SUMMARY MONITORING CYCLE TIME PREP - STITCH B3

COURT ROYALE 749867-301, 602

19 August 2019

Takt Actual Cycle MP Need MP Need Average Percentage Performance

No NIK Name Process/ Skill
Time CT 1 CT 2 CT 3 CT 4 CT 5 Average Time Standard Allowance % Based on Based On MP Actual Working skill of skill Average Remark
Cycle Time Yamazumi Time standard
Roll Hotmelt 709-4 Backtab Reinforce & Attaching to
1 21904097 TIARA SAPITRI Backtab
14.4 37.88 40.88 44.84 45.32 42.76 42.34 42.34 35.26 10% 3.23 3.00 1.00 46.57 83% 83% 83%
2 21811069 DWI Solder & Plc Quarter Rear R/f L/M 14.4 27.87 26.87 23.89 24.39 23.37 25.28 25.28 38.27 10% 1.93 3.00 1.00 27.81 151% 100% 100%
3 21904094 NENI G. Press Fussing Quarter Rear R/f L/M 14.4 21.05 21.88 20.14 24.49 18.66 21.24 21.24 11.15 10% 1.62 1.00 1.00 23.37 52% 52% 52%
4 21904080 NOVA 14.4 48.24 44.50 50.56 50.67 50.00 48.79 76% 76%
St. Quarter Front L/M to Quarter Rear L/M 46.38 37.16 12% 3.61 3.00 2.00 28.76 80%
5 21904083 CICIH 14.4 44.96 38.96 46.47 44.42 45.02 43.97 85% 85%
6 21811079 NUR M. A. Folded Quarter Front L/M to Quarter Rear L/M 14.4 54.58 42.44 39.22 50.00 50.66 47.38 47.38 28.07 8% 3.55 2.00 1.00 51.17 59% 59% 59%
Hammering Eyestay Folded Area 14.4 12.06 13.84 13.06 9.32 9.20 11.50 11.50 12.52 8% 0.86 1.00 0.50 23.91 109% 100% 100%
7 21811032 YUSRI AYU LESTARI
Hammering Quarter Join Area 14.4 11.64 14.72 16.73 13.06 12.60 13.75 13.75 12.52 10% 1.05 1.00 0.50 28.88 91% 91% 91%
8 21904088 INDRI Folded Eyestay Top L/M to Eyestay Bottom L/M 14.4 32.16 32.08 24.50 32.51 26.92 29.63 29.63 12.62 10% 2.26 1.00 1.00 32.60 43% 43% 43%
9 21904078 SUSI Roll Hotmelt 709-4 Quarter Linning L/M 14.4 18.54 20.92 18.84 20.32 15.70 18.86 18.86 11.1 12% 1.47 1.00 0.50 39.99 59% 59% 59%
10 21904084 DEBI 14.4 40.72 41.42 40.62 41.82 40.00 40.92 78% 78%
Plc Quarter Linning L/M to Quarter/Collar 36.69 31.75 8% 2.75 3.00 2.00 21.28 88%
11 21904079 ROSANTI 14.4 30.36 32.48 34.26 33.08 32.10 32.46 98% 98%
Plc Eyestay Top R/f L/M & Eyestay Bottom L/M 14.4 25.40 21.36 22.41 22.78 26.03 23.60 23.60 37.29 10% 1.80 3.00 1.00 25.96 158% 100% 100%
12 21904081 SEPTIANA
Roll Eyestay Bottom Rf L/M & Eyestay Top Rf L/M 14.4 15.40 13.21 17.47 15.63 14.28 15.20 15.20 11.14 12% 1.18 1.00 0.50 32.22 73% 73% 73%
13 21904076 ODRY 14.4 25.40 23.16 22.41 22.48 26.03 23.90 144% 100%
St Eyestay Top L/M to Eyestay Bottom L/M 25.46 34.32 12% 1.98 3.00 2.00 15.79 100%
14 21904087 TITIK 14.4 29.08 24.02 27.60 25.46 28.96 27.02 127% 100%
TOTAL 27.31 26.00 14.00
 SUMMARY MONITORING CYCLE TIME PREP - STITCH B3
COURT ROYALE 749867-301, 602
20 - 08 - 2019

MP Need MP Need
Process/ Skill Takt Time Actual Cycle Standard Allowance % Based on Based On MP Actual Average Remark
Time Cycle Time Yamazumi Working Time
Roll Hotmelt 709-4 Backtab Reinforce & Attaching to Backtab 14.40 42.34 35.26 10% 3.23 3.00 1.00 46.57
Solder & Plc Quarter Rear R/f L/M 14.40 25.28 38.27 10% 1.93 3.00 1.00 27.81
Press Fussing Quarter Rear R/f L/M 14.40 21.24 11.15 10% 1.62 1.00 1.00 23.37
St. Quarter Front L/M to Quarter Rear L/M 14.40 46.38 37.16 12% 3.61 3.00 2.00 28.76
Folded Quarter Front L/M to Quarter Rear L/M 14.40 47.38 28.07 8% 3.55 2.00 1.00 51.17
Hammering Eyestay Folded Area 14.40 11.50 12.52 8% 0.86 1.00 0.50 23.91
Hammering Quarter Join Area 14.40 13.75 12.52 10% 1.05 1.00 0.50 28.88
Folded Eyestay Top L/M to Eyestay Bottom L/M 14.40 29.63 12.62 10% 2.26 1.00 1.00 32.60
Roll Hotmelt 709-4 Quarter Linning L/M 14.40 18.86 11.10 12% 1.47 1.00 0.50 39.99
Plc Quarter Linning L/M to Quarter/Collar 14.40 36.69 31.75 8% 2.75 3.00 2.00 21.28
Plc Eyestay Top R/f L/M & Eyestay Bottom L/M 14.40 23.60 37.29 10% 1.80 3.00 1.00 25.96
Roll Eyestay Bottom Rf L/M & Eyestay Top Rf L/M 14.40 15.20 11.14 12% 1.18 1.00 0.50 32.22
St Eyestay Top L/M to Eyestay Bottom L/M 14.40 25.46 34.32 0.12 1.98 3.00 2.00 15.79
27.31 26.00 14.00

SUMMARY MONITORING CYCLE TIME PREP - STITCH B3

COURT ROYALE 749867-301, 602
20- 08 - 2019

60.00 51.17
50.00 46.57
39.99
40.00 32.60 32.22
27.81 28.76 28.88
30.00 23.37 23.91 21.28
25.96
20.00 15.79
10.00
0.00

Plc Eyestay Top R/f L/M & Eyestay Bottom L/M

Press Fussing Quarter Rear R/f L/M

St. Quarter Front L/M to Quarter Rear L/M

Folded Quarter Front L/M to Quarter Rear L/M

Hammering Eyestay Folded Area

Hammering Quarter Join Area

Folded Eyestay Top L/M to Eyestay Bottom L/M

Roll Hotmelt 709-4 Quarter Linning L/M

Roll Eyestay Bottom Rf L/M & Eyestay Top Rf L/M

Roll Hotmelt 709-4 Backtab Reinforce & Attaching to B...

Solder & Plc Quarter Rear R/f L/M

St Eyestay Top L/M to Eyestay Bottom L/M

Plc Quarter Linning L/M to Quarter/Collar

Average Working Time Takt Time

 Yamazumi Preparation

Hourly Number of
Season HO19 Date 17/01/2019 250 pairs 27.00 No Document Form/IE/01-04 Revisi 1
Target Operator
Model Name
Nike Court Royale Wmn (LEA) Line / Dept 1.06 / J2 Takt time 14.40'' Total Processing Time 359.16
/ Stage Tanggal Efektif jumlah Halaman 1
Style 749867-301, 602 Daily Target 2000 Productivity 9.26 Line Balancing 92%
Machine
NO Process Process Sec/Pair % Allowance Allowance GWT Standard M/P Actual M/P Average work time/Op QCO/Hour Prs/hour Balancing (%) Machine Type
Quantity
Roll Hotmelt 709-4 Backtab Reinforce & Attaching to
P14 35.26 10% 3.53 38.79 2.69 3.00 12.93 121.66 269 90% Roll-HM 1.00
Backtab
P15 Backtab Plc & Sld Backtab logo backer to backtab 12.95 10% 1.30 14.25 0.99 1.00 14.25 253 99% Sld 1.00
P16 Emboss Backtab Logo backer 15.26 10% 1.53 PF-3D 0.00
P17 Solder & Plc Quarter Rear R/f L/M 38.27 10% 3.83 42.10 2.92 3.00 14.03 257 97% Sld 3.00
P18 Press Fussing Quarter Rear R/f L/M 11.15 10% 1.12 12.27 0.85 1.00 12.27 294 85% PF 1.00
P19 St. Quarter Front L/M to Quarter Rear L/M 37.16 12% 4.46 41.62 2.89 3.00 13.87 83.17 254 96% PLK-S 3.00
P20 Quarter Front & Rear Folded Quarter Front L/M to Quarter Rear L/M 28.07 8% 2.25 30.32 2.11 2.00 15.16 9.55 237 105% Fld2 2.00
P21 Roll Hotmelt 709-4 Quarter Linning L/M 11.10 12% 1.33 12.43 0.86 1.00 12.43 10.55 289 86% Roll-HM 1.00
P22 Plc Quarter Linning L/M to Quarter/Collar 31.75 8% 2.54 34.29 2.38 3.00 11.43 11.55 314 79% Tbl 3.00
P23 Hammering Quarter Join Area 12.52 10% 1.25 13.77 0.96 1.00 13.77 261 96% Hmr 1.00
P24 Roll Eyestay Bottom Rf L/M & Eyestay Top Rf L/M 11.14 12% 1.34 12.48 0.87 1.00 12.48 121.66 279 87% Roll-HM 1.00
P25 Plc Eyestay Top R/f L/M & Eyestay Bottom L/M 37.29 10% 3.73 41.02 2.85 3.00 13.67 263 95% Tbl 3.00
P26 Eyestay St Eyestay Top L/M to Eyestay Bottom L/M 34.32 12% 4.12 38.44 2.67 3.00 12.81 83.17 274 89% PLK-S 3.00
P27 Folded Eyestay Top L/M to Eyestay Bottom L/M 12.62 8% 1.01 13.63 0.95 1.00 13.63 9.55 263 95% Fld2 1.00
P28 Hammering Eyestay Folded Area 12.52 10% 1.25 13.77 0.96 1.00 13.77 261 96% Hmr 1.00
34.56 359.16 24.94 27.00 186.50 25.00
 MONITORING CYCLE TIME STITCHING AJ1 C3 (C2) A
AJ1 TD BQ640735-173
04 - JUNE- 2020

