Professional Documents
Culture Documents
code 50 80 004
series 04
IMAGE SYSTEM CD100
series 04
TECHNICAL MANUAL
issued on 16/01/09
revised on 06/08/13
Caution: before using this equipment, you must read all the accompanying
documents.
TECHNICAL MANUAL
INDEX
Each part is preceded by its own index, with an indication of the date on which each
paragraph was last revised.
INDEX
2 TECHNICAL DATA
2.1 Classification of the equipment 2.1-1 A 10/12/10
2.2 Technical specifications 2.2-1 to 2.2-4 C 28/03/13
2.2.1 System
2.2.2 Video signal processing
2.2.3 100 Hz video output signals (for 50 Hz)
2.3 Compatibility 2.3-1 0 16/01/09
2.4 Fuses 2.4-1 A 06/08/13
3 IDENTIFICATION
3.1 Serial numbers 3.1-1 to 3.1-2 A 06/08/13
1.1 INTRODUCTION
The Image System CD100 (hereafter called “the system”) is an image system with Brightness
Intensifier coupled with a high-resolution CCD TV Camera, a digital video Memory and a LCD Monitor.
It is used to acquire X-ray images in fluoroscopy mode for X-ray diagnostics.
1.2 COMPOSITION
MAINS 230 V 3
to RX Generator 2
to Accessory
5 12
10 7
10 6
8 1
6
13 4
11
Fig.1
* Notes: The system foresees the use of 19” LCD colour display, model TecnintEM19TFTI/MCIIL-C1.
Alternative displays : 19” LCD monochromatic display, model GEV955IMI FPM1152.
The system has been designed and built for all routine exams X-ray diagnostics.
The system lets you work in CONTINUOUS FLUOROSCOPY with the following modes:
For a full description of the technical data and specifications, see chapter 2 of this part.
1.4 SAFETY
The system must be used solely in accordance with the safety instructions contained in this manual
and must not be used for purposes different from those for which it is intended.
* ATS can only be held liable for the safety of its products if the product maintenance, repair or
modification is carried out by ATS or by qualified and suitably trained personnel.
* ATS cannot be held liable for any malfunction, damage or danger resulting from improper
use or non-observance for the maintenance regulations.
* The owner of the equipment is responsible for checking that the equipment is used solely by
duly trained and qualified personnel.
* ATS will supply all the functional and layout drawings, component lists, descriptions,
calibration instructions and any other information required in order to assist the technical
personnel in repairing EM equipment parts.
EN 60 601-1 : 2006
EN 60 601-1-2 : 2007
EN 60 601-1-6 : 2007
EN 62366 : 2007
Before carrying out any exposure, make sure that all the necessary radiation protections have been
activated.
During X-ray use, the personnel present in the X-ray room must observe the radiation protection
regulations in force. The following rules apply here:
The system has been designed and built in full respect of the safety regulations.
Nevertheless, there are still some risks involved in the use of this system if it is used incorrectly or the
prescribed safety measures are faulty.
With regard to risks due to improper use of the equipment, see the instructions and recommendations
above (1.4.3).
- The monitor stand has been tested for stability on inclined surfaces (up to 10°).
* Never use the monitor stand on surfaces with an incline of more than10°.
* Never try to move the monitor stand when its brakes are engaged.
* When moving the monitor stand, avoid all obstacles on the ground (e.g. cables and steps).
- The I.I. tube stand has been designed to bear the weight of the system.
* Never add other accessories which can increase the load on the stand.
* Never rest or lean on the I.I. unit.
With regard to residual risks due to faults in the prescribed safety measures, note that:
- Protection against electric shocks is provided by means of an efficient earth system for all metal
parts covering the equipment.
* The internal earth circuit (for both internal and external parts) should therefore be checked
for efficiency on a regular basis (see the "routine maintenance" schedule described in part 5
of this manual).
- If the LCD monitor's TV screen is hit hard enough, it could break and scatter liquid crystal, that is
toxic.
- Avoid hitting the monitor with any objects.
In accordance with EN 60601-1-2 (2007), the system is intended for use in the electromagnetic
environment specified below.
The customer or the user of system should assure that it is used in such an environment.
RF emissions Group 1 The system uses RF energy only for us internal function.
CISPR 11 Therefore, its RF emission are very low and are not likely to
cause any interference in nearby electronic equipment.
RF emissions Class A The system is suitable for use in all establishments, other than
CISPR 11 domestic and those directly connected to the public
Harmonic emissions Class A low-voltage power supply network that supplies buildings used
EN 61000-3-2 for domestic purposes.
Voltage fluctuation / flicker Complies
emissions
EN 61000-3-3
In accordance with EN 60601-1-2 (2007), the system is intended for use in the electromagnetic
environment specified below.
The customer or the user of system should assure that it is used in such an environment.
Note: U T is the A.C. mains voltage prior to application of the test level
d = 2.3 √P
800 MHz to 2.5 GHz
Note 1: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people..
Note 2: Field strengths from fixed transmitters, such as base stations for radio (cellular / cordless) telephones
and land mobile radios, amateur radio, AM and FM radio broadcast can not be predicted theoretically
with accuracy. To assess the electromagnetic environment due to fixed RF transmitters an
electromagnetic site survey should be considered. If the measured field strength in the location in
which the system is used exceeds the applicable RF compliance level above, the system should be
observed to verify normal operation. If abnormal performance is observed, additional measures may
be necessary, such as re-orienting or relocating the system or the use of a shielded area with greater
RF shielding capacity.
The system is intended for use in an electromagnetic environment in which radiated RF interference is
controlled.
The customer or the user of the system can help prevent electromagnetic interference by maintaining
a minimum distance between portable and mobile RF communications equipment (transmitters) and
the system as recommended below, according to the maximum output power of the communications
equipment.
100 12 12 23
Note 1: For transmitters rated at a maximum output power not listed above, the recommended separation
distance in metres (m) can be estimated using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to
the transmitter manufacturer.
Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people..
2 TECHNICAL DATA
2.2.1 SYSTEM
c d
Ov
Ov
Second field First field Blanking level
Sync level
p q r
j H 2 H 2
l m n
Ov
First field Second field
Fig. 1b: Field timing
revision C PART 1 page 2.2 - 3
code 50 80 004 - Mti S1 02 02.doc
TECHNICAL MANUAL
2.3 COMPATIBILITY
2.4 FUSES
F2 F3 F1 B0 board
CCDPS board
F1
Fig. 2a
IN
CM7 CM2
F CM1
CM3
230 VAC - IN
Fig. 2b
3 IDENTIFICATION
The system is identified by a serial number at the back of the rack (see figure 3).
All components are, however, identified by their own serial numbers, as indicated in figures 4 and 5.
DIGIT OUT 2
CM7
0051 230V~50/60Hz 150VA
CM2
CM1
SN XX XXX 50 XX
230 VAC - IN
CM3
0051
Fig. 3: Rack
Note: The last two digits in the serial number correspond to the year of manufacture.
e.g. XX XXX 50 13 = plant manufactured in 2013.
4.1 PACKAGING
The system is packed in 1 box. If an additional monitor is supplied, this will be in a separate box;
likewise the monitor stand.
The table below summarises the packaging used. The references are the same as those already used
in paragraph 1.2 above and indicated in figure 1 below.
MAINS 230 V 3
to RX 2
to Accessory
9
5 10
11 7
11 6
8 1
6
13 4
11
Fig.6
Warning: Use the 2 slings to remove the 12" I.I. tube (at least 2 people are needed)
4.2 STORAGE
We recommend the following temperatures and humidity levels for storage of the system, likewise
during its transport:
limits recommended
temperature from 0 °C to +50 °C from +10 °C to +40 °C
relative humidity from 20 % to 90 % from 30 % to 80 %
Part 2: INSTALLATION
INDEX
1 INTRODUCTION
1.1 Installation procedure 1.1-1 0 16/01/09
2 MECHANICAL INSTALLATION
2.1 Monitor 2.1-1 to 2.1-2 C 28/03/13
2.2 Image intensifier tube 2.2-1 0 16/01/09
2.3 Control panel 2.3-1 A 10/12/10
2.4 Rack 2.4-1 A 06/08/13
3 ELECTRICAL CONNECTIONS
3.1 Connectors 3.1-1 to 3.1-2 D 06/08/13
3.2 Connections 3.2-1 to 3.2-2 0 16/01/09
3.2.1 Internal connections
3.2.2 External connections
3.2.3 System power supply
3.3 External interface signals 3.3-1 to 3.3-5 0 16/01/09
3.3.1 Connector CM1 signal
3.3.2 Connector CM2 signal
3.3.3 Fluoroscopy command safety
3.4 Image orientation 3.4-1 to 3.4-2 0 16/01/09
1 INTRODUCTION
The flow chart below sets out the installation procedure (see notes at bottom of page):
START
Mechanical installation
Electical installation
Image orientation
Adjustments
Acceptance tests
Fig. 7
Installation is completed by filling in the "test sheets" for the acceptance tests.
Each step is described in the following chapters (mechanical installation and electrical connections)
and in parts 3 and 4 of this manual (adjustments and acceptance tests).
Note : The system is fully adjusted in the factory to suit the user’s specific requirements. Typically,
during installation, only this points have to be carried out:
- Mechanical installation,
- Electrical connections,
- Image orientation,
- Acceptance tests.
2 MECHANICAL INSTALLATION
2.1 MONITOR
Desk-top applications: the monitors comes with a base without fixing holes.
Simply bear in mind the weight and size of the monitor when installing it (see figure and table).
For fixing :
use the 4 x M4 holes Standard VESA 100 or Standard VESA 75
deep 8mm
The system can operate with various types of I.I. tube. There are thus different modes to fix the
different I.I. tubes to the support.
See the drawings in part 6 of this manual (enclosures 1, 2 and 3) for details of the overall dimensions
and for the different fixing system versions.
Note 1: When installing, bear in mind the weight of the I.I. tube. Below are the weights of the "Image
System" (I.I. tube + I.I. power pack + Optical unit + CCD TV Camera board):
Note 2: To avoid any risks during installation of the I.I. tube, at least two people must be involved in
fixing the tube to its support.
It is good practice to rest the tube on a mobile stand during this operation.
The control panel (optional) can be used for both systems with overhead I.I. tube and under-table I.I.
tube.
If using an under-table I.I. tube, the control panel must be placed close to the generator panel. The
drawing in figure 9 below indicates the holes to be used to fix the control panel.
If using an overhead I.I. tube, the control panel must be placed typically above or close to to the I.I.
tube itself. There are two holes in the I.I. tube sleeve for this purpose.
kV value
Zoom selection
Nominal field/zoom1/zoom2
mA value
mA increase / decrease
Fig. 9
The drawings in part 6 of this manual indicate typical fixing system of the control panel on the I.I. tube.
2.4 RACK
The rack must be placed far from possible heat sources. Check that the vents (on the 4 sides of the
rack, in the shaded area in figure 10 below) must be unobstructed to allow for the correct operation of
the fan inside the rack.
The figure below also indicates the dimensions of the rack and the fixing points.
IN
CM7 CM2
CM1
CM3
230 VAC - IN
Fig. 10
3 ELECTRICAL CONNECTIONS
3.1 CONNECTORS
- LCD Monitor (fig. 11a/b): - VGA Video IN: video cable connector.
- BNC Video IN: video cable connector.
- Video OUT: Video signal for supplementary monitor
- 230VAC power supply : monitor power supply connector
- Ground: earth terminal
- Image system (fig. 13): - CM10: I.I. tube / rack connector (CM3 connector).
- CM1 on TV Camera sensor board: +24VDC power connector.
- CV1 on TV Camera: video cable / rack connector (VIDEO IN).
