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Yokogawa Membuktikan Solusi Industri
Yokogawa menyediakan solusi terbaik dalam membangun pondasi dari
dunia industri manufaktur.
Integrasi
Manajemen Korporasi (ERP*) Oracle EBS, SAP R/3, iRenaissance, etc
Terintegrasi dengan sistem operasional bisnis
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Evolusi Produk Yokogawa
Evolusi Tiada Henti untuk pengembangan yang
tidak ada Habisnya dalam Manajemen dan Era Network
Operasional Plant anda.
Digital
2000
Plant Resource
Analogue 1990s
Manager (PRM)
Kecerdasan yang
1970 diintegrasikan dalam field
untuk manajemen dan
Pneumatic YODIC600 Solution Based Packages Operasional
direct digital software suite for advanced 2001
control system control and advanced
1951 production management.
1971
AOK:pneumatic 1994
I series
controllers Kontroller Electric DPharp EJA STARDOM
fully-digital noise- Sistem Kontrol
1975 Berbasis Network
free sensing with
1957 CENTUM world’s first silicon Autonomous controllers
digital sensor. WEB base Packages
DCS pertama di
dunia IEC61131 lang.
p d/p:pneumatic
1998
transmitters 2003
1978 Foundation CS3000
UNI∆ Fieldbus on EJA
R3.04
field intelligence on
ultra-stable analog DCS termutakhir
transmitters. digital network.
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Conventional point-point wiring - DCS
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EVOLUSI DCS YOKOGAWA
CENTUM dibangun
sebagai sistem terbuka
2008
yang sesungguhnya.
1998
CENTUM-XL
1984
1981
1975
CENTUM V
World’s first DCS
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EVOLUSI DCS YOKOGAWA
Lifecycle Excellence
2008
CENTUM VP
2001 2005
CENTUM CS 3000 R3
1998
CENTUM CS 3000
1993 HIS
Vnet/IP
10 MBPS CENTUM CS HIS
Dual AVR 1Gbps
Redundant EWS PICS
Dual
Token Pass Redundant
ICS HIS FFCS
V net
1983 1988
CENTUM V CENTUM-XL ABC PFCS FFCS
ENGS
LFCS KFCS
COPS2
COPSV EOPS
HF-Bus
1MBPS
Dual 1975
Redundant
Token Pass
CENTUM Sejak dari tahun 1975, sistem
CFCS2 CFCD2
kontrol DCS Yokogawa sudah
CFCS EFCD
CFFS
COPS
250 KBPS
Dual
Redundant Redundant
Token Pass
CFCS CFCD
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Evolution of Industrial Control Technology
Supervisory Computer
Control System
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Features of HIS
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Page 8
Hardware Requirement
Windows Vista
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Human Interface Station (HIS)
Equipment Nomenclature
Human Interface Stations (HIS)
The HIS is mainly used for operation and monitoring – it displays process variables,
control parameters, alarm, trend windows, etc.
There are two types of HIS:
• Console Type
Enclosed Display Console Open Display Console
• Desktop Type
Refer to Page A3
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SYSTEM CONFIGURATION
Equipment Nomenclature
Engineering PC (ENG or EWS/ Engineering Work Station)
This is the PC with engineering functions used to perform Centum VP system
generation and maintenance management.
It can be the same type of general-purpose PC as the HIS and can even be the same
PC as the HIS. By having HIS operation and monitoring functions on the same PC,
you can use the test (control station emulation) fucntions to provide an efficient and
easy-to-use engineering environment.
SFC
Logic Chart
Control
Drawing
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HIS (Operation Station)
The necessary information for right operators
correctly at the right timing
Intuitive Look & Feel design
– Windows based operation
• Mouse operation
• Operation keyboard and touch screen
are also available.
On the latest Microsoft technologies
– Windows Vista and XP O/S Platform
– OPC DA 2.0, AE 1.0 and HDA 1.0
Compatible with the former CENTUM systems.
– Similar operation is also available.
– Accessible to the FCSs of the former
CENTUM systems with different control
networks.
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HIS (Operation Station)
Performance and function for achieving
real-time plant operation.
