Samsung ml-1630 SM

ML-1630
ML-1630/XFA
Basic Model : ML-1630
SERVICE Manual
DIGITAL LASER PRINT The keynote of Product
Slim Size Laser Printer

(ML-1630/ML-1630S)
- Printing Speed : 16PPM(A4), 17PPM(Ltr)

- Interface : USB 2.0
- Paper Input Capacity : 100 sheets
- Paper Output Capacity : 30 sheets
- Engine Life : 50,000 Pages
- Toner : Initial(1K) / Sales(2K)
ML-1630
Contents
1. Precautions
1.1 Safety Warning 1-1

1.2 Caution for safety 1-2
1.3 ESD Precautions 1-5
2. Product specification and feature
2.1 Product Specifications 2-1

2.1.1 Product Overview 2-1
2.1.2 Specifications 2-1
2.1.3 Model Comparison Table 2-4
2.1.4 ACCESSORY 2-6
2.2 Summary of Product 2-7
2.2.1 Printer Components 2-7
2.2.2 System Layout 2-13
2.2.3 System Description 2-14
2.2.4 S/W Descriptions 2-21
3. Disassembly
3.1 General Precautions on Disassembly 3-1

3.2 Cover Unit 3-2
3.3 Cassette 3-6
3.4 LSU Unit 3-8
3.5 Drive Unit 3-9
3.6 Main Board 3-10
3.7 HVPS Board 3-11
3.8 SMPS Board 3-12
3.9 Fuser Unit 3-13
Continued
3.10 Transfer Roller 3-14
4. Adjustment and Troubleshooting
4.1 Alignment and Adjustments 4-1

4.1.1 Control Panel 4-1
4.1.2 Status of OP Panel 4-2
4.1.3 Manu Map 4-9
4.1.4 Report Printing Condition 4-11
4.1.5 Table. Periodic Images according to Rollers 4-11
4.1.6 Paper Path and Jam Error Solution 4-12
4.1.7 Error Messages 4-19
4.2 Troubleshooting 4-20
4.2.1 Procedure of Checkig the Symptoms 4-20
4.2.2 The cause and solution of image quality 4-21
4.2.3 The cause and solution of the paper feeding 4-33
4.2.4 The cause and solution of the malfunction 4-39
5. Exploded Views & Parts List
5.1 Main 5-2

5.2 Cover Top 5-4
5.3 Cover Lower 5-6
5.4 Frame Upper 5-8
5.5 Frame Lower 5-10
5.6 Main Drive 5-14
5.7 Fuser 5-16
5.8 Cassette 5-18
Continued
6. System Diagram
6.1 Block Diagram 6-1

6.2 Connection Diagram 6-2
7. Reference information
7.1 Tool for Troubleshooting 7-1

7.2 Acronyms and Abbreviations 7-2
7.3 Select a location for the printer 7-4
7.4 Sample Tests Patterns 7-5
7.5 Parts Life Cycle Maintenance Table 7-6
7.5.1 Parts Life Cycle Maintenance Table 7-6
7.5.2 Toner Cartridge Criterion 7-6
7.6 Model Information 7-7
7.6.1 Understanding for Model Code 7-7
7.6.2 Understanding Material Code & Name 7-8
7.6.3 F/W Upgrade Method 7-8
1
Precautions
1. Precautions
The cautions below are items needed to keep in mind when maintaining and servicing.
Please read carefully and keep the contents in mind to prevent accidents while servicing and to prevent the
machine from getting damaged.
1.1 Safety Warning

(1) Request service by qualified service person.
Service for this machine must be performed by a Qualified service person. It is dangerous if unqualified ser-
vice personnel or users try to fix the machine.
(2) Do not rebuild.

Do not attach or change parts discretionary. Do not dissemble, fix of rebuilt it. If so, printer will abnormally
work and electric shock or fire may occur.
(3) Laser Safety Statement

The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J
for Class 1(1) laser products, and elsewhere, is certified as a Class I laser product conforming to the
requirements of IEC 825.
Class I laser products are not considered to be hazardous. The laser system and printer are designed so
there is never any human access to laser radiation above a Class I level during normal operation, user
maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected
beam, although invisible, can damage your eyes. When using this product, these basic safety precautions should
always be followed to reduce risk of fire, electric shock, and injury to persons.
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Precautions
1.2 Caution for safety

1.2.1 Noxious Material Precaution
The toner in a printer cartridge contains a chemical material, which may harm human body if it is swallowed.
Please keep children out of reach of the toner cartridge.
1.2.2 Electric Shock or fire Precaution

It is possible to get electric shock or burn by fire if you don't fallow the instructions of the manual.
(1) Use exact voltage. Please use an exact voltage and wall socket. If not, a fire or an electric leakage can be
caused.
(2) Use authorized power cord. Do use the power cord supplied with PRINTER. A fire can happen when over cur-
rent flows in the power cord.
(3) Do not insert many cords in an outlet. A fire can be occurred due to flow over current in an outlet.
(4) Do not put water or extraneous matter in the PRINTER. Please do not put water, other liquid, pin, clip, etc. It
can cause a fire, electric shock, or malfunction. If this occurs, turn off the power and remove the power plug
from outlet immediately.
(5) Do not touch the power plug with wet hand. When servicing, remove the power plug from outlet. Do not insert
or take off it with wet hand. Electric shock can be occurr.
(6) Caution when inserting or taking off the power plug. The power plug has to be inserted completely. If not, a fire
can be caused due to poor contact. When taking off the power plug, grip the plug and take it off. If grip the line
and pull over, it could be damaged. A fire or electric shock could happen.
(7) Management of power cord. Do not bend, twist, or bind it and place other materials on it. Do not fix with sta-
ples. If the power cord gets damaged, a fire or electric shock can happen. A damaged power cord must be
replaced immediately. Do not repair the damaged part and reuse it. A repaired part with plastic tape can be
cause a fire or electric shock. Do not spread chemicals on the power cord. Do not spread insecticide on the
power cord. A fire or electric shock can be happen due to thinner(weak) cover of the power cord.
(8) Check whether the power outlet and the power plug are damaged, pressed, chopped, or blazing fire or not.
When such inferiorities are found, repair it immediately. Do not make it pressed or chopped when moving the
machine.
(9) Caution when there is thundering or lightning, and being flash of lightening. It causes a fire or electric shock.
Take the power plug off there is thunder. Do not touch cable and device when thundering and flash of lighten-
ing.
(10) Avoid the place where is moisture or has dust. Do not install the printer where lots of dust or around humidifi-
er. A fire can occurred. A plug part need to clean well with dried fabric to remove dust. If water drops are
dripped on the place covered with dust, a fire can occurred.
(11) Avoid direct sunlight. Do not install the printer near window where direct contacts to the sunlight. If the
machine contacts sunlight long time, the machine cannot work properly because inner temperature of the
machine is getting hotter. A fire can occur.
(12) Turn off the power and take off the plug when smoke, strange smell, or sound from the machine. If you keep
using it, a fire can be occurred.
(13) Do not insert steel or metal piece inside/outside of the machine. Do not put steel or metal piece into a ventila-
tor. An electric shock could happened.
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Precautions
1.2.3 Handling Precautions

If you ignore this information, you could harm machine and could be damaged.
(1) Do not install it on different levels, or slanted floor.

Please confirm whether it is balanced or not after installation. If it is unbalanced, an accident can be hap-
pened due to the machine falling over.
(2) Be careful not to insert a finger or hair in the rotating unit.
Be careful not to insert a finger of hair in the rotating unit (motor, fan, paper feeding part, etc) while the
machine is operating. Once it happens, you could be harmed.
(3) Do not place a pot containing water/chemical or small metals. If they got caught into the inner side of
machine, a fire or electric shock can be occurred.
(4) Do not install it where lots of moisture or dust exists or where raindrop reaches. A fire or electric shock
can be caused.
(5) Do not place a candlelight, burning cigarette, and etc. on the machine. Do not install it near to heater. A
fire can be occurred.
1.2.4 Assembly/Disassembly precaution

When replacing parts, do it very carefully. Memorize the location of each cable before replace parts for recon-
necting it afterwards. Do memorize. Please perform the steps below before replace or disassembly the parts.
(1) Check the contents stored in the memory. All the information will be erased after replacing main board.
The information needed to keep has to be written down.
(2) Before servicing or replacing electric parts, take off a plug.
(3) Take off printer cables and power cord connected to printer.
(4) Do use formal parts and same standardized goods when replacing parts.Must check the product name,
part cord, rated voltage, rated current, operating temperature, etc.
(5) Do not give an over-force when release or tighten up the plastic parts.
(6) Be careful not to drop the small parts such as screws in the printer.
(7) Be careful not to change the location of small parts such as screws when assembling and disassembling.
(8) Do remove dust or foreign matters completely to prevent fire of tracking, short, or etc.
(9) After finished repair, check the assembling state whether it is same as before the repair or not.
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Precautions
1.3 ESD Precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called
“Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some field
effect transistors, and semiconductor “chip” components.
The techniques outlined below should be followed to help reduce the incidence of component damage caused by
static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially avail-
able wrist strap device, which should be removed for your personal safety reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such
as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the
assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can
generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to dam-
age ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a compa-
rable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the
protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until
completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing
together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to
damage an ESD.
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Product specification and feature
2
2. Product specification and feature
2.1 Product Specifications
2.1.1 Product Overview
- 16ppm (A4) / 17ppm (Ltr.)