- EARTH: earth terminal.
Note: Remove the covering panel to access the image system connectors.
- Control panel: - Cable with CM1 connector for connection to rack (connector CM1).
Fig. 11a
19” Colour monitor
230 Vac power supply BNC Video IN VGA Video IN
(SBFM) ground
(DIP340)
Fig. 11b
19” Monochrome monitor
MAIN MONITOR
EARTH
EARTH
MAIN
Fig. 12
EARTH CM3
CM10 CM1
EARTH CV1
Fig.13
3.2 CONNECTIONS
See figure 14 and the description below for details of all connections to be made during installation.
Note : The additional monitor must be fed (230 VAC) and connected to the earth circuit
separately from the rest of the system.
- Connect the cable from the X-ray generator to the CM2 connector on the rack.
See paragraph 3.3.2 for details of the interface signals.
- Connect the cable from the accessory to the CM1 connector on the rack.
See paragraph 3.3.1 for details of the interface signals.
Display
MAIN EARTH
Video in
Rack
Additional Display
DIG OUT2DIG OUT1 VIDEO IN
(optional)
CM6 CM2 CM1
LCD
MAIN CM3
CM7
TV Camera Head
EARTH MAIN EARTH CV1
MAIN Earth
Video in CM10
MAINS 230Vac
EARTH
CONTROL PANEL
MAINS 230Vac
EARTH
TO ACCESSORY
TO X-ray GENERATOR
Fig. 14
The various interface signals (without and with control panel) are described below (see figures 15 and
16).
Warning: If a control panel is fitted, connector CM1 is not free for use as this is needed to connect the
panel.
If there is no control panel, the signals at CM1are:
Note 1: The power supply for the photocouplers must be 24 V DC ±10%, supplied by the accessory.
Note 2: The FLUORO FOOT SW signal can be read at both the accessory and the generator
connectors.
Note 3: The last image is saved once the FLUORO FOOT SW signal drops. The generator need not
interrupt the X-ray emission via this signal but adopts the time delay at the O. FLUORO
output. The disgram below highlights the delay in the interruption of X-rays after the X-ray
emission foot switch has been disabled.
always present:
1, 2 FLUORO FOOT SW X-ray emission foot switch (see note 1).
3, 4 O. FLUORO Fluoroscopy order (see note 1):
Order from the system to the X-ray generator.
7 COM +V Optoinsulator power supply, from generator.
8 kV DOWN DOSE COMP. Increase dose logic signal (see note 2).
9 kV UP DOSE COMP. Reduce dose logic signal (see note 2).
10 ANALOG DOSE COMP. Analog adjustment of dose signal (see note 2).
11 0 V1 Common (0 V) for analog dose adjustment.
Note 1: See note 3 at point 3.3.1 above for details of the timing of the FLUORO FOOT SW signal.
Note 2: The system provides the generator with signals for automatic dose control (kV/mA) during
fluoroscopy. The dose may be corrected in one of two ways:
a) kV UP DOSE COMP and kV DOWN DOSE COMP logic outputs. These logic outputs can
be adjusted using potentiometers P5, P6 on CCDVP 00 (B2) board.
b) Analog output in proportion to the video output level in the dominant area (0 - 5 V). The
default range setting for this output is 0 to +5 V; corrected dose value +2 V.
The analog signal gives the most reliable adjustment.
Zoom 2 2
Zoom 3 3
H. Rev. 4
V. Rev. 5
N.C. 6 JP6
Jp14
Filter Enable
B3 board
B3 Board
Filter 0 7
Filter 1 8
0V 9
Fluoro Foot SW 10
@ Fluoro Foot SW
Fluoro Foot SW 11
0V Acc.
B0-CM2
+12V ÷ +24V
@ N.C. Fluoro Foot SW 2
O.FLuoro 3
O.Fluoro 4
Com +V 7
kV UP Dose Comp. 9
CM6 6
7
8
1 Zoom 1 1
Zoom 1
2 Zoom 2 2
Zoom 2
4 H. Rev. 4
H.Rev.
5 V. Rev. 5
V.Rev.
9 0V 9
17 Com +V 17
18 kV+ Key 18
19 kV- Key 19
20 mA+ Key 20
21 mA- Key 21
22 Man/Auto Key 22
25 kV Display 25
kV Display
24 mA Display 24
mA Display
23 0V Display 23
0V Display
B0-CM2
0V Display 17
Rx Generator mA Display 16
kV Display 15
Man/Auto Key 18
mA- Key 19
mA+ Key 20
kV- Key 21
kV+ Key 22
+12V ÷ +24V Fluoro Foot SW
1
Fluoro Foot SW
2
3
O.Fluoro
4
0V
Com +V 7
kV UP Dose Comp. 9
CM6
6
7
8
To avoid accidental radiation, the system uses the following safety devices:
- X-ray command with double optoinsulator.
- Double output for RX enable.
The double input and output command circuit offers good safety,
but the installer must take care that the right X-ray command arrives from the CD100
system.
RACK
Fig. 17a
RACK
Fig. 17b
Note: The X-Ray emission has to stop normally with the disactivation of O.FLUORO signal.
The emission must be stop also if the O.FLUORO signal stays active for 100 ms after the
release of the fluoroscopy footswitch.
The X-ray image on the monitor must be oriented correctly, i.e. respecting the top, bottom, left and
right, as shown in figure 18a.
If the image appears on the monitor at an angle, as shown in figure 18b, the image must be righted.
To do this:
- Remove the cover on the TV Camera head by removing screw A (figure 19a).
The Camera head (optical lens + CCDH board) can now be accessed.
- Loosen the 3 screws B (figure 19) to be able to rotate the Camera head.
Turn the Camera head until the image appears upright on the monitor.
- If you want to reverse the image, use the jumpers on board SBFM (JP6 for vertical reverse and JP5
for horizontal reverse. See figure 20.).
