Professional Documents
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I N T E R S T A T E S T A N D A R D
GOST 1583-93
OFFICIAL EDITION
1
GOST 1583-93
Group B51
Section 1. Second Requirements 4.3.5 and 4.3.6 of present Requirements 3.3, 4.3.5 and 4.3.6 of present
para standard is mandatory standard is mandatory.
2
GOST 1583-93
Grou
p B51
Point 3.1
Table 1. Graph of
« alloy grade». For alloy
group III.
3
GOST 1583-93
Contents
1. Area of application……………………………………………………..… 1
3. Grade …………………………………………………………………….. 4
4
I N T E R S T A T E S T A N D A R D
1. AREA OF APPLICATION
2. STANDARD REFERENCE
1
1
GOST 1762.1 - 71. Silumin in ingots. Methods of silicon estimation.
GOST 1762.2 - 71. Silumin in ingots. Methods for iron estimation.
GOST 1762.3 - 71. Silumin in ingots. Methods for calcium estimation.
GOST 1762.4 - 71. Silumin in ingots. Methods for Titanium estimation.
GOST 1762.5-71. Silumin in ingots. Methods for Manganese estimation.
GOST 1762.6 - 71. Silumin in ingots. Methods for Copper estimation.
GOST 1762.7 - 71. Silumin in ingots. Methods for Zinc estimation.
GOST 7727 - 81. Aluminium alloys. Spectrum analysis methods.
GOST 9012 - 59. Metals. Brinell method for hardness testing.
GOST 11739.1 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of aluminium oxide.
GOST 11739.2 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Boron.
GOST 11739.3 - 82 Aluminium alloy castings & deformation alloys. Methods
for estimation of Beryllium
GOST 11739.4 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Bismuth.
GOST 11739.5 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Vanadium.
GOST 11739.6 - 82 Aluminium alloy castings & deformation alloys. Methods
for estimation of Iron.
GOST 11739.7 - 82 Aluminium alloy castings & deformation alloys. Methods
for estimation of Silicon.
GOST 11739.8 –90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Potassium.
GOST 11739.9 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Cadmium.
GOST 11739.10 - 90 Aluminium alloy castings & deformation alloys.
Methods for estimation of Lithium.
GOST 11739.11 - 82 Aluminium alloy castings & deformation alloys.
Methods for estimation of Magnesium.
GOST 11739.12 - 82 Aluminium alloy castings & deformation alloys.
Methods for estimation of Manganese.
2
GOST 11739.13 - 82 Aluminium alloy castings & deformation alloys. Methods
for estimation of Copper.
GOST 11739.14 - 82 Aluminium alloy castings & deformation alloys. Methods
for estimation of Arsenic.
GOST 11739.15 - 82 Aluminium alloy castings & deformation alloys. Methods
for estimation of Sodium.
GOST 11739.16 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Nickel.
GOST 11739.17 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Tin.
GOST 11739.18 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Lead.
GOST 11739.19 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Antimony.
GOST 11739.20 - 82 Aluminium alloy castings & deformation alloys. Methods
for estimation of Titanium.
GOST 11739.21 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of Chromium.
GOST 11739.22 - 90 Aluminium alloy castings & deformation alloys. Methods
for estimation of rare earth elements and yttrium.
GOST 11739.23 - 82 Aluminium alloy castings & deformation alloys. Methods
for estimation of zirconium.
GOST 11739.24 - 82 Aluminium alloy castings & deformation alloys. Methods
for estimation of Zinc.
GOST 13843 - 78 E Aluminium rolled wires. Technical specifications.
GOST 14192 - 77 Marking of cargo loads.
GOST 21132.0 – 75 Aluminium and aluminium alloys. Methods for estimation
of Hydrogen in liquid metal.
GOST 21132.1 - 81Aluminium and aluminium alloys. Methods for estimation of
content of Hydrogen in Hard metal.
GOST 21399 - 75 Packs (stacking racks) for transportation of non-ferrous ingots,
cathodes and bars. General requirements.
GOST 21650 - 76 Fastening means of single–piece loads in transporting packs.
General requirements.
GOST 24231 - 80 Non-ferrous metals and alloys. General requirements for
selection and sample preparation for chemical analysis.
GOST 24597 - 81 Packs for single–piece loads. General parameters and
dimensions.
GOST 25086 - 87 Non-ferrous metals and their alloys. General requirement for
methods of analysis.
3
3. GRADES
4
GOST 1583-93
Table 1
Fraction of total mass, %
Impurities,
Product
Grade of Main components
form
Alloy group maximum
alloy
Manga- Titaniu Aluminiu Iron
Magnesium Silicon Copper Nickel
nese m m 3, B K Д
AK9c Ingot 0.2 - 0.35 8 - 10.5 0.2 - 0.5 - - - Base 0.7 0.7 0.7
(AK9c) Casting 0.7 0.9 1.0
AK9ч Ingot 0.2 - 0.35 8 - 10.5 0.2 - 0.5 - - - Base 0.5 0.5 0.5
(AЛ4) Casting 0.17 - 0.30 0.6 0.9 1.0
AK9пч Ingot 0.25 - 0.35 9 - 10.5 0.2 - 0.35 - 0.08 - Base 0.3 0.3 0.3
(AЛ4-1) Casting 0.23 - 0.30 0.15
GOST 1583-93 5
GOST 1583-93
Contd., Table 1
Fraction of total mass, %
Product
Grade of Impurities max.
