MATERIAL CONTROL FOLLOW CHART

Purchase
Order

Delivery

No Yes
NCR / RETURN BACK MRIR
INSPECTION
SUPPLIER STORAGE

WORKER/SUP. DUTIES
STORE DUTIES MI application
Apply Material Issue (MI) to take
Store - check quantity, storage material for cutting.
material and marking "Vessel No. /
PO_No. / PO_Item No. Transfer heat number or code markings
to off-cut pieces by die stamp if
No
NCR
MARKINGS & required or paint marker application.
QC DUTIES CUTTING
Request QC to check the markings or
QC - check quality, issue "code cutting material.
markings" and evaluation "Acc. /
Rej. / [HOLDING]. Balancing material to be return back the
Yes
store.

FIT-UP

MATERIAL
TRACEABILITY
RECORD

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 ASME A-106/A-106M - 2019 EDITION
MATERIAL VERIFICATION
THE ORIGINAL MARKINGS ON PRODUCTION
200 mm

BCK ASME SA-106/SA-106M Grade B NPS 3" SCH XXS 6000MM NDE /2500 PSI F2903-01 3-35727 20-08 MADE IN JAPAN P.O BCK012341

ORIGINAL MARKINGS
ASME SA-106/SA-106M-2019 - Production Marking - Section 25

ASME SA-530/SA-530M-2019 - production Marking - Section 24

Each length of pipe shall be legibly marked with (eg.):

The manufacturer's name or brand: BCK.

The specification number: ASME SA-106/SA-106M.
Grade: B.
Heat number: 3-35727.
ASME SA-106/SA-106M - Table 4: NDE/2500 PSI.
The length: 6000 MM.
The OD: NPS 3".
The Schedule: SCH XXS.
The weigtht: not applicable for NPS 3".
Supplementary: not applicable.

Dimensional and visual inspection

Forming/dimension/masses: ASME B36.10M - 2018; ASME SA-530/SA-530M - Table X1
Tolerance: ASMESA-530/SA-530M - Section 7, 8, 9, 10, 11, 12 - Table 1, 2, 3

Note:
This material do not cover welded pipe, see Section 1.1 of ASME SA-106/SA-106B.
Production analysis shall be made on the representative two pipes from each lot, see Section 9.1 of ASME SA-106/SA-106M.
Read more:
Review MTC at https://weldinginspections.net/t/-/654.
How to make a report photo at https://weldinginspections.net/t/-/654/3.
Material control list at https://weldinginspections.net/t/-/3791.

Guide to transfer markings information to a shorter lenght:

Step 1: Verify MTC and pipe section are matched, dimensional / visual inspection for each pipe.
Step 2: Transfer original markings to cut off length (unmarked cut length) by paint marker
Step 3: Stamp "processor's name or trademark, brand (for resale) on both pipe segment.
Step 4: Shot photo of the original markings and new transfer identification for preparing a report, photo report should
minimum show all production markings, processor's identification, buyer name, date, signature, ... and attachment the MTC.
Step 5: Cut the shorter length for resale by processor.

Balancing pipe material The original markings by manufacturer Shorter length (for resale)

BCK ASTM A106/A06M Grade B NPS 3" SCH XXS 6000MM NDE /2500 PSI F2903-01 3-35727 20-08 MADE IN JAPAN P.O BCK012341
ABC

Transfer production
ABC

Transfer production
markings to here
markings to here

New transfer the original markings to here

The subsequent processor to be
die stamped their trademarks
(*) the processor may stocker, reseller, supplier

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 ASME A-106/A-106M - 2019
MATERIAL VERIFICATION
THE ORIGINAL MARKINGS ON PRODUCTION

Code marking: Pxxxx - Pipe.

Die stamp may be stamped on the thickness with T>= 6mm for carbon steel and T>= 12
mm for stainless steel unless otherwise by supplementary requirements.
Piping process fabrication may not required die stamp on the off-cut length.