Warning: Adjustments must be made with the TV Camera switched on and X-ray emission
active: take all the necessary precautions.
subject
view on monitor
Fig. 18a
Fig. 18b
Fig. 19a
CCDH Board
Fig. 19b
Fig. 20
INDEX
1 ACCEPTANCE TEST
1.1 Introduction 1.1-1 0 16/01/09
1.2 Cables and connectors check 1.2-1 0 16/01/09
1.3 Mechanical checks 1.3-1 0 16/01/09
1.4 Electrical checks 1.4-1 to 1.4-4 0 16/01/09
1.4.1 Basic checks
1.4.2 System quality checks
1.5 Test Sheet 1.5-1 0 16/01/09
1 ACCEPTANCE TEST
1.1 INTRODUCTION
The acceptance test consists of a series of steps (checks and tests) that let you assess the status of
the system. These steps are also listed in the "TEST SHEET".
Each check/test is described below, under the following headings:
B: Mechanical checks.
C: Electrical checks.
To check the entire X-ray equipment, the steps described in this manual should be integrated
with the relevant checks and tests required for the other components making up the system.
The person in charge of the X-ray system is responsible for doing this.
- Remove the cover protecting camera group from the I.I. tube; open the rack.
C.1 Check the general state of the monitor boards and electrical parts (dirt and corrosion).
C.2 Check the general state of the CCD sensor board and the other visible components on the
I.I. plate (dirt and corrosion).
C.3 Check the general state of the rack boards and the components (dirt and corrosion).
C.4 Check the mains power supply voltage.
C.5 Check the impedence level between the system earth terminal (EARTH on the rack) and the
monitors earthing.
This should be less than 0.1
C.6 Check the impedence level between the system earth terminal (EARTH on the rack) and the
I.I. tube earthing.
This should be less than 0.1
C.7 Check that the fan at the rear of the rack is working and that the vents are not obstructed.
C.8 Check that the monitor is working and displays a square marker in the top left-hand corner.
- Place a phantom on the I.I. tube and give the automatic fluoroscopy command.
C.9 Give the zoom I.I. tube command and check for efficiency.
C.10 Give the invert image command and check for efficiency.
C.11 Give the select recursive filter weight command and check for efficiency.
C.12 Give the save image command and check for efficiency.
C.13 Check the integrity and the operation of the fluoroscopy command safety circuit (see the
procedure at point 2.6 in part 5 of this manual).
Below is a list of checks and tests required to check that the system is working correctly.
If there is a malfunction, see the troubleshooting guide in parts 4 and 5 of this manual (
"ADJUSTMENTS" and "Maintenance").
Procedure: - I.I. tube in normal field with 1 mm copper filter on open collimator.
- Dosimeter probe on front surface of I.I. tube, resting on the edge.
- Set 70 kV.
- Give the fluoroscopy command and adjust the mA to get a dose reading of 35
µR/s (±10%) on the dosimeter.
- Check that the video signal input to the monitor is 350 mV (±10%).
Reference values: The adjustment of the kV must be quick, in sequence and repeatable.
Procedure: - I.I. tube in normal field with 1 mm copper filter on open collimator.
- Oscilloscope with probe at B1-TP5 (0 V at B1-TP2).
- Give the automatic fluoroscopy command and check that there is a video
signal input to the monitor on the oscilloscope of 350 mV (±10%) under
stable conditions.
- Select the 2nd zoom level and repeat the fluoroscopy, making sure that the
oscilloscope quickly moves to the previous level 350 mV video signal input to
the monitor ,(±10%).
- Select the 3rd zoom level and repeat the fluoroscopy, again making sure that
the oscilloscope quickly moves to the previous level 350 mV video signal input
to the monitor, (±10%).
Reference value: ATS has adopted the LEEDS test GS 2, following the instructions contained in
the paper "The Leeds test objects - 11/84". All grey levels must be legible on the
monitor.
Procedure: - I.I. tube in normal field with 1 mm copper filter on open collimator, 1m SID,
Leeds test GS 2 phantom on I.I. surface.
- Give the automatic fluoroscopy command and check that the kV value is
roughly 70 kV.
If the difference is >3 kV, modify the mA value; if it is not possible, change the
value of filter to obtain 70 kV ±3kV.
- Check that all the envisaged phantom grey levels are legible on the monitor.
- Repeat the test at other zoom levels.
Reference value: ATS has used an 18" FUNK resolution test phantom. Check that the values
obtained during the test are close to those indicated in the Test Report attached
to the system.
Procedure: - I.I. tube in normal field with phantom at 45° on centre of field.
- Give the fluoroscopy command and adjust the kV and mA to get the best
image.
- Find the best resoltuion of the image on the monitor.
- Repeat the test with the phantom placed at the edge of the field.
- Repeat these two tests at the other zoom levels.
Reference values: ATS has used a "LEEDS test TO 10" phantom. Check that the values obtained
during the test are close to those indicated in the Test Report attached to the
system.
Procedure: - I.I. tube in normal field with 1 mm copper filter on open collimator, 1m SID,
Leeds test TO 10 phantom on I.I. surface.
- Give the automatic fluoroscopy command and check that the kV value is
roughly 70 kV.
If the difference is >3 kV, modify the mA value; if it is not possible, change the
value of filter to obtain 70 kV ±3kV.
- Find the number of visible details in each series on the monitor.
- Using these value, construct the MTF curve.
- Compare this curve with the one given in the Test Report.
Reference values: Since the system automatically adjusts the X-ray dose to suit the video level
reading, a loss in the I.I. tube conversion will correspond to an increase in the
X-ray dose needed to get the right video signal level.
The reference value is that measured at point C.14 above.
Procedure: - Compare the actual air dose with the findings of the previous tests.
- Any increase in the dose lets you assess the loss in the I.I. tube conversion
factor.
Reference value: ATS has used the image obtained with a perfectly even phantom.
Procedure: - I.I. tube on normal field with 1 mm copper filter on open collimator.
- Give the automatic fluoroscopy command.
