Dear Client,

Thank you for Purchasing our equipment. Please read the manual
in detail prior to first use, which will help you operate the equipment
skillfully.
Our aim is to continually improve and perfect the
company's products, so there may be slight differences
between your purchase equipment and its instruction manual.
You can find the changes in the appendix. Sorry for the
inconvenience. If you have further questions, welcome to
contact with our service department.
The input/output terminals and the test column may
bring voltage, when you plug in/pull out test line or power
outlet, they will cause electric spark. PLEASE CAUTION
RISK OF ELECTRIC SHOCK! To avoid risk of electric
shock, be sure to follow the operating instructions!

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 SERIOUS COMMITMENT
All products of our company carry one year limited warranty from
the date of shipment. If any such product proves defective during this
warranty period we will maintain it for free. Meanwhile we implement
lifetime service. Except otherwise agreed by contract.
 SAFETY REQUIREMENTS
Please read the following safety precautions carefully to avoid
personal injury and to prevent the product or any other attached
products being damaged. In order to avoid possible danger, this product
can only be used within the scope of the provision.
Only qualified technician can carry out maintenance or repair work.
--To avoid fire hazard or personal injury:
Use Proper Power Cord
Only use the power wire supplied by the product or meet the
specifications of this product.
Connect and Disconnect Correctly
When the test wire is connected to the charged terminal, please do
not connect or disconnect the test wire at will.
Grounding
The product is grounded through the power cord; besides, the
ground pole of the shell must be grounded. To prevent electric shock,
the grounding conductor must be connected to earth ground. Before
making connections to the input or output terminals of the product,
please do check that the product is properly grounded.
Pay Attention to the Ratings of All Terminals
To prevent the fire hazard or electric shock, please be care of all
ratings and labels/marks of this product. Before connecting, please read
the instruction manual to acquire information about the ratings.
Do Not Operate without Covers
Do not operate this product when covers or panels removed.
Use Proper Fuse
Only use the fuse with type and rating specified for the product.
Avoid Touching Bare Wire and Charged Conductor
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 Do not touch the bare connection points and parts of energized
equipment.
Do Not Operate with Suspicious Faults
If you encounter operating faults/suspect there is damage to this
product, do not continue. Please contact with our maintenance staff.
Do Not Operate in Wet/Damp Conditions.
Do Not Operate in Explosive Atmospheres.
Ensure Product Surfaces Clean and Dry.

－Security Terms
Warning: indicates that death or severe personal injury may result if
proper precautions are not taken

Caution: indicates that property damage may result if proper precautions

are not taken.

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 Catalogue
1.Overview............................................................................................................................................ 2

2.Working principle ...................................................................................................................... 3

3.Main technique parameters.................................................................................................. 4

4. Panel introduction......................................................................................................................5
4.1. LCD touch screen.............................................................................................................................6
4.2.On/Off button................................................................................................................................... 6
4.3.Handheld Terminal 2.4G Antenna Socket.....................................................................................6
4.4.USB interface.......................................................................................................................................6
4.5.Charger interface..............................................................................................................................6
4.6.Warranty anti-counterfeiting signs................................................................................................7
4.7.Lithium battery compartment .......................................................................................................7
4.8.High voltage measurement terminal.............................................................................................7
4.9.High voltage box power indicator light......................................................................................... 7
4.10.High voltage terminal.................................................................................................................... 7
4.11.High voltage box power switch and charging............................................................................ 7
4.12.Test host 2.4G air wire...................................................................................................................7
4.13.Low voltage box power indicator light........................................................................................7
4.14.Low voltage box power switch..................................................................................................... 8
4.15.Low voltage box charging socket................................................................................................. 8
4.16.Low voltage measurement terminal........................................................................................... 8
4.17.Grounding terminal........................................................................................................................8

5. Operation Instructions................................................................................ 9

6. Connection.................................................................................................. 12

7. Error............................................................................................................ 14

Appendix A: Random Accessories............................................................... 15

