CATIA Solution for Yacht & Middle Ship

François MATHIEU | Yacht & Middle Ship Market Development Leader

Agenda

1 DS and Shipbuilding

2 The Benefits of CATIA Marine Solutions

3 Large Yacht customers examples

4 Small Yacht customers examples

5 Look at it!
DASSAULT SYSTEMES
Dassault Systemes Group

Virtual Virtual Virtual PLM Life

Product Testing Production Collaboration Experience

 Software development and marketing

 Created in 1981 : 28 years of software innovation
 7500 employees worldwide
 3D based Solutions for Products Lifecycle Management
 Market Leader
Yacht & Middle Ship Market

Shipbuilding is one of the 11 Industries of DS

Yacht is part of Shipbuilding that

we split in 3 categories

We distinguish 3 Yacht Industry Actors

Large Yachts & Middle Ships

Small Yachts Builders

Naval Architects and Designers

 CATIA for Yacht adopted by more than 120 customers
AD Boats ● Amtec ● Arnaud Yacht Design ● Arquinautic ● Astondoa Group ●
Atollvic ● Avangard ● Barbeito ● BEM ● Beneteau ● Berret-Racoupeau ● BGV
Innovations ● BIS ● Blom ● Brodarski Institute ● BYDGroup ● Cantieri Izzo ●
Cantieri Ohana ● Catana ● Catarina Yachts ● CMN Yachts ● Cobra
14 Large Yachts Shipyards International Ltd ● Cognit Design ● Colunna Boats ● Cranchi ● Delphia Yachts
● Design Unlimited ● Dixon Yacht Design ● DK Yachts ● DMG SRL● Du Toit
Yacht Design● Easy Form ● Elan Marine ● EMP Composites ● ENSTA ●
28 Small Yacht Shipyards
Flexitab ● Flux Dynamics ● Focus21 ● Formula France ● Garroni Design Studio
● Gazelle Technologie ● Genova University ● Gregory C.Marshall ● Groupe
50 Naval Architects and Finot ● H2X Yachts ● Hallberg-Rassy ● Hanse Yachts ● Heesen Yachts ●
Horizon Yachts ● Hukkelberg Industrie ● Humphreys Yacht Design ● Hydrolift ●
Yacht Designers
Hydroptere ● Isonaval ● Jeanneau ● Juan Yacht design ● Judel Vrolijk ● Karnic
as well as
Boats ● Levin Design ● Linea Concept ● Linssen ● LNM Boats ● LOLA
Naval Universities Composite ● Lombard Engineering ● Lycée Aristide Briand ● MSE ● Murtic
Marine Suppliers Yacht Design ● Nanuha Shipyard ● National Tech University Athens ● Nautica
Salpa ● Netship ● Nordgaards ● Nordwest3D ● Northshore ● Nuova Rade ●
Oortgiesen ● Oyster Marine ● Overdick ● Planatech ● Polypoint ● Reful Marine
Partnerships ● Rivoyre Engenierie ● Rogers Yacht Design ● Schionning Designs ●
Schoningh & Wulffraat ● Schwetz Design ● Seacon ● Sea Level ● Seaway ●
Siddharta ● Southampton Yacht Services ● Southern Ocean Corp ● Studio
Lostuzzi ● Sundal Engineering ● Timmerman Yachts ● Tracker Marine ●
Venneckens ● Victory Design ● Yonca-Onuk
Dedicated Solution Package and a Team of Marine Experts

A DEDICATED TEAM WITH

MARINE SKILLS
Agenda

1 DS and Shipbuilding

2 The Benefits of CATIA Marine Solutions

3 Large Yacht customers examples

4 Small Yacht customers examples

5 Look at it!
 Shipyards
How to improve time, quality and costs

Approximate 3D and drawings Parts requires adaptations A lot of rework during the assembly

Project Development Production

Resolve
Reduce Make right
problems
deadlines the first time
earlier
Naval Architecture
Integration with CATIA For Yacht

Initial weight estimate

Hull Form

Deck+Superstructures

Preliminary layout

Stability Calculations and verifications

General Arrangement

Systems design

Primary structure
Save Time and Quality design & FEA.