- Check the uniformity of the brightness of the image on the monitor.
- Repeat this test at the other zoom levels.
Procedure: - I.I. tube on normal field with 1 mm copper filter on open collimator, "LEEDS test
M1" phantom on I.I. surface.
- Give the fluoroscopy command and adjust the kV and mA to get the best
image.
- Calculate the distortion using the procedure described at point 2.5 below,
making sure that this is less than 10%.
The test sheet, initially compiled in the factory (where required), is to be compiled by the user during
routine maintenance and after all extraordinary maintenance.
A "blank" copy of this test is attached for this purpose, see the loose pages.
Each test or check is identified by an alphanumeric code which refers to the above paragraphs where
the operations have been listed and briefly described.
2 APPENDIX
The grey level quality is tested by ATS in the factory using a LEEDS test GS2 phantom, with:
Procedure:
Note 1: Figure Q1 shows the forms of all the grey level details contained in the phantom.
Note 2: If the generator doesn't let you select the kV and mA separately:
- Adjust the kV to get 35 µR/s when you give the fluoroscopy command;
- Check the kV value and, if the difference is higher than 3 kV, change the thickness of the
copper filter so that you get 35 µR/s with 70 kV (±3 kV).
Fig. Q1
Fig. Q2
The table below shows the normal values for a 9" and a 12" I.I. system, with line pairs per cm (LP/cm).
.
9" 12"
FIELD (mag.) CENTRE BORDERS CENTRE BORDERS
Note: The spatial resolution check is part of the acceptance test (see TEST SHEET).
The above procedure must therefore be used.
Check that the values are close to the ones given in the Test Report attached to the system.
If the maximum resolution value is lower, check the optical and electrical focussing.
The low contrast resolution and the construction of the MTF curve (modulation transfer) are tested in
the factory using a LEEDS test TO10 phantom, with:
Procedure:
- Set 70 kV, give the manual fluoroscopy command and adjust the mA until you get 35 µR/s (= 305
nGy/s), (±10%).
- Find the number of visible details on the monitor for each series of details.
- Use table 2.4 attached to "The LEEDS test objects (11/84)" paper to find the values required to
construct the MTF curve (see the "Test Report" attached to the system).
Fig. Q3
On a regular basis, every 6 / 12 months, you need to check and, if necessary, compensate for the loss
of the I.I. tube conversion factor (response).
This check is carried out using the known methods (see note 1).
This check is important for the system to be able to adjust automatically the X-ray dose depending on
the reading of the I.I. tube light output: thus the loss of the I.I. tube conversion factor leads to an
increase in X-ray dose.
The loss of the conversion factor can be compensated for, where possible, in three ways:
3 Increasing (if necessary) the X-ray dose to the local legal limits.
When the above operations fail to have the required effect, replace the I.I. tube.
Note 1: An increase in the X-ray dose timing can indicate a loss in the I.I. tube conversion factor.
To facilitate the analysis of the I.I. tube, compare regular readings of the X-ray doses, during
the checks, under known conditions.
Possible image distortion on the monitor is tested for in the factory using a LEEDS test M1 phantom,
with:
Procedure:
with
D1 D2
Fig. Q4
Part 4: ADJUSTMENTS
INDEX
1 INTRODUCTION
1.1 General and abbreviations 1.1-1 to 1.1-4 0 16/01/09
3 DOSE
3.1 Dose settings 3.1-1 0 16/01/09
4 VIDEO SIGNAL
4.1 Iris aperture 4.1-1 0 16/01/09
4.2 Focussing 4.2-1 0 16/01/09
4.3 Video gain 4.3-1 0 16/01/09
4.4 Video amplifier gain 4.4-1 0 16/01/09
4.5 Black level 4.5-1 0 16/01/09
4.6 Antivignetting 4.6-1 0 16/01/09
4.7 Adjusting the reference signal for AGC and dose control 4.7-1 to 4.7-2 0 16/01/09
4.7.1 Adjusting the reading window for AGC and dose
control
4.7.2 Adjusting the “Peak or Average detect” signal
4.7.3 Adjusting the AGC
4.8 Whites compression 4.8-1 0 16/01/09
4.9 Electronic circle 4.9-1 0 16/01/09
4.10 Automatic dose control signal (ADE) 4.10-1 to 4.10-2 0 16/01/09
4.11 Gain and offset for A/D converter 4.11-1 0 16/01/09
5 VIDEO OUTPUT
5.1 Video output level setting 5.1-1 0 16/01/09
5.1.1 board B3 Jumpers
6 MONITOR
6.1 Monitor adjustments 6.1-1 to 6.1-4 C 28/03/13
6.1.1 Brightness and contrast control for monitor
1 INTRODUCTION
The equipment is fully adjusted before leaving the factory and so simply needs to be installed
on delivery.
Medium grey level: This is the level of the CCD sensor output signal with the corrected X-ray
dose on the leading edge of the I.I. tube with an even filter.
Dynamic range: This is the difference between the medium grey level and the maximum grey
levels supplied by the CCD sensor.
The adjustment procedure described in this manual requires a dynamic range of 1:3 (γ = 0.6).
Note 1: All the adjustment procedures for the system are summarised and illustrated in figures 21, 22
and 23 (adjustments to individual boards).
Note 2: The adjustments assume the following general test Set Up conditions, unless otherwise
specified :
I.I. tube on normal field;
- 1 mm copper filter on X-ray output;
- Collimator open to suit size of I.I. field.
Plus the specific test measuring conditions as required.
Note 3: The abbreviations in the table below are used for the boards:
B1 (CCDH board)
Fig. 21: System adjustments: B1 board
B2 (CCDVP board)
Fig. 22: System adjustments: B2 board
If the system has a control panel (optional), the kV and mA displays on this needs to be calibrated.
These two displays show the X-ray parameters in line with the DC voltage supplied by the generator.
