PT.

CISARUA MOUNTAIN DAIRY

Factory Introduction
 17YearsofHistory

Yogurt
12007 2o11 E013

20 701 2020
Tha chelOmer
 WWTP Area
Land Area : 3000 m2
PLM Area

Set Yogurt
Area

Squeezie area
CHS AREA
 Sentul Factory Overview
Production Line (ton)
YD Bottle YD Bottle Fresh Milk UHT YD UHT Milk UHT Milk
Production
250 ml 70 ml 950 ml 200 ml 125ml 250ml
Daily 91 40 80 34 33 80
Yearly 23.000 10.000 20.000 8.500 8.000 20.500

Yogurt Production Line

a. 2 lines of processing units
b. 6 lines of filling machines :
- 250 ml : 1 filling machine @12.000 bottles/hour & 1 filling machine @15.000 bottles/hour
- 70 ml : 3 filling machine @21.000 bottles/hour
- 200 ml : 2 filling machines @6.000 packs/hour

Fresh Milk Production Line

a. 1 line of processing unit
b. 1 line of filling machine @6000 packs/hour

UHT Milk Production Line

a. 1 line of processing unit
b. 2 lines of filling machine : @24000 packs/hour
- 250 ml : 1 filling machine @24000 packs/hour
- 125 ml : 1 filling machine @24000 packs/hour
 Semarang Factory Overview
Production Line (ton)

Greek
Production Squeeze Yogurt
Yogurt

Daily 55 11

Yearly 14.000 2,900

Yogurt Production Line

a. 10 lines of pouch (Squeeze) filling machine @6000 pouch/hour by Dec-21
b. 1 line of Yogurt Cup filling machine @2000 cup/hour
 Pasuruan Factory Overview
Production Line (ton)
YD Bottle YD Bottle
Production
70 ml 250 ml
Daily 40 50
Yearly 10.000 13.000

Yogurt Production Line

a. 1 line prosesing unit
b. 3 lines of filling machines :
- 70 ml : 2 filling machine @ 21000 bottles/hour
- 250 ml : 1 filling machine 15000 bottles/hour
 Flow Chart Production
Yogurt Drink 250 ml & 70 ml

Mixing & Powder Milk

Pektin, Sugar Mixing Tank
Receiving Fresh Heating
Milk Heating
Homogenisation
Heating
Filtration Sugar
Pasteurisation
Solution
Weighing Cooling 40oC Storage tank Tank
Sugar
Solution
Pasteurisation Culturing Filling

Incubation 6-7 Packing

Silo tank
hours
Store in Cold
Sugar Solution Sugar Mixing Storage

Homogenisation Distribution
Flow Chart Production Fresh Milk 950 ml
Sugar, Chocolate
Receiving Fresh Storage tank Powder, Stabilizer
Milk
Mixing &
Filtration Heating Aseptic Storage

Filtration Filling
Weighing
Cooling
Pasteurization Packing

Homogenization Store in Cold

Silo tank Storage
Ultrapasteurisatio
n
Distribution
Cooling
 Flow Chart Production
Yogurt Drink Aseptic Pack 200 ml
Mixing &
Powder Milk Pektin, Sugar Mixing Tank
Receiving Fresh Heating
Milk
Homogenisation Heating
Filtration Cooling
Pasteurisation Sugar
Storage tank Solution
Weighing
Cooling 40oC Tank
Sugar
Solution
Homogenisation
Pasteurisation
Culturing
Ultrapasteurisation
Store Ambient
Silo tank Incubation 6-7 Temp
hours Aseptic Storage
Distribution
Sugar Solution Sugar Mixing Aseptic Filling

Hoogenisation
Homogenisation Packing
 Flow Chart Production
UHT Milk 125 dan 250ml
 Flow Chart Production
Squeeze Yogurt 120 gr
Receiving Powder milk ,
Mixing & Heating Stabilizer, sugar
Fresh Milk

Filtration Homogenisation Smoothing

Weighing Pasteurisation
Storage

Silo Tank Store in Cold

Cooling 430C
Filling Storage

Culturing
Retort Distribution

Incubation 9–10 hours

Packing
 Flow Chart Production
Greek Yogurt 400 ml
Receiving Powder milk ,
Mixing & Heating Stabilizer, sugar
Fresh Milk

Filtration Homogenisation Smoothing

Weighing Pasteurisation
Storage

Silo Tank
Cooling 430C Distribution
Filling

Culturing
Packing

Incubation 9–10 hours

Store in Cold Storage
 Sentul Factory
Overview

Processing 1 Packing 2 Filling Area

Area Area Yogurt Drink
UHT & Fresh Milk

Warehouse Bottle Blow Laboratory

Raw Material & Molding Physical,Chemical
Packaging Material 250 ml Bottle & Microbiology
 Sentul Factory
Overview

Packing Area Electricity Steam Supply

Yogurt Drink 2770 kVA 15 tons/hour
UHT & FreshMilk

Compressed Air Supply Water Supply Waste Water

1 High Pressure Comp, 4 water deep wells Treatment Plant
7 Low Pressure Comp (50 m3/hour) 800 m3/day
(2 Oiless, 5 Regular)
 Semarang Factory
Overview

Receiving Milk Warehouse Filling Area

Processing Area Packing Area Laboratory

Physical,Chemical
& Microbiology
 Semarang Factory
Overview

Electricity Steam Supply

400 kVA 2 tons/hour

Compressed Air Supply Water Supply Waste Water

3 Unit Air Compressors 1 water deep wells Treatment Plant
with total capacity 1200 with total capacity 5 50 m3/day
L/min m3/hour
Pasuruan Factory
Overview

Receiving area Processing Area

Filling Area Packing Area

Yogurt Drink Yogurt Drink
UHT & Fresh Milk UHT & FreshMilk
Employees Activities on
Safety, Quality, and Continuous Improvement
Led by our internal HSE Department, we regularly evaluate the
facilities and working conditions in the factory, to protect the health
and safety of our employees

Risk assessments, training and simulations are also carried out for
preparedness in case of emergencies & natural disasters.

Internal Quality Audit are also conducted in factory and warehouse area to maintain and improve
working area conditions according to food safety standards.

Project Improvement Competition is conducted by groups of

employees to improve safety, quality, and efficiency, using various
problem solving methods