- USB 2.0
- 100 sheet cassette tray
- Up to 600 x 600 dpi
- Low Noise System ( 45dB )

- Noiseless Paper-path for Slim Size Feeding System
- Two Lamp Fusing System
2.1.2 Specifications
Product Specifications are subject to change without notice. See below for product specifications.
2.1.2.1 General Spec.
NO SPEC. ML-1630
1 SIZE(WxDxH) 332*375*120mm
2 NOISE WARMING UP 43dBA
READY 38dBA
PRINTING/COPYING 45dBA
3 WEIGHT NET(Inc. CRU) 6.4kg
GROSS(Inc. PACKING) 7.8kg
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Item Specifications and Description

Paper input capacity a 100 multi-pages for plain paper (20 lb bond, 75 g/m 2 )
Paper output capacity 30 sheets (face up)
Consumables 1-piece print cartridge system
Power rating AC 110 - 127 V or AC 220 - 240 V
See the Rating label on the machine for the correct voltage, frequency (hertz) and
type of current for your machine.
Power consumption Average operation mode: Less than 350 W
Sleep mode: Less than 8.12 W
Power off mode: 0 W
Noise level b Standby mode: Less than 38 dBA
Operating environment Temperature: 10 °C to 32 °C (50 ° F to 89.6 ° F )
Humidity: 20% to 80% RH
Display Blue LED Module (65EA Dots)
Toner cartridge yield c Standard Yield: Average cartridge yield 2,000 standard pages.
(Ships with 1,000 pages Starter/Standard Toner Cartridge)
** Declared yield value in accordance with ISO/IEC 19752.
Memory 8 MB (Non-extendable)
External dimension (W x D x H) 332 x 370 x 120mm (13.1 x 14.6 x 4.7 inches)
Weight 6.4 Kg (14.1 lbs) (including consumables)
Package weight Paper: 1.1 Kg (2.431 lbs)
Plastic: 0.271 Kg (0.60 lbs)
Duty cycle Monthly print volume: Up to 4,000 pages
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2.1.2.2 Printer Spec.
Item ML-1630 Remark

Overview Function Print
Print Speed (Mono) Up to 16 ppm in A4(17 ppm in Letter)
First Print Out Time (Mono) 15 seconds(From Cold Start)
Resolution 600 x 600 dpi
Emulation SPL (Samsung Printer Language)
Duplex N/A
Paper Handling Input Capacity and Types 100-sheet Auto sliding Cassette
Output Capacity and Types 30 sheets, Face-Up
Media Size A4, A5, A6, Letter, Executive,ISO B5, JIS B5
Media Type Plain,Thin,Thick,Bond,OHP,Label,Cardstock
General Processor Samsung 150 Mhz
Memory / Storage 8MB
OS Compatibility Windows 2000/XP(32/64 bit)/2003 Server/Vista
Interface Hi-Speed USB 2.0
Noise Level Less than 45 dBA (Printing)
Duty Cycle, Monthly Up to 5,000 pages
Dimension (W x D x H) 332 x 375 x 121.5 mm
Weight 5.5kg
Consumables Yield Average Cartridge Yield 2,000 standard pages.
(Ships with 1,000 pages Starter Toner Cartridge)
Type Single Cartridge
Model Code ML-D1630
Maintenance
Items Yield (Average)

Transfer roller Approx. 50,000 pages
Fuser unit Approx. 50,000 pages
Paper feed roller Approx. 50,000 pages
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2.1.3 Model Comparison Table
Model (SEC)
Laser MFP SCX-4500 Laser Printer ML-1630
General Size (W*D*H) 332*420*164mm 320*358*115mm

Input Capacity 100 sheets
Output Capacity 30 sheets
Engine Life 50,000 sheets
Toner 2K (Initial 1K)
Interface USB 2.0
Dimension (W x D x H) Max 45 dBA
Printer Speed 16ppm(A4)
FPOT Less than 15 sec (from cold start) Less than 10 sec (from cold start)
Copy Resolution 600 dpi X
Speed 16cpm(A4) X
Scan Resolution 600 dpi X
Scan Module Color CIS X
Mech Comparison (SCX-4500/ML-1630)
UNIT Part Logan Swan

SCX-4500 ML-1630
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Competitor Model
ITEM ML-1630 Brother HP

HL-2040 LJ-1020
General Size (W*D*H) 320*358*115mm 371*361*165mm 370*242*209mm
Interface USB 2.0 USB 2.0, Parallel USB 2.0
Printing Noise Max 45 dBA - -
Speed 16 ppm(A4) 20 ppm(A4) 14 ppm(A4)
FPOT Less than 10 sec Less than 10 sec Less than 10 sec
Paper Input Capacity 100 sheets 250 sheets 150 sheets
Output Face Up Face Down Face Up
Output Capacity 30 sheets 100 sheets 150 sheets
Life Engine 50,000 Pages - -
Toner 2K 1.5K/2.5K (Drum 12K) 2K
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2.1.4 ACCESSORY
No. Item Code Quantity

1 INA-ACESSORY JC99-02061D -
2 PE-BAG 6902-000809 1
3 LABEL(P)-BLANK 90*25 JC68-01584A 1
4 COVER PAPER JC61-02123A 1
5 POWER CORD 3903-000042 1
6 USB Cable JC39-00001A 1
7 Driver-CD JC46-00348A 1
8 MANUAL-(CARD)WARRANTY CARD JC68-00690A 1
9 MANUAL-SERVICE CARD JC68-00421A 1
ACCESSORY BAG 1 COVER PAPER
2 POWER CORD
3 USB Cable
4 Driver-CD
5 MANUAL-(CARD)WARRANTY CARD
6 MANUAL-SERVICE CARD
KRA1JC99-02061D C100X8C0028
SCX-4500/XEV ED:??
3903-000042
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2.2 Summary of Product

This chapter describes the functions and operating principal of the main component.
2.2.1 Printer Components

2.2.1.1 Front View
4
5
6
1 control panel 6 tray open button

2 top cover 7 top cover lever
3 output tray 8 print cartridge
4 output support 9 inner cover
5 tray
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2.2.1.2 Rear View
2 3 4
1 rear cover 3 power receptacle

2 power switch 4 USB port
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2.2.1.2(a) Feeding Section
Feeding Method : Universal Cassette Type

Feeding Standard : Center Loading
Feeding Capacity : Cassette 100 Sheets(75g/ , 20lb Paper Standard)
Cassette 1 Sheet(Paper, OHP, etc.)
Paper Detecting Sensor : Photo Sensor
Paper Size Sensor : N/A
2.2.1.2(b) Transfer Ass'y
Life Span : Print over 50,000 Sheets(in 15~30 )
Transfer roller
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2.2.1.2(c) Driver Ass'y
By driving the motor, it supplies power to the feeding unit, the fusing unit, and the distributing unit.
In ML-1630 Series, latch gear is used for an easy jam removal at gear drv fuser
2.2.1.2(d) Fuser Ass'y
Halogen Lamp - Control the Fusing Temperature by Heating

Thermostat - Temperature Intercepting Device, Open 170 c (Receptacle type)
Heat Roller - Teflon Coating
Pressure Roller - Silicon, the Same as one of Oriole (ML-2571N)
Thermistor - Temperature Detecting Sensor
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2.2.1.2(e) LSU(Laser Scanner Unit)
Reflection mirror
F -Lens
LD PCB
P/Motor
2.2.1.2(f) Toner Cartridge
Developing Method : Non-magnetic 1 element contacting method

Toner : Non-magnetic 1 element shatter type toner
Toner remaining amount detecting sensor : None
The life span of toner : 2,000 Sheets(ISO 19752 Standard Pattern)
OPC Cleaning : Collect the toner by using electric static + FILM OPC
Management of disused toner : Collect the toner by using electric static (Non-Cleaner type)
OPC Drum protecting Shutter : None
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2.2.1.2(g) Panel Part
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THERMOSTAT LSU MIRROR LSU MOTOR
HEAT ROLLER DUAL LAMP OPC REGI. ROLLER FEED ROLLER

2.2.2 System Layout
EXIT ROLLER
HVPS PRESSURE FAN SMPS PICK-UP ROLLER

ROLLER
CST ADJUST KNOCK-UP HOLDER PAD
PLATE
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2.2.3 System Description
ML-1630 is roughly made up Main Controller and Operation Panel, SMPS/HVPS part and Engine Part. Main Controller
uses Chorus2 for its ASIC, which is on chip micro controller and is composed of 1Mbyte Flash
memory and 8Mbyte SDRAM to control 16Bit Bus. Chorus2 is operated by 66MHz Bus Clock thru internal PLL of
12MHz system Clock.
2.2.3.1 System Structure
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2.2.3.2 Main Controller
ML-1630 is consisted of ASIC(CPU), scan part and print part and Bus Control. I/O Handling, each driver, and PC
interface are working controlled by the CPU.
Main Controller has full capability on Main Board. There are 2 major functions in the CPU which are Controller ASIC and
Image Processor.
1) CPU : 16Bit RISC Processor, Chrous II for printers and MFPs is used and controls the system operating each
operation block by system program in Flash Memory.
2) Flash Memory : saves system program and each parameter used in system, and downloads the system program by
PC Interface.
- Memory : 1 Mbyte
- Access Time : 70 nsec
3) SDRAM : used by Print Buffer while printing, Scan Buffer while scanning, and System Working Memory.
- Memory : 8 Mbyte
- Access Time : 75 nsec
Main Clock and SSCG