– 1 second screen refresh
– Single, dual, Quad LCD are available.
– Frame display
– Window History function.
Large Capacity
– Max. No. of Tags: 1,000,000
– Max. Graphic Displays: 4,000
– Real-time trend Points: 3,328
Flexible environment
– Full resizable graphics
• Wide monitor is also available.
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Operation keyboard features
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Full-Size Operator Keyboard
Eight faceplates
Security simultaneous
usage operation
Calling appropriate
window by one click
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Optional Desktop Keyboard
Security
usage
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New Screen Design
Universal Color Design
Intuitive
System Message Banner that
Look & allows for the compact
Feel display of information
LEVEL1
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New Screen Design
Multiple “Frames”
retain recently-used view sets
“Favorites”
window to
save and call
up favorite
view sets
“History”
window
retains “View set” enables flexible grouping of graphics,
operational trends, and faceplates in accordance with the user
history roles and objectives
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Layout Frames
View1 View1
View1 View2
View2 View2 View3
FRLT1 FRLT2 FRLT3
FRLT4 FRLT5
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Elements of New HIS Display
Windows Desktop = Whole Area of CRT
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Examples of Frames and Pop-Up Window
Pop-Up Window
Browser
Bar
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EXAOPC
Exaopc
This provides OPC Server functions to enable applications in a supervisory
PC to access CENTUM VP data. It provides a link between control layer
and business data processing layer.
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Vnet - Domain
A Vnet/IP domain consists of two independent subnets of bus 1 and bus 2. In the
CENTUM VP, combining Vnet/IP and V net/VL net domains, up to 16 domains can
be set. To each domain, up to 64 Vnet/IP stations and up to 124 other general-
purpose Ethernet communication devices (PCs, routers, etc.) can be connected.
If both buses are normal, bus 1 is used for control communication, and bus 2 is
used for open communication. If bus 1 fails, control communication is
performed using bus 2. In this case, because open communication is also
performed using bus 2, control communication and open communication
coexist. Therefore, to secure the band for control communication,
the band for open communication will be restricted.
• Layer 2 Switch
A device to connect equipment
• V net Router within the Vnet/IP domain.
The V net router is the
hardware dedicated to
connect a Vnet/IP domain
and a V net/VL net domain.
• Layer 3 Switch
A general-purpose layer 3 switch
is used to connect between
Vnet/IP domains in each bus.
Router
A router with Security function to ensure the security of a Vnet/IP network is
used to connect the bus 2 side with an external network such as Intranet.
FIO
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SISTEM KONFIGURASI - FIO
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Control Function Capacity
Capacity of one Controller. Function Block Type
Category Item Max. PVI BLEND SI-1 BAND OPSBL SI-1E
PVI-DV FF-AI SI-2 BOR OPSFC SI-2E
Analog 1,280 PID FF-DI SO-1 BNOT OPSFCP1 SO-1E
Process IO
Digital (On/Off) 4,096 PI-HLD FF-CS SO-2 CALCU OPSFCP2 SO-2E
PID-BSW FF-PID SIO-11 CALCU-C OPSFCP3 SIO-11E
Elements 5,800 ONOFF FF-RA SIO-12 SW-33 OPSFCP4 SIO-12E
Tag Names
Function blocks 2,500 ONOFF-G FF-AO SIO-21 SW-91 OPSFCP5 SIO-21E
ONOFF-E FF-DO SIO-22 DSW-16 ONOFF-E SIO-22E
Control drawings 200 ONOFF-GE FF-OS SIO-12P DSW-16C ONOFF-GE SIO-12PE
Message Outputs Annunciator messages 1,000 PID-TP FF-SC SIO-22P DSET MC-2E SIO-22PE