form
Alloy group
alloy Sum of impurities
Manganese Copper Zinc Nickel Lead Tin Silicon
3, B K Д
1 AK12 Ingot 0.5 0.60 0.30 Magnesium Titanium - Zirconium 2.1 2.1 2.1
(Alloys (AЛ2) Casting 0.10 0.10 0.10 2.1 2.2 2.7
based on
system of. AK13 Ingot - 0.10 0.15 - Titanium - - 1.35 1.35 1.35
Aluminium (AK13) Casting 0.20 1.35 1.45 1.55
silicon
magnesium) AK9 Ingot - 1.0 0.5 0.3 - - - 2.4 2.4 2.4
(AK9) Casting 2.6 2.8 3.0
AK9c Ingot - 0.5 0.3 0.1 0.05 0.01 - 1.35 1.35 1.35
(AK9c) Casting 1.35 1.7 1.8
AK9ч Ingot Zirconium+ 0.3 0.3 0.10 0.03 0.008 Beryllium 1.1 1.1 1.1
(AЛ4) Casting titanium 0.3 0.3 0.05 0.01 0.10 1.1 1.4 1.5
0.12
0.15
AK9пч Ingot Boron 0.10 0.30 Beryllium 0.03 0.005 Zirconium 0.6 0.6 0.6
(AЛ4-1) Casting 0.1 0.1 0.15
GOST 1583-93 6
GOST 1583-93
Contd, table 1
Product
Grade of Main components
form
Alloy group maximum
alloy
Manga- Titaniu Aluminiu Iron
Magnesium Silicon Copper Nickel
nese m m 3, B K Д
I AK8л Ingot 0.40 - 0.60 6.5 - 8.5 - - 0.1 Beryllium Base 0.5 0.5 -
(Alloys (AЛ34) Casting 0.35 - 0.55 0.3 0.15-0.4 0.6 0.6
based on
system of. AK7 Ingot 0.2 - 0.55 6.0 - 8.0 0.2 - 0.6 - - - Base 1.0 1.0 1.0
Aluminium - (AK7) Casting 0.2 - 0.5 1.1 1.2 1.3
silicon -
magnesium) AK7ч Ingot 0.25 - 0.45 6.0 - 8.0 - - - - Base 0.5 0.5 0.5
(AЛ9) Casting 0.2 - 0.4 0.6 1.0 1.5
AK7пч Ingot 0.25 - 0.45 7.0 - 8.0 - - 0.08 - Base 0.3 0.4 0.5
(AЛ91) Casting 0.25 - 0.40 0.15
GOST 1583-93 7
GOST 1583-93
Contd., Table 1
Fraction of total mass, %
Product
Grade of Impurities max.
form
Alloy group
alloy Sum of impurities
Manganese Copper Zinc Nickel Lead Tin Silicon
3, B K Д
AK7пч Ingot 0.10 0.10 0.20 Boron 0.03 0.005 Beryllium 0.6 0.7 0.8
(AЛ91) Casting 0.1 0.10
Zirconium
0.15
GOST 1583-93 8
GOST 1583-93
Contd., Table 1
Fraction of total mass, %
Impurities,
Product
Grade of Main components
form
Alloy group maximum
alloy
Manga- Aluminiu Iron
Magnesium Silicon Copper Titanium Nickel
nese m 3, B K Д
II AK5M Ingot 0.40-0.65 4.5 - 5.5 - 1.0 - 1.5 - - Base 0.6 0.6 0.6
(Alloys (AЛ5) Casting 0.35-0.6 0.6 1.0 1.5
based on
system of. AK5Mч Ingot 0.45-0.60 4.5 - 5.5 - 1.0 - 1.5 0.08 - 0.15 - Base 0.3 0.4 0.5
Aluminium (AЛ5-1) Casting 0.40-0.55
silicon
Copper) AK5M2 Ingot 0.2-0.85 4.0 - 6.0 0.2 - 0.8 1.5 - 3.5 0.05 - 0.20 - Base 1.0 1.0 1.0
(AK5M2) Casting 0.2-0.8 1.0 1.3 1.3
AK5M7 Ingot 0.3-0.6 4.5 - 6.5 - 6.0 - 8.0 - - Base 1.1 1.1 1.1
(AK5M7) Casting 0.2-0.5 1.2 1.2 1.3
AK6M2 Ingot 0.35-0.50 5.5 - 6.5 - 1.8 - 2.3 0.1 - 0.2 - Base 0.5 0.5 -
(AK6M2) Casting 0.30-0.45 0.6 0.6
AK8M Ingot 0.35-0.55 7.5 - 9 0.3 - 0.5 1.0 - 1.5 0.1 - 0.3 - Base 0.6 0.6 0.6
(AЛ32) Casting 0.2-0.5 0.7 0.8 0.9
GOST 1583-93 9
GOST 1583-93
Contd., Table 1
Fraction of total mass, %
Product
Grade of Impurities, max.
form
Alloy group
alloy Sum of impurities
Manganese Copper Zinc Nickel Lead Tin Silicon
3, B K Д
II AK5M Ingot 0.5 - 0.3 Titanium - 0.01 Beryllium 0.9 0.9 0.9
(Alloys (AЛ5) Casting +zirconium 0.1 1.0 1.3 1.7
based on 0.15
system of.
Aluminium AK5Mч Ingot 0.1 - 0.3 Zirconium Boron 0.01 - 0.6 0.7 0.8
silicon (AЛ5-1) Casting 0.15 0.1
Copper)
AK5M2 Ingot - - 1.5 0.5 - - - 2.8 2.8 2.8
(AK5M2) Casting 2.8 3.0 3.0
AK5M7 Ingot 0.5 - 0.6 0.5 Lead + Tin + Antimony 2.6 2.6 2.6
(AK5M7) Casting 0.3 2.7 2.7 3.0
GOST 1583-93 10
GOST 1583-93
Contd., Table 1
Fraction of total mass, %
Impurities,
Product
Alloy Grade of Main components
form
maximum
group alloy
Manga- Aluminiu Iron
Magnesium Silicon Copper Titanium Nickel
nese m 3, B K Д
II AK5M4 Ingot 0.25 - 0.55 3.5 - 6.0 0.2 - 0.6 3.0 - 5.0 0.05 - 0.20 - Base 1.0 1.0 1.0
(Alloys (AK5M4) Casting 0.2 - 0.5 1.0 1.2 1.4
based on -
system of. AK8M3 Ingot - 7.5 - 10 - 2.0 - 4.5 - Base - - 1.3
Aluminium (AK8M) Casting
silicon
Copper) AK8M3ч Ingot 0.25 - 0.50 7.0 - 8.5 Zinc 2.5 - 3.5 0.1 - 0.25 Boron Base 0.4 0.4 0.4
(BAЛ8) Casting 0.2 - 0.45 0.5 - 1.0 0.005-0.1;
Beryllium
0.05 -0.25
AK9M2 Ingot 0.25 - 0.85 7.5 - 10 0.1 - 0.4 0.5 - 2.0 0.05 - 0.20 - Base - 0.9 0.9
(AK9M2) Casting 0.2 - 0.8 1.0 1.2
GOST 1583-93 11
GOST 1583-93
Contd., Table 1
Fraction of total mass, %
Product
Grade of Impurities, max.