CPU ñ
- Jupiter4e
Jupiter4e
SDRAMñ8MB
- 8MB* *1EA
1EA
USB 2.0
Buzzer
2.2.3.3 Motor Contorller
Bi-polar Motor is controlled by L6219 Motor Drive IC and is controlled by the output signal of Scan Motor Controller.
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2.2.3.4 Panel Part
It adapts CY8C21434 Touch IC interfaces through UART and PT6169 LED Driver IC controls 65 LED matrix and 11 key
LEDs.
Touch Sensor IC - TS02N
2.2.3.5 Engine H/W configuration
1) Main Board
Main Board is consist of Engine and Controller on the one-Board.
Main board interfaces PC and communicates with Image Scan and LCD of OPE Panel. Video data comes out from
LSU. it senses and controls motor driving, Fuser high voltage, and sensors.
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2) SMPS Board
It is consisted of the SMPS part, which supplies the DC power for driving the system, and the AC heater Controller,
which supplies the power to fuser.
SMPS has two output channels. Which are 5V and +24V
- AC Input
Input Rated Voltage : AC 110V ~ 127V(V1) , AC 220V ~ 240V(V2)
Input Voltage fluctuating range : AC 99V ~ 135V / AC 198V ~ 255V
Rated Frequency : 50/60 Hz
Frequency Fluctuating range : 47~53Hz(50Hz) , 57~63Hz (60Hz)
Input Current : Under 4.0Arms / 2.5Arms
(But, the status when lamp is off or rated voltage is inputted/outputted )
Main < - > SMPS

Connector
Heat Lamp1, 2
Connector
Paper Feed Sensor
AC Input
Connector
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- Rated Output Power
NO Items CH1 CH2 Remarks

1 CHANNEL +5V +24.0V
2 CONNECTOR PIN CON 2 CON 2
5V PIN: 2 24V PIN: 7, 8
GND PIN: 3, 4 GND PIN: 5, 6
3 Rated Output +5V 5% (4.75 5.25V) +24V-10/+15% (21.6 27.6V)
4 Max. Output current 1.0 A 2.5 A
5 Peak Loading current 1.3 A 2.6 A 1ms
6 RIPPLE NOISE Voltage 150mVp-p or less 500mVp-p or less
7 Maximum output 5W 36W
8 Peak output 7.5W 60W 1ms
9 Protection for loading
shortage and overflowing - -
current
- Consumption Power
NO Item CH1 (+5V) CH2 (24V) System

1 Stand-By 0.8 A 0.4 A AVG : 70 Wh
2 PRINTING 1.0 A 1.5 A AVG : 320 Wh
3 Sleep-Mode 0.3A 0.25A AVG : 10 Wh
3) HVPS Board
The HVPS part takes the 24V and outputs the high voltage for THV/MHV/BIAS, and the outputted high voltage is
supplied to the toner, OPC cartridge, and transfer roller.
Transfer High Voltage (THV+)

- Input Voltage : 24 V DC 15%
- Out Voltage : Max +5.0KV 3
- Input Voltage Variation : 3 % below(Variation 21.6V 26.4V)
- Out Voltage Rising Time : 100 ms Max
- Out Voltage Falling Time : 100 ms Max
- Transfer Variation Voltage on Environment Variation : +400V ~ 5 KV
- Control Method on environment : THV-PWM ACTIVE, transfer Active signal, of environment sensing
voltage is input and get feed back current, and recalculate it to resistance .
- Control method on transfer output voltage : It is controlled by changing its duty of THVPWM Signal as follows.
Charge Voltage (MHV)

- Out Voltage : -1.2KV ~ -1.8KV DC 3%
- Out Voltage Rising Time : 50 ms Max
- Out Voltage Falling Time : 50 ms Max
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- Out Voltage Range : 30 M ~ 1000 M

- Output Control Signal(MHV-PWM) : CPU is HV output when PWM is Low
Developing Voltage (DEV)

- Output Voltage : -220V ~ -450V DC 3%
- Output Voltage Fluctuation range : PWM Control
- Input contrast of the output stability degree : 3 % or less
- Loading contrast : 3 % or less
- Output Voltage Rising Time : 50 ms Max
- Output Voltage Falling Time : 50 ms Max
- Output Loading range : 10M ~ 1000 M
- Output Control Signal (BIAS-PWM) : the CPU output is HV output when PWM is low.
Supply
- Output Voltage : -420 V ~ -650V DC 3% (ZENER using, DEV )
- Input contrast of the output stability degree : under 3%
- Loading contrast : 3 % or less
- Output Voltage Rising Time : 50 ms Max
- Output Voltage Falling Time : 50 ms Max
- Output Loading range : 10 M ~ 1000 M
- Output Control Signal (BIAS-PWM) : the CPU is HV output when PWM is low.
Paper Exit Sensor
OPC - 100 V Main < - > HVPS

Connector
MHV - 1300 V
HVPS board supply high voltage for developing Process.
SUP - 730 V
High Voltage controlled by PWM signal from CPU.
DEV - 430 V Paper Exit Sensor exists on HVPS.
THV +1,300 V
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4) FUSER AC POWER CONTROL

Fuser(HEAT LAMP) gets heat from AC power. The AV power controls the switch with the Triac, a semiconductor switch.
The 'ON/OFF control' is operated when the gate of the Triac is turned on/off by Phototriac (insulting part).
In other words, the AC Controller is passive circuit, so it turns the heater on/off with taking signal from engine controller.
When the 'HEATER ON' signal is turned on at engine, the LED of Photo Triac takes the voltage and flashes.
From the flashing light, the Triac part (light receiving part) takes the voltage, and the voltage is supplied to the gate of
Triac and flows into the Triac. As a result, the AC current flows in the heat lamp, and heat is occurred. On the other
hand, when the signal is off, the photo triac is off, the voltage is cut off at the gate of Triac, the Triac becomes off, and
then the heat lamp is turned off.
- Triac feature :16A, 600V SWITCHING
- Phototriac Coupler
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2.2.4 S/W Descriptions
2.2.4.1 Overview
The software of Swan system is constructed with

1) Host Software part that the application software operated in Window and Web Environment, and
2) Firmware parts that is a Embedded software controls printing job.
2.2.4.2 Architecture
Host Software is made up of

1. Graphic User Interface that offers the various editing functions to user in Host,
2. Driver that translates the received document to a Printing Command language which printer can understand and
transfers data to spooler,
3. Stand-alone Application that offers the various printing application, DMS(Document Management System),
RCP(Remote Control Panel), Printer Status Monitor, Network Management in Window system,
4. Web-based-Application that offers the same functions as Stand-alone Application and RDC(Remote Diagnosis
Control) in Web environment.
Firmware is made up of
1. Application (Emulation) translates the data received from Host to a printing language (PCL, PS, GDI, etc)
2. Kernel is in control of the Control flow and printing job.
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2.2.4.3 Data and Control Flow
The above Block Diagram is explained that:
Host Side is made up of

1. Driver that is Windows application software translate printed data to one of printer language and create spooler file,
2. Web-based Application that offer a various printer additional functions, management of printing job, printer administra-
tion, Status monitor to monitoring the printer status by real time in Web, independent environment on OS.
3. Stand-alone Application that is a similar Window software as same as above 2,
4. Port Monitor that manages the network communication between spooler and Network Interface Card, or various addi-
tional application and Network Interface Card,(this is, at first, make communication logical port, manage the data,
transfer them from spooler to network port, and offer the result of printing).
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Samsung Electronics
Firmware Side is made up of

1. Network Interface Card is that relay the communication between Host and kernel using various network protocol,
2. Kernel is that manages the flow control of emulation procedure, receiving data from Host or Network card and printing
with engine & rendering job,
3. Emulation is that interprets the various output data from selected emulation,
4. Engine is that prints rendered bit-map data to paper with required size and type by Kernel.
And then, for Job Spooling function for Multi-User, Multi-Printing that is occurred in Network printing and various addition-
al printing functions, this Kernel use max. 10 Queuing systems in a memory.
In Printing, the two procedures are

(1) Case of using Parallel or USB Port
After user start to print the wanted document to PCL string or compressed GDI bit-map data, Driver translate the
all graphic data of it and send data to host spooler. And then the spooler sends the data stream to the printer via
parallel port or USB port.
Kernel receives this data from Host, and then select emulation fit to data and start selected one. After emulation
job end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU).
Engine print the received data to required paper with the sequential developing process.
(2) Case of using Network Interface Card

After user start to print the wanted document to PCL string or compressed GDI bit-map data, Driver translate the
all graphic data of it and send data to host spooler.
If so, Port monitor managing network port receives data from spooler and sends a data stream to the Network
Interface Card.
Network interface card receives it and send to Kernel part,
Kernel receives this data from Host, and then select emulation fit to data and start selected one. After emulation
job end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU).
Engine print the received data to required paper with the sequential developing process.
The additional printing function are realized in

(1) Web environment
(2) Window environment.
On addition, Kernel informs a status of printing status and printer status to user made printing job with the Status
Monitor.
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Samsung Electronics
Disassembly and Reassembly
3
3. Disassembly and Reassembly
3.1 General Precautions on Disassembly
When you disassemble and reassemble compo-

nents, you must use extreme caution. The close
proximity of cables to moving parts makes proper
routing a must.
If components are removed, any cables disturbed
Releasing Plastic Latches
Many of the parts are held in place with plastic

latches. The latches break easily; release them
by the procedure must be restored as close as carefully.
possible to their original positions. Before remov- To remove such parts, press the hook end of the
ing any component from the machine, note the latch away from the part to which it is latched.
cable routing that will be affected.
Whenever servicing the machine, you

must perform as follows:
1. Check to verify that documents are not stored

in memory.
2. Be sure to remove the print cartridge before

you disassemble parts.
3. Unplug the power cord.
4. Use a flat and clean surface.
5. Replace only with authorized components.
6. Do not force plastic-material components.
7. Make sure all components are in their proper

position.
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Samsung Electronics
3.2 Cover Unit

The description of disassembly and reassembly in this manual is listed according to the disassembly
procedures.
1-1. If necessary, remove the SPRING-ETC of

ROLLER-IDLE and take out the GUIDE-FEED-
LOWER from the MEA UNIT-FEED LOWER.
ROLLER-IDLE
1. Take out the MEA UNIT-FEED LOWER.
2. To remove COVER-REAR, first remove the three

screws.
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Samsung Electronics
3. Unlatch the latch(2 EA) from the rear bottom of the 6. To remove the COVER-LEFT, Unlatch the latch(3 EA)
SET and then take out the COVER-REAR as shown and then take out COVER-LEFT from the SET as
below. shown below.
4. Open the COVER TOP and then take out the Toner 7. To remove the COVER-RIGHT, Unlatch the latch(3
Cartridge. EA) and then take out COVER-RIGHT from the SET
as shown below.
5. To Remove the COVER-FUSER DUMMY, remove 8. To remove the Cassette, push the button, and take
the two screws and then release the COVER-FUSER out the Cassette. ( Cassette disassembly is referred
DUMMY. to Chapter 3.4 in detail.)
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Samsung Electronics
9. To remove the COVER- FRONT, first remove the two 12. Release the COVER-FRONT.
screws.
13. Release the Harness from the Main board.