TRANSFER CODE MARKINGS / HEAT NUMBER

BY MANUFACTURER

off-cut pieces
Die stamp "code markings"

BCK ASTM A106/A06M Grade B NPS 3" SCH XXS 6000MM NDE /2500 PSI F2903-01 3-35727 20-08 MADE IN JAPAN P.O BCK012341

Pxxxx
Pxxxx

Pxxxx

Pxxxx

Pxxxx
Job_No. Job_No. Job_No. Job_No. Job_No.
PO/PO_Item_No. Vessel/Item_No. Vessel/Item_No. Vessel/Item_No. Vessel/Item_No.

Store - check quantity,

Transfer "code markings"
storage material and marking
& trace items by worker
"Vessel No. / PO_No. /
PO_Item No. Example:
P2610
Job: U-021
QC - check quality, issue Vessel: D-5142 U-021

P2610
Item: Nozzle P3 D-5142
"code marking" and marking
Nozzle P3
"Acc. / Rej. / [HOLDING].

Code marking to be
Code marking to be stamped by FITTER
stamped by STORE

End bevelling preparations

- Accordance with the approved WPS,
- ASME B16.25 2017 - Fig. 1 through Fig. 6

Storage pipe material

- Keep pipe material in dry area, keep away wet condition.
Pipe Rack - PR001

- All end pipes shall be protected by plastic covers.

.o
 ASME A-516/A-516M - 2019
MATERIAL VERIFICATION
THE ORIGINAL MARKINGS ON PRODUCTION

ASME SA-516/SA-516M-2019 - Production Marking - Section 25

ASME SA-20/SA-20M-2019 - Production Marking - Section 13

Plate shall be legibly marked with (eg.):

The specification number: SA-516.

The manufacturer's name or brand: BCK. "Code marking" to be stamped by manufacturer.
Grade: GR.70N. "Original markings" to be stamped by mill.
Heat number: 3-5642. Complusory "Additional markings" may be stencil by mill.
Plate identifier: 111-1.
Heat treatment: MT.

.....
Grade number
Material specification
Heat number
PO number
Dimension and thickness
Material grade
Orignal material
Customer name.
BCK 111-1 SA516 GR. 70N MT 3-5642
Additional: length, client, dimension, ...

T2612
Code marking:
300mm

Txxxx - Plate.
Die stamp may be stamped on the thickness with T>= 6mm
for carbon steel and T>= 12 mm for stainless steel unless
otherwise by supplementary requirements.

Dimensional and visual inspection

Dimension/masses: ASME SA-20/20M - 2019 Section 14.

Read more:
Review MTC at https://weldinginspections.net/t/-/2732.
Material control list at https://weldinginspections.net/t/-/3791.

Guide to transfer markings information to the off-cut pieces:

Step 1: Verify MTC and original markings are matched, dimensional / visual inspection for each plate.
Step 2: Transfer the original markings to the off-cutt pieces (unmarked cut pieces) by paint marker
Step 3: Stamp "processor's name or trademark, brand (for resale) on both pieces, see Section 13.4 of SA-20/SA-20M.
Step 4: Shot photo of the original markings and new transfer identification for preparing a report, photo report should
minimum show all production markings, processor's identification, buyer name, date, signature, ... and attachment the MTC.
Step 5: Cut the plates into aspect size for resale by processor.

off-cut pieces
Die stamp "code markings" by STORE.

Job_No.
T2612

Item_No.
Txxxx
BCK 111-1 SA516 GR. 70N MT 3-5642

Txxxx

Job_No. Job_No.
Txxxx

PO/PO_Item_No. Item_No.
Txxxx Job_No.
Item_No. Job_No.
Item_No.
Txxxx

Job_No.
Item_No.
Txxxx
Job_No.
Item_No.
Txxxx

Job_No. Job_No.
Item_No. Txxxx Item_No. Job_No.
Txxxx Item_No.