No Name NIK Process / Skill Takt CT 1 CT 2 CT 3 CT 4 CT 5 Average Actual Cycle Time Standard Average Working Percentage skill Performance skill Average Remark
Time Cycle Time Time of standard

1 Dede 21911260 72.06 76.12 76.12 74.14 73.64 74.42 76% 76%
2 Feni 21911324 112.71 110.13 112.13 111.84 110.41 111.44 51% 0.51056434921
St. tip and vamp 27.27 82.24 91.81 23.03 72%
3 Neni 21909091 80.31 81.31 80.59 79.38 80.26 80.37 71% 0.707967317822
4 Novira 21910429 60.42 62.26 64.31 63.31 63.29 62.72 91% 0.907224932768
5 Disi Delniati 21912271 68.2 64.98 60.88 62.3 62.93 63.86 89% 0.891029054047
6 Nani Suryani 21810111 91.28 91.48 91.22 90.26 93.98 91.64 62% 0.62087352509
St. Collar Lining 27.27 72.08 56.90 26.91 81%
7 Ema Lestari 21910103 68.39 68.27 68.8 71.28 70.25 69.40 82% 0.819898748283
8 Novi Utari 21910121 62.43 62.31 62.84 65.32 64.29 63.44 90% 0.896928234392
9 Dewi Rosanti 22001305 30.74 30.76 33.28 35.66 34.37 32.96 Err:504 Err:504
St. Counter 27.27 33.41 Err:504 18.71 Err:504
10 Guruh Pratama 22001499 32.24 34.24 34.25 34.26 34.32 33.86 Err:504 Err:504
11 Fia Nurfadilah 21910322 Hotmelt Spray Upper 27.27 17.9 14.28 19.42 18.04 18.97 17.72 17.72 14.60 19.85 82% 82% 82%
12 Rika Kartini 21910331 Roll-Hotmelt & Attaching Collar Foam 27.27 14.7 15.66 17.82 19.7 16.26 16.83 16.83 Err:504 18.51 Err:504 Err:504 Err:504
13 Eman Sulaeman 21910309 48.52 47.52 47.58 47.48 43.64 46.95 Err:504 Err:504
Collar Lining Reverse & Attaching Lining 27.27 44.15 Err:504 24.28 Err:504
14 Ihsanul Muhyidin 21910060 42.82 39.88 42.32 40.34 41.36 41.34 Err:504 Err:504
15 Suerwin 21912253 56.84 51.88 59.34 61.2 55.29 56.91 Err:504 Err:504
St Quarter Edge M/L & Foxing 27.27 57.47 Err:504 32.18 Err:504
16 Wina Nurlina 22003035 57.12 58.58 58.66 57.94 57.85 58.03 Err:504 Err:504
17 Nandika 22001469 Hammering Upper Collar Foam Area 27.27 19.4 20.4 18.74 24.74 19.37 20.53 20.53 Err:504 22.58 Err:504 Err:504 Err:504
18 Erik Gunawan 22001473 63.82 61.52 79.12 70.74 63.28 67.70 Err:504 Err:504
19 Ari Rudianto St. Eyestay 2nd 27.27 68.26 68.29 62.86 64.88 79.48 68.75 69.00 Err:504 25.76 Err:504 Err:504 Err:504
20 Abdul Latif 21910357 71 67.16 72.28 70.22 72.08 70.55 Err:504 Err:504
21 Ariq Arahman 22002159 79.21 75.65 75.1 76.42 78.52 76.98 Err:504 Err:504
22 Ega Purnama Alam 22002142 St. Collar & Collar Overlay 2nd round & Collar Box & 78.69 76.4 78.69 70.74 62.34 73.37 Err:504 Err:504
Decorative Line 27.27 74.80 Err:504 20.94 Err:504
23 Candra Sutisna 21912252 78.38 73.08 73.08 77.24 80.73 76.50 Err:504 Err:504
24 Rahmat Hidayat 22002140 70.31 71.72 72.02 76.42 71.24 72.34 Err:504 Err:504
25 Hadi Setiawan 21910111 71.48 70.42 71.26 70.66 70.95 70.95 Err:504 Err:504
26 Dita Nurseptiani 22002066 78 78.34 80.68 79.8 78.17 79.00 Err:504 Err:504
St mudguard 1st & decorative line 27.27 83.06 Err:504 23.26 Err:504
27 Ajiman Hidayat 21910302 86.24 87.9 87.24 82.64 82.41 85.29 Err:504 Err:504
28 Yusup Setiadi 21910358 99.64 95.66 98.74 95.98 94.93 96.99 Err:504 Err:504
29 Ayu Nur 21910120 39.2 33.1 36.26 33.5 36.15 35.64 Err:504 Err:504
Edge Trimming 27.27 40.02 Err:504 22.01 Err:504
30 Trisnawati 21910118 44.23 46.76 40.4 40.08 50.47 44.39 Err:504 Err:504
31 Aef Sumarto 45.02 41.4 43.72 44.28 43.21 43.53 Err:504 Err:504
Punching 27.27 55.19 Err:504 30.35 Err:504
32 Agus Dwi 65.54 69 65.36 67.04 67.31 66.85 Err:504 Err:504
33 Asih Sunengsih 22002060 62.6 64.04 60.34 62.49 56.38 61.17 Err:504 Err:504
34 Risky Nurfadila 21910114 Stitching Siruba Qtr Lining & Tongue lining 27.27 46.1 48.84 45.36 45.28 47.11 46.54 53.47 Err:504 19.96 Err:504 Err:504 Err:504
35 Teguh Susanto 21912255 51.32 50.24 51.96 53.06 56.94 52.70 Err:504 Err:504
36 Azi Abdul Muhyi 22001475 48.74 51.36 47.84 45.86 49.18 48.60 Err:504 Err:504
St. Vamp and tongue 27.27 42.136 Err:504 23.60 Err:504
37 Irfan N. F 33.74 34.94 35.08 35.88 38.74 35.68 Err:504 Err:504
38 Dewi Rosanti 22001305 51.64 56.21 55.4 61.76 55.04 56.01 Err:504 Err:504
St. Tip and Quarter 27.27 56.27 Err:504 31.51 Err:504
39 Muhammad Kurniawan 22001485 53.62 60.2 57.4 53.48 57.95 56.53 Err:504 Err:504
40 Tian 22001323 Spray & Attaching Vamp, Tip and lining 27.27 26.32 26.18 27.94 27.32 26.14 26.78 26.78 Err:504 29.46 Err:504 Err:504 Err:504
41 Jefryatno 22001396 St. upper edge 27.27 23.92 23.74 23.34 23.71 23.09 23.56 23.56 Err:504 26.39 Err:504 Err:504 Err:504
42 Fauzi Almuharom 21805319 52.6 56.02 50.08 52.31 54.44 53.09 Err:504 Err:504
St. Mudguard Box 2nd round 27.27 50.34 Err:504 28.19 Err:504
43 Yusi Romli 22003048 46.6 45.46 48.76 48.8 48.31 47.59 Err:504 Err:504
44 Riska Fitrianai 21910114 96.38 96.66 96.35 96.30 99.96 97.13 Err:504 Err:504
45 Mariah Sari 21910104 100.54 95.56 96.53 99.78 99.03 98.29 Err:504 Err:504
Shoe Lacing 27.27 97.21 Err:504 26.73 Err:504
46 Merry Sumarni 21910124 98.25 98.28 99.24 97.26 101.29 98.86 Err:504 Err:504
47 Putri sri Andini 21910101 99.44 97.88 90.60 96.60 88.27 94.56 Err:504 Err:504
48 Windi 21912369 43.88 44.40 59.90 57.88 56.15 52.44 Err:504 Err:504 Err:504
Checking- Cleaning 27.27 48.18 Err:504 26.02
49 Wiwin Winengsih 21910102 36.06 51.14 54.14 53.10 25.14 43.92 Err:504 Err:504
Average Skill 1064.43 Err:504 520.23