form
Alloy group
alloy Sum of impurities
Manganese Copper Zinc Nickel Lead Tin Silicon
3, B K Д
GOST 1583-93 12
GOST 1583-93
Contd. Table 1
Fraction of total mass, %
Impurities,
Product
Alloy Main components
form
Grade of alloy maximum
group
Manga- Alumin Iron
Magnesium Silicon Copper Titanium Nickel
nese ium 3, B K Д
AK12M2MгH Ingot 0.85 - 1.35 11 - 13 0.3 - 0.6 1.5 - 3.0 0.05-0.20 0.8 - 1.3 Base - 0.7 -
(AЛ25) Casting 0.8 – 1.3 0.8
AK21M2, Ingot 0.3 - 0.6 20 - 22 0.2 - 0.4 2.2 - 3.0 0.1 - 0.3 2.2 - 2.8 Base - 0.5 -
5H2.5 Casting 0.2 - 0.5 Chromium 0.9
(BKЖЛC-2) 0.2 - 0.4
III AM5 Ingot - - 0.6 - 1.0 4.5 - 5.3 0.15 - 0.35 - Base 0.15 0.15 -
(Alloys (AЛ19) Casting 0.20 0.30
based on
system of.
Aluminium AM4, 5Kл Ingot - - 0.35 - 0.8 4.5 - 5.1 0.15 - 0.35 Cadmium Base 0.10 0.10 -
Copper) (BAЛ10) Casting 0.07 - 0.25 0.15 0.15
GOST 1583-93 13
GOST 1583-93
Contd., Table 1
Fraction of total mass, %
Product
Alloy Impurities max.
form
Grade of alloy
group Sum of impurities
Manganese Copper Zinc Nickel Lead Tin Silicon
3, B K Д
II AK12M2, Ingot 0.5 Magnesium 0.8 0.3 0.15 0.1 Titanium - - 2.1
(Alloys (AK11M2, Casting 0.20 0.20 2.2
based on AK12M2, 0.15
system of. AK12M2p)
Aluminium
silicon AK12MMгH Ingot Chromium - 0.2 Manganese 0.05 0.01 Titanium - 1.0 -
Copper) (AЛ30) Casting 0.2 0.2 0.20 1.1
III AM5 Ingot Magnesium - 0.20 0.10 Zirconium - 0.30 0.9 0.9 -
(Alloys (AЛ19) Casting 0.05 0.20
based on
system of. Zirconium
Aluminium AM4, 5Kл Ingot Magnesium - 0.1 - 0.20 - 0.20 0.60 0.60 -
Copper) (BAЛ10) Casting 0.05
GOST 1583-93 14
GOST 1583-93
Contd., Table 1
Product
Main components
form
Alloy group Grade of alloy maximum
Magne- Manga- Iron
Silicon Copper Titanium Nickel Aluminium
sium nese 3, B K Д
IV AMг4K1.5M Ingot 4.5-5.2 1.3-1.7 0.6-0.9 0.7-1.0 0.10 -0.25 Beryllium Base - 0.30 -
(Alloys (AMг4K1.5M1) Casting 0.002- 0.40
based on 0.004
system of.
Aluminium AMг5Kц Ingot 4.5-5.5 0.8-1.3 0.1-0.4 - - - Base 0.4 0.4 0.4
Magnesium) (AЛ13) Casting 0.5 0.5 1.5
AMг10 Ingot 9.5-10.5 Zirconium Beryllium - 0.05-0.15 - Base 0.20 0.20 0.20
(AЛ27) Casting 0.05-0.20 0.05-0.15
GOST 1583-93 15
GOST 1583-93
Contd., Table 1
Fraction of total mass, %
Product
Impurities, max.
form
Alloy group Grade of alloy
Manga- Sum of impurities
Copper Zinc Nickel Lead Tin Silicon
nese 3, B K Д
Zirconium
AMг5M Ingot - 0.30 - - 0.10 - 0.30 0.4 0.4 0.4
(AЛ28) Casting - 0.5 0.6 0.7
GOST 1583-93 16
GOST 1583-93
Contd., Table 1
Product
Grade of Main components Impurities, maximum
form
Alloy group
alloy Manga- Iron
Magnesium Silicon Copper Titanium Nickel Aluminium
nese 3, B K Д
IV AMг10ч Ingot 9.5-10.5 - - Beryllium 0.05-0.15 Zirconium Base 0.05 0.05 0.05
(Alloys (AЛ27-1) Casting 0.05-0.15 0.05-0.20
based on
system of. AMг11 Ingot 10.5-13.0 0.8-1.2 - - 0.05-0.15 Beryllium Base 0.4 0.9 1.1
Aluminium (AЛ22) Casting 0.03-0.07 0.5 1.0 1.2
Magnesium) Zirconium
0.2
GOST 1583-93 17
GOST 1583-93
Contd., Table 1
Product
Grade of Impurities, max.
form
Alloy group
alloy Sum of impurities
Manganese Copper Zinc Nickel Lead Tin Silicon
3, B K Д
GOST 1583-93 19
GOST 1583-93
Note:
1. Designation of alloys grades:
ч- Pure;
пч-Extra pure;
оч- Special pure grade;
л- Casting alloys;
с- Selective.
Designation of alloy grades as per GOST 1583, OST 48-173 and as per Technical requirement are shown in brackets.
2. Designation of casting process:
3 -Sand casting/sand molding;
В-Casting as per melt pattern;
К-Die/ chill casting;
D-Pressure die-casting/ injection molding.
Sum of impurities for casting for melt pattern is applicable for casting in skin-dry molds.
3. Mass content of impurities in alloys may not to determined during the production of castings from metal stock of known
chemical composition (excluding iron impurities).
4. While using alloys of grade AK12 (AЛ2) and AMг5Mц and (AЛ28) for parts, working in sea water, mass fraction of copper
should not increase: in alloy of grade - AK12 (AЛ2) – 0.30%, in alloy of grade AMг5Mц (AЛ28) – 0.1%.
