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Fiberglass Grating systems

India
Composites
What is Fiberglass
Contents Reinforced Plastic (FRP)?
Features 1 ICIW FRP grating is a moulded, One-piece fiberglass
FRP Products – Standard, Mini Mesh 3 reinforced plastic grating, available in standard panels or
custom panels made to order form drawings supplied. It is
Chemical Resistance Guide 4 principally used for floors, platforms, stair treads, ramps,
catwalks and trench covers.
Fittings 5
ICIW FRP grating is composed of 65% resin and
35% continuous fibreglass strand. The standard panel is
3660 mm x 1220 mm.

Features

Corrosion Resistance Light Weight


Whether the grating is exposed to continuous submersion, FRP grating panels are light in weight, they can be easily
Splash, spills, fumes or gases, the high resin content of handled without means of mechanical hoists or lifts.
FRP resists corrosion to a wide range of chemicals.
Two directional load bearing
Fire Resistance
Squared pattern moulded grating offers load bearing
Flame spread rating of class 1, 25 or capacity in both directions.
Less, in accordance with the American
Society for Testing and Materials Optional Anti-Slip Surface
(ASTM) E-84 tunnel test method. An anti-slip surface can be provided by embedding a
coarse grit into the resin.
Non-Sparking
Ideally suited for installations where combustible gases may Easy On-Site Fabrication
be present. FRP will not cause sparking when impacted Standard FRP grating panels are ideal for on site
by metallic objects. fabrication. It is easy to cut with standard cutting tools to
suit individual installations. Sealing kits can be provided
Non-Electrically Conductive to seal cut edges.
FRP is not electrically conductive. This makes it ideal
for work platforms, flooring and fencing in electrically Cost Performance
hazardous areas. FRP has a long life span with low installation costs.

Special Features of FRP


Integral, one-piece construction increases
Load-bearing capabilities.
Load applied to a ICIW FRP bar is
transferred to adjoining bearing bars, assisting
in load distribution on the grating as well as
on the support structure.
Square grid patterns benefit from integral one-
piece construction. Smooth resin-rich vertical
surfaces and tapered bars allow all debris to
fall through.
Continuous glass fiber strand in alternating layers
is thoroughly wetted with polyester resin for
Excellent corrosion resistance.
ANTI-SKID SURFACE (optional.) The top surface
has bonded coarse grit to provide excellent
skid resistance.
Open area 70%

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FIBREGLASS MOLDED GRATINGS

ICIW is one of the India’s leading producers of molded grating.


Renowned for their high strength, corrosion in the harshest
environments , long life and safety. Molded Gratings meet the highest
international standards. Produced form carefully selected resin
Systems, ICIW Grating designed to deliver many years of reliable
service , outperforming the traditional materials they replace.
ICIW Gratings are lightweight, easy to fabricate and install. Their
acceptance in many major industries has made them the first choice
over steel, not only for their performance but cost competitiveness.
Comparable with steel at the installed cost stage, their low maintenance
and long life means significantly lower life cycle cost than that steel.

Fiberglass Molded Gratings are available with Polyester, vinyl ester or


phenolic resin. All kinds of resin are self-extinguishing and UV-stabilized.

Applications Industry
>> Walkways >> Step Treads >> Chemical >> Cements >> Railways

>> Platforms >> Swimming pool overflow >> Marine >> Constructions >> Shipping

>> Trench covers >> Fencing >> Oil & Gas >> Pharmaceuticals >> Transportation

>> Staircase >> Elevated car parking >> Power >> Pulp & Paper >> Architectural

>> Floorings >> Earth pit covers >> Food & Beverage >> Recreation >> Telecommunications