Rita WS to Assy
Nuraenin wulan ws output
Tribudiyanto WS cutting
Tedi Kurniawan WS CO
Bani Khourunissa ws input
 SUMMARY MONITORING CYCLE TIME STITCHING C3 (C2) A
AJ1 TD BQ640735-173
04 - JUNE- 2020

MP Need Actual
Standard MP Need based Average Work
Process / Skill Takt Time Actual Cycle Time Allowance based on Cycle MP Actual Remark
Cycle Time on Yamazumi Time
time
St. tip and vamp 27.27 82.24 91.81 0.12 3.38 4.00 4.00 23.03
St. Collar Lining 27.27 72.08 56.90 0.12 2.96 3.00 3.00 26.91
St. Counter 27.27 33.41 Err:504 12% 1.37 1.00 2.00 18.71
Hotmelt Spray Upper 27.27 17.72 14.60 12% 0.73 1.00 1.00 19.85
Roll-Hotmelt & Attaching Collar Foam 27.27 16.83 Err:504 10% 0.68 1.00 1.00 18.51
Collar Lining Reverse & Attaching Lining 27.27 44.15 Err:504 10% 1.78 Err:504 2.00 24.28
St Quarter Edge M/L & Foxing 27.27 57.47 Err:504 12% 2.36 Err:504 2.00 32.18
Hammering Upper Collar Foam Area 27.27 20.53 Err:504 10% 0.83 Err:504 1.00 22.58
St. Eyestay 2nd 27.27 69.00 Err:504 12% 2.83 Err:504 3.00 25.76
St. Collar & Collar Overlay 2nd round & Collar Box & D 27.27 74.80 Err:504 12% 3.07 Err:504 4.00 20.94
St mudguard 1st & decorative line 27.27 83.06 Err:504 12% 3.41 Err:504 4.00 23.26
Edge Trimming 27.27 40.02 Err:504 10% 1.61 Err:504 2.00 22.01
punching 27.27 55.19 Err:504 10% 2.23 Err:504 2.00 30.35
Stitching Siruba Qtr Lining & Tongue lining 27.27 53.47 Err:504 12% 2.20 Err:504 3.00 19.96
St. Vamp and tongue 27.27 42.14 Err:504 12% 1.73 Err:504 2.00 23.60
St. Tip and Quarter 27.27 56.27 Err:504 12% 2.31 Err:504 2.00 31.51
Spray & Attaching Vamp, Tip and lining 27.27 26.78 Err:504 10% 1.08 Err:504 1.00 29.46
St. upper edge 27.27 23.56 Err:504 12% 0.97 Err:504 1.00 26.39
St. Mudguard Box 2nd round 27.27 50.34 Err:504 12% 2.07 Err:504 2.00 28.19
Shoe Lacing 27.27 97.21 Err:504 10% 3.92 Err:504 4.00 26.73
Checking- Cleaning 27.27 48.18 Err:504 8% 1.91 Err:504 2.00 26.02
1064.43 Err:504 43.43 Err:504 48.00 520.23

SUMMARY MONITORING CYCLE TIME STITCHING C3 (C2) A

AJ1 TD BQ640735-173
04 - JUNE- 2020

35.00
32.18 31.51
30.35
30.00 29.46
28.19
26.91 26.39 26.73
25.76 26.02
25.00 24.28 23.60
23.03 22.58 23.26
22.01
20.94
19.85 19.96
20.00 18.71 18.51

15.00

10.00

5.00

0.00
St mudguard 1st & decorative line

St. Vamp and tongue

Roll-Hotmelt & Attaching Collar Foam

Collar Lining Reverse & Attaching Lining

Spray & Attaching Vamp, Tip and lining

St. Collar & Collar Overlay 2nd round & Collar Box & Decorat...
Hammering Upper Collar Foam Area
St. Collar Lining

St Quarter Edge M/L & Foxing

Edge Trimming

Stitching Siruba Qtr Lining & Tongue lining

St. upper edge

Shoe Lacing
St. Mudguard Box 2nd round
punching
Hotmelt Spray Upper
St. tip and vamp

St. Eyestay 2nd

St. Counter

St. Tip and Quarter

Average Work Time Takt Time Checking- Cleaning

 MONITORING CYCLE TIME STITCH AIR JORDAN 1 MID (MAN) LINE 15
554724-078
23 - AUGUST- 2021

No NIK Process / Skill Takt Time CT 1 CT 2 CT 3 CT 4 CT 5 Average Actual Cycle Standard %Allowance MP Need Based Mp Need Based MP Actual Average Percentage skill of Performance skill Average Remark
Time Cycle Time on Cycle time on Yamazumi Working Time standard

Ade Leli Permawati 15 25.96 24.63 20.36 25.36 26.97 24.66 42% 42% 42%
Open Sticker + Plc Collar Non-Woven Reinf to Collar 24.66 10.43 12% 1.84 1.00 2.00 13.81
Yayat Sumiyati 15 28.35 25.9 24.98 25.36 28.97 26.71 39% 39% 39%
Ita Puspitasari 15 48.28 49.53 51.26 47.32 49.68 49.21 106% 100%
Yani Maryani 15 58.36 59.61 61.34 57.4 59.76 59.29 88% 88%
Novi Utari 15 66.36 67.61 69.34 65.4 67.76 67.29 78% 78%
St. Collar Lining 58.81 52.27 15% 4.51 5.00 5.00 13.53 87%
Nani Suryani 15 60.38 61.63 63.36 59.42 61.78 61.31 85% 85%
Disi Delniati 15 59.61 60.86 62.59 58.65 61.01 60.54 86% 86%
Fedlita 15 54.24 55.49 57.22 53.28 55.64 55.17 95% 95%
Kurniawan Abrianto Esa P 15 15.36 13.96 14.87 12.93 15.23 14.47 99% 99%
Fixed Counter 15.12 14.36 12% 1.13 2.00 2.00 8.46 95%
Muhamad Mumu Alamudin 15 16.96 14.98 17.23 15.36 14.28 15.76 91% 91%
Septi Novitasari 15 25.54 26.68 27.9 27.89 24.62 26.53 78% 78%
89%
Guruh Pratama St. Counter 15 18.36 19.5 20.72 20.71 17.44 19.35 25.36 20.65 15% 1.94 2.00 3.00 9.72 107% 100%
Ian Nopiani 15 29.23 30.37 31.59 31.58 28.31 30.22 68% 68% 68%
Average Skill 123.94 97.71 9.42 10.00 12.00

MONITORING CYCLE TIME STITCH AIR JORDAN 1 MID (MAN) LINE 15

554724-078
23 - AUGUST- 2021

No NIK Process / Skill Takt Time CT 1 CT 2 CT 3 CT 4 CT 5 Average Actual Cycle Standard %Allowance MP Need Based Mp Need Based MP Actual Average Percentage skill of Performance skill Average Remark
Time Cycle Time on Cycle time on Yamazumi Working Time standard