5. While using alloys of pressure die-casting, absence of magnesium in alloys is permitted for grade AK7Ц9 (AЛ11); in alloys
grade AMr11 (AЛ22) contents of magnesium is 8.0-13.0 %, Silicon is 0.8-1.6%, manganese upto 0.5% and titanium is absent.
6. Alloys of grade AK5M7 (A5M7), AMг5K (AЛ13), AMг10 (AЛ27), AMг10ч (AЛ27-1) are not recommended for use in
new construction.
7. In alloy AK8M3ч (BAЛ8), absence of boron is permitted under the conditions to ensure the level of mechanical properties,
as specified in the present standard. Mass of iron should not be more than 0.4% while manufacturing parts made from alloy
AK8M3ч (BAЛ8) by liquid stamping method.
GOST 1583-93 19
GOST 1583-93
8. During pressure die-casting, in alloy of grade AK8 (AЛ34), decrease of mass fraction limit of Beryllium upto 0.06% is
permitted, also increase of permissible mass fraction of iron upto 1.0 % is permitted, if overall mass fracture of the impurities
should not be more than 1.2 % and titanium is absent.
9. For modified structures, in alloys AK9ч (AЛ4), AK9пч (AЛ4-1), AK7ч (AЛ9), AK7пч (AЛ9-1), Strontium upto 0.08% can be
introduced.
10. Impurities, which are underlined, are considered in total sum of impurities, during this content of each element should not exceed
0.020 %.
11. Refinement of alloys in ingots is indicated by the letter «p», which is placed after the alloy grade designation.
12. In the order, in the design documents, while marking the castings, it is permitted to indicate the alloy grade without additional
designation of grades within the brackets.
13. As per the agreement with the customer, it is permitted to manufacture ingots, contents of which can vary from those specified in
table 1 for mass fraction of various elements (main components and impurities).
14. While using alloys for pressure die-castings, in alloy AMг7 (AЛ22) content of Beryllium impurities upto 0.03% and Silicon upto
1.5 % are permitted.
15. Titanium can be absent in alloy of grade AMг11 (AЛ22).
16. Alloys, meant for manufacturing of parts for food industry are marked with letter «П», which is written after the alloy grade
designation.
GOST 1583-93 20
GOST 1583-93
4.1.3. The surfaces of ingots should be free of slag and other foreign
inclusion, visible to naked eyes.
Shrinkage (contraction) cavity, cracks (on ingots of mass more than
200 Kg), traces of dressing and stamping are permitted.
Paint usable for colouring of ingot mould are permitted on the surface
of ingots
General surface area, occupied by oxide films and blisters on the ingots
of aluminium-silicon alloys, should not exceed 5 % of the total surface of
ingots.
Hypereutectoid aluminium-silicon alloy of silicon and porous
segregation are permitted in the surface of the ingots.
4.1.4. In fissures of ingots upto 20 Kg, slag and other foreign particles
visible to naked eyes are not permitted.
In fissures of silicon, presence of aluminium-silicon alloy, formed
during the process of crystallization is permitted.
4.1.5. Ingots of refined alloys are manufactured as per the agreement of
the manufacturer with the customer.
In refined alloys, hydrogen content should be maximum 0.25 cm 3/100
gm of metal for hypo eutectic silumin, 0.35 cm3/100 gm for hyper eutectic
silumin, 0.5 cm3/100 gm for aluminium-magnesium alloys, porosity should be
maximum upto 3rd mark.
The manufacturer determines selection of test parameter (mark for
porosity or hydrogen content).
4.1.6. Marking
4.1.6.1. Each ingot should have the following
markings:
Trades mark or name & trademark of the manufacturer, melt number
and grade of alloys.
As per the agreement with the customer, for large sized ingots above
200 kg, marking of the ingot weight in kilograms with waterproof paint.
It is permitted to mark the melt number, trade mark or designation and
trade mark of the manufacturer on 80 % of the ingot, in agreement with the
customer, under conditions of making of packs from ingots of the same melt.
Ingots, meant for manufacturing of articles and equipment for food
industry, are marked with additional letter «П» in the absence of coloured
marking, and is marked after the alloy designation.
4.1.6.2 The sides of the ingots are marked with water proof colour paint
(marking of vertical strips, cross marks, triangles) or has the following colour
metallic stamp on the ingot surface:
21
GOST 1583-93
21
GOST 1583-93
22
GOST 1583-93
22
GOST 1583-93
22
Each batch of ingots having mass more than 200 kg is accompanied by special
casting samples for estimation of the chemical composition and hydrogen in refined
alloys – one sample from each melt.
4.2.2. In batches of ingots of mass 20 kg, fissure of ingots not more than
5 % from the mass of total batch is permitted. Broken ingots are not permitted for export
4.2.3. Minimum 1% of ingot of 20 kg from each melt, but not less than 2
ingots and not less than one ingot of mass more than 200 kg from each melt are
subjected to external appearance inspection.
4.2.4. For checking the quality of the ingot fissure, minimum two ingots
of weight upto 20 kg from each melt are selected. Inspection of fissure quality is carried
out as per the customers requirement.
4.2.5. For checking the chemical composition and checking the contents
of hydrogen in refined alloys, minimum two ingots are selected from each melt. The
manufacturer is permitted to select the samples from the molten metal.
The manufacturer checks for the contents of main components, iron impurities in
the ingots, and for harmful impurities in food industry alloys for every melt. Contents of
remaining impurities are checked as per the customer’s requirement.
4.2.6. For analysis of gaseous porosity in refined alloys, casted into
ingots of mass 20 kg, two ingots are selected from each melt. Cross templates are cut
from both the ingots, with minimum thickness of 10 mm at distance of 1/3 of the length
from the ingot face/end.
Analysis of gaseous porosity of refined alloys in the form of ingots above 200 kg is
carried out on cross templates of minimum thickness 10 mm, cut at a distance of 1/3 of
the length of sample end, casted in ingot mould (figure 1).
24
4.2.7. In case of unsatisfactory test results even for one of the parameters,
repeat test of this parameter on double the number of samples, taken from the same melt,
is carried out. Results of the repeat test are applicable for the whole melt.
4.3. Test procedures
4.3.1. Inspection for surface quality and ingots fissure is carried out visually,
without using any magnifying glasses.
For seperation, it is permitted to cut the smaller side of ingots, by not more than
1/3 of its length.