10. Remove the hinge in the right side of the COVER-
FRONT.
14. Release the top of the LINK UPPER from the

COVER TOP.
11. In the same way, remove the hinge in the left side of
the COVER-FRONT.
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Samsung Electronics
15. Pull the LINK UPPER to the direction of arrow, and 17. Release the COVER TOP from the SET.
then release it from the SET
16. Remove the one screw , as shown below.
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Samsung Electronics
3.3 Cassette
1. Unlatch the 4 latches of the CASSETTE bottom. 5. Move the GUIDE-SIDE-L,R to the direction of the
arrow.
2. Release the GUIDE-CASSETTE LOCK from both

side of the CASSETTE.
6. Overturn the CASSETTE, and remove the one screw

from PINION GEAR.
3. Release the RING CS (2EA) from the GUIDE-CAS-

SETTE LOCK
7. Release the GUIDE-SIDE-L.R.
4. Release the GUIDE-REAR.
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Samsung Electronics
8. Release the PLATE KNOCKUP HINGE. 12. Release the RPR-PAD CASSETTE.( When attach-
ing again, Fit the line.
9. Release the FRAME CST HINGE.

13. Release the GUIDE-KNOCKUP.( When reassem-
bling, confirm the operation condition.)
ok ? ?
ok
10. Spin and Release the SPRING CS from the PLATE-
KNOCKUP.
14. Release the SRING ETC-LOCKER PLATE from the
both left and right side of the FRAME CST.
11. Release the SHAFT-P-CORE from the PLATE-

KNOCKUP.
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Samsung Electronics
3.4 LSU Unit
2. Remove the 2 screws to the right side.
WHITE-SHEET-
SPONGE
1. To remove the ELA UNIT LSU from the ELA UNIT-

FRAME UPPER, remove 4 screws that is under the 3. Release the the ELA UNIT LSU from the ELA UNIT-
WHITE-SHEET-SPONGE. First remove 2 screws to FRAME UPPER.
the left side.
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Samsung Electronics
3.5 Drive Unit
2. Remove the six screws and pull the ELA UNIT DRIVE
to the direction of arrow.
1. To remove the ELA UNIT DRIVE, remove the two

screws of the LINK-RAIL UPPER and release it.
3. Remove the HARNESS-MOTOR from the ELA UNIT
DRIVE.
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Samsung Electronics
3.6 Main Board
2. Remove the 4 screws, and release the Main Board

from the SET.
1. Unplug the Harness, as shown below.
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Samsung Electronics
3.7 HVPS Board
1. To remove the HVPS Board, remove the 4 screws 3. Remove the HARNESS-HVPS from the HVPS
and release the COVER HVPS. Board, as shown below.
2. Turn the HVPS Board to the direction of the arrow.
HVPS Board
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Samsung Electronics
3.8 SMPS Board
3. Remove the Harness from the SMPS Board.
1. To release the SMPS Board, first remove the 8

screws. 4. Remove the 2 screw.
2. Lift up the SMPS Board as shown the below. 5. IF necessary, release the SMPS Board from the
SHIELD-SMPS.
SHIELD-SMPS
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Samsung Electronics
3.9 Fuser Unit
2. To release the ELA HOU-FUSER from the SET,

remove the 4 screws.
1. Lift up and turn the FRAME UPPER.
3. Release the ELA HOU-FUSER.
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Samsung Electronics
3.10 Transfer Roller
2. Release the Transfer Roller from the SET.
1. Lift up the Transfer Roller.
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Samsung Electronics
Adjustment and Troubleshooting
4
4. Adjustment and Troubleshooting
4.1 Alignment and Adjustments

This chapter describes the main functions for service, such as the product maintenance method, the test
output related to maintenance and repair, DCU using method, Jam removing method, and so on.
It includes the contents of manual.
4.1.1 Control Panel
display
1 Shows the current status and prompts during an operation. The message shows with specific LEDs as below. LEDs
are working with short message on a display.
• error LED
Blinks when the error occurs on your machine. If it blinks rapidly, the machine has stopped for some reason. Check
the display message to solve the problem.
• paper LED
Blinks when the paper in the tray is empty. If it blinks rapidly, paper jam has occurred. Check the display message to
release the jammed paper.
• toner LED
Blinks when the print cartridge is almost empty or is not Samsung-genuine cartridge. If it blinks rapidly, the print
cartridge is totally empty. Check the display message and replace the print cartridge.
2 Stops an operation at any time. Also, You can print a machine report by pressing this button for about 4 seconds.
3 Powers on or off the control panel.
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Samsung Electronics
4.1.2 Status of OP Panel
Mode Item Status Status Display Status LED
P-Empty Moving Down Arrow head

One twinking light per 2 sec
Paper Status Jam0 Moving Down Arrow head
(On: 1 Sec + Off: 1 Sec)
Jam1 Moving Down Arrow head
Jam2 Moving Down Arrow head
Toner Low Moving Down Arrow head
(On: 2.5 Sec + Off: 2.5 Sec)
Toner Replace Moving Down Arrow head
Toner Warning Install Error Moving Down Arrow head
Toner Exhausted T2
(On: 1 Sec + Off: 1 Sec)
Non Samsung Toner T3
User Mode
Invalid Toner T1
Option Unit Interface Error UE One twinking light per 2 sec
Recovable Error
Front Cover Open OPEN (On: 1 Sec + Off: 1 Sec)
Open Heat Error
Over Heat Error
Low Heat Error
LSU Not Ready One twinking light per 2 sec
System Error Moving Down Arrow head
LSU Hsync Error (On: 1 Sec + Off: 1 Sec)
Motor Locked Error
Scan Lock Error
Internal Error
Open Heat Error H1

Over Heat Error H2
Low Heat Error H3
LSU Not Ready L1 One twinking light per 2 sec
Tech Mode System Error
LSU Hsync Error L2 (On: 1 Sec + Off: 1 Sec)
Motor Locked Error ME
Scan Lock Error SE
Internal Error IE
Not Supported
Moving Down Arrow head Arrow will come down frame by frame (5 Frames) and when Arrow is at Last frame Status LED will Glow.
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Samsung Electronics
Main LED TEXT Definition
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Samsung Electronics
Function and Indication Description
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Samsung Electronics
LED Display Interaction
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Samsung Electronics
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Samsung Electronics
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Samsung Electronics
Multi Error Definition
Do not everything togling information when multi-error happened and main-display marks prierity unfirma-
tion and gives response in under error icons.
When produce error during printing, printing and error status need togling that show intersection.
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Samsung Electronics
4.1.3 Manu Map
4.1.3.1 Table of Manu Map
1 Symbol + Default
Key Swan Descriptions
2 Charater Value
Up and
Direct Key --
Down key
Stop/Cancel Key
Hold STOP key for 4 sec than system data
(Hold for 4 SEC on idle 1 System Data
report will be printed.
screen mode)
Status LED
1 Error Led This Led will glow if there is any general error.
2 Paper Status This led will glow if there is paper Empty condition.
3 Toner Status This Led will glow if there is Toner error condition
4 Paper Jam Status This led will glow if there is paper Jam condition.
4.1.3.2 Tech mode
Report Printing
• Hold STOP/CLEAR key for 4 sec to Print System Data List.
Tech Mode Error Display
• When the system error occur, please press the STOP/CLEAR button to set Tech-Mode over
7 seconds.
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Samsung Electronics
4.1.3.3 System Data List
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Samsung Electronics
4.1.4 Report Printing Condition
Status (SM) UI(LCD) PC-Print out Report out

Toner Low Animation Print Print
Toner Empty Animation Print Print
Toner Install Error Animation No Print No Print
Invalid Toner !! T1 No Print Print(Tech mode)
Toner Exhausted !! T2 No Print Print(Tech mode)
Non Genuine Toner !! T3 Print Print
4.1.5 Table. Periodic Images according to Rollers
2
6 4
1 3
7 5
No Roller Period Phenomenon
1 OPC Drum 62.8 mm White and Black Spots

2 Charge Roller 26.7 mm White /Black Spot and Periodic Band
3 Supply Roller 46.9 mm Periodic Band (by little difference of density)
4 Developing Roller 35.2 mm White Spot, Horizontal black band
5 Transfer Roller 47.1 mm Periodic Band (by little difference of density)
6 Heat Roller 77.09 mm Black Spot and Image Ghost
7 Pressure Roller 75.36 mm Black Spot on Enter Blackside
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Samsung Electronics
4.1.6 Paper Path and Jam Error Solution

When removing paper that is jammed in the printer, if possible always pull the paper in the direction that it nomally
moves so as not to damage internal components. Always pull firmly and evenly; do not jerk the paper. if the paper
lears, ensure that all fragments of paper are removed; otherwise a jam will occur again.
4.1.6.1 Paper Path
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Samsung Electronics
4.1.6.2 Clearing paper jams
Refer to the table below to locate and clear the paper jam.
Status display Explanation
!! JO In the paper feed area and rear the machine

!! J1 Rear and Inside the machine
!! J2 In the exit area
4.1.6.2(a) In the paper feed area and rear the machine
If paper is jammed in the paper feed area and rear the machine, follow the next steps to release the jammed
paper.
1. Press the tray open button. 3. Remove the jammed paper by gently pulling it
straight out as shown below.
2. Pull the tray open.