1 Gita Puspita Hotmelt Spray Upper (Collar area) 30.00 21.48 22.05 22.66 22.655 21.02 21.97 21.973 14.22 12% 0.82 1.00 1.00 24.61 65% 65% New TM
2 Ade Ramlan Kameswara Roll-Hotmelt Collar Foam 30.00 11.96 13.1 14.32 14.31 11.04 12.95 12.946 18.72 12% 0.48 1.00 1.00 14.50 145% 100%
3 Ahmad Tori Attaching Collar Foam Using Tooling 30.00 25.32 26.46 27.68 27.67 24.4 26.31 26.306 21.06 12% 0.98 1.00 1.00 29.46 80% 80% New Proses
4 Eman Sulaeman 30.00 30.28 31.42 32.64 32.63 29.36 107% 100%
Collar Lining Reverse & Attaching Lining 39.17 39.166 41.74 12% 1.46 2.00 2.00 21.93
5 Gingin Maulana 30.00 46.08 47.22 48.44 48.43 45.16 #DIV/0! #DIV/0!
6 Jaenal Jaenudin 30.00 48.68 49.82 51.04 51.03 47.76 86% 86% New TM
Hammering Upper Collar Olay Area 47.39 47.386 40.98 12% 1.77 2.00 2.00 26.54
7 Deni Mariana 30.00 44.12 45.26 46.48 46.47 43.2 #DIV/0! #DIV/0! New TM
8 Iis Aisah 30.00 50.95 52.09 53.31 53.3 50.03 77% 77%
St Quarter Edge M/L & Foxing 53.10 53.101 40.93 12% 1.98 2.00 2.00 29.74
9 Bani Khoirunnisa 30.00 53.28 54.42 55.64 55.63 52.36 #DIV/0! #DIV/0!
10 Esih Suarsih 30.00 60.29 63.25 61.78 63.63 65.35 62.86 96% 96%
11 Nita Maulida 30.00 54.92 57.88 56.41 58.26 59.98 57.49 105% 100%
St. Eyestay 2nd Med/Lat 75.55 60.09 12% 2.82 4.00 4.00 21.15 84%
12 Pipit Fitriyani 30.00 64.09 67.43 65.58 67.05 69.15 66.66 90% 90%
13 Muhammad Riyan Rifai 30.00 112.62 115.96 114.11 115.58 117.68 115.19 52% 52%
14 Rahmat Hidayat 30.00 70.51 73.85 72.00 73.47 75.57 73.08 126% 100%
15 Azis Wahyudi 30.00 102.84 106.18 104.33 105.80 107.90 105.41 87% 87%
16 Hanna Regina Frety St. Collar O'lay to Collar then Trimming & Collar 30.00 72.27 75.61 73.76 75.23 77.33 74.84 87.11 91.88 12% 3.25 5.00 5.00 19.51 123% 100% 97%
O'lay Box and Decorative Line
17 Tarmila 30.00 90.83 93.79 92.32 94.17 95.89 93.40 98% 98%
18 Reikay Sudhiarti 30.00 86.24 89.20 87.73 89.58 91.30 88.81 103% 100%
19 Eka Ramadan 30.00
60.33 63.29 61.82 63.67 65.39 62.90 58% 58%
20 Siska Yulianti 30.00
St.Mudguard 1st & decorative line 64.56 36.40 12% 2.41 3.00 2.00 36.15 56%
21 Nega Nur Arningsih 30.00
63.64 66.60 65.13 66.98 68.70 66.21 55% 55%
22 Fachrurrozi 30.00
23 Trisnawati Dewi 30.00 46.96 44.36 43.36 44.91 45.21 44.96 95% 95%
Edge Trimming 50.05 42.87 12% 1.87 2.00 2.00 28.03 87%
24 Ade Ramlan Kameswara 30.00 52.08 55.36 59.36 54.95 53.96 55.14 78% 78%
25 Ata Kartawaijaya 30.00 42.38 45.34 43.87 45.72 47.44 44.95 119% 100%
26 Anggi Setiadi Punching 30.00 56.36 59.32 57.85 59.70 61.42 58.93 54.60 53.40 12% 2.04 3.00 2.00 30.58 91% 91% 93%
27 Arizal Awaludin Muhtaromin 30.00 57.36 60.32 58.85 60.70 62.42 59.93 89% 89%
28 Cindy Permatasari 30.00 50.06 53.02 51.55 53.40 55.12 52.63 114% 100%
29 Risky Nurfadila Stitching Siruba Qtr Lining & Tongue lining 30.00 44.36 47.32 45.85 47.7 49.42 46.93 56.70 60.00 15% 2.17 3.00 3.00 21.73 128% 100% 95%
30 Novita Try Nuraini 30.00 67.96 70.92 69.45 71.3 73.02 70.53 85% 85%
31 Elgi Dani Permana 30.00 33.69 36.65 35.18 37.03 38.75 36.26 113% 100%
St. Vamp and tongue 43.23 40.84 15% 1.66 2.00 2.00 24.85 91%
32 Filaeli Amelia 30.00 47.62 50.58 49.11 50.96 52.68 50.19 81% 81%
33 Muhamad Roni Setiawan 30.00 37.40 40.36 38.89 40.74 42.46 39.97 100% 100%
St. Tip and Quarter M/L 42.46 39.78 15% 1.63 2.00 2.00 24.41 94%
34 Tedi Kurniawan 30.00 42.38 45.34 43.87 45.72 47.44 44.95 88% 88%
35 Lisa Rahayu Aprilianty Spray& Attaching Vamp, Tip and lining 30.00 25.84 26.98 22 25.84 23.85 24.90 24.90 22.54 12% 0.93 1.00 1.00 27.89 90% 90% 90%
36 Lulu Safitri 30.00 46.88 49.84 48.37 50.22 51.94 49.45 84% 84%
37 Yusuf A Aji Jaya St. Upper Edge 30.00 30.14 33.1 31.63 33.48 35.2 32.71 44.36 41.76 15% 1.70 3.00 3.00 17.01 128% 100% 89%
38 Anisa Yulianti 30.00 48.36 51.32 49.85 51.7 53.42 50.93 82% 82%
39 Yosep Priatna 30.00 47.47 50.43 48.96 50.81 52.53 50.04 99% 99%
St. Mudguard Box 2nd round 53.30 49.44 12% 1.99 3.00 2.00 29.85 93%
40 Supriyadi 30.00 48.80 51.76 50.29 52.14 53.86 51.37 96% 96%
Average Skill 596.82 38.00 37.00
 SUMMARY MONITORING CYCLE TIME STITCH AIR JORDAN 1 MID (MAN) LINE 15
554724-078
23 - AUGUST- 2021

MP Need Average
Process / Skill Takt Time Actual Cycle Time Standard %Allowance Based on Cycle Mp Need Based MP Actual Working Remark
Cycle Time on Yamazumi
time Time

Open Sticker + Plc Collar Non-Woven Reinf to Collar 15.00 24.66 10.43 12% 1.84 1.00 2.00 13.81

St. Collar Lining 15.00 58.81 52.27 15% 4.51 5.00 5.00 13.53
Fixed Counter 15.00 15.12 14.36 12% 1.13 2.00 2.00 8.46
St. Counter 15.00 25.36 20.65 15% 1.94 2.00 3.00 9.72

SUMMARY MONITORING CYCLE TIME STITCH AIR JORDAN 1 MID (MAN) LINE 15
554724-078
23 - AUGUST- 2021
30.00
25.00
20.00
15.00 13.81 13.53
8.46 9.72
10.00
5.00
0.00
Open Sticker + Plc Collar Non-Woven Reinf to Col-

St. Collar Lining

Fixed Counter

St. Counter
lar

Average Working Time Takt Time

MP Need Average
Standard Mp Need Based
Process / Skill Takt Time Actual Cycle Time Cycle Time %Allowance Based on Cycle on Yamazumi MP Actual Working Remark
time Time
Hotmelt Spray Upper (Collar area) 30.00 21.97 14.22 0.12 0.82 1.00 1.00 24.61 New TM
Roll-Hotmelt Collar Foam 30.00 12.95 18.72 0.12 0.48 1.00 1.00 14.50
Attaching Collar Foam Using Tooling 30.00 26.31 21.06 0.12 0.98 1.00 1.00 29.46 New Proses
Collar Lining Reverse & Attaching Lining 30.00 39.17 41.74 0.12 1.46 2.00 2.00 21.93
Hammering Upper Collar Olay Area 30.00 47.39 40.98 0.12 1.77 2.00 2.00 26.54 New TM
St Quarter Edge M/L & Foxing 30.00 53.10 40.93 0.12 1.98 2.00 2.00 29.74
St. Eyestay 2nd Med/Lat 30.00 75.55 60.09 12% 2.82 4.00 4.00 21.15
St. Collar O'lay to Collar then Trimming & Collar 30.00 87.11 91.88 12% 3.25 5.00 5.00 19.51
O'lay Box and Decorative Line
St.Mudguard 1st & decorative line 30.00 64.56 36.40 12% 2.41 3.00 2.00 36.15
Edge Trimming 30.00 50.05 42.87 12% 1.87 2.00 2.00 28.03 New Team Member
Punching 30.00 54.60 53.40 12% 2.04 3.00 2.00 30.58
Stitching Siruba Qtr Lining & Tongue lining 30.00 56.70 60.00 15% 2.17 3.00 3.00 21.73
St. Vamp and tongue 30.00 43.23 40.84 15% 1.66 2.00 2.00 24.85
St. Tip and Quarter M/L 30.00 42.46 39.78 15% 1.63 2.00 2.00 24.41
Spray& Attaching Vamp, Tip and lining 30.00 24.90 22.54 12% 0.93 1.00 1.00 27.89 New Team Member
St. Upper Edge 30.00 44.36 41.76 15% 1.70 3.00 3.00 17.01
St. Mudguard Box 2nd round 30.00 53.30 49.44 12% 1.99 3.00 2.00 29.85

SUMMARY MONITORING CYCLE TIME STITCH AIR JORDAN 1 MID (MAN) LINE 15
554724-078
23 - AUGUST- 2021
50.00
40.00 36.15
29.46 29.74 28.03 30.58 27.89 29.85
30.00 24.61 26.54 24.85 24.41
21.93 21.15 19.51 21.73
20.00 14.50 17.01
10.00
0.00
Hotmelt Spray Upper (Collar area)