4.3.2. Selection and preparation of sample for chemical analysis of ingots upto
20 kg – as per GOST 24231.
4.3.3. For checking the chemical composition and hydrogen content in refined
alloys of ingots above 200 kg, the manufacturer pours sample of mass ( 1± 0.2 kg ) in
the mould at the middle of pouring of each melt. Selection & preparation of samples for
chemical analysis of ingots above 200 kg is carried out as per GOST 24231 from
samples, casted as per Fig.1.
4.3.4. Chemical composition of alloys is estimated as per GOST 25086, GOST
11739.1 – GOST 11739.24, GOST 7727, GOST 1762.0 – GOST 1762.7. It is permitted
to estimate the chemical composition by other methods, which maintains the same
accuracy standard.
During difference of opinion about the evaluation of chemical composition, carry
out analysis as per GOST 25086, GOST 11739.1 – GOST 11739.24, GOST 1762.0 –
GOST 1762.7
4.3.5. During selection, preparation of sample and chemical analysis, follow the
safety requirements in accordance with GOST 12.2.009, GOST 12.1.005, GOST
12.1.007, and also the other standard documents for safe conductance of these jobs using
protective means as per GOST 12.4.013, GOST 12.4.021.
4.3.6. While working with alloys, containing Beryllium, follow the “regulations
for working with Beryllium and its combinations”, approved by the public health
department.
4.3.7. Hydrogen content in alloys is estimated as per GOST 21132.0, GOST
21132.1 or as per standard technical documents.
4.3.8. Gaseous porosity is estimated by procedures, given in appendix Б. While
determining the gaseous porosity, follow the safety requirements as per GOST 12.2.009,
GOST 12.1.005, GOST 12.1.007, GOST 12.4.013, and GOST 12.4.021.
25
4.4 Transportation and storage
4.4.1. Ingots are transported by rail, sea & on road in accordance with the
transportation rules for transporting the loads, effective for each type of transport
vehicle. Ingots upto 20 kg are transported in packs.
4.4.2. Transportation of ingots by rail is carried out in transporting packs taking
in account the general requirement of GOST 21399, GOST 24597.
Diagrams and dimensions of packs, and also their arrangement and fastening in the
transportation vehicle should be established/set forth in the standard documents.
Large size ingots are transported in open rails.
4.4.3. On the side of the pack, tag is attached to the tying area.
While unloading of packs of larger batches above 50 T at the address of single
customer, it is permitted if agreed with the customer, to put tags on minimum 10% of the
packs from the whole batch.
Transporting marking as per GOST 14192.
4.4.4. Marking of products, meant for exports, is carried out in accordance with
requirements as specified in the contract.
4.4.5. Colour making and weight of large sized ingots are written on the side of
ingots. On ingots having hooks for cranes, colour marking and weight are written on the
upper face part.
4.4.6. On the packs, containing ingots from different melts, on the ingots in the
upper row of the pack, all melt numbers in the pack are marked with waterproof paint.
4.4.7. Ingots should be stored in closed premises. It is permitted to store the
ingots of refined alloys in open spaces for a maximum period of 2 months.
5. ALLOYS CASTINGS
5.1. Technical requirements
5.1.1. The mechanical properties of the alloys should correspond to the
values given in table 2.
26
Table 2
Ultimate
Relative Hardness
Type of tensile
Alloy elongation in Brinell
Grade of alloy Casting process heat strength, MPa
group in % HB
treatment (kgf/mm2)
Not less than
I AK12 (AЛ2) ЗM, BM, KM - 147(15.0) 4.0 50.0
K - 157(16.0) 2.0 50.0
Д - 157(16.0) 1.0 50.0
ЗM, BM, KM T2 137(14.0) 4.0 50.0
K T2 147(15.0) 3.0 50.0
Д T2 147(15.0) 2.0 50.0
AK13 (AK13) Д - 176(18.0) 1.5 60.0
AK9 (AK9) З, B, K, Д
ПД - 157(16.0) 1.0 60.0
K, Д, ПД T1 196(20.0) 0.5 70.0
ЗM, BM T6 235(24.0) 1.0 80.0
K, KM T6 245(25.0) 1.0 90.0
AK9c (AK9c) K, Д - 147(15.0) 2.0 50.0
K T1 196(20.0) 1.5 70.0
K T6 235(24.0) 3.5 70.0
AK9Ч (AЛ4) З, B, K, Д - 147(15.0) 2.0 50.0
K, Д, ПД
KM, ЗM T1 196(20.0) 1.5 60.0
ЗM, BM T6 225(23.0) 3.0 70.0
K, KM T6 235(24.0) 3.0 70.0
З T6 225(23.0) 2.0 70.0
AK9пч (AЛ4-1) З, B, K, Д - 157(16.0) 3.0 50.0
K, Д, ПД T1 196(20.0) 2.0 70.0
ЗM, BM T6 245(25.0) 3.5 70.0
K, KM T6 265(27.0) 4.0 70.0
AK8л (AЛ34) З T5 294(30.0) 2.0 85.0
З T4 255(26.0) 4.0 70.0
K T5 333(34.0) 4.0 90.0
K T4 274(28.0) 6.0 80.0
Д - 206(21.0) 2.0 70.0
Д T1 225(23.0) 1.0 80.0
Д T2 176(18.0) 2.5 60.0
AK7 (AK7) З - 127(13.0) 0.5 60.0
K - 157(16.0) 1.0 60.0
З T5 176(18.0) 0.5 75.0
K T5 196(20.0) 0.5 75.0
Д - 167(17.0) 1.0 50.0
ПД - 147(15.0) 0.5 65.0
AK7ч (AЛ9) З, B, K - 157(16.0) 2.0 50.0