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1. Overview

The HTGJ-35KV high-voltage dielectric loss tester is mainly designed for

high-capacity and high-voltage capacitive equipment, such as high-voltage
motors, factory tests of high-voltage bushings, high-voltage cables, etc., and
conducts dielectric loss testing in an environment where external high-power
test transformers or series resonance and other external pressurized equipment
are used for pressurization. The instrument is divided into two parts: a handheld
terminal and a testing host. 2.4G wireless communication is used between the
handheld terminal and the testing host. Both direct and reverse connection
methods can be used for current measurement, and the current measurement
range of both methods can reach an ultra wide range of 2uA-15A. External
high-voltage can be adaptively measured at different frequencies, with a range
of up to 30Hz to 300Hz.
The equipment have following features:
(1) 7-inch color LCD industrial grade capacitive screen,the instrument
adopts a high-end capacitive touch 7-inch color LCD display screen, with a
large display interface that displays all operation steps in English, and each
step is clear and clear.
(2) Ultra wide current range, both the direct and reverse current measurement
methods can achieve an ultra wide range of 20uA-15A, and larger currents
can be customized.
(3) Ultra wide frequency range, the external high-voltage frequency can reach
an ultra wide range of 30Hz-300Hz, and is adaptive for measurement.
(4) Various high voltage customizable , applying high-voltage voltage
externally can meet various high-voltage environments and can be
customized according to user needs.
(5) Fiber optic high-voltage communication, the industrial grade fiber optic
communication module is used between the high-voltage sampling and low-
voltage sampling of the testing host, which not only takes into account the
insulation performance between high and low voltage, but also ensures the
accuracy of the testing data to the greatest extent.
(6) Independent handheld operating terminal,the handheld terminal is
completely isolated from the testing host using 2.4G wireless

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 communication. During the entire testing process, users only need to operate
on the handheld terminal, ensuring the personal safety of operators to the
greatest extent possible.
(7) Lithium battery power supply,the handheld terminal, low voltage end of
the testing host, and high voltage end of the testing host are all powered by
lithium batteries, which can work continuously for more than 8 hours when
fully charged.
(8) U disk storage, the data stored on this computer can be saved to a USB
drive through a USB interface.

2.Working principle
Under the action of AC voltage, the dielectric consumes a portion of electrical
energy, which will be converted into thermal energy and cause losses. This
energy loss is called dielectric loss. When AC voltage is applied to the dielectric,
there is a phase difference between the voltage and current in the dielectric ψ，
ψ Cosine of δ It is called the dielectric loss angle, δ Tangent tg of δ It is called
the tangent of the dielectric loss angle. Tg δ Value is a parameter used to
measure dielectric loss. The instrument measurement circuit includes a standard
circuit (Cn) and a test circuit (Cx), as shown in Figure 2-1. The standard circuit
consists of a built-in high stability standard capacitor and a measurement circuit,
and the test circuit is composed of the test object and the measurement circuit.
The measurement line consists of a sampling resistor, a preamplifier, and an
A/D converter. The amplitude and phase difference of the standard circuit
current and the test circuit current are measured separately through the
measurement circuit. Then, the digital signal processor uses digital real-time
acquisition methods to obtain the capacitance value and dielectric loss tangent
value of the test object through vector operation.

fig 2-1.Measurement schematic diagram

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3.Main technique parameters

1 Working environment -15℃∽40℃ RH＜80%

Cn: 99.78PF
2 Standard capacitor tgδ: <0.005%
Withstand voltage: 40KV

tgδ: 0.001%

3 Resolution Cx: 0.001pF

f：0.001Hz
△tgδ:±(reading value*1.0% + 0.040%)
4 Accuracy △C x :±(reading value*1.0% + 1.00PF)
△f :±(reading value*1.0% + 0.10Hz)
tgδ unlimited
I 20uA ≤ I ≤ 15A
5 Measurement range
HV 1KV ≤ HV ≤ 40KV
f 30Hz ≤ f ≤ 300Hz
Lithium battery for handheld
6 7800mAh lithium battery
terminals
7 Charger DC12.6V 3000mA