Roll-Hotmelt Collar Foam

Attaching Collar Foam Using Tooling

Collar Lining Reverse & Attaching Lining

Hammering Upper Collar Olay Area

St Quarter Edge M/L & Foxing

St. Eyestay 2nd Med/Lat

St. Collar O'lay to Collar then Trimming & Collar

St.Mudguard 1st & decorative line

Edge Trimming

Punching

Stitching Siruba Qtr Lining & Tongue lining

St. Vamp and tongue

St. Tip and Quarter M/L

Spray& Attaching Vamp, Tip and lining

St. Upper Edge

St. Mudguard Box 2nd round

O'lay Box and Decorative Line

Average Working Time Takt Time

 MONITORING CYCLE TIME STITCH AIR JORDAN 1 MID (MAN) LINE 15 B
554724-078
23 - AUGUST- 2021

MP Need Mp Need Percentage

Actual Cycle Standard Average Performance
No NIK Process / Skill Takt Time CT 1 CT 2 CT 3 CT 4 CT 5 Average %Allowance Based on Based on MP Actual skill of Average Remark
Time Cycle Time Working Time skill
Cycle time Yamazumi standard
Rika Kartini Hotmelt Spray Upper (Collar area) 30 24.36 25.5 26.72 26.71 23.44 25.35 25.35 14.22 12% 0.95 1.00 1.00 28.39 83% 83% 83%

Ema Lestari Roll-Hotmelt Collar Foam 30 9.47 10.61 11.83 11.82 8.55 10.46 10.46 18.72 12% 0.39 1.00 1.00 11.71 201% 100%
88%
Wiwin Winengsih Attaching Collar Foam Using Tooling 30 26.94 28.08 29.3 29.29 26.02 27.93 27.93 21.06 12% 1.04 1.00 1.00 31.28 75% 75% New Proses

Opik Nurkholik 30 30.25 31.39 32.61 32.6 29.33 31.24 134% 100%
Collar Lining Reverse & Attaching Lining 40.52 41.74 12% 1.51 2.00 2.00 22.69 92%
Riyan Andriyani 30 48.81 49.95 51.17 51.16 47.89 49.80 84% 84%

Bayu Pamungkas Nugraha 30 32.5 33.64 34.86 34.85 31.58 33.49 122% 100%
Hammering Upper Collar Olay Area 35.85 40.98 12% 1.34 2.00 2.00 20.07 100%
Moh Yahya Zulia Qilmi 30 37.22 38.36 39.58 39.57 36.3 38.21 107% 100% New TM

Dewi Rosanti 30 52.81 53.95 55.17 55.16 51.89 53.80 76% 76% 80%
St Quarter Edge M/L & Foxing 51.53 40.93 12% 1.92 2.00 2.00 28.86
Wina Nurlina 30 48.28 49.42 50.64 50.63 47.36 49.27 83% 83%

1 Abdul Latif 30 63.1 64.46 67.04 68.82 65.98 65.88 91% 91%
2 Nandika Nugraha St. Eyestay 2nd Med/Lat 30 59.1 60.46 63.04 64.82 61.98 61.88 63.53 60.09 12% 2.37 3.00 3.00 23.72 97% 97% 0.95
3 Erik Gunawan 30 60.05 61.41 63.99 65.77 62.93 62.83 96% 96%
5 Dandi Junaedi 30 67.9 69.26 71.84 73.62 70.78 70.68 130% 100%
6 Fajar Nuryana St. Collar O'lay to Collar then Trimming & Collar O'lay Box and 30 111.62 112.98 115.56 117.34 114.5 114.40 80% 80%
93.32 91.88 12% 3.48 4.00 4.00 26.13 93%
7 Yusuf setiadi Decorative Line 30 95.47 96.83 99.41 101.19 98.35 98.25 94% 94%
8 Ariq Arrahman 30 87.16 88.52 91.1 92.88 90.04 89.94 102% 100%
10 Dita Nurseptiani 30
57.36 58.72 61.3 63.08 60.24 60.14 61% 61%
11 Yusuf A Aji Jaya 30
St.Mudguard 1st & decorative line 65.94 36.40 12% 2.46 2.00 2.00 36.92 56%
12 Ajiman Hidayat 30
68.95 70.31 72.89 74.67 71.83 71.73 51% 51%
13 Thufailah Kurnia Rifa'i 30
14 Dinu Hairani 30 39.36 40.63 43.96 45.96 42.81 42.54 101% 100%
Edge Trimming 44.65 42.87 12% 1.67 2.00 2.00 25.00 96%
15 Ayu Nur Aisyah 30 46.36 47.96 48.97 44.18 46.28 46.75 92% 92%
16 Moch Abiyajid 30 42.38 45.34 43.87 45.72 47.44 44.95 119% 100%
Punching 50.63 53.40 12% 1.89 2.00 2.00 28.35 97%
17 Dhika Haifa Rizki N 30 53.96 57.36 57.39 55.93 56.91 56.31 95% 95%
19 Teguh Susanto 30 40.97 43.33 41.36 46.54 45.27 43.49 138% 100%
20 Ayu Nur Aisyah Stitching Siruba Qtr Lining & Tongue lining 30 94.93 105.93 106.93 107.93 108.93 104.93 77.83 60.00 15% 2.98 3.00 3.00 29.83 57% 57% 76%
21 Yayat Sumiyati 30 82.53 88.1 82.92 84.89 86.83 85.05 71% 71%
22 Azi Abdul Muhyi 30 44.83 50.4 45.22 47.19 49.13 47.35 86% 86%
St. Vamp and tongue 39.70 40.84 15% 1.52 2.00 2.00 22.83 93%
23 Gina Tiana 30 29.53 35.1 29.92 31.89 33.83 32.05 127% 100%
24 Dede Mahendra 30 36.195 38.98 36.39 37.375 38.345 37.46 106% 100%
St. Tip and Quarter M/L 32.94 39.78 15% 1.26 2.00 2.00 18.94 100%
25 Muhammad Kurniawan 30 25.9 31.47 26.29 28.26 30.2 28.42 140% 100%
26 Meli Spray& Attaching Vamp, Tip and lining 30 22.64 28.21 23.03 25 26.94 25.16 25.16 22.54 12% 0.94 2.00 1.00 28.18 90% 90% 90%
27 Windi Widiawati 30 56.51 62.08 56.9 58.87 60.81 59.03 71% 71%
28 Feni Anggraeni St. Upper Edge 30 45.22 47.58 45.61 50.79 49.52 47.74 50.22 41.76 15% 1.93 3.00 3.00 19.25 87% 87% 84%
29 Jefryatno 30 41.37 43.73 41.76 46.94 45.67 43.89 95% 95%
30 Fauzi Almuharom 30 52.32 54.68 52.71 57.89 56.62 54.84 90% 90%
St. Mudguard Box 2nd round 57.77 49.44 12% 2.16 2.00 2.00 32.35 86%
31 Yusi Romli 30 58.17 60.53 58.56 63.74 62.47 60.69 81% 81%

601.69 538.99 1.44 22.66 27.00 26.00 291.52

 SUMMARY MONITORING CYCLE TIME STITCH AIR JORDAN 1 MID (MAN) LINE 15 B
554724-078
23 - AUGUST- 2021

Standard MP Need Based Mp Need Average Working

Process / Skill Takt Time Actual Cycle Time Cycle Time %Allowance Based on MP Actual
on Cycle time Yamazumi Time Remark

Hotmelt Spray Upper (Collar area) 30.00 25.35 14.22 0.12 0.95 1.00 1.00 28.39
Roll-Hotmelt Collar Foam 30.00 10.46 18.72 0.12 0.39 1.00 1.00 11.71
Attaching Collar Foam Using Tooling 30.00 27.93 21.06 0.12 1.04 1.00 1.00 31.28 New Proses
Collar Lining Reverse & Attaching Lining 30.00 40.52 41.74 0.12 1.51 2.00 2.00 22.69
Hammering Upper Collar Olay Area 30.00 35.85 40.98 0.12 1.34 2.00 2.00 20.07

St Quarter Edge M/L & Foxing 30.00 51.53 40.93 0.12 1.92 2.00 2.00 28.86
St. Eyestay 2nd Med/Lat 30.00 63.53 60.09 0.12 2.37 3.00 3.00 23.72

St. Collar O'lay to Collar then Trimming & Collar

30.00 93.32 91.88 0.12 3.48 4.00 4.00 26.13
O'lay Box and Decorative Line

St.Mudguard 1st & decorative line 30.00 65.94 36.40 0.12 2.46 2.00 2.00 36.92
Edge Trimming 30.00 44.65 42.87 0.12 1.67 2.00 2.00 25.00
Punching 30.00 50.63 53.40 0.12 1.89 2.00 2.00 28.35
Stitching Siruba Qtr Lining & Tongue lining 30.00 77.83 60.00 0.15 2.98 3.00 3.00 29.83
St. Vamp and tongue 30.00 39.70 40.84 0.15 1.52 2.00 2.00 22.83
St. Tip and Quarter M/L 30.00 32.94 39.78 0.15 1.26 2.00 2.00 18.94
Spray& Attaching Vamp, Tip and lining 30.00 25.16 22.54 0.12 0.94 2.00 1.00 28.18
St. Upper Edge 30.00 50.22 41.76 0.15 1.93 3.00 3.00 19.25
St. Mudguard Box 2nd round 30.00 57.77 49.44 0.12 2.16 2.00 2.00 32.35

SUMMARY MONITORING CYCLE TIME STITCH AIR JORDAN 1 MID (MAN) LINE 15 B
554724-078
23 - AUGUST- 2021

50.00

40.00 36.92
31.28 32.35
28.39 28.86 28.35 29.83 28.18
30.00 26.13
23.72 25.00
22.69 22.83
20.07 18.94 19.25
20.00
11.71
10.00

0.00
Roll-Hotmelt Collar Foam

St.Mudguard 1st & decorative line

St. Vamp and tongue

St. Upper Edge

Collar Lining Reverse & Attaching Lining

St. Collar O'lay to Collar then Trimming ...