Д - 167(17.0) 1.0 50.0
28
Contd., Table 2
Ultimate
Relative Hardness
Type of tensile
Alloy Casting elongation in Brinell
Grade of alloy heat strength, MPa
group process in % HB
treatment (kgf/mm2)
Not less than
1 AK7ч (AЛ9) З, B, K, Д T2 137(14.0) 2.0 45.0
KM T4 186(19.0) 4.0 50.0
З,B T4 176(18.0) 4.0 50.0
K, KM T5 206(21.0) 2.0 60.0
З, B T5 196(20.0) 2.0 60.0
ЗM, BM T5 196(20.0) 2.0 60.0
ЗM, BM T6 225(23.0) 1.0 70.0
ЗM, BM T7 196(20.0) 2.0 60.0
ЗM, BM T8 157(16.0) 3.0 55.0
K T6 235(24.0) 1.0 70.0
K T7 196(20.0) 2.0 60.0
K T8 157(16.0) 3.0 55.0
AK7пч (AЛ9-1) З, B T4 196(20.0) 5.0 50.0
K, KM T4 225(23.0) 5.0 50.0
З, B T5 235(24.0) 4.0 60.0
ЗM, BM T5 235(24.0) 4.0 60.0
K, KM T5 265(27.0) 4.0 60.0
ЗM, BM T6 274(28.0) 2.0 70.0
K, BM T6 294(30.0) 3.0 70.0
Д - 196(20.0) 1.0 50.0
Д T2 167(17.0) 2.0 45.0
ЗM, BM T7 206(21.0) 2.5 60.0
ЗM, BM T8 167(17.0) 3.5 55.0
AK10Cy (AK10Cy) K - 167(17.0) 1.0 70.0
AK5M2 (AK5M2) З - 118(12.0) - 65.0
K - 157(16.0) 0.5 65.0
З T5 196(20.0) - 75.0
K T5 206(21.0) 0.5 75.0
З T8 147(15.0) 1.0 65.0
K T8 176(18.0) 2.0 65.0
Д - 147(15.0) 0.5 65.0
II AK5M (AЛ5) З, B, K T1 157(16.0) 0.5 65.0
З, B T5 196(20.0) 0.5 70.0
K T5 216(22.0) 0.5 70.0
З, B T6 225(23.0) 0.5 70.0
З, B, K T7 176(18.0) 1.0 65.0
K T6 235(24.0) 1.0 70.0
AK5Mч (AЛ5-1) З, B, K T1 176(18.0) 1.0 65.0
З, B T5 274(28.0) 1.0 70.0
K, KM T5 294(30.0) 1.5 70.0
З, B, K T7 206(21.0) 1.5 65.0
28
Contd., Table 2
Ultimate
Relative Hardness
Type of tensile
Alloy Casting elongation in Brinell
Grade of alloy heat strength, MPa
group process in % HB
treatment (kgf/mm2)
Not less than
II AK6M2 (AK6M2) K T1 196(20.0) 1.0 70.0
K - 230(23.5) 2.0 78.4
K T5 294(30.0) 1.0 75.0
AK8M (AЛ32) З T6 245(25.0) 1.5 60.0
K T1 196(20.0) 1.5 70.0
K T6 265(27.0) 2.0 70.0
Д - 255(26.0) 2.0 70.0
Д T2-1 255(26.0) 1.7 70.0
З T5 235(24.0) 2.0 60.0
K T5 255(26.0) 2.0 70.0
З T7 225(23.0) 2.0 60.0
K T7 245(25.0) 2.0 60.0
З T1 176(18.0) 0.5 60.0
Д T1 284(29.0) 1.0 90.0
Д T2 235(24.0) 2.0 60.0
AK5M4 (AK5M4) З - 118(12.0) - 60.0
K - 157(16.0) 1.0 70.0
K T6 196(20.0) 0.5 90.0
AK5M7 (AK5M7) З - 127(13.0) - 70.0
K - 157(16.0) - 70.0
K T1 167(17.0) - 90.0
З T1 147(15.0) - 80.0
Д - 118(12.0) - 80.0
AK8M3 (AK8M3) K - 147(15.0) 1.0 70.0
K T6 216(22.0) 0.5 90.0
AK8M3ч (BAЛ8) K, ПД T4 343(35.0) 5.0 90.0
K, ПД T5 392(40.0) 4.0 110
Д - 294(30.0) 2.0 75.0
Д T5 343(35.0) 2.0 90.0
Д T2 215(22.0) 1.5 60.0
З T5 345(35.0) 1.0 90.0
B T5 345(35.0) 2.0 90.0
З T7 270(27.0) 1.0 80.0
K T7 295(30.0) 2.5 85.0
AK9M2 (AK9M2) K - 186(19.0) 1.5 70.0
Д - 196(20.0) 1.5 75.0
K T6 274(28.0) 1.5 85.0
K T1 206(21.0) 1.4 80.0
AK12M2 (AK12M2) K - 186(19.0) 1.0 70.0
Д T1 260(26.5) 1.5 83.4
29
Contd., Table 2
Ultimate
tensile Relative Hardness
Type of
Alloy Casting strength, elongation in Brinell
Grade of alloy heat
group process MPa in % HB
treatment
(kgf/mm2)
Not less than
II AK12MMгH (AЛ30) K T1 196(20.0) 0.5 90.0
K T6 216(22.0) 0.7 100.0
AK12M2MгH (AЛ25) K T1 186(19.0) - 90.0
AK12M2.5H2.5 K T2 157(16.0) - 90.0
(BKЖЛC-2) K T1 186(19.0) - 100.0
III AM5 (AЛ19) З, B, K T4 294(30.0) 8.0 70.0
З, B, K T5 333(34.0) 4.0 90.0
З T7 314(32.0) 2.0 80.0
AM4.5Kд (BAЛ10) З, B T4 294(30.0) 10.0 70.0
K T4 314(32.0) 12.0 80.0
З, B T5 392(40.0) 7.0 90.0
K T5 431(44.0) 8.0 100.0
З, B T6 421(43.0) 4.0 110.0
K T6 490(50.0) 4.0 120.0
З T7 323(33.0) 5.0 90.0
IV AMгK1.5 K T2 211(21.5) 2.0 81.0
(AMгK1.5M1) K T6 265(27.0) 2.3 104.0
AMг5K (AЛ13) З, B, K - 147(15.0) 1.0 55.0
Д - 167(17.0) 0.5 55.0
AMг5Mц (AЛ28) З, B - 196(20.0) 4.0 55.0
K - 206(21.0) 5.0 55.0
Д - 206(21.0) 3.5 55.0
AMг6л (AЛ23) З, B - 186(19.0) 4.0 60.0
K, Д - 216(22.0) 6.0 60.0
З, K, B T4 225(23.0) 6.0 60.0
AMг6лч (AЛ23-1) 3, B - 196(20.0) 5.0 60.0
K, Д - 235(24.0) 10.0 60.0
З, K, B T4 245(25.0) 10.0 60.0
AMг10 (AЛ27) З, K, Д T4 314(32.0) 12.0 75.0
AMг10ч (AЛ27-1) З, O, K, Д T4 343(35.0) 15.0 75.0
AMг11 (AЛ22) З, B, K - 176(18.0) 1.0 90.0
З, B, K T4 225(23.0) 1.5 90.0
Д - 196(20.0) 1.0 90.0
AMг7 (AЛ29) Д - 206(21.0) 3.0 60.0
V AK7Ц9 (AЛ11) З, B - 196(20.0) 2.0 80.0
K - 206(21.0) 1.0 80.0
Д - 176(18.0) 1.0 60.0
З, B, K T2 216(22.0) 2.0 80.0
AK9Ц6 (AK9Ц6p) З - 147(15.0) 0.8 70.0
K, Д - 167(17.0) 0.8 80.0
30
Contd., Table 2
Alloy Grade of alloy Casting Type of Ultimate Relative Hardness
group process heat tensile elongation in Brinell
treatment strength in % HB
Not less than
AЦMг (AЛ24) З, B - 216(22.0) 2.0 60.0
З, B T5 265(27.0) 2.0 70.0
Note:
1. Conventional designation for casting process:
З - casting in sand moldings;
B - investment pattern molding;
K - die/chill casting;
D - Pressure die-casting/ injection molding;
Пd - Pressure die-casting/ injection molding with crystallization (molten
stamping);
O - casting in shell molds;
M - alloys subjected to modification.