4. Align the tray with the slot, and slide it into the
machine.
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Samsung Electronics
5. Press the top cover lever, completely open the top 9. Carefully take the jammed paper out of the
cover. machine.
10. Hold both edges of the rear cover, and align it as

shown in the following figure. Press the rear cover
firmly until it clicks.
6. Hold the top cover and close it slowly and carefully,

until the cover is securely latched.
11. Open and close the top cover firmly. The machine
will resume printing.
7. If the paper LED blinks, go to next step.
8. Open the rear cover.
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Samsung Electronics
4.1.6.2(b) Rear and inside the machine
If paper is jammed in the rear and inside the machine, follow the next steps to release the jammed paper.
1. Open the rear cover. 4. Press the top cover lever, completely open the top
cover.
2. Carefully take the jammed paper out of the

machine.
5. Hold the top cover and close it slowly and carefully,

until the cover is securely latched.
3. Hold both edges of the rear cover, and align it as

shown in the following figure. Press the rear cover
firmly until it clicks.
6. If the paper LED blinks, go to next step.
7. Press the top cover lever, completely open the top

cover.
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Samsung Electronics
8. Grasp the handles on the print cartridge and pull to 10. After removing the jammed paper, check for
remove the cartridge out of the machine. paper which may be jammed in other parts of the
machine.
11. Slide the print cartridge back into the machine.
9. Carefully take the jammed paper out of the

machine.
12. Close the top cover firmly. The machine will

resume printing.
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Samsung Electronics
4.1.6.2(c) In the exit area
If paper is jammed in the paper exit area, follow the next steps to release the jammed paper.
1. Press the top cover lever, completely open the top 3. Hold the top cover and close it slowly and carefully,
cover. until the cover is securely latched.
4. Open the inner cover.
2. If a long portion of the paper is visible, pull it

straight out.
1 inner cover
If there is any resistance removing the paper, stop

pulling
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Samsung Electronics
5. Carefully take the jammed paper out of the 6. Close the inner cover.
machine.
7. After removing the jammed paper, check for paper
which may be jammed in other parts of the
machine.
8. Close the top cover firmly. The machine will

resume printing.
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Samsung Electronics
4.1.7 Error Messages
Messages appear on the Smart Panel program window or on the control panel display to indicate machine status or
errors. Refer to the tables below to understand the messages meaning to correct the problem, if
necessary.
Message Meaning Suggested solutions
!! CO The top cover is not completely closed. Press the top cover until it clicks.
!! EE There is a problem in the machine. Unplug the power cord and plug it back in.
If the problem persists, contact the service
representatives.
Animation There is no paper in the tray. Load paper in the tray.
!! JO In the paper feed area and rear the Clear the jam.
machine.
!! J1 Rear and Inside the machine. Clear the jam.
!! J2 In the exit area. Clear the jam.
Animation The print cartridge which the arrow Take out the corresponding print cartridge
indicates is almost empty. and thoroughly shake it. By doing this, you
can temporarily reestablish printing
operations.
Animation The print cartridge which the arrow Replace the corresponding print cartridge
indicates has run out. with a Samsung-genuine cartridge.
!! T1 The lifespan of cartridge is reached. Replace the corresponding cartridge with

a Samsung-genuine cartridge.
!! T2 The print cartridge you have installed is Replace the corresponding cartridge with
not a genuine cartridge. a Samsung-genuine cartridge.
!! T3 The print cartridge is installed improperly, Reinstall the print cartridge two or three
or not installed. times. If the problem persists, the print
cartridge is not being detected.
Please contact the service representa-
tives.
!! T4 The print cartridge you have installed is not Replace the corresponding cartridge with
compatible with your machine. a Samsung-genuine cartridge.
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Samsung Electronics
4.2 Troubleshooting
4.2.1 Procedure of Checkig the Symptoms
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.
Power On
- No Power
OP Panel - Power Module error
ON? - Main PBA error
- Display Panel error
Ready or Indicate Refer to

Power save Error Display Error Display
<Chapter 4.1.7>
Test Print
printing
Quality is Refer to "Solution
Nomal? of Image Problem"
END
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Samsung Electronics
4.2.2 The cause and solution of image quality
4.2.2.1 Vertical Black Line and Band
Description: 1. Straight thin black vertical lines occur in the prnting

2. Dark black vertical bands occurrs in the printing
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
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Samsung Electronics
4.2.2.2 Vertical White Line
Description: White vertical voids in the image.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
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Samsung Electronics
4.2.2.3 Horizontal Black Bands
Description: Dark or blurry horizontal stripes occur in the printing periodically

(These may occurs at regular intervals down the page.)
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
1) OPC Drum = 62.8mm

2) Charge Roller = 26.7mm
3) Supply Roller = 46.9mm
4) Developing Roller = 35.2mm
5) Transfer Roller = 47.1mm
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Samsung Electronics
4.2.2.4 Black/White Spot
Description: 1. Dark or blurry spots occur periodically in the printing

2. White spots occur periodically in the printing
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
26.7
62.8
62.8
62.8
50K
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Samsung Electronics
4.2.2.5 Light Image
Description: The printed image is light, with no ghost.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
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4.2.2.6 Dark image or Black
Description: The printed image is dark.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
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4.2.2.7 Uneven Density
Description: Print Density is uneven between left and right.
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4.2.2.8 Background
Description:Light dark background appears in whole area of the printing.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
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4.2.2.9 Ghost(1)
Description: Ghost occur at 75.5mm intervals of the OPC drum in the whole Printing
Digital Printer
Digital Printer
75.5 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
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4.2.2.10 Strain in the Face of the Page
Description: The background on the face of the printed page strained.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
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4.2.2.11 Strains on Back of Page
Description: The back of the page is strained at 47.1 or 62.8 mm intervals.
Digital
Digital Pri
Digital Printer
Digital Printer
Digital Printer
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4.2.2.12 Blank Page Print out(1)
Description: Blank page is printed.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
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4.2.3 The cause and solution of the paper feeding
4.2.3.1 Wrong Print Position
Description: Printing begins at wrong position on the paper.
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4.2.3.2 JAM 0
Description: 1. Paper does not exit from the cassette.

2. Jam-0 occurs when the paper feeds into the printer
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Samsung Electronics
4.2.3.3 JAM 1
Description: 1. Paper is jammed in front of or inside the fuser.

2. Paper is stuck in the exit roller and in the fuser just after passing through the Actuator-Feed
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4.2.3.4 JAM 2
Description: 1. Recording paper is jammed in front of or inside the fuser.

2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.
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4.2.3.5 Multi-Feeding
Description: Multiple sheets of paper are fed at once.
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4.2.3.6 Paper rolled in the fuser
Description: Paper rolled around fuser rollers or ‘Concertina’ jam
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4.2.4 The cause and solution of the malfunction
4.2.4.1 Fuser Error
Description : message “Engine Fuser Low Heat Error/Engine Fuser Over Heat Error” is displayed in a LCD
panel.
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4.2.4.2 LSU Unit Error
Description : message “Engine Hsyne Error” is displayed in a LCD panel.
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Samsung Electronics
4.2.4.3 Paper Empty Error
Description : The paper lamp on the operator panel is on even when paper is loaded in the cassette.
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4.2.4.4 Cover open Error
Description : message “Colse Top Cover” is display in a LCD panel.

The ERROR lamp is on even when the print cover is closed.
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4.2.4.5 No power Error
Description : When system power is turned on, all lamps on the operator panel do not come on.
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5
Exploded Views & Parts List
5. Exploded Views and Parts List
Contents
5.1 Main 5-2 5.5 Frame Lower 5-10
5.2 Cover Top 5-4 5.6 Main Drive 5-14
5.3 Cover Lower 5-6 5.7 Fuser 5-16
5.4 Frame Upper 5-8 5.8 Cassette 5-18
DIGITAL LASER PRINT The keynote of Product
Slim Size 3 in 1 MFP, Emotional Design

(ML-1630/ML-1630S)
- Printing Speed : 16PPM(A4), 17PPM(Ltr)

- Interface : USB 2.0
- Paper Input Capacity : 100 sheets
- Paper Output Capacity : 30 sheets
- Engine Life : 50,000 Pages
- Toner : Initial(1K) / Sales(2K)
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5.1 Main
12-1
14
12-2
12-3
12-4
12
11
3
2
13
18
17
4
8
19
10
0
15
1
16
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Main Parts List
Drawer# SEC_CODE DESCRIPTION QT’Y Service Remark