PD-MR FF-IT TM DSET-PVI MC-3E
Operator guide messages 1,000 PI-BLEND FF-IS CTS BDSET-1L SI-1E
Common switches 4,000 PID-STC FF-MDI CTP BDSET-1C SI-2E
Internal switches MLD FF-MDO CI BDSET-2L SO-1E
Global Switches 256 MLD-PVI FF-MAI CO BDSET-2C SO-2E
MLD-SW FF-MAO RL BDA-L SIO-11E
MC-2 FF-SUNV RS BDA-C SIO-12E
MC-3 SLCD VLVM INDST2 SIO-21E
RATIO SLPC LC64 INDST2S SIO-22E
PG-L13 SLMC ALM-R INDST3 SIO-12PE
BSETU-2 SMST-111 L_ST16E BSI SIO-22PE
BSETU-3 SMST-121 M_ST16E PBS5C VPM64
Signal SMRT ST16E PBS10C VPM128
SS-H/M/L SBSD L-ST16 Hybrid VPM256
AS-H/M/L SLCC M_ST16 _UTSW VPM512
SS-DUAL SLBC ST16 _UTPB VPM64A
FOUT STLD ADD _UTAS VPM128A
FFSUM _SFCSW MUL _UTSW-N VPM256A
XCPL _SFCPB DIV _UTPB-N VPM512A
SPLIT _SFCAS AVE _UTAS-N FSBSET
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FIO Node Overview
5 units
(222.3mm)
19 inches
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FIO Architecture (ESB bus & ER bus)
Control Network
ESB Bus
ER Bus
(Enhanced Remote Bus)
FFCS KFCS
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Connection Type with Field Wiring
Weidmuller KS cable
terminals adapter MIL
connector
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DESKRIPSI HARDWARE - FCS
FFCS (dengan FIO untuk Vnet I/P)
I/O Module Capacity :
Max up to 14 node.
Power Supply
Modules
I/O Modules
Node Expansion
Modules (ESB)
Control
Processor Cards
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DESKRIPSI HARDWARE - FCS
Tampilan luar dari FFCS-L(AFV10)
Vnet/IP
SLOT 1 ~ SLOT 8
EC401 ESB bus coupler (Note) CP451 CPU module Power supply unit
Catatan: Dua slot I/O digunakan untuk ekstensi node.
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DESKRIPSI HARDWARE - Baterai
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ARSITEKTUR CPU FCS KONTROLLERCONTROLLER
Teknologi Pair & Spare Yokogawa
Kehandalan sistem redundant yang
sangat tinggi diterapkan pada field
control unit (FCU) dengan dua modul
prosesor, dengan masing2 card
mempunyai sepasang (“Pair”)
microprocessor units (MPUs) yang
mengbandingkan hasil proses dari
masing2 kalkulasi. Sedangkan
processor cards kedua berfungsi
sebagai cadangan ("Spare").
CPU melakukan proses secara
independen dan setiap waktu akan
melakukan proses sinkronisasi time
Konfigurasi “Pair & Spare” terdiri dari dua prosesor card yang independen beroperasi terus
menerus di waktu yang sama. Satu prosesor mengontrol sistem setiap saat sedangkan yang
lainnya bersiap siap menggantikan prosesor pertama tadi. Kedua prosesor harus berjalan dalam
program sistem yang sama dan dan akan melakukan sinkronisasi dengan sempurna apabila suatu
waktu terjadi perpindahan kontrol dari prosesor satu ke prosesor yang lainnya.
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ARSITEKTUR KONTROLER - FCS
Bus (Kabel) 1
KFCS (Dengan FIO) Vnet
Bus (Kabel) 2
FCU / CPU
Bisa satu ataupun dua Koneksi
konfigurasi CPU FCS Redundant ke
kabel Vnet
Tipe Prosesor VR5432 (133 Mhz)
Kapasitas Memori: 32 MB
ESB Bus
I/O Racks
Dual redundant
Bisa satu ataupun dua Kec. Transmisi: 128 Mbps
konfigurasi Power Supply
Jarak Transmisi :10 meter
Dual redundant I/O bus
8 I/O slots per node/rack
HKU (House
10 nodes/racks per FCS (bisa Keeping Unit)
diekspan sampai 15)
Kecepatan Kipas
Standar panel 19“ Temperatur udara dan
lingkungan
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ARSITEKTUR KONTROLER - FCS
ER BUS
Dual redundant
10 Mb/s
4 segmen per FCS
185 m maks (10 base 2) ER Bus Coupling
Remote area 1
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ARSITEKTUR KONTROLER - FIO
FIO (Field Inpu/ Output)
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ARSITEKTUR SISTEM Centum VP
Teknologi Vnet /IP
Domain
Number
Station
Number
1 0 0 0 0 1 1 0
2² 2¹
4 +2=6
Total no. of 1s from bit 4
to bit 8 is even.