2. Conventional designation of Heat-treatment:
T1 - artificial ageing without preliminary hardening;
T2 - annealing;
T4 - hardening;
T5 - hardening and short duration (partial) artificial ageing;
T6 - hardening and total artificial ageing;
T7 - hardening and stabilizing tempering;
T8 - hardening and moderate tempering.
3. Mechanical properties of alloys AK7Ц9 and AK9Ц6 are determined after
minimum one day of natural ageing.
4. Mechanical properties, shown for casting process B, also covers for casting in
shell molds.
31
31
GOST 1583-93
by other methods, which maintains the accuracy standards/quality.
In case of difference of opinion about evaluation of the chemical composition,
carry out analysis as per GOST 25086, GOST 11739.1 – GOST 11739.24.
5.2.2. Mechanical properties of alloys are determined on separate casting
samples or samples, turned from special casting billet or poured in the casting billet,
casted in die/chill casting or in sand mold.
5.2.3. Shape and dimensions of separate casted samples during sand
molding and die/chill casting should correspond to those given in Fig. 2 and table 3,
and for pressure die casting – those given in Fig. 3.
Table 3 Dimensions, mm
Sample
d0 l0 l D h1 h2 r L
Number
2 12 60 72 18 52 12 25 200
1 10 50 60 15 40 10 25 160
Fig. 2 - Shape and dimensions of sample of die/chill casting & sand molds
35
GOST 1583-93
For large samples (sand molds and die/chill castings) calculated/design length
of the sample should be l0 = 5d0.
Horizontally arrangement of casting samples in molds is recommended.
5.2.4. Blanks, from which the sample is turned, should have diameter 20
mm and should be in accordance with Fig. 4. Dimensions shown in Fig. 4, are for
reference and are given for the design of molds. Shape and dimensions of turned
samples should be in accordance with GOST 1497. Diameter of calculated/design
length of samples should not be less than 5 mm, design length l0 = 5 d0.
F i g 4 - B i l l e t f o r s a m p l e t u r n i n g
Shapes and dimensions of the casting billets during chill/die casting or sand
molds are specified in the standard documents or by the manufacturer
5.2.5 Shape and dimensions of separately casted samples of investment pattern
should be determined by the standard documents. Calculated/design length should be l0
=5d0.
Shape and dimension of the molded or separately molded billets are specified
by the manufacturer or specified in standard documents for casting.
5.2.6 Separate molded samples for all types of castings are tested with casting
skin. Non-uniformity of the casting skin at places of dressing of the sample surface is
permitted.
5.2.7 While determining the mechanical properties for samples with calculated
length below 60 mm for alloys, for which the minimum value of relative elongation is
below 1 %, relative elongation is not determined.
5.2.8 Casting process and type of heat treatment of samples for testing should
be in accordance with the casting process and heat treatment mode, as
established/specified for casts from these alloys. For all types of castings, inspection of
mechanical properties for samples of die/chill casting or sand molds is permitted
5.2.9 Parameters of mechanical properties of samples, cut from castings,
should be specified in the standard document for casting.
5.2.10Mechanical properties are determined as per GOST 1497, hardness in
Brinell – as per GOST 9012 at ball diameter 10 mm and load 9806 N (1000 kgf) or at
ball diameter 5 mm and load 2450 N (250 kgf) withhold time for both cases - from 10
to 30 sec.
5.2.11Gaseous porosity of casting is determined, immediately on the casting or
on the samples cut from the castings, in accordance with 4.3.8.
35
GOST 1583-93
APPENDIX A
(For reference)
Table A.1
Terms Definition
1. Slag inclusions Cavity, filled with slag
4. Shrink porosity or Pores located in central part of ingot section. Formed for
central porosity the same reasons as for the shrink cavities. Located on
the top half of ingots.
6. Oxide Film Defect in the form of metallic oxide film on the surface
of metal.
35
GOST 1583-93
APPENDIX Б
(Mandatory)
36
GOST 1583-93
e) Measure the distances from the edges of the macro section upto the side
of the square along the templates diagonal;
f) Divide this distance in two halves for determining the center of the
remaining two squares;
g) Mark the two remaining squares (see point d).