5.1-0 ML-1630 SET
5.1-1 JC96-04657A ELA UNIT-FRAME LOWER 1 Y
5.1-2 JC66-01564A LINK-UPPER 1 Y
5.1-3 JC61-02178A STUD-HINGE 2 Y
5.1-4 6031-001602 WASHER-PLAIN 2 Y
5.1-8 JC66-01218A ROLLER-TRANSFER 1 Y
5.1-10 JC92-01890A PBA-MAIN 1 Y
5.1-11 JC97-02978B MEA UNIT-COVER LOWER 1 Y
5.1-12 JC97-02990A MEA UNIT-FEED LOWER 1 Y
5.1-12-1 JC61-01980A GUIDE-FEED LOWER 1 Y
5.1-12-2 JC63-01385A COVER-DUMMY REAR 1 Y
5.1-12-3 JC66-01510A ROLLER-IDLE 2 Y
5.1-12-4 6107-001277 SPRING-ETC 2 Y
5.1-13 JC96-04646A ELA UNIT-FRAME UPPER 1 N
5.1-14 JC96-04664A ELA UNIT-COVER TOP 1 Y
5.1-15 JC97-02933A MEA UNIT-CASSETTE 1 Y
5.1-16 JC96-04523C CARTRIDGE-TONER 1 N
5.1-17 JC96-04623A ELA UNIT LSU 1 Y
5.1-18 JC72-01394A SPONGE-LSU 1 Y
5.1-19 JC99-02108A INA-STACKER 1 Y
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5.2 Cover Top
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Samsung Electronics
Cover Top Parts List
Drawer# SEC_Code Description QT'y Service Remark

5.2-0 JC97-03064A MEA-COVER_TOP 1 Y
5.2-1 JC63-01354A COVER-TOP 1 Y
5.2-2 JC63-01355A COVER-UPPER 1 Y
5.2-3 JC63-01470A SHEET-SUB DIFFUSION 1 N
5.2-4 JC61-01975A HOLDER-LED SUB 1 Y
5.2-5 0203-002249 TAPE-DOUBLE FACE 1 N
5.2-6 JC92-01896A PBA-OPE 1 Y
5.2-7 JC39-00686A HARNESS-OPE_FFC 1 N
Service Manual
5-5
Samsung Electronics
5.3 Cover Lower
2
3
4
1
4-3
0
4-2
4-1
Service Manual
5-6
Samsung Electronics
Cover Lower Parts List

5.3-0 JC97-02978B MEA UNIT-COVER LOWER 1 Y
5.3-1 JC63-01383A COVER LEFT 1 Y
5.3-2 JC63-01384A COVER RIGHT 1 Y
5.3-3 JC63-01436A COVER REAR 1 Y
5.3-4 JC97-02979A MEA UNIT-COVER FRONT 1 Y
5.3-4-1 JC63-01382B COVER-FRONT 1 Y
5.3-4-2 JC61-00060A SPRING ETC-TS BLADE 1 Y
5.3-4-3 JC63-01434A COVER DOOR STAKER 1 Y
Service Manual
5-7
Samsung Electronics
5.4 Frame Upper
5 6
10
13
11
12
Service Manual
5-8
Samsung Electronics
Frame Upper Parts List

5.4-0 JC96-04646A ELA UNIT-FRAME UPPER 1 N
5.4-1 JC61-02107A FRAME BASE UPPER 1 Y
5.4-4 JC65-00019A TERMINAL CRUM 4 Y
5.4-5 JC39-00761A HARNESS-CRUM 1 Y
5.4-6 6003-000282 SCREW-TAPTITE 4 Y
5.4-7 JC61-70958A SPRING ETC-GUIDE TR 2 Y
5.4-8 JC61-02108A PLATE GUIDE DEVE 1 Y
5.4-9 JC61-70932A SPRING ETC-GUIDE DEVE 1 Y
5.4-10 JC66-01574A LEVER HANDLE UPPER 1 Y
5.4-11 JC62-00417A SEAL-LSU 1 Y
5.4-12 JC63-01444A COVER DUMMY EXTRA 1 Y
5.4-13 JC62-00464A SEAL-LSU REAR 1 Y
Service Manual
5-9
Samsung Electronics
5-10
34
34-7 34-1-3
34-5 34-4
23
34-1-2
34-2 34-1
34-1-1
Service Manual
0
34-3
34-4
30 34-6
31 34-8
28
22
5.5 Frame Lower1
16 32
24 25
14
27
20 26
11
21
13 30
31
32
12
29
10
42 33
1
6
41
43
44
50 45
51
49
3
52 46
47
45
5
7
76
8 9
77
Samsung Electronics
58-1
58
0
Samsung Electronics
Frame Lower2
57 58-3
58-2
56
59
71
60
75 61-3
73
61-2
70 72 61
61-1
74 61-4
73
55 65
69 62
64
63
1
54
67
53 67 66
Service Manual
5-11
Frame Lower Parts List

5.5-0 JC96-04645A ELA UNIT-FRAME LOWER 1 Y
5.5-1 JC61-02113A FRAME-BASE LOWER 1 Y
5.5-3 JC44-00146A HVPS 1 Y
5.5-5 JC63-01372A COVER-HVPS 1 Y
5.5-6 JC39-00676A HARNESS-HVPS 1 Y
5.5-7 JC66-00829A SHAFT-P-PICK_UP 1 Y
5.5-8 JC66-01544A LEVER-CASSETE ROCK 1 Y
5.5-9 6107-001170 SPRING-TS 1 Y
5.5-10 JC66-01573A LEVER-CASSETE GUIDE 1 Y
5.5-11 JC39-00677A HARNESS-COVER 1 Y
5.5-12 JC61-02009A HOLDER-SWITCH 1 Y
5.5-13 JC63-01437A GROUND-MAIN 1 Y
5.5-14 JC75-00049A MEC-TERMINAL 4 Y
5.5-16 JC65-00024A TERMINAL-HV 4 Y
5.5-20 JC63-01415A GROUND-P THV 1 Y
5.5-21 JC39-00676A HARNESS-HVPS 1 Y
5.5-22 JC61-02109A HOUSING-TERMINAL 1 Y
5.5-23 JC61-02130A GUIDE-EARTH TRNASFER 1 Y
5.5-24 JC61-70932A SPRING ETC-GUIDE DEVE 1 Y
5.5-25 JC61-01548A HOLDER-M-CAM 1 Y
5.5-26 JC63-01416A GROUND-HVPS 1 Y
5.5-27 JC72-00382B PMO-BUSHING FEED 2 Y
5.5-28 JC66-00526A ROLLER-FEED ROLLER 1 1 Y
5.5-29 JC66-01439A GEAR-REGI 1 Y
5.5-30 JC72-41191B PMO-BEARING SHAFT 1 Y
5.5-31 JC66-01435A GEAR-FEED 1 Y
5.5-32 JC66-01436A GEAR-DRV FEED 1 Y
5.5-33 JC61-01967A BRACKET_FEED 1 Y
5.5-34 JC97-02938A MEA UNIT-PICKUP 1 Y
5.5-34-1 JC97-02982A MEA UNIT-ROLLER PICKUP 1 Y
5.5-34-1-1 JC61-00909A HOUSING-M-PICK UP_R2 1 Y
5.5-34-1-2 JC61-02079A HOUSING-PICKUP B 1 Y
5.5-34-1-3 JC72-01231A SPONGE-ROLLER PICK_UP 1 Y
5.5-34-2 JC61-01281A BRACKET-P-BAR_PICK_UP 1 Y
5.5-34-3 JC66-00829A SHAFT-P-PICK_UP 1 Y
5.5-34-4 JC66-01509A ROLLER-PICKUP IDLE 2 Y
5.5-34-5 JC61-01714A STOPPER-PICK_UP L 2 Y
5.5-34-6 JC61-01713A STOPPER-PICK_UP R 2 Y
5.5-34-7 JC66-01469A CAM-PICKUP L 1 Y
5.5-34-8 JC66-01468A CAM-PICKUP R 1 Y
5.5-41 JC97-02957A MEA UNIT-GEAR PICKUP 1 Y
5.5-42 JC63-01414A GROUND DRIVE 1 Y
5.5-43 0604-001095 PHOTO INTERRUTER 1 Y
Service Manual
5-12
Samsung Electronics
Frame Lower Parts List

5.5-44 JC66-01541A ATUATOR EMPTY 1 Y
5.5-45 6107-001164 SPRING TS 2 Y
5.5-46 JC63-01413A GROUND-SAW 1 Y
5.5-47 JC66-01542A ACTUATOR-FEED 1 Y
5.5-49 JC64-00332A BUTTON-CASSETTE 1 Y
5.5-50 JC61-70940A SPRING ETC-TR(12) 1 Y
5.5-51 JC63-01417A GROUND-FUSER 1 Y
5.5-52 JC70-10232A IPR-PLATE SAW 1 Y
5.5-53 JC63-01420A SHIELD-SMPS 1 Y
5.5-54 JC63-01411A SHEET-SMPS 1 Y
5.5-55 JC44-00147A SMPS-V1 1 Y
5.5-56 JC96-04540A ELA HOU-FUSER 1 Y
5.5-57 JC63-01385A COVER-DUMMY REAR 1 Y
5.5-58 JC97-02939A MEA UNIT-FEED UPPER 1 Y
5.5-58-1 JC61-01979A GUIDE-FEED UPPER 1 Y
5.5-58-2 JC66-01510A ROLLER-IDLE 2 Y
5.5-58-3 6107-001277 SPRING-ETC 2 Y
5.5-59 JC39-00685A HARNESS-INLET 1 Y
5.5-60 JC61-02114A BRACKET-REAR 1 Y
5.5-61 JC97-02937A MEA UNIT-HOLDER PICKUP 1 Y
5.5-61-1 JC69-00987A PAD-FRICTION 1 Y
5.5-61-2 JC61-02076A HOLDER-PAD 1 Y
5.5-61-3 JC63-00290A SHEET-HOLDER PAD 1 Y
5.5-61-4 JC61-70911A SPRING ETC-EXIT ROLL FD 2 Y
5.5-62 JC96-04622A ELA UNIT-SOLENOID 1 Y
5.5-63 JC66-01575A LINK-RAIL UPPER 1 Y
5.5-64 JC96-04715A ELA UNIT DRIVE 1 Y
5.5-65 JC39-00679A HARNESS-MOTOR 1 Y
5.5-66 JC61-40001A FOOT-ML 80 4 Y
5.5-67 JC61-02110A GUIDE-CASETTE RAIL 1 Y
5.5-69 JC31-00089A FAN-DC_HAWK 1 Y
5.5-70 JC39-00737A HARNESS-FUSER 1 Y
5.5-71 JC39-00697A HARNESS-MAN 1 Y
5.5-72 JC63-01423A SHIELD-MAIN 1 Y
5.5-73 JC61-70940A SPRING ETC-TR(12) 2 Y
5.5-74 JC61-00588A BUSH-M-TRL 1 Y
5.5-75 JC72-00102A PMO-BUSHING_TR(L) 1 Y
5.5-76 JC72-01418A SPONGE-LEFT 1 Y
5.5-77 JC72-01419A SPONGE-RIGHT 1 Y
Service Manual
5-13
Samsung Electronics
5.6 Main Drive
14
13
11
12
15
10
15
1
9
5
3
15
0
6
2
7
8
Service Manual
5-14
Samsung Electronics
Main Drive Parts List