Page A25
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Setting Station Number
To set station number from 1 to 64
Total no. of 1s from bit 2 to bit 8 is odd => Bit 1 = “0”
Total no. of 1s from bit 2 to bit 8 is even => Bit 1 = “1”
0 1
1 1
2 0
3 0
4 1
5 0
6 0
7 0
8 1
1 0 0 1 0 0 0 1
24 20
16 + 1 = 17
Total no. of 1s from bit
2 to bit 8 is even.
Page A26
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Test Function
The Test Function is a group of tools (option packages) for efficiently debugging
FCS software created by the user.
Page B1
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Test Function –Virtual Test
Virtual Test
Virtual test uses an FCS simulator instead of an actual FCS. The FCS simulator
simulates the functions and operation of the FCS and runs under an HIS.
Page B1
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Test Function –Target Test
Target Test
Target test uses an actual FCS. When there are no I/O modules and I/O test
devices, an FCS input and output can be simulated by using the I/O Disconnect
and Wiring Functions.
Page B2
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Concurrent Engineering
Using Windows File sharing, several people can share an Engineering
database on a network; concurrent engineering is possible.
Page B3
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Engineering Work Flow
Start
Start System View
Reliable :
Securely transmitting information with failure,
load, and environmental factors including noise
taken into account
Open
Real-Time :
Transmitting information within a definite period
of time
Open : Real-
Reliable
Collaborating with various applications via open time
standard protocol
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Vnet/IP Overview
Both buses OK 1 bus failed
1 Gbps 1 Gbps 1 Gbps
General open communications:
Uses bus 2 (300 Mbps).
Restricted at exterior (hub, router,
etc.). General open General open
communications communications
Spare 300 Mbps
300 Mbps
Vnet/IP open communications:
Vnet/IP
Uses bus 2.
Spare, open
When bus switching occurs, VI701 200 Mbps communications
(for VF701 Vnet/IP) automatically 200 Mbps
restricts the transmission band (650 Vnet/IP Control
Open communi-
Mbps --> 200 Mbps). communications cations
650 Mbps change to
Control Control
communications bus 2 when communications
Control communications (Requires 500 500 Mbps bus 1 500 Mbps
Mbps.) failure
occurs.
In general, uses bus 1. Control
Changes to bus 2 when failure occurs. communications
Utilizes an architecture which changes 50Mbps
from failure point to point only, and Bus 1: Bus 2: Bus 2:
which is highly resistant to Control Control diagnosis Control
duplicated failures. commun- communications + communications +
ications Open communications Open communications
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SYSTEM ARCHITECTURE
Vnet I/P
ENG/HIS
Bus 2 Bus 1
(Open Communication) (Control Communication)
L2 switch L2 switch
FCS(FFCS-L)
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SYSTEM ARCHITECTURE
Vnet I/P
ENG
HIS
Foreign system
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Vnet/IP Network Configuration
Plant Asset
ENG HMI OPC Server Management
Domain1
Vnet
Router Controller ProSafe-RS Third
party
system
Interface
Field network
Vnet
System
OPC Server
Controller ProSafe-RS
Field network
Domain2
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DOMAIN INTEGRATION
Vnet I/P Multiple Domains
L3 switch
1 Gbps
Domain 1
Domain 2
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DOMAIN INTEGRATION
Vnet I/P Vnet
Vnet Router
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Centum VP Software – Virtual Test Function
Engineering function
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Centum Software – Virtual Test Function
HIS HIS
Configuration Configuration
Data Data
FCS
Loading Loading
control function control function
FCS Simulator
Auto Wiring
Input Input
Output
Real Plant Output
Virtual Plant
In PC (HIS) Memory
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