8 Display method 800*480 Color LCD display screen

9 Operating mode Industrial grade capacitive touch screen

10 Handheld device size (mm) 270(L)×160(W)×65(H)

11 Main host size (mm) 300(L)×300(W)×600(H)

12 Data storage 200 groups, support U disk storage

13 Weight（Handheld device ） 1.5Kg

14 Weight（main host） 23Kg

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4. Panel introduction

Figure 4-1

Figure 4-2

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1. LCD touch screen

2. On/Off button

3. Handheld terminal 2.4G air wire socket

4. USB interface

5. Charger interface

6. Warranty anti-counterfeiting logo

7. Lithium battery compartment

8. High voltage box power indicator light

9. High voltage measurement terminal

10. High voltage terminal

11. High voltage box power switch and charging socket

12. Low voltage box power switch

13. Low voltage box power indicator light

14. Low voltage box charging socket

15. Test host 2.4G air wire

16. Low voltage measurement terminal

17. Grounding terminal

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4.1. LCD touch screen

Installation position: as shown in Figure 4-1- ①.

Function: A large 7-inch 800 * 400 color LCD display paired with a high-
precision industrial grade capacitive touch screen, displaying each step of the
operation process in Chinese. Users only need to lightly touch the
corresponding area to automatically complete the entire measurement process.

Attention: The touch LCD display screen is a precision accessory that should be
avoided from prolonged sunlight exposure, heavy object squeezing, and sharp
tool scratches.

4.2. On/Off button

Installation position: as shown in Figure 4-1-2.

Function: Short press to turn on and turn on the red light, long press for 3
seconds to turn off, stay on the main interface for 5 minutes without operation,
and the instrument will automatically turn off.

Attention: Do not squeeze the physical buttons by gravity.

4.3. Handheld terminal 2.4G antenna socket

Installation position: as shown in Figure 4-1-3.

Function: Wireless communication between handheld terminal and testing host.

Attention: It is necessary to use a 2.4G antenna. Before turning on, please check
if the antenna is properly inserted and tightened.

4.4 USB interface

Installation position: as shown in Figure 4-1-4.

Function: The USB flash drive insertion port automatically imports all
measurement data stored inside the instrument into the USB flash drive and
generates a TXT file with a time name. The file can be opened directly on the
computer for reading.

Attention: When the USB drive is inserted into the instrument USB interface
and data transmission begins, it is strictly prohibited to unplug the USB drive
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midway, otherwise it may cause data transmission errors and in severe cases,
damage to the USB drive.

4.5. Charger interface

Installation position: as shown in Figure 4-1- ⑤.

Function: The charging voltage of the charger is 12.6V, the maximum charging
current is 3000mA, the charging light is red, and the fully charged light is green.

Attention: The original charger must be used, and the charging interface must
not be short circuited.

4.6. Warranty anti-counterfeiting signs

Installation position: as shown in Figure 3-1-6.6.

Function: The warranty anti-counterfeiting label can effectively prevent others

from disassembling the machine without permission, which is likely to damage
this precision instrument.

Attention: The warranty anti-counterfeiting label is intact and undamaged

before leaving the factory. If the warranty anti-counterfeiting label is torn, the
instrument will not be guaranteed.

4.7 Lithium battery compartment

Installation position: as shown in Figure 4-1- ⑦.

Function: Built in 9 high-quality 2600mAh lithium batteries, with a charging

time of about 3 hours.

Attention: After the first use or long-term storage, or when the battery level is
low, please use the matching charger to charge the battery for at least 3 hours.

4.8. High voltage box power indicator light

Installation position: as shown in Figure 4-2-8.

Function: Turn on the power switch of the high-voltage box, and the indicator
light will continuously flash.

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Attention: If the indicator light of the high-voltage box power switch does not
flash when turned on, it may be that the battery is out of charge and needs to be
charged.

4.9 High voltage measurement terminal

Installation position: as shown in Figure 4-2- ⑨.

Function: When measuring with the reverse connection method, the

measurement input socket of the test object is used.

Attention: High voltage ≤ 12 kV, current ≤ 15A.