The table below shows the reading range and the default settings.
kV 1 V = 10÷20 kV 1 V = 20 kV B5-P1
mA 1 V = 0.5÷1 mA 1 V = 1 mA B5-P2
Trimmer P1 and P2
3 DOSE
This procedure, summarised and illustrated in figures 24a and 24b and then described, is used to
obtain the correct exposure value to achieve the system reference dose (35uR/s) in specific condition.
Fig. 24a
Fig. 24b
- Measuring conditions: - Dosemeter probe resting on the leading edge of the I.I. tube, held at the side.
- Select µR/s scale on dosemeter.
- Select 70 kV (see note 1).
- Start fluoroscopy.
- Adjust the mA value to get a reading of 35 µR/s (= 305 nGy/s) on the dosimeter.
Note 2: If the generator does not allow you to select the kV and mA separately:
- Adjust the kV until there is a reading of 35 µR/s when you start fluoroscopy.
- Check the kV reading and then, if the difference is >3 kV, change the thickness of the
copper filter to get 35 µR/s with 70 kV (±3 kV).
4 VIDEO SIGNAL
- Measuring conditions : - Oscilloscope with probe at B1-TP10, 0 V on TP2 (see figure 28).
To access the CCDH board and the optical lens, remove the cover on the
TV Camera head (see forward, point 2.3 in part 5 of this manual).
- Adjust the kV and mA to get a correct dose of 35 µR/s (= 305 nGy/s) (see point 3.1 above).
- Give the X-ray command.
- Using an Allen wrench, loosen grub screw A that secures iris adjustment shaft B (marked IRIS) and
then turn shaft B (see figures 25a and 25b) using a small screwdriver or similar tool to get 250 mV at
B1-TP10 (see figures 25c).
- Then fix the position by tightening dowel A.
Warning: Figure 25 does not show board B1 to make the dowel A easier to see.
Fig. 25a
250 mV
Fig. 25c
Fig. 25b
4.2 FOCUSSING
Fig. 26a
Fig. 26b
350 mV
Fig. 27
TP2
P3
TP10
TP5
Fig. 28
Attention: The figure 30a and 30b (next page) show the position of Test Point, Jumpers and
Attention
Potentiometers indicated on this chapter and following .
600 mV 350 mV
Fig. 30a
Fig. 30b
50 mV
Fig. 31
4.6 ANTIVIGNETTING
4.7 ADJUSTING THE REFERENCE SIGNAL FOR AGC AND DOSE CONTROL
The AGC and ADE functions (automatic control of the TV camera gain and automatic dose control
signal generation respectively) use the same video level measurement in the reading window as their
reference.
This measurement can be obtained by reading the peak value reading or the average video signal
value in the reading window, depending on the type of application installed (the system is normally
supplied with the peak value reading setting).
To this end, the TV camera lets you position jumper Jp7 on board CCDVP (B2) as required:
- JP7 2-3 peak value reading,
- Jp7 1-2 average value reading.
4.7.1 ADJUSTING THE READING WINDOW FOR AGC AND DOSE CONTROL
- Take jumper JP3 on board B2 to position 1-2 (see figure 33) to display the electronic window on the
monitor.
- Give the X-ray command and adjust potentiometer B2-P14 (WINDOW SIZE) to get 1/3 of the
elettronic circle window on the monitor.
- Return jumper JP3 to position 2-3.
Jp3
Jp7
Jp1
Fig. 34
Note 1: The adjustments influence each other. Before this adjustment, is convenient to execute the
adjustments of electronic circle (see forward, par. 4.9).
- Compression 1: - Give the x-ray command and adjust the dose to get 700 mV video level (see
figure 35a).
- Connect the oscilloscope to B2-TP6.
- Give the X-ray command with the same kV and mA readings and adjust B2-
P7 (GAMMA 1) to get a video level of approx. 550 mV (± 20 mV).
700 mV
Fig. 35a
700 mV
Fig. 35b
- Give the X-ray command and adjust potentiometer B2-P12 (CIRCLE SIZE) to get a 25 cm circle on
the monitor.
- Then adjust potentiometer P13 (H/V CIRCLE) until the circle on the monitor is perfectly round.
Warning: The shape and diameter adjustments influence each other: they should therefore be
repeated until the circle is correct.
- Finally adjust potentiometers P11 and P15 (CIRCLE H. POSITION and CIRCLE V. POSITION) until
the circle is perfectly centered on the monitor.
During image acquisition, the system provides the X-ray generator with signals for automatic control of
the X-ray dose.
You can chose between 2 types of X-ray dose correction signal:
a) Logical outputs kV UP DOSE COMP and kV DOWN DOSE COMP.
The intervention of these logical outputs can be adjusted using potentiometers P5 and P6 on
board B2.
b) Analog output proportional to the video signal level at the centre of the monitor (in the reading
window).
In this case, the output level can be adjusted to within one of the following variation ranges
depending on the X-ray generator type:
1. 0 to +5 V (default setting, with corrected dose value set at +2 V),
2. -2 to +4.5 V (with corrected dose value typically set at 0 V),
3. 0 to -5 V (with corrected dose value typically set at -2 V),
4. +2 to -4.5 V (with corrected dose value typically set at 0 V).
Note: Solutions 3 and 4 above (symmetric to solutions 1 and 2) are obtained by moving jumper
JP6 on board CCDVP to 1-2.
a) Logical output:
nd
2 solution: variation range -2 to +4.5 V (max):
The input voltage for the A/D convertor is 2 V, the range is from +0 mV to +2 V.
2V
0 mV
OFFSET
B3
GAIN
TP4 Fig. 38
L1
GAIN
5 VIDEO OUTPUT
700 mV
Fig. 39
Jumpers Function
Jp5 Horizontal reverse images
Jp6 Vertical reverse images
Jp7 Activation input “FILTER 0”
Jp8 Not used
Jp9 Edges enhancement
Jp10 Image horizontal shift
Jp11 Image horizontal shift
Jp12 Image horizontal shift
Jp13 See par. 2.6 part 5
Jp14 Activation input “FILTER ENABLE”
Jp15 See par. 2.6 part 5
Jp16 See par. 2.6 part 5
6 MONITOR LCD
command knob
3) Select:
- Analog VGA if the monitor is connected via the VGA
connector, or
- Analog BNC if the monitor is connected via the BNC
connector.