St. Eyestay 2nd Med/Lat

St. Tip and Quarter M/L

Hammering Upper Collar Olay Area
Attaching Collar Foam Using Tooling

St Quarter Edge M/L & Foxing

Stitching Siruba Qtr Lining & Tongue lining

Spray& Attaching Vamp, Tip and lining

Hotmelt Spray Upper (Collar area)

Edge Trimming

Punching

St. Mudguard Box 2nd round

Average Working Time Takt Time
 MONITORING CYCLE TIME PREP TONGUE AJ1 MID LINE (15)
554724-078
21 - AUGUST- 2021

Actual Cycle Standard %Allowance MP Need Based Mp Need Based Average Percentage skill of Performance skill
No NIK Process / Skill Takt Time CT 1 CT 2 CT 3 CT 4 CT 5 Average MP Actual Average Remark
Time Cycle Time on Cycle time on Yamazumi Working Time standard

1 Hendra Komara 15 47.9 48.53 49.63 48.8 48.97 48.77 83% 83%
2 Indra Agustiar 15 43.2 43.83 44.93 44.1 44.27 44.07 92% 92%
St. Tongue Decoration & Tongue Label 45.27 40.69 12% 3.38 4.00 4.00 12.68 90%
3 Rahayu 15 43.5 44.13 45.23 44.4 44.57 44.37 92% 92%
4 Rena 15 43.36 43.99 43.09 44.03 44.98 43.89 93% 93%
5 Roni Iryanto 15 31.49 32.12 33.22 32.39 32.56 32.36 87% 87%
6 Rahmad Juniardi St. Tongue Lace Loop 15 27.5 28.13 29.23 28.4 28.57 28.37 28.84 28.01 12% 2.15 3.00 3.00 10.77 99% 99% 95%
7 Andri Saputra 15 24.92 25.55 26.65 25.82 25.99 25.79 109% 100%
8 Iin Sunaesih 15 56.39 57.02 58.12 57.29 57.46 57.26 71% 71%
9 Tarimah Santi 15 54.85 55.48 56.58 55.75 55.92 55.72 73% 73%
10 Ismatul Maula Khoeratun Nisa St. Tongue Lining to Tongue (Tongue Edge) 15 122.59 123.22 124.32 123.49 123.66 123.46 76.09 40.84 15% 5.83 4.00 5.00 17.50 33% 33% 59%
11 Pratiwi 15 60 60.63 61.73 60.9 61.07 60.87 67% 67%
12 Ismin Nisa 15 82.3 82.93 84.03 83.2 83.37 83.17 49% 49%
13 Wulan Dini 15 31.03 31.66 32.76 31.93 32.1 31.90 127% 100%
14 Lailly Ariesta Indriany 15 21.44 22.07 23.17 22.34 22.51 22.31 182% 100%
St. Tongue Binding Tape (Flat) 35.17 40.54 15% 2.70 4.00 3.00 13.48 92%
15 Ahmad Alfin Khoirullah 15 24.38 25.28 25.45 25.01 26.11 25.25 161% 100%
16 Roni Kasanopa 15 60.36 61.26 61.43 60.99 62.09 61.23 66% 66%
17 Kiki Faridah Trimming Tongue 15 12.36 13.26 13.43 12.99 14.09 13.23 13.23 19.97 12% 0.99 2.00 1.00 14.81 308% 100% 100%
18 Ratna Juniawati 15 34.19 35.09 35.26 34.82 35.92 35.06 130% 100%
19 Sri Nasriyah 15 42.13 43.03 43.2 42.76 43.86 43.00 106% 100%
20 Debi Sintianes Stitching Siruba Collar Lining & Quarter Lining & Trimming 15 48.52 49.42 49.59 49.15 50.25 49.39 50.96 45.67 15% 3.91 5.00 4.00 14.65 92% 92% 90%
21 Apip Saepul Mugni 15 44.7 45.6 45.77 45.33 46.43 45.57 100% 100%
22 Euis Sri Ningsih 15 80.93 81.83 82 81.56 82.66 81.80 56% 56%
23 Reni Sulastri 15 40.94 41.84 42.01 41.57 42.67 41.81 55% 55%
24 Diana Nursafitri Seam St. Collar Lining & Quarter Lining 15 23.96 24.86 25.03 24.59 25.69 24.83 31.15 23.13 15% 2.39 3.00 3.00 11.94 93% 93% 78%
25 Fira Nur Maulida 15 25.96 26.86 27.03 26.59 27.69 26.83 86% 86%
26 Nunu Manarul Hidayat 15 16.02 16.92 17.09 16.65 17.75 16.89 50% 50%
Folded Collar Lining & Quarter Lining 16.35 8.47 12% 1.22 1.00 2.00 9.16 52%
27 Riki Purwanto 15 14.95 15.85 16.02 15.58 16.68 15.82 54% 54%
Average Skill 297.06 247.32 1.08 22.57 #N/A 25.00 104.99
 SUMMARY MONITORING CYCLE TIME PREP STITCH AIR JORDAN 1 MID (MAN) LINE 15
554724-078
23 - AUGUST- 2021

Mp Need
Standard MP Need Based Average Working
Process / Skill Takt Time Actual Cycle Time %Allowance Based on MP Actual Remark
Cycle Time on Cycle time Yamazumi Time

St. Tongue Decoration & Tongue Label 15.00 45.27 40.69 12% 3.38 4.00 4.00 12.68
St. Tongue Lace Loop 15.00 28.84 28.01 12% 2.15 3.00 3.00 10.77
St. Tongue Lining to Tongue (Tongue Edge) 15.00 76.09 40.84 15% 5.83 4.00 5.00 17.50
St. Tongue Binding Tape (Flat) 15.00 35.17 40.54 15% 2.70 4.00 3.00 13.48
Trimming Tongue 15.00 13.23 19.97 12% 0.99 2.00 1.00 14.81 New Team Member
Stitching Siruba Collar Lining & Quarter Lining & 15.00 50.96 45.67 15% 3.91 5.00 4.00 14.65
Trimming
Seam St. Collar Lining & Quarter Lining 15.00 31.15 23.13 15% 2.39 3.00 3.00 11.94
Folded Collar Lining & Quarter Lining 15.00 16.35 8.47 12% 1.22 1.00 2.00 9.16

SUMMARY MONITORING CYCLE TIME PREP STITCH AIR JORDAN 1 MID (MAN) LINE 15
554724-078
23 - AUGUST- 2021

30.00

20.00 17.50
14.81 14.65
12.68 13.48
11.94
10.77
10.00 9.16

0.00
St. Tongue Lining to Tongue (Tongue E...

Seam St. Collar Lining & Quarter Lining

Stitching Siruba Collar Lining & Quarte...
Trimming Tongue

Folded Collar Lining & Quarter Lining

St. Tongue Decoration & Tongue Label

St. Tongue Lace Loop

St. Tongue Binding Tape (Flat)

Average Working Time Takt Time

 Number of
Season SP22 Date 4-Aug-2021 Hourly Target 300 pairs 28.00 No Document Form/IE/01-05 Revision 1
Operator
Model Total
Name / AIR JORDAN 1 MID (MAN) Line / Dept 3.05 / J2 Takt time 12.00'' Processing 310.59
Stage Time Effective Number of
01-Sep-15 1
Date Pages
Style 554724-078 Daily Target 2400 Productivity 10.71 Line Balancing 92%
Average Work Machine
NO Process Sec/Pair % Allowance Allo wance GWT Standard M/P Purpose MP QCO/Hour Pairs/ Hour Balancing (%) Machine Type
Time Quantity
Open Sticker + Plc Collar Non-Woven Reinf
S1 10.43 12% 1.25 11.68 0.97 1.00 11.68 0.00 308 97% Tbl 2.00
to Collar
S2 St. Collar Lining 52.27 15% 7.84 60.11 5.01 5.00 12.02 83.17 293 100% P1 (+Gtr) 5.00
S3 Fixed Counter 14.36 12% 1.72 16.08 1.34 2.00 8.04 0.00 448 67% Ovn 1.00
S4 St. Counter 20.65 15% 3.10 23.74 1.98 2.00 11.87 83.17 296 99% P1 2.00
S5 Hotmelt Spray Upper (Collar area) 14.22 12% 1.71 15.93 1.33 2.00 7.96 121.66 437 66% Spray-HM 2.00
S6 Roll-Hotmelt Collar Foam 18.72 12% 2.25 20.97 121.66 Roll-HM 1.00
3.71 4.00 11.14 312 93%
S7 Attaching Collar Foam Using Tooling 21.06 12% 2.53 23.59 0.00 Attaching-Tooling 3.00
S8 Collar Lining Reverse & Attaching Lining 41.74 12% 5.01 46.75 3.90 4.00 11.69 0.00 308 97% Tbl 4.00
S9 Hammering Upper Collar Olay Area 40.98 12% 4.92 45.90 3.82 4.00 11.47 83.17 307 96% Hmr 4.00
S10 St Quarter Edge M/L & Foxing 40.93 12% 4.91 45.84 3.82 4.00 11.46 0.00 314 96% P1-Small 4.00
310.59 25.88 28.00 28.00