>> Foot Bridges >> Etc…… >> Desalination >> Water & Waste Treatment & Many more

Size
Fiberglass Molded Gratings are made into various mesh patterns and surface suitable for demanding applications.
Product Code Height Mesh Size Rib Thickness Open Area Sheet Size (MM)
(MM) (MM) (MM) (%)
ICSM 25 x (38 x 38) 25 38 x 38 7-5 69 1220 x 3660
ICRM 25 x (25 x 100) 25 25 x 100 6.35 68 1220 x 3660
ICSM 30 x (38 x 38) 30` 38 x 38 7-5 68 1220 x 3660
ICSM 38 x (38 x 38) 38 38 x 38 7-5 68 1220 x 3660
ICSM 50 x (50 x 50) 50 50 X 50 8-5 71 1220 X 3660
ICMM0 X (20 X 20) 30 20 X 20 (Mini) 7-5 42 1220 X 3660

Fiberglass Molded Gratings

SM-Square Mesh RM-Rectangle Mesh MM-Mini Mesh

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FIBREGLASS MOLDED GRATINGS

Surface
To Provide safest walking surface ICIW Fiberglass Grating are available in three anti-slip surfaces.

Concave Top : Suitable for Inbuilt Grit : A quartz grit Applied Grit : A quartz grit Chequered Plate / Grit Top
Wet & oily conditions finish applied in the sealed with a tough,
mould during manufacture. long wearing epoxy coat.

ICIW’s Resin Selection Systems


Resin Selection
The first step to ensure maintenance – free flooring solution is ICIW Grating. Having an appropriate resin makes highest
performance in the most demanding circumstances. ICIW Gratings are available in five standard resin grades which are highly
Economical while they maintain high standards of performance.

ICIW Resin Grades

Resin Type Resin Base Description Flame spread rating ASTM E84

Type V Vinyl Ester Superior Corrosion & Fire Retardant Class1, 25 or less

Type IFR Isopthalic Industrial Grade Corrosion resistance & Class1, 25 or less
Polyester Fire retardant

Type I Isopthalic Industrial Grade Corrosion resistance in acidic Non fire retardant
Polyester environment

Type P Phenolic Low smoke and superior Fire Resistance Class1, 5 or less

Comparison with conventional materials


PARAMETERS FIBERGLASS GRATINGS HOT DIPPED GI SS Construction
Life Span High Moderate High Fiberglass Molded Gratings
are produced by wet
Strength To Weight High Low Low
moulding and hot curing in a
Ratio
heated mould. The
Life Cycle Cost Low High High reinforcement consists of
Continuous fiberglassvovings
Corrosion Resistivity Very High Moderate High in alternating layers. So the
load are distributed evenly in
Chemical Resistivity Very High Moderate High
all directions. Regularly
Electrical Conductivity Nil High High molded Fiberglass gratings
have a polyester resin matrix.
EMI / RFI Transparency High Moderate Moderate Glass content is
approximately 35%, Standard
Installation Cost Low Moderate Moderate
Colours are green, yellow or
Handling Very Easy Difficult Difficult gray, other colours are
available according to RAL.
Anti Skid Available NA NA

Colour Range Available NA NA 4


FITTINGS

Accessories
Applicable for our gratings we have special support
angles which are concreted into the basement directly.

Fixing sets
Easy to assemble without any special tools. A
Fiberglass angle can be used as a frame for
All Fiberglass gratings.
Stainless steel fixing sets can be used for all standard
Fiberglass gratings and support constructions. To
Prevent Fiberglass gratings perfectly against lifting and
Sliding away each panel should be fixed on at least four
Points.

M-CLIP FOR MODED GRATING C-CLAMP FOR MODED GRATING

Color Selection
To complement any design project,
ICIW Grating offers a wide selection of
Colors to choose from. Standard colors
available for fiberglass grating: Dark gray,
Yellow and Green. Custom colors may be
available upon request.

INDIA COMPOSITES AND INDUSTRIAL WORKS


Office: No. 4, Vimal Avenue, Moolakazhani, Kayarambedu, Guduvancherry - 603 202.
Factory: No. 21, Melkalvai Village, Thruporur Road, Guduvancherry - 603 202.
Mobile no. 97899 69343, 73387 54604 5
Email:- info.indiacomposites@gmail.com

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