4.10 High voltage terminal

Installation position: as shown in Figure 4-2-10.

Function: Test the high-voltage terminal and measure the high-voltage shielding
electrode of the tested object using the reverse connection method.

Attention: High voltage is less than or equal to 12kV.

4.11. High voltage box power switch and charging socket

Installation position: The bottom surface of the high-voltage box, as shown in

Figure 4-2-11.

Function: High voltage box power switch and charging socket.

Note: The built-in lithium battery level of the high-voltage box can be viewed
on the main interface of the handheld terminal. Please turn off the power switch
in a timely manner when not in use to avoid battery loss. Charging must use the
original factory's built-in charger, with a charging voltage of 12.6V and a
current of 3000mA or less. Short circuits are strictly prohibited in the charging
socket.

4.12. Low voltage box power switch

Installation position: as shown in Figure 4-2-12.

Function: Low voltage box power switch.

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Attention: Please turn off the battery promptly when not in use to avoid battery
loss.

4.13. Low voltage box power indicator light

Installation position: as shown in Figure 4-2-13.

Function: Turn on the low-voltage box power switch and the indicator light will
remain on.

Attention: If the indicator light of the high-voltage box power switch is not on,
it may be that the battery is out of charge and needs to be charged.

4.14. Low voltage box charging socket

Installation position: as shown in Figure 4-2-14.

Function: Low voltage box with built-in lithium battery charging socket.

Note: The battery level can be viewed on the main interface of the handheld
terminal. Charging must use the original factory's built-in charger, with a
charging voltage of 12.6V and a current of 3000mA or less. Short circuits are
strictly prohibited in the charging socket.

4.15. Test host 2.4G antenna socket

Installation position: as shown in Figure 4-2-15.

Function: Wireless communication between handheld terminal and testing host.

Attention: It is necessary to use a 2.4G antenna. Before turning on, please check
if the antenna is properly inserted and tightened.

4.16 Low voltage measurement terminal

Installation position: as shown in Figure 4-2-16.

Function: When measuring with the direct connection method, the measurement
input socket of the test object is used.

Attention: The current is less than or equal to 15A.

4.17 Grounding terminal

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Installation position: as shown in Figure 4-2-17.

Function: Test the grounding terminal of the host, and measure the low-voltage
shielding electrode of the tested object using the positive connection method.

Attention: Please maintain good grounding and pay attention to safety during
testing.

5. Operation Instructions

5.1 Main Menu

Turn on the power switch and

enter the main menu (as shown in
Figure 5-1). The top of the
interface is the status prompt bar.
From left to right, they are:
1 Test the 2.4G wireless signal
between the host and the
handheld device, with 10
indicating the strongest signal;
2 Test the battery level of the
high-voltage unit of the host;
3 Test the battery level of the
low-voltage unit of the host;
④ Battery level of handheld
device. The second column
displays the date and time on the
right. The middle area is the
function button area, where you
can choose the desired function
and click to enter.

Figure 5-1

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5.2 Test Interface

Firstly, connect the external connection of the instrument to the test object
according to the corresponding wiring prompts, and then click on the
"Positive Connection Method" or "Reverse Connection Method" option on
the main interface to enter the next level of testing menu (as shown in
Figure 5-2). The first table is the status display area. As long as the
instrument is turned on
normally, it continuously
detects external high-
voltage voltage, test
current, and external
high-voltage frequency
in real-time. During the
testing process, the data
in the status display area
stops updating and
continues to be displayed
in the result display area.
The second table is the
result display area.
Clicking the "Start"
button in the lower right
corner will automatically
perform a test and
display the results in a
table. Automatically save
the result data after the
test is completed. The
duration of a single test
is approximately 45
seconds.

Figure 5-2

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HV: External high-voltage voltage value, in KV.

Ix: Test current value, in mA, A.

f: External high-voltage frequency, in Hz.

Cx: The capacitance of the test object, in units of pF, nF, uF.

Tgx: The dielectric loss value of the test object at the current frequency,
represented by the% sign.

