.3153 m which gives a C value of 1.0 and a
ξm

nozzle length of 0.9775 m. Figure 37 shows the


0.02 dimension of the modified nozzle with a shortened
converging section.

0 3
V inlet = 2.4 m/s
P exit = 101325 Pa

-0.02 2
0.6 0.8 1 1.2 1.4 1.6 1.8 2
Cotraction Ratio, C: Aexit/Ainlet

Figure 33: Variation of the normalized thrust augmentation 1


(Equation (16)) with normalized nozzle exit area at 2.4 m/s.
T R, α - T R, N

0.1 α0 = 0.01
1-D BAP α0 = 0.05 α = 0.05
α0 = 0.1 α = 0.10
α0 = 0.01
-1
α = 0.15
0-D BAP α0 = 0.05 α = 0.20
α0 = 0.1
0.05
-2

-3
0
ξ

0.6 0.7 0.8 0.9 1 1.1 1.2


BAP Length, m

Figure 35: Variation of net thrust increase with nominal void


-0.05
fraction for different lengths of the half 3-D nozzle, and a
V inlet = 2.4 m/s
P exit = 101325 Pa
nominal inlet velocity of 2.4 m/s.

-0.1
0 0.5 1 1.5 2 2.5
C
Figure 34. Variation of the normalized thrust augmentation
(Equation (15)) with normalized nozzle exit area at 2.4 m/s.

Additionally, Figure 33 indicates that for a


given nozzle inlet area, the net thrust increase is

12
10

5
TR, α - TR, N

α = 0.05
α = 0.10
α = 0.15
-5 α = 0.20

Figure 39: Axial velocity contour from 3 D computations at


-10 anominal inlet velocity of 3.11 m/s without air injection.
0.6 0.7 0.8 0.9 1 1.1 1.2
BAP Length, m
400
Figure 36: Variation of net thrust increase with nominal void
fraction for different lengths of the half 3-D nozzle and a
nominal inlet velocity of 3.57 m/s.

Number of bubbles in injector


300

200

100

Figure 37: Dimensions of the modified half 3-D nozzle cut


short from the base nozzle for optimal thrust augmentation.
0
0.0001 0.0002 0.0003 0.0004 0.0005 0.0006

THRUST PREDICTION OF THE OPTIMIZED Bubble radius, m


HALF 3-D NOZZLE Figure 40: Bubble size distribution for the bubble injection
used in the 3D two-way coupling simulation.
Based on the newly selected half 3-D nozzle
geometry, both 1-D and 3-D two-way coupling
numerical simulations were conducted to evaluate the
performance.

Figure 41: Exit velocity profile from 3DYNAFS_VIS©


Figure 38: Pressure contour from 3 D computations at a predictions for different void fractions of bubble injection at
nominal inlet velocity of 3.11 m/s without air injection. a nominal inlet velocity of 3.11 m/s.

13
Figure 38 and Figure 39 show the pressures Figure 41 shows the exit velocity profile for
and flow velocities along the axial direction at a different void fractions. As the curves show, the
nominal inlet flow velocity of 3.11 m/s (200 gpm) profiles have similar shapes but the velocity
without air injection. The pressure contours indicate magnitudes increase significantly with increased
that the pressure varies significantly along the axial bubble injection. The average pressure and velocity
direction but is quite uniform vertically. The velocity distribution along the nozzle are shown in Figure 42
contours show that there are re-circulating zones near and Figure 43, as expected, higher bubble injection
the air injection area. rates cause a pressure increase at the inlet, and
significantly increase in the exit velocity.
1.2

©
3DynaFS-VIS
1 1D BAP
0D BAP

Normalized thrust gain, ξm


0.8

0.6

0.4

0.2

Figure 42: 3DYNAFS_VIS© results showing average pressure 0


0 20 40 60 80
distributions along the nozzle for different nominal void Nominal injection void fraction, αn
fractions at a nominal inlet velocity of 3.11 m/s. Figure 44: Comparison of the normalized thrust
augmentation computed from the 1 D and 3 D models for
different nominal void fractions at a nominal inlet velocity of
3.11 m/s.

Figure 43: 3DYNAFS_VIS© results showing average velocity


variations along the nozzle for different nominal void
fractions at a nominal inlet velocity of 3.11 m/s.

In order to estimate the nozzle performance, Figure 45: Snap shots of the modified half 3-D nozzle with
3DYNAFS© 3D two–way coupled simulations were direct force measurement at low and high bubble injection
conducted for different bubble injection rates at rate, flow rate at 200 GPM.
nominal inlet flow velocity of 3.11 m/s. Figure 40
shows the bubble size distribution of the bubbles Figure 44 shows the predictions of the
injected at a base line void fraction of 4.43%. Bubble
normalized net thrust increase, ξ m , with the void
distributions for higher void fractions have similar
distribution shape but the number of bubbles is fraction from the 0D and 1D-BAP as well as the 3D
multiplied by the ratio to the base line void fraction, the simulations. All simulations show positive net thrust
bubbles are injected into the flow through the inner and for the optimized half 3-D nozzle. 0D and 1D results
outer injectors. match closely. The predictions from the 1D and 3D
codes match pretty well at low void fractions and start

14
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