Number of
Season SP22 Date 4-Aug-2021 Hourly Target 150 pairs 46.00 No Document Form/IE/01-05 Revision 1
Operator
Model Total
Name / AIR JORDAN 1 MID (MAN) Line / Dept 3.05 / J2 Takt time 24.00'' Processing 814.82
Stage Time Effective Number of
01-Sep-15 1
Date Pages
Style 554724-078 Daily Target 2400 Productivity 6.52 Line Balancing 74%
Average Work Machine
NO Process Sec/Pair % Allowance Allo wance GWT Standard M/P Purpose MP QCO/Hour Pairs/ Hour Balancing (%) Machine Type
Time Quantity
S11 St. Eyestay 2nd Med/Lat 60.09 12% 7.21 67.30 2.80 4.00 16.82 83.17 209 140% PLK-S 4.00
St. Collar O'lay to Collar then Trimming &
S12 91.88 12% 11.03 102.90 4.29 5.00 20.58 83.17 171 172% PLK-S 5.00
Collar O'lay Box and Decorative Line
S13 St.Mudguard 1st & decorative line 36.40 12% 4.37 40.77 1.70 3.00 13.59 83.17 259 113% PLK-B 2.00
S14 Setting One Pairs Flow 11.49 12% 1.38 12.87 0.54 1.00 12.87 0.00 280 107% Tbl 1.00
S15 Edge Trimming 42.87 12% 5.14 48.01 2.00 2.00 24.01 0.00 150 200% R-Trim 2.00
S16 Punching 53.40 12% 6.41 59.80 2.49 3.00 19.93 240.24 169 166% Pch 3.00
S17 Stitching Siruba Qtr Lining & Tongue lining 60.00 15% 9.00 69.00 2.88 3.00 23.00 0.00 157 192% Siruba 3.00
S18 St. Vamp and tongue 40.84 15% 6.13 46.97 1.96 2.00 23.48 83.17 150 196% P2-Small 2.00
S19 St. Tip and Quarter M/L 39.78 15% 5.97 45.75 1.91 2.00 22.87 83.17 154 191% P1-Small 2.00
S20 Spray& Attaching Vamp, Tip and lining 22.54 12% 2.70 25.24 1.05 2.00 12.62 121.66 276 105% Spray-HM 1.00
S21 St. Upper Edge 41.76 15% 6.26 48.03 2.00 3.00 16.01 83.17 220 133% P1 3.00
S22 St. Mudguard Box 2nd round 49.44 12% 5.93 55.37 2.31 3.00 18.46 83.17 191 154% PLK-S 3.00
S23 Checking- Cleaning 33.18 12% 3.98 37.16 1.55 2.00 18.58 0.00 194 155% Tbl 2.00
S24 Shoe Lacing 74.39 12% 8.93 83.32 3.47 5.00 16.66 0.00 216 139% Tbl 5.00
742.49 30.94 40.00
WS Input Sewing (take component from building 3) 10.80 90.00% 0.50
WS Setting Sewing 21.60 90.00% 1.00
WS Sewing WS Output Stitching to Assy 19.42 80.90% 1.00
WS Accesories 9.71 80.90% 0.50
WS Closing Order 10.81 90.06% 0.50
72.33 4.32 3.50 38.00
ABSENTEISM 2.00
TOTAL 46.00

Yamazumi Stitching Tongue

Number of
Season SP22 Date 4-Aug-2021 Hourly Target 300 pairs 31.00 No Document Form/IE/01-05 Revision 1
Operator
Model Total
Name / AIR JORDAN 1 MID (MAN) Line / Dept 3.05 / J2 Takt time 12.00'' Processing 320.24
Stage Time Effective Number of
01-Sep-15 1
Date Pages
Style 554724-078 Daily Target 7/27/06 Productivity 9.68 Line Balancing 86%

Average Work Machine

NO Process Sec/Pair % Allowance Allo wance GWT Standard M/P Purpose MP QCO/Hour Pairs/ Hour Balancing (%) Machine Type
Time Quantity
S1 St. Tongue Decoration & Tongue Label 40.69 12% 4.88 45.57 3.80 4.00 11.39 83.17 309 95% PLK-B 4.00
S2 St. Tongue Lace Loop 28.01 12% 3.36 31.37 2.61 3.00 10.46 83.17 336 87% PLK-S 3.00
S3 St. Tongue Lining to Tongue (Tongue Edge) 40.84 15% 6.13 46.97 3.91 4.00 11.74 83.17 300 98% P1 4.00
S4 St. Tongue Binding Tape (Flat) 55.50 15% 8.33 63.83 5.32 6.00 10.64 83.17 331 89% F1 6.00
S5 Trimming Tongue 19.97 12% 2.40 22.37 1.86 2.00 11.18 0.00 322 93% Tbl 2.00
Stitching Siruba Collar Lining & Quarter
S6 45.67 15% 6.85 52.52 4.38 5.00 10.50 0.00 343 88% Siruba 5.00
Lining & Trimming
S7 Seam St. Collar Lining & Quarter Lining 23.13 15% 3.47 26.60 2.22 3.00 8.87 83.17 397 74% P1-Small 3.00
S8 Folded Collar Lining & Quarter Lining 8.47 12% 1.02 9.49 0.79 1.00 9.49 9.55 378 79% Fld2 1.00
298.71 24.89 28.00
1 WS Input Stitching Tongue & Collar Lining 10.41 86.78% 1.00
2 WS Output Stitching Tongue & Collar Lining 11.12 92.64% 1.00
21.53 2.00 28.00
ABSENTEISM 1.00
TOTAL 31.00
 STITCHING
GAP GAP
Manpower Machinery Manpower Machinery
MC Process
needed needed Actual Actual
Manpower Machinery Remark
Actual Actual

Tbl Open Sticker + Plc Collar Non-Woven Reinf to Collar 1 2 2 2 1 0 Kebijakan Produksi
P1 (+Gtr) St. Collar Lining 5 5 6 6 1 1 Kebijakan Produksi
Ovn Fixed Counter 2 1 2 1 0 0
P1 St. Counter 2 2 4 4 2 2 Kebijakan Produksi
Spray-HM Hotmelt Spray Upper (Collar area) 2 2 2 2 0 0
Roll-HM Roll-Hotmelt Collar Foam 1 1 2 2 1 1 Kebijakan Produksi
Attaching-Tooling Attaching Collar Foam Using Tooling 3 3 2 2 -1 -1 Kebijakan Produksi
Tbl Collar Lining Reverse & Attaching Lining 4 4 4 4 0 0
Hmr Hammering Upper Collar Olay Area 4 4 4 4 0 0
P1-Small St Quarter Edge M/L & Foxing 4 4 4 4 0 0

Total 28 28 32 31

STITCHING LINE 15A

GAP GAP
Manpower Machinery Manpower Machinery
MC Process
needed needed Actual Actual
Manpower Machinery Remark
Actual Actual

PLK-S St. Eyestay 2nd Med/Lat 4 4 4 3 0 -1 Pallate pada mesin belum tersedia,
St. Collar O'lay to Collar then Trimming & Collar O'lay Box
PLK-S
and Decorative Line 5 5 5 4 0 -1 Pallate pada mesin belum tersedia,

PLK-B St.Mudguard 1st & decorative line 3 2 4 2 1 0 Penyesuian Konfigurasi Proses Placing

Tbl Setting One Pairs Flow 1 1 1 1 0 0

R-Trim Edge Trimming 2 2 2 2 0 0
Pch Punching 3 3 3 3 0 0
Siruba Stitching Siruba Qtr Lining & Tongue lining 3 3 3 3 0 0
P2-Small St. Vamp and tongue 2 2 2 2 0 0
P1-Small St. Tip and Quarter M/L 2 2 2 2 0 0
Spray-HM Spray& Attaching Vamp, Tip and lining 2 2 1 1 -1 -1 Kebijakan Produksi
P1 St. Upper Edge 3 3 3 3 0 0
PLK-S St. Mudguard Box 2nd round 3 3 3 2 0 -1 Pallate pada mesin belum tersedia,
Tbl Checking- Cleaning 2 2 2 2 0 0
Tbl Shoe Lacing 5 5 5 5 0 0
Total 40 39 40 35