5.6-0 JC96-04715A ELA UNIT DRIVE 1 Y
5.6-1 JC61-01968A BRACKET GEAR 1 Y
5.6-2 JC31-00079A BLDC-MOTOR 1 Y
5.6-3 JC66-01445A GEAR RDCN FUSER 1 Y
5.6-4 JC66-01444A GEAR RDCN OPC 1 Y
5.6-5 JC66-01441A GEAR DRV FUSER OUT 1 Y
5.6-6 JC66-00340A GEAR HUB CLUTCH 1 Y
5.6-7 JC66-01800A GEAR_DRV FUSER IN 1 Y
5.6-8 6031-000023 WASHER-PLAIN 4 Y
5.6-9 JC66-01440A GEAR DRV OPC 1 Y
5.6-10 JC66-01443A GEAR DRIVE PICK UP 1 Y
5.6-11 JC66-01447A GEAR RDCN FEED B 1 Y
5.6-12 JC66-01446A GEAR RDCN FEED A 1 Y
5.6-13 JC66-01442A GEAR DRV REGI 1 Y
5.6-14 6001-000130 SCREW MACHINE 3 Y
5.6-15 6031-001602 WHSHER-PLAIN 4 Y
Service Manual
5-15
Samsung Electronics
5.7 Fuser
35
32
26
12
26
24
6
16
20
25
10
2
13
19
18
22
7
21
33
14
32
30
34
29
0
36
31
27
15
11
9
5
28
1
4
18
17
3
Service Manual
5-16
Samsung Electronics
Fuser Parts List

5.7-0 JC96-04653A ELA HOU-FUSER 1 Y
5.7-1 1404-001427 THERMISTOR-NTC ASSY 1 Y
5.7-2 4713-001227 LAMP-HALOGEN 1 Y
5.7-3 6006-001078 SCREW-TAPTITE 1 Y
5.7-4 6003-000269 SCREW-TAPTITE 1 Y
5.7-5 6003-000282 SCREW-TAPTITE 2 Y
5.7-6 6107-001165 SPRING-TS 1 Y
5.7-7 JC61-00056A SPRING ETC-PR(7300) 2 Y
5.7-8 JC66-01254A GEAR-FUSER 1 Y
5.7-9 JC61-00064A SPRING ETC-CLAW 1 Y
5.7-10 JC61-02010A HOLDER-ACTUATOR 1 Y
5.7-11 JC61-02184A GUIDE-CLAW PI 4 Y
5.7-12 JC61-00887A BUSH-M-HR R_R2 1 Y
5.7-13 JC61-00888A BUSH-M-HR L_R2 1 Y
5.7-14 JC61-02450A GUIDE-INPUT 1 Y
5.7-15 JC63-01431A COVER-FUSER 1 Y
5.7-16 JC66-00380A ROLLER-M-EXIT F/UP 1 Y
5.7-17 JC72-00143A PMO-GEAR_EXIT_DRV16 1 Y
5.7-18 JC66-01254A GEAR-FUSER 1 Y
5.7-19 JC66-00600A ROLLER-PRESSURE 1 Y
5.7-20 JC66-01531A ROLLER-HEAT 1 Y
5.7-21 JC66-10901A BUSH 2 Y
5.7-22 JC61-02137A FRAME-FUSER 1 Y
5.7-23 4712-001027 THERMOSTAT 1 Y
5.7-24 JC72-00382A PMO-BUSHING TX 3 Y
5.7-25 JC66-01533A ACTUATOR-EXIT 1 Y
5.7-26 JC73-00255A RUBBER-EXIT F/UP 4 Y
5.7-27 JC66-01312B ROLLER-IDLE 1 Y
5.7-28 JC70-00064A IPR-PIN ROLLER EXIT 1 Y
5.7-29 JC72-20902B PEX-ROLLER F/UP(2) 1 Y
5.7-30 6107-001347 SPRING-ETC 4 Y
5.7-31 JC61-02129A GUIDE-EXIT 1 Y
5.7-32 JC61-02012A HOLDER-LAMP 1 Y
5.7-33 JC67-00111A CAP-M_ACTUATOR_UP 2 Y
5.7-34 6107-001346 SPRING-CS 2 Y
5.7-35 JC63-01446A COVER-LAMP 1 Y
5.7-36 JC63-01739A FELT-FUSER 1 Y
Service Manual
5-17
Samsung Electronics
5.8 Cassette
12
10
11
14
7
17
8
16
14
3
15
13
11
0
2
1
Service Manual
5-18
Samsung Electronics
Cassette Parts List

5.8-0 JC97-02933A MEA UNIT-CASSETTE 1 Y
5.8-1 JC61-02081A FRAME-CST 1 Y
5.8-2 JC61-02126A GUIDE-REAR 1 Y
5.8-3 6107-001350 SPRING-CS 2 Y
5.8-4 JC61-02111A GUIDE-CASSETTE LOCK 2 Y
5.8-6 JC63-01432A COVER-CASSETTE 1 Y
5.8-7 JG66-40003A GEAR-PINION 1 Y
5.8-8 6003-000264 SCREW-TAPTITE 1 Y
5.8-9 JC61-02124A GUIDE-SIDE L 1 Y
5.8-10 JC61-02125A GUIDE-SIDE R 1 Y
5.8-11 JG61-70531A SPRING ETC-LOCKER,PLATE 2 Y
5.8-12 JC61-02128A GUIDE-KNOCKUP R 1 Y
5.8-13 JC61-02127A GUIDE-KNOCKUP L 1 Y
5.8-14 6107-001349 SPRING-CS 2 Y
5.8-15 JC61-02080A PLATE-KNOCKUP 1 Y
5.8-16 JC73-00141A RPR-PAD CASSETTE 2 Y
5.8-17 JC66-00720A SHAFT-P-CORE 1 Y
Service Manual
5-19
Samsung Electronics
System Diagram
6
6. System Diagram
6.1 Block Diagram
Service Manual
6-1
Samsung Electronics
System Diagram
6.2 Connection Diagram
Service Manual
6-2
Reference Information
7
7. Reference Information
This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the
location space required when installing the printer. A definition of tests pages and Wireless
Network information definition is also included.
7.1 Tool for Troubleshooting

The following tools are recommended safe and easy troubleshooting as described in this service manual.
• DVM (Digital Volt Meter) • Cleaning Equipments

Standard : Indicates more than 3 digits. Standard : An IPA(Isopropyl Alcohol)dry wipe tissue or
a gentle neutral detergent and lint-free cloth.
• Driver • Vacuum Cleaner

Standard : "-" type, "+" type (M3 long, M3 short, M2
long, M2 short).
• Tweezers • Software (Driver) installation CD ROM

Standard : For general home use, small type.
• Cotton Swab
Standard : For general home use, for medical service.
Service Manual
7-1
Samsung Electronics
7.2 Acronyms and Abbreviations(1)

The table below explains the abbreviations and acronyms used in this service manual. Where abbreviations
or acronyms are used in the text please refer to this table.
Abbreviations Explanation
AP Access Point
AC Alternating Current
APC Auto Power Control
ASIC Application Specific Integrated Circuit
ASSY assembly
BIOS Basic Input Output System
BLDC Brush-less Direct Current
CMOS Complementary Metal Oxide Semiconductor
CN connector
CON connector
CPU Central Processing Unit
dB decibel
dBA decibel A
dBM decibel milliwatt
DC direct current
DCU Diagnostic Control Unit
DPI Dot Per Inch
DRAM Dynamic Random Access Memory
DVM Digital Voltmeter
ECP Enhanced Capability Port
EDC Embedded Diagnostic control
EEPROM Electronically Erasable Programmable Read Only Memory
EMI Electro Magnetic Interference
EP electrophotographic
EPP Enhanced Parallel Port
FPOT First Printout Time
F/W firmware
GDI graphics device interface
GND ground
HBP Host Based Printing
HDD Hard Disk Drive
H/H High temperature and high marshy place
HV high voltage
HVPS High Voltage Power Supply
I/F interface
I/O Input and Output
IC integrated circuit
IDE Intelligent Drive electronics or Imbedded Drive Electronics
Service Manual
7-2
Samsung Electronics
Acronyms and Abbreviations(2)
Abbreviations Explanation
IEEE Institute of Electrical and Electronics Engineers. Inc