37
GOST 1583-93
38
GOST 1583-93
APPENDIX B
(Recommended)
Recommended mode for heat treatment of alloys Table B.1
Alloy Grade Heat Hardening Ageing
treatment Heating Holding Time, Cooling medium Heating Holding Time
process Temperature, °C. hours Temperature, °C Temperature, °C. hours
AK12 (AЛ2) T2 - - - 300 ± 10 2-4
AK9 (AK9) T1 - - - 175 ± 5 5 - 17
T6 535 ± 5 2-6 Water 20 - 100 175 ± 5 10 - 15
AK9ч (AЛ4) T1 - - - 175 ± 5 5 - 17
T6 535 ± 5 2-6 Water 20 - 100 175 ± 5 10 - 15
AK9пч (AЛ4-1) T1 - - - 175 ± 5 5 - 17
T6 535 ± 5 2-6 Water 20 - 100 175 ± 5 10 - 15
AK8 (AЛ34) T1 - - - 190 ± 5 3-4
T2 - - - 300 ± 10 2-4
T4 535 ± 5 10 - 16 Water 20 - 100 - -
T5 535 ± 5 10 - 16 Water 20 - 100 175 ± 5 6
AK7 (AK7) T5 535 ± 5 2-7 Water 20 - 100 150 ± 5 1-3
AK7ч (AЛ9) T2 - - - 300 ± 10 2-4
T4 535 ± 5 2-6 Water 20 - 100 - -
T5 535 ± 5 2-6 Water 20 – 100 150 ± 5 1–3
AK7ч (AЛ9) T5 535 ± 5 2-6 Water 20 - 100 Two stage heating:
1) 190 ± 10 0.5
2) 150 ± 5 2
T6 535 ± 5 2-6 Water 20 - 100 200 ± 5 2-5
T7 535 ± 5 2-6 Water 80 - 100 225 ± 10 3-5
T8 535 ± 5 2-6 Water 80 - 100 250 ± 10 3-5
AK7пч (AЛ9-1) T2 - - - 250 ± 10 2-4
T4 535 ± 5 2 - 12 Water 20 - 50 - -
T5 535 ± 5 2 - 12 Water 20 - 50 150 ± 5 3 - 10
T6 535 ± 5 2 - 12 Water 20 - 50 175 ± 5 3 - 10
T7 535 ± 5 2 - 12 Water 80 - 100 225 ± 10 3-5
T8 535 ± 5 2 - 12 Water 80 - 100 250 ± 10 3-5
39
GOST 1583-93
40
GOST 1583-93
40
Contd., Table B.1
Alloy Grade Heat Hardening Ageing
treatment Heating Holding Time, Cooling medium Heating Holding Time,
process Temperature, °C. hours Temperature, °C Temperature, °C. hours
AK5M4 (AK5M4) T6 490 ± 10 5-7 Water 20 - 100 170 ± 10 5-7
AK5M7 (AK5M7) T1 - - - 180 ± 10 1-5
T6 490 ± 10 5-7 Water 20 - 100 185 ± 5 1-2
AK8M3 (AK8M3) T6 500 ± 10 5-7 Water 20 - 100 180 ± 10 5 - 10
AK8M3ч (BAЛ8) T4 Three stage heating:
1) 490 ± 5 4-6 - - -
2) 500 ± 5 4-6 - - -
3) 510 ± 5 4-6 Water 20 - 100 - -
T5 510 ± 5 4-6 Water 20 - 100 160 ± 5 6 - 12
AK9M2 (AK9M2) T6 515 ± 5 5-7 Water 20 - 100 200 ± 5 1-2
AK12MMгH (AЛ30) T6 520 ± 5 4-6 Water 20 - 100 180 ± 5 6-8
T1 - - - 190 ± 10 6 - 12
T6 520 ± 5 1.5 - 6 Water 20 - 70 180 ± 5 or 200 ± 5 12 - 16 or 6 -8
AK12M2MгH (AЛ25) T1 - - - 210 ± 10 10 - 12
AK5 (AЛ19) T4 10 - 12 Water 20 - 100 - -
AK5 (AЛ19) T4
Two stage heating: 5-9 - -
1) 530 ± 5 -
5-9 Water 20 –100 - -
T5 2) 545 ± 3 10 - 12 Water 20 - 100 175 ± 5 3-6
5-9 - - -
Two stage heating:
5-9 Water 20 - 100 175 ± 5 3-6
1) 530 ± 5
10 - 12 Water 80 - 100 250 ± 10 3 - 10
T7 2)
T7
5-9
- - -
Two stage heating:
1) 530 ± 5
43
Contd., Table 5.1
Alloy Grade Heat treatment Hardening Ageing
process Heating Temperature, Holding Time Cooling medium Heating Temperature, Holding Time
°C. hours Temperature, °C °C. hours
AM5 (AЛ19) T7 2) 5-9 Water 80 - 100 250 ± 10 3 - 10
AM4.5Kд (BAЛ10) T4 10 - 14 Water 20 - 100 - -
43
43
Contd., Table 5.1
Alloy Grade Heat Hardening Ageing
treatment Heating Holding Time Cooling medium Heating Holding
process Temperature °C. hours Temperature, °C Temperature, °C Time hours
AK7Ц9 (AЛ11) T2 300 ± 10 2-4 - - -
AЦ4Mг (AЛ24) T5 580 ± 5 4-6 Water 100 120 ± 5 8 - 10
AMг11 (AЛ22) T4 425 ± 5 15 - 20 Water100 or oil 40 - 50 - -
AK9c T1 - - - 175 ± 5 5 - 17
T6 535 ± 5 2-6 Water 20 - 100 175 ± 5 10 - 15
Note:
1. Two stage heating mode for hardening of alloys AK5M (AЛ5), AM5 (AЛ19), AK8M (AЛ32), AM4.5Kд (BAЛ10) is
recommended for massive sections in parts (above 40 mm) to avoid overheating.
2. For reducing the internal stress in large parts having complex design, it is recommended to carry out hardening in water
at temperature 80 - 100°C.
3. If required to achieve more higher (by 10 - 15%) strength for parts made of alloys AK9ч (AЛ4), AK9пч (AЛ9-1), it is
permitted to increase the heating temperature for hardening upto (545 ± 5)°C, certainly with compulsory reduction of
content of iron upto 0.1 - 0.2% and manganese upto 0.25 - 0.35% for alloy AЛ4.
4. Receipt of optimum mechanical properties for alloys AK9пч (AЛ4-1) (mode T5) is ensured by maintaining the time
gap between the hardening and the ageing for a period of 1 - 3 hours.
Keywords: Alloys, Grade, Ingot, Casting, Impurity, Mass fraction, Refined alloy, Quantity, Chemical composition, Billet.
GOST 1583-93 18