5) Select :
c
Gamma and set “Dicom”
Once the DICOM curve has been set you can no longer
adjust the brightness and contrast, as these are defined by
the DICOM curve.
Use the 5 buttons shown in the figure here to adjust the monitor settings.
Settings
Monitor status
ON/OFF
• Press the MENU button to open the OSD setup menu (see figure below):
Use the buttons described above to select the INPUT menu and then the VGA1 option.
Use the buttons described above to select the PICTURE menu, highlight the GAMMA field and then
select DICOM9300°K.
You can also use the setup menu in a simpler manner to adjust the monitor BRIGHTNESS nad
CONTRAST only.
• Without entering the general setup menu, press one of the two buttons shown below as
required:
BRIGHTNESS
CONTRAST
• then use the “+” and “-“ buttons to increase or decrease the selected value.
Part 5 : MAINTENANCE
INDEX
1 ROUTINE MAINTENANCE
1.1 General checks and inspections 1.1-1 0 01/16/09
1.2 Cleaning and disinfecting 1.2-1 0 01/16/09
2 EXTRAORDINAIRE MAINTENANCE
2.1 Trouble-shooting 2.1-1 0 01/16/09
2.2 Replacing the components 2.2-1 0 01/16/09
2.3 Mechanical assembly and disassembly 2.3-1 to 2.3-2 0 01/16/09
2.3.1 Sensor board (CCDH) and optical lens
2.3.2 I.I. tube disassembly
2.4 Focussing 2.4-1 0 01/16/09
2.5 Centering the camera 2.5-1 to 2.5-2 0 01/16/09
2.6 Checking the fluoroscopy safety command 2.6-1 0 01/16/09
2.7 Checking the DC power supply 2.7-1 0 01/16/09
2.8 Potentiometer list 2.8-1 0 01/16/09
2.9 Leds list 2.9-1 0 01/16/09
2.10 Adjusting the I.I. tube power rating 2.10-1 to 2.10-2 0 01/16/09
3 SPARE PARTS
3.1 List of spare parts 3.1-1 C 28/03/13
4 SCRAPPING
4.1 Procedures and precautions 4.1-1 0 01/16/09
1 ROUTINE MAINTENANCE
Once a year, and in any case in accordance with local regulations, the Acceptance Test procedure
must be carried out.
The results must be noted on the TEST SHEET (see point 1.5 in part 3 of this manual) together with
details of any measures taken.
Routine maintenance consists in the list of operations in the TEST SHEET, repeated below in the
same order:
Do not use cleaning products that have a high alcohol content. Do not use corrosive detergents,
abrasive products or solvents.
Use only disinfectant products that fully comply with existing disinfection and explosion prevention
procedures.
The equipment must not be used in presence of anaesthetics and/or inflammable disinfectants and
cleaning products .
If using disinfectants that form explosive gases, before using the equipment again to generate
X-rays, make sure that the gases have had time to disperse.
If the use of the system needs the sterilisation of the device, that must be made by the user.
2 EXTRAORDINARY MAINTENANCE
2.1 TROUBLE-SHOOTING
The following table contains indications as to the possible causes for some of the most common
problems to make troubleshooting that much easier.
1 Equipment fails to produce X- Faulty external circuits or faulty Check connectors and cables.
rays. interface. Check external interface signals.
Board B0 or B3 faulty. Check */ Replace.
2 Monitor dark. Monitor faulty. Check / Replace.
Monitor brightness at min. setting Increase brightness.
Video cable faulty. Check / Replace.
Board B3 or B6 faulty. Check */ Replace.
3 X-ray image never appears on Board B1 or B2 faulty. Check */ Replace.
monitor. Board B3 or B6 faulty. Check */ Replace.
4 Problems with the X-ray image. Board B3 faulty. Check */ Replace.
5 Too high dose. Loss in conversion factor of I.I. Check the conversion factor **
** Note: The procedure for the conversion factor check is described in point 2.4 of part 3 of this
manual.
Whenever a component needs to be replaced, there are some checks and adjustments involved.
The table below lists the most common situations.
Note: The references given are to the Part, chapter and paragraph of this manual.
Follow the same steps in reverse order to reassemble the board and the optical unit.
Fig. 40a
A A
Fig. 40b
For other versions of I.I. tube, with original Thales / Toshiba container, it is not possible to remove the
I.I. tube.
B A
Fig. 41a
C Fig. 41b
2.4 FOCUSSING
Referring to the figure, which does not show the CCDH sensor (bird’s-eye view) for the sake of
simplicity:
Fig. 43a
Fig. 43b
To centre the TV Camera, the centre of the CCD sensor (which corresponds to the centre of the
image) needs to be in line with the centre of the I.I. tube output screen.
The working area of the CCD is shown in the monitor by a square, representing the matrix of the
digital memory (576 x 576 pixels).
The drawings in figure 45 give examples of correct and incorrect centering.
Fig. 44
Monitor
CCD sensor reading area
Monitor screen
I.I. image
Fig. 45
Note: It is necessary to do attention because the focussing can move the centering image position
(see previous paragraph).
So it is recommended to do before the focus adjustment and after the centering of camera.
Warning: You can also use potentiometer B3-DP (H. SHIFT) (see figure 45b) for
electronic centering: this shifts the image horizontally.
Jp15 e Jp16
Fig. 45b
This procedure has already been described in paragraph 3.3.4 in part 2 of this manual. See also
diagrams here below.