Tg50: The dielectric loss value converted from the frequency of the test
object to 50Hz, represented by the% sign.

PF: The power factor of the test object at the current frequency.

PF: The power factor for converting the frequency of the test object to
50Hz.

Pr: The power of the test object, in units of W and KW.

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5.3 Data Query

Every measurement data will be

automatically saved, and users with large
capacity memory do not have to worry
about forgetting to save or losing data due
to too many measurements. Click on
"Historical Data" on the left side of the
main interface to search and retrieve all
historical data. Arrange in chronological
order from top to bottom, with the 0th
group of data being the latest measured
data, and then arrange them in
chronological order according to the
testing time. The upper right side displays
the cumulative number of saved data
groups. To view which set of data, first
click Select on the left side, and then click
the "Expand" button on the right to view
all the data, waveforms, and parameter
settings during this test. Click on "USB
flash drive backup" and then insert the
USB flash drive to automatically save all
data files to the USB flash drive.
Figure 5-3

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5.4 Time Setting

Click directly on the "Time Setting"

square in the upper left corner of the
main menu to enter the Time Settings
submenu (as shown in Figure 5-4). The
first column is the year, month, and day,
while the second column is the hour,
minute, and second; To adjust which
value, simply click on the
corresponding number after it to pop up
a virtual number keyboard, where you
can input the value you want to modify
from the keyboard. If the keyboard
blocks the item that needs to be
modified, click "Close" in the bottom
right corner of the keyboard to close the
keyboard. After the user completes the
adjustment, press the "Save and Exit"
button to save and return to the main
interface. If you do not want to save the
modified data, you can click "Abort and
Exit" to keep the original time data and
save the modified values.
figure 5-4

6. Connection

(Please refer to relevant regulations for specific wiring)

Attention:

1. The high voltage must be a sine wave, and it is recommended to use

series resonance to provide high voltage.

2. Please maintain stable high-voltage voltage and fixed frequency during

the testing process after startup, otherwise it will result in incorrect test
results.

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3. When there is high voltage, personnel are strictly prohibited from
touching the testing host.

4. After the test is completed, ensure that the high voltage has been
disconnected and use a discharge rod or grounding wire to touch the high
voltage box to verify that there is no high voltage before allowing the test
wire to be removed.

1. External high voltage - direct connection method

3. External high voltage - Reverse connection method

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7. Error
No. Screen Tip illustrate cause analysis
1 Main Host exception Abnormal wireless A.Check whether the air wire is
HV battery 0% communication between connected normally;
LV battery 0% handheld device and B.Check whether the power switches
testing host of the low voltage box and high
voltage box of the testing host are
turned on;
C.Check if the battery power of the
low voltage box and high voltage
box of the testing host is sufficient
2 Abnormal high The Fiber-optic A. Check whether the power
voltage communication between switches of the low voltage box and
the high voltage board and high voltage box of the testing host
HV battery 0% the low voltage board of are turned on;
the test host is abnormal B. Check whether the battery power
of the low-voltage box and high-
voltage box of the testing host is
sufficient;
3 Standard signal: The standard capacitance A. Check whether the external high-
small measurement signal is too voltage is normally connected to the
small high-voltage box
B.Check external high voltage
HV≥1KV,20Hz≤f≤300Hz;

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 4 Standard signal: large
5 Standard signal:
small
6 Standard signal: large
The standard capacitance
measurement signal is too
large
The measurement signal of
the test object is too small
The measurement signal of
the test object is too large
Check external high voltage
HV≤12KV
Check whether the external high
voltage is normally connected to the
tested object;
Check external high voltage
≥1KV, 20Hz≤f≤300Hz
Check external high voltage
HV≤12KV

Appendix A: Random Accessories

No. Item QTY

1 Handheld device 1pc

2 Main host 1pc

3 12.6V/3A Charger 3pc

4 2.4G air wire 3pc

5 Connection wire 4pc

6 Grounding wire 1pc

7 Manual 1pc

8 Certificate 1pc

Note: The specific accompanying accessories may vary depending on the

shipping model.

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