Thanks to the complete Naval Architecture

Process Integration in CATIA
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 Naval Architecture in CATIA
A Breakthrough Solution for Naval Architecture

Weight and Balance Preliminary Hydrostatic Advanced Hydrostatic and

management during hull form design Stability Calculation

Weight and balance Automatic generation Hydrostatic and Stability

report of Hull Form drawing Reports
Agenda

1 DS and Shipbuilding

2 The Benefits of CATIA Marine Solutions

3 Large Yacht customers examples

4 Small Yacht customers examples

5 Look at it!
CATIA Marine Solution
Progressive maturity and vertical productivity

FEA
 Yonca-Onuk
Turkey

YONCA
Location: Tuzla, Turkey
Total employees # 300+
Design office # 14, using 12 CATIA
DS PLM Benefits:
•Precise weight management for
performance control
•Flexibility to adapt the models to
customer’s requirements
•High quality surfaces
•Multidiscipline coordination
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 H2X Shipyard
France
Fisrt CATIA project:

Benefits with DS PLM

H2X Shipyard •Anticipate physical
14 assemblies
Location: La Ciotat, France •Automation of joinery detailing
Total employees # 80+
Design office # 8, using 4 CATIA •Innovation in assembly processes
 Heesen Yachts
The Netherlands

Benefits with DS PLM

•More information earlier and
faster
•Resolve errors before
HEESEN YACHTS production
Location: Oss, The Netherlands
Total employees # 300+
•Drawings more reliable
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Design office # 20+, using 6 CATIA
 Isonaval
Spain

SYSTEMS

STRUCTURE

Benefits with DS PLM

ISONAVAL
Location: Barcelona, Spain
Total employees # 8
Design office # 6, using 3 CATIA
•30% productivity savings
•Better quality in design and
Engineering
•Integration of all the Process
ACCOMODATION
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 SHIP Structures | high productivity level
Automatic Automatic
Generation Generation
LINK

Initial geometry Functional Detailed Manufacturing

GSD structure Structure Preparation Machining
(FSS/IMA+CNA) SFD SDD SMP (ALMA)

Split by block part generator

FEA Progressive Project maturity

Automatic detailing and
manufacturing generation
Persistent Link with Reference
Ship level Bloc level Part level surfaces and planes
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Agenda

1 DS and Shipbuilding

2 The Benefits of CATIA Marine Solutions

3 Large Yacht customers examples

4 Small Yacht customers examples

5 Look at it!
CATIA For Yacht Solution
Progressive maturity and vertical productivity
 Beneteau Group
France

BENETEAU GROUP
Location: France, Europe, USA
Total employees # 4000+
Design office : 100 CATIA users
20
 Beneteau Group
France
Decision to implement CATIA on Beneteau and Jeanneau in january 2004

BENETEAU GROUP
Location: France, Europe, USA
Total employees # 4000+
Design office : 100 CATIA users
 Beneteau Group
France
Digital Mockup and PLM is at the core of the Group’s Strategy

Benefits with DS PLM

BENETEAU GROUP
Location: France, Europe, USA
Total employees # 4000+
Design office : 100 CATIA users
•Divide by 2 the development times
•Boat Prices 10 to 15% down with
higher quality
•All the details are numerically defined
•4 years of technological advance
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Some Press articles about Jeanneau and CATIA
One of the latest Beneteau models : Swift Tawler 34
 Seaway / J&J Design
Slovenia

Design, Engineering and Production of High Performance Sailboats

12 months from preliminary

to sailing

Benefits with DS PLM

THE SEAWAY GROUP •Reduce Design Time
Location: Begunje, Slovenia •Complete Engineering = no mistakes
Total employees # 100+
Design office : ~15p, 9 CATIA users, Smarteam •Replaced 4 different CAD tools by CATIAV5
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 Hallberg-Rassy
Sweden