RR5A
CM1
LD6 IC20A
10K
+5V
SBFM 00 Rev.11
60 011 -A6- B0 CM4/9
Filter Enable 9 TLP281-4
1 16 Digital Processing B3 R59 IC19D
CM1
R61
RR3A
2K2
8 9 6 10K IC21B
LD2 IC19A +5V ULN2003A
V. Reverse 8 TLP281-4 JP6 JP5 2 15 2 15 19 Vert.Sync
60 011 -A6- B0 CM4/8 9 IN OUT CM4/19 60 011 -A6-
1 16 COM
LED Green C84
1nF
R60
2K2 Preset Preset
0V 12 RR3C V.Rev. H.Rev. Gain
60 011 -A6- B0 CM4/12
2 15 7 10K PT5
LD1 IC19B +5V
Foot Switch(A) 13 TLP281-4 Digital Video
60 011 -A6- B0 CM4/13
3 14 Signal out
LED Green C83
1nF only L1
JP15 for JP13 CX3
test A
B A
6
1 2 3 4
R65 B A Analog Video
2K2 Signal out
60 011 -A6- Foot Switch(K) 14 C79
CM4/14 D1 100nF CX1
6 11
1N4148
+24VDC 1-2-3 PT3
60 011 -A6- CM4/1 +24V
Gain
0VDC 4-5-6 Video Signal input TP4
60 011 -A6- CM4/4
CX2
60 004 -B7-
TP??
Offset
PT2
The check of fluoroscopy command safety circuit consists to check the integrity of the double
optoisolator of RX command.
For this it is necessary :
- On B3 board insert the JP15 jumper (see figure 45b, previous page) in position A and check that the
system do not command RX.
- Replace the jumper in position B.
- Insert the JP16 jumper in position A and check that the system do not command RX.
- Replace the jumper in position B.
To check the DC supply board, the following voltages need to be measured (see table below):
Note: The rating only needs to be adjusted once the I.I. tube has been replaced.
Calibration involved adjusting the I.I. tube grid rating to match those defined by the manufacturer
(Thales).
Test Report:
Find the Test Report for the equipment. This also
includes the I.I. tube Test Report compiled by Thales
(see Figure 46).
EXAMPLE
(Fig. 46)
Test Point and Potentiometers:
The power unit has Test Points (see Fig. 47) with DC voltage proportional to the actual grid value.
The table below indicates the voltage rates that need to be adjusted using the corresponding test
points:
Voltage U3: adjusted using trimmer G3 to define the size of the input image that suits the selected
zoom factor
Voltage U2: adjusted using trimmer G2 to get the best resolution at the centre of the image
Voltage U1: adjusted using trimmer G1 to get the best resolution at the edge/centre of the image
Setup procedure:
After replacing the power unit and connecting all the I.I. tube connectors correctly, switch the system
on again and then:
Select the normal field and adjust the voltage as indicated in field “Normal Mode” on the Test
Report:
- measure voltage U2 at TP2 and adjust with trimmer G2 = typ. 600 mV.
Select zoom 1 and adjust the voltage as indicated in field “Magn. 1” field on the Test Report:
- measure voltage U3 at TP3 and adjust with trimmer G3 = typ. 650 mV.
- measure voltage U2 at TP2 and adjust with trimmer G2 = typ. 500 mV.
Select zoom 2 and adjust the voltage as indicated in field “Magn. 2” field on the Test Report:
- measure voltage U2 at TP2 and adjust with trimmer G2E = typ. 700 mV.
U1
U2
G3
U3
G2
G1
φV
Note: If you cannot find the Test Report, adjust the various voltage rates to the values shown above
in brackets and then correct them manually until you get the best possible image for each zoom
factor. We recommend adjusting voltage U2 last, as the central resolution of the image will be
influenced by the other adjustments.
3 SPARE PARTS
2 6 5
7
3
8
10
DIGIT DIGIT
OUT 2 OUT 1 CM6
4 230 VAC - IN
CM3
12/13 14
15
16
11
Note 1: When requesting spare parts always quote the system's serial number as well as the actual
part code.
Note 2: The system uses different types of I.I. tube (each with a different code). For this reason, the
list below does not include the code for the I.I. tube: contact ATS specifying the model for the
details of the correct code.
Note 3: Contact ATS for any parts that are not included in the list below or in figure.
4 SCRAPPING
When scrapping the device, special care must be taken when handling the following components as
these can be hazardous:
- The I.I. tube contains a vacuum tube which, should it break, can send shards of glass flying
and disperse powder and gas that may be toxic; it also contains lead that must be considered
a toxic material.
- The LCD monitor contains a input screen which, should it break, can send shards of glass
flying and disperse powder and toxic materials (mercury).
- The equipment contains printed circuit boards which contain a certain amount of lead: this
is a toxic material and must be treated as such.
All parts should be disposed of in accordance with the prevailing regulations in each country
at the moment of scrapping.
This symbol is placed on the equipment to remind you that the equipment meets
the European Environmental Directives (2002/95/EC, 2002/96/EC, 2003/108/EC)
and so must be scrapped in accordance with the relevant laws for separated waste
disposal.
This equipment must not be disposed of as normal urban solid waste: it must
be taken to an expert waste disposal centre or returned to the dealer, should
you wish to replace it with a new model.
Part 6: ENCLOSURES
INDEX
Enclosures
1 Layout for I.I. 7” tube A.1-1 0 16/01/09
2 Layout for I.I. 9” tube A.2-1 to A.2-6 0 16/01/09
3 Layout for I.I. 12” tube A.3-1 to A.3-5 0 16/01/09
4 Overall dimensions and fixing optical unit A.4-1 0 16/01/09
revision 0
code 50 80 006 - Mti S6 01 04.doc
TECHNICAL MANUAL - Enclosures
ACCEPTANCE TEST
The acceptance test covers all control/check operations listed in the TEST SHEET.
The test sheet is to be completed by the user:
- after the equipment installation;
- during routine maintenance;
- after all extraordinary maintenance.
TEST SHEET
pag. 1/1
code 50 80 004 - Mti S6 02 01.doc