IPA Isopropy Alcohol
IPM Images Per Minute
LAN local area network
lb pound(s)
LBP Laser Beam Printer
LCD Liquid Crystal Display
LED Light Emitting Diode
L/L Low temperature and low marshy place
LSU Laser Scanning Unit
MB megabyte
MHz megahertz
MPF Multi Purpose Feeder
NIC Network Interface Card
N/N Normal temperature and normal marshy place
NVRAM nonvolatile random access memory
OPC Organic Photo Conductor
OP Operation Panel Equipment
PBA Printed Board Assembly
PCL Printer Command Language , Printer Control Language
PDL Page Discription Language
PPM Page Per Minute
PPS Pulse Per Second
PS Post Script
PTL Pre-Transfer Lamp
PWM Pulse Width Modulation
Q-PID Quick Printer Initiating Device
Q ty quantity
RAM Random Access Memory
ROM Read Only Memory
SCF Second Cassette Feeder
SMPS Switching Mode Power Supply
SPGP Samsung Printer Graphic Processor
SPL Samsung Printer Language
Spool Simultaneous Peripheral Operation Online
SW switch
sync synchronous or synchronization
USB Universal Serial Bus
WECA Wireless Ethernet Compatibility Alliance
Service Manual
7-3
Samsung Electronics
7.3 Select a location for the printer

• Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagram
below)
• Provide the proper environment :

- A firm, level surface
- Away from the direct airflow of air conditioners, heaters, or ventilators
- Free of extreme fluctuations of temperature, sunlight, or humidity
- Clean, dry, and free of dust
Service Manual
7-4
Samsung Electronics
7.4 Sample Tests Patterns

The sample patterns shown below are the standard test patterns used in the factory.
The life of the toner cartridge, developer cartridge and printing speed are measured with the pattern shown
below (5%). The A4 ISO 19752 standard pattern samples are reproduced reduced to 70% of the actual A4
size.
Service Manual
7-5
Samsung Electronics
7.5 Parts Life Cycle Maintenance Table
7.5.1 Parts Life Cycle Maintenance Table
Custmoer
Supplies Life Cycle Condition Engine Codition Status Display Panel Manage Responding
Animation 10%
Toner Low Warning -
1K : For Product Indication Remains
Toner
Cartridge 2K : For Sale Animation Initialized at
Toner Empty Warning -
Indication toner change
50K(page) Replaced
Fuser Exhauseted No Indication No Indication at Exhauseted
:Simplex
50K(page) Replaced
Transer Roller Exhauseted No Indication No Indication
:Simplex at Exhauseted
50K(page) Replaced
PickUP Roller Exhauseted No Indication No Indication at Exhauseted
:Simplex
7.5.2 Toner Cartridge Criterion

1) Supplies Criterion (Toner Cartridge)
1. Cartridge Main Defects
- White Point, Black Point : White or Black point on printing image
- Image contamination : Dirty printing image
- Image Fainted : Entire Image is fainted and vertical white line emerge
- Black Line : Vertical black line emerge on printing image
2) Defect Symptoms
Symptoms Criterion Remarks

White, Black Point Clean Up OPC (10 times), if disappeared, no failure.
- If continuous, failure
Image contamination Drity printing image or conteminated reverse side
(Toner leakage) - Clean up OPC (10 times) and inside of machine with cloth,
if disappeared, no failure.
Image Fainted After shake cartridge right and left 5~6 times, if printing image
is not fainted, no failure. (Toner Exhausted)
Vertical Black Line Vertical thin line emerge, if cartridge is scratched.
- (Customer fault)
Service Manual
7-6
Samsung Electronics
7.6 Model Information
7.6.1 Understanding for Model Code

Model code is inscribed and managed by product standard operation.
If understand the standard operation. It will help to comprehend basic and derived model.
Classification Model abbriviation Feature/Properties
DIGIT 1 2 3 4 5 6 7 8 9 10
Example M L - 1 6 3 0
Definition Product Classification Color Division 1. Speed of Engine 1. New model,series 1. Basic : 0 Main feature Space
Product between model division description
2. Series model division (Basic:
Classification code - If same speed models - N : N/W Omitted)
are released - Over 3rd grade - Below 4th grade - P : PS
Code Printer Laser • Default= simultaneously higher project project - S : N/W+PS
Description Class of Beginning Omissoin model is added +1 at • PC Bundle - B : Bluetooth
Product letter of • Only color speed code. 2. Valuablet model divi- • Domestic distribution - T : 2nd CST
Description printer printer "C" - If over 10 models with sion in market despite (Entry model excepted) - M : Mac Compatible
:M Description: initial same speed are of not over 3rd grade - X : Scanner
L • Engine=E brought into, tenth • Beside abovefeature
model is added +1. - VE model, etc.(Valuable description,product
model is decided conception to product
2. Domestic Entry Model byproduct planning planning group
Distribution group with sales responsed
- C&C : Engine speed prospect)
- Information : The first
number deleted
Description Alphabet - Digit Alphabet
Service Manual
7-7
Samsung Electronics
7.6.2 Understanding Material Code & Name

Material code and name is maintained by standard criteria.
If understand the criteria, it will help to order materials.
1. Two different description ways for material code. ( : Digit, : Letter(Alphabet))
- Type 1 - ex) 2007-007961 R-CHIP

- Type 2 - ex)JB96-01268A ELA UNIT-COVER TOP
Type1 : Parts managed by entire divisions : Materials used by all samsung products.
Most electrical parts are under the type 1.
Type 2 : Parts managed by a division : Material used by a certain product

Most mechanical parts are under type 2.
2. A/S Only material : Only for A/S, not related to product manufacturing.
3. Ass'y material : More than two materials are assembled. If the material order is out of service, the order
can be processed by Ass'y material order.
Picture and numbers are also described on Service manual.
Ass'y Material and A/S Only material Code are recognizable by product name.
Those are under type 2 and known by material properties and beginning letters of product name.
Classification Material Code Material Name

A/S Only Material **81-******(JB81-00039A) AS-*****(AS-FUSE)
A/S Only Material **75-******(JB75-00068A) MEC-*****(MEC-CHUTE)
A/S Only Material **92-******(JB92-01131A) PBA-*****(PBA MAIN-CONTROLLER)
A/S Only Material **96-******(JB96-01268A) ELA-*****(ELA UNIT-COVER TOP)
A/S Only Material **97-******(JB97-01089A) MEA-*****(MEA UNIT-PULLEY IDLE)
7.6.3 F/W Upgrade Method

If F/W needs Upgrade, F/W file and usbprn file are requested.
Check "Ready" condition with power ON.
1. Paralle cable case

Start Download Rom file with "copy/b file name.fls lpt1:" commend on Dos Mode.
Once Download are finished, "Reset Printer" is indicated on LCD window.
Download finished Power ON/OFF.
2. USB cable case (Save attached file at certain directory)

Start Download Rom file "usbprbs file name.fls" on Dos Mode and push the enter key
Once Download are finished, "Reset Printer" is indicated on LCD window.
Download finished Power ON/OFF.
Service Manual
7-8
Samsung Electronics

Samsung ml-1630 SM

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ML-1630

DIGITAL LASER PRINT The keynote of Product

Slim Size Laser Printer

- Printing Speed : 16PPM(A4), 17PPM(Ltr)

1.1 Safety Warning 1-1

2. Product specification and feature

2.1 Product Specifications 2-1

3.1 General Precautions on Disassembly 3-1

3.10 Transfer Roller 3-14

4. Adjustment and Troubleshooting

4.1 Alignment and Adjustments 4-1

5. Exploded Views & Parts List

5.1 Main 5-2

6.1 Block Diagram 6-1

7.1 Tool for Troubleshooting 7-1

1.1 Safety Warning

(2) Do not rebuild.

(3) Laser Safety Statement

1.2 Caution for safety

1.2.2 Electric Shock or fire Precaution

1.2.3 Handling Precautions

(1) Do not install it on different levels, or slanted floor.

1.2.4 Assembly/Disassembly precaution

1.3 ESD Precautions

2.1 Product Specifications

2.1.1 Product Overview

- 16ppm (A4) / 17ppm (Ltr.)

- Low Noise System ( 45dB )

- Two Lamp Fusing System

2.1.2.1 General Spec.

Item Specifications and Description

2.1.2.2 Printer Spec.

Item ML-1630 Remark

Items Yield (Average)

2.1.3 Model Comparison Table

Laser MFP SCX-4500 Laser Printer ML-1630

General Size (W*D*H) 332*420*164mm 320*358*115mm

Mech Comparison (SCX-4500/ML-1630)

UNIT Part Logan Swan

ITEM ML-1630 Brother HP

No. Item Code Quantity

ACCESSORY BAG 1 COVER PAPER

2.2 Summary of Product

2.2.1 Printer Components

1 control panel 6 tray open button

2.2.1.2 Rear View

1 rear cover 3 power receptacle

2.2.1.2(a) Feeding Section

Feeding Method : Universal Cassette Type

Paper Size Sensor : N/A

2.2.1.2(b) Transfer Ass'y

Life Span : Print over 50,000 Sheets(in 15~30 )

2.2.1.2(c) Driver Ass'y

2.2.1.2(d) Fuser Ass'y

Halogen Lamp - Control the Fusing Temperature by Heating

2.2.1.2(e) LSU(Laser Scanner Unit)

2.2.1.2(f) Toner Cartridge

Developing Method : Non-magnetic 1 element contacting method

2.2.1.2(g) Panel Part

HEAT ROLLER DUAL LAMP OPC REGI. ROLLER FEED ROLLER

HVPS PRESSURE FAN SMPS PICK-UP ROLLER

2.2.3 System Description

2.2.3.1 System Structure

General Size (WDH) 332420164mm 320358115mm