STITCHING LINE 15B

GAP GAP
Manpower Machinery Manpower Machinery
MC Process
needed needed Actual Actual
Manpower Machinery Remark
Actual Actual

PLK-S St. Eyestay 2nd Med/Lat 4 4 4 3 0 -1 Pallate pada mesin belum tersedia,

St. Collar O'lay to Collar then Trimming & Collar O'lay Box
PLK-S
and Decorative Line 5 5 5 4 0 -1 Pallate pada mesin belum tersedia,

PLK-B St.Mudguard 1st & decorative line 3 2 4 2 1 0 Penyesuian Konfigurasi Proses Placing

Tbl Setting One Pairs Flow 1 1 1 1 0 0

R-Trim Edge Trimming 2 2 2 2 0 0
Pch Punching 3 3 3 3 0 0
Siruba Stitching Siruba Qtr Lining & Tongue lining 3 3 3 3 0 0
P2-Small St. Vamp and tongue 2 2 2 2 0 0
P1-Small St. Tip and Quarter M/L 2 2 2 2 0 0
Spray-HM Spray& Attaching Vamp, Tip and lining 2 2 1 1 -1 -1 Kebijakan Produksi
P1 St. Upper Edge 3 3 3 3 0 0

PLK-S St. Mudguard Box 2nd round 3 3 3 2 0 -1 Pallate pada mesin belum tersedia,

Tbl Checking- Cleaning 2 2 2 2 0 0

Tbl Shoe Lacing 5 5 5 5 0 0
Total 40 39 40 35

PREP TONGUE LINE 15

GAP GAP
Manpower Machinery Manpower Machinery
MC Process
needed needed Actual Actual
Manpower Machinery Remark
Actual Actual

PLK-B St. Tongue Decoration & Tongue Label 4 4 4 4 0 0

PLK-B St. Tongue Lace Loop 3 3 3 3 0 0
P1 St. Tongue Lining to Tongue (Tongue Edge) 4 4 5 5 1 1 Ada New Team Member
F1-Binding St. Tongue Binding Tape (Flat) 6 6 4 4 -2 -2 Produksi Tidak Menggunakan mesin F-1 flat
Tbl Trimming Tongue 2 2 1 1 -1 -1
Stitching Siruba Collar Lining & Quarter Lining &
Siruba
Trimming 5 5 5 5 0 0
P1 Seam St. Collar Lining & Quarter Lining 3 3 3 3 0 0
Fld1 Folded Collar Lining & Quarter Lining 1 1 2 2 1 1
Total 28 28 27 27
 SUMMARY MONITORING CYCLE TIME STITCH B3
COURT ROYALE 749867-301, 602
20 - 08 -2019

#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF!

SUMMARY MONITORING CYCLE TIME STITCH B3

Chart749867-301,
COURT ROYALE Title 602
20 - 08 - 2019
12.00
10.00
8.00
6.00
4.00
2.00
0.00
#REF!
#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!
#REF! #REF!
 Yamazumi Assembling

Season SP20 Date 23/07/2019 Hourly Target 250 pairs Number of Operator 93.00 No Document Form/IE/01-06
Model
Name / Nike Court Royale (LEA) Line / Dept B1 / J2 Takt time 14.40'' Total Processing Time 915.65
Stage Tanggal Efektif
Style 749747-411, 161 Daily Target 2000 Productivity 2.69 Line Balancing 68%

NO Process Sec/Pair % Allowance Allowance GWT Standard M/P Actual M/P Average Work Time QCO/Hour Pairs/ Hour Balancing (%) Machine Type Machine Quantity

A1 Setting Upper 8.72 10% 0.87 9.59 1.00 1.00 9.59 375 67% Tbl 1

A2 Back Part Moulding 23.50 14% 3.29 26.79 1.86 2.00 13.40 269 93% BPM 2

A3 Upper Toe Forming 22.92 15% 3.44 26.36 1.83 2.00 13.18 273 92% T-Pref 2

A4 St. Strobel 38.91 12% 4.67 43.58 3.03 5.00 8.72 83.17 403 61% Str 5

A5 Suplay Laste (setting & Transfer) 6.37 10% 0.64 7.01 0.49 1.00 7.01 514 49% CVY-F1 1

A6 Insert Last to upper 17.25 8% 1.38 18.63 1.29 2.00 9.32 386 65% Tbl 2

A7 Heel Setting & Check heel heigh 15.18 15% 2.28 17.46 1.21 2.00 8.73 412 61% H-Last 2

A8 Insert Tongue Cover & Lace Tighten 26.06 14% 3.65 29.71 2.06 2.00 14.85 242 103% SL-Man 2

A9 Transfer upper to conveyor 8.05 10% 0.81 8.86 0.61 1.00 8.86 407 61% Tbl 1

A10 Heat Setter Chamber Heat-Setter 1

A11 Transfer upper to conveyor 7.89 10% 0.79 8.68 0.60 1.00 8.68 415 60% Tbl 1

A12 Suplay Outsole 8.81 10% 0.88 9.69 0.67 1.00 9.69 371 67% Trolley 1

A13 Setting Outsole dan Upper 9.27 10% 0.93 10.20 0.71 1.00 10.20 353 71% CVY-F2 1

A14 Gauge Marking (Universal) 32.28 12% 3.87 36.15 2.51 4.00 9.04 425.05 351 63% G-Mark 4

A15 Hand Grinding 65.26 15% 9.79 75.05 5.21 6.00 12.51 37.92 285 87% H-Grind 6

A16 Transfer upper to conveyor 6.50 10% 0.65 7.15 0.50 1.00 7.15 503 50% Tbl 1

A17 Upper Cleaning 18.71 10% 1.87 20.58 1.43 4.00 5.15 700 36% Tbl 1

A18 Chamber for Drying Chamber17.5 1

A19 Bottom Primer 23.41 16% 3.75 27.16 1.89 2.00 13.58 265 94% Cvy 1

A20 Upper Primer 43.54 16% 6.97 50.51 3.51 6.00 8.42 428 58% Cvy

A21 Chamber for Drying Heat-Setter

A22 Bottom Cementing 23.78 16% 3.80 27.58 1.92 2.00 13.79 261 96% Cvy

A23 Upper Cementing 41.68 16% 6.67 48.35 3.36 6.00 8.06 0.00 56% Cvy

A24 Chamber for Drying Heat-Setter

A25 Bottom to Upper Attaching 81.29 16% 13.01 94.30 6.55 10.00 9.43 382 65% Cvy

A26 Universal Press 21.87 14% 3.06 24.93 1.73 2.00 12.47 97.38 281 87% P-Univ 2

ADP Cleaning over cement 26.00 10% 2.60 28.60 1.99 2.00 14.30 252 99% Tbl 2

A27 Cooling Chamber Chiller 1

A28 Cleaning shoes & Move shoe to hang Conveyor 10.03 10% 1.00 11.03 0.77 1.00 11.03 326 77% Tbl 1

A29 Natural Cooling N-Cooling 1

A30 Loose Shoe Lace 9.72 10% 0.97 10.69 0.74 1.00 10.69 337 74% CVY-F3 1

A31 Delasting 5.77 12% 0.69 6.46 0.45 1.00 6.46 557 45% O-Last 1

A32 Last Cleaning 12.2 12% 1.46 13.66 0.95 1.00 13.66 263 95% #REF!

A33 St Arriance 23.77 12% 2.85 26.62 1.85 3.00 8.87 406 62% Arrc 3

A34 Prepare Tread of Arriance 14.06 12% 1.69 15.75 1.09 2.00 7.87 457 55% CVY-F3

A35 Sockliner Cementing & insert Sockliner 10.72 10% 1.07 11.79 0.82 2.00 5.90 6.60 609 41% #REF! 1

A36 Sockliner Pressing 7.35 10% 0.74 8.09 0.56 1.00 8.09 105.16 432 56% P-Sc 1

A37 Bounding Check 16.79 12% 2.01 18.80 1.31 2.00 9.40 383 65% CVY-F4 1

A38 Pre QC 22.21 10% 2.22 24.43 1.70 2.00 12.22 295 85% CVY-F4

A39 Check Quality Cvy-F4

A40 Metal detector Mtd 1

A41 Adjust Lace 23.40 10% 2.34 25.74 1.79 2.00 12.87 280 89% Cvy-F4

A42 Make & Insert Shoe Foot Foam 13.55 9% 1.22 14.77 1.03 2.00 7.38 487 51% Cvy-F4

A43 Accesories 6.88 10% 0.69 7.57 0.53 1.00 7.57 476 53% Cvy-F4

A44 UPC 8.66 10% 0.87 9.53 0.66 1.00 9.53 378 66% Tbl 1

A45 Box Prepare 8.92 10% 0.89 9.81 0.68 1.00 9.81 367 68% Tbl 1

A46 Inner Box 8.69 10% 0.87 9.56 0.66 1.00 9.56 377 66% Tbl 1

A47 Packing 31.31 10% 3.13 34.44 2.39 3.00 11.48 314 80% Tbl 3

A48

915.65 63.92 93.00 755.28 58.00