Hallberg-Rassy covers its entire process with CATIA V5

Replacing several CAD tools with CATIA V5, Hallberg-Rassy now covers its entire design process with one tool. They decided to
do so in close cooperation with Semcon, a design and development company.
‘One of several advantages is that we can now design every detail in context with everything else,’ says Eric Segerlind, in-house
designer and engineer.
Eric continues: ‘With CATIA V5 we can work with both the design surfaces and the mechanical design in the same context. We
can freely combine solids and surfaces, depending on what input we have, what modelling technique we want to use, and what
output we seek.’

Eric Segerlind Design Office Manager

Benefits with DS PLM

•Interface intuitive and nice to work with
HALLBERG-RASSY •Freely combines surfaces and solids
Location: Orust, Sweden •Design every detail in complete model context
Total employees # 150+
Design office : 3p, 2 CATIA users, Smarteam
•First deck mold ready 26 2 months after the training
 Linea Concept
France

Style and Design of Boat’s interiors in collaboration with shipyards and owners

Benefits with DS PLM

•Capability to work at several design steps
LINEA CONCEPT •Easiness to integrate quickly customer
Location: Perpignan, France
Total employees # 6 demands
Design office # 5, using 2 CATIA •Easy management27 of large assemblies
 Project phase
Create The Right Design

• Hull form modeling

High quality, easily modifiable
• Rapid modeling tools video ima cata motor (9')
Fast, easy, high quality surfaces
• Easy space reservation for main functions
Easy templates, respect rules and production constraints
• Simulation and validation at early stage helmsman seat simulation (15s)

Avoid impossible design earlier

• Simple consultation and validation tools
Easy visualization of 3D for all, early estimates, … review 60 cruiser (1'24) 3dxml catamaran (1'20)

• Virtual reality to better see the volumes and style

‘See What You Mean’
optis virtual reality (10s)SHIPMAN 63 sea+sky (35s)

Sail 60 video DVD (3’)

Benefits with DS PLM
Propose more design variants
Later final design validation
Concrete decision support to better ‘see’ the boat
Early cost / price / margin precision
 Development phase
Reuse your know-how

cockpit detailed deck panel embossing (1’)-2

• Composite part’s surfaces industrialization (image)
Metallic structure small boats

Reuse standards, modify easily

• Composite parts integrated process
Automation of thickness and plies composite design (2')small boat metallic structure (4')
• Automatic joinery and furniture detailing
Automation of wood parts detailing
• Automatic pipes installation and routing Wood detailing Furniture door TG1
(45”)-2 (45s)
Place automatically complete functions
• Quick and persistent functional validations
Avoid functional or production mistakes flexible pipe (2'10)

Benefits with DS PLM

Model and place quickly thousands of parts rescue boat pull out (46s) boat engine
Enable Initial Design modifications maintenance
simulation
Validate interferences between disciplines (37s)
Generate automatically the BOM
 Production phase
anticipate and manage

• Molds (plugs) Milling

hull for NC milling (1'01)
NC associative with design geometry
• Extract Manufacturing Documentation from Digital Mockup
Faster and reliable production documents
• Assembly simulation - planning and documentation
Optimize and Accelerate the assembly furniture manufacturing AWI (1'20)

• Provide automatically the BOM for procurement and ERP

No re-capture of part numbers, earlier data for procurement

boat assembly simulation (1')

Benefits with DS PLM

Reduce molds manufacturing cycle
Extract manufacturing documentation from Dig Mockup
Assembly simulation and planning to reduce prototype
Provide BOM for procurement and ERP

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Agenda

1 DS and Shipbuilding

2 The Benefits of CATIA Marine Solutions

3 Large Yacht customers examples

4 Small Yacht customers examples

5 Look at it!
ISONAVAL TESTIMONIAL
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3 videos illustrating the 3 domains