Store - check quantity, storage Example:

Transfer "code markings" T-2610
material and marking "Vessel No.
& trace items by worker Job: U-021
/ PO_No. / PO_Item No. Vessel: D-5142
Item: Shell-1

QC - check quality, issue "code marking" and

marking "Acc. / Rej. / [HOLDING].

.
Copy right ©2021 by BCK Consulting Co., Ltd - www.bck.vn - contact@ bck.vn
 ASME B16.5 - 2017
MATERIAL VERIFICATION
THE ORIGINAL MARKINGS ON PRODUCTION

[B16.5 Section 4.2.1 - [B16.5 Section 4.2.3 - Rating

Name] designation] - Rating class 150LBS
Manufacturer's logo

[B16.5 Section 4.2.6 - Size [B16.5 Section 4.2.2 - Material]

NPS designation Material specification

[B16.5 Section 4.2.4 -

Conformance] - B16.5 or B16

[B16.5 Section 4.2.8 - Multiple

Material Marking] - dual grades
[B16.5 Section 4.2.5 -
Temperature] - NA Add: heat/cast number

[B16.5 Section 4.2.7 - RTJ] -

Not applicable Raised-Face

Read more
Dimenional inspection: ASME B16.5 2017 - Section 6.
Tolerance: ASME B16.5 2017 - Section 7.
Marking verification: https://weldinginspections.net/t/-/903.
Material control: https://weldinginspections.net/t/-/3791.
Material test certificate: https://weldinginspections.net/t/-/158.
 ASME B16.5 - 2018
MATERIAL VERIFICATION
THE ORIGINAL MARKINGS ON PRODUCTION

[B16.9 Section 4.1(b) - Material [B16.9 Section 4.1(d) - Compliance]

identification] Material specification Grade

[B16.9 Section 4.1(d) - Size]

NPS / DN
Add: code/heat number

[B16.9 Section 4.1(a) - Name]

Manufacturer's logo
[B16.9 Section 4.1(c) - Scheddule]
Schecule or thickness

Read more
Dimenional inspection: ASME B16.9 2018 - Section 6 and Table 6.1.
Tolerance: ASME B16.9 2018 - Section 11 and Table 11-1.
Marking verification: https://weldinginspections.net/t/-/654.
Material control: https://weldinginspections.net/t/-/3791.
Material test certificate: https://weldinginspections.net/t/-/158.

.
d
tL
.,
o Copy right ©2021 by BCK Consulting Co., Ltd - www.bck.vn - contact@ bck.vn
 ASME B16.11 - 2016
MATERIAL VERIFICATION
THE ORIGINAL MARKINGS ON PRODUCTION

[B16.11 Section 4.1.1(d) - Class

designation] 3M, 6M, ...
[B16.11 Section 4.1.1(b) - Material [B16.11 Section 4.1.1(c) -product
identification] Material specification conformance] B16 or B16.11

[B16.11 Section 4.1.1(a) -

Add: code/heat number Manufacturer's name] Logo

[B16.11 Section 4.1.1(e) - Size]

NPS/DN end connection

Read more
Dimenional inspection: ASME B16.11 2016 - Section 6.
Tolerance: ASME B16.11 2016 - Section 7.
Marking verification: https://weldinginspections.net/t/-/905.
Material control: https://weldinginspections.net/t/-/3791.
Material test certificate: https://weldinginspections.net/t/-/158.
 BOLTING AND GASKET
MATERIAL VERIFICATION
THE ORIGINAL MARKINGS ON PRODUCTION

ASME SA-193/SA-193M - 2019

Marking SA-193/SA-193M - Section 15 and ASME SA-962/SA-962M Section 20.3; 20.8.

ASME SA-194/SA-194M - 2019

Marking SA-194/SA-194M - Section 13 and ASME SA-962/SA-962M Section 20.4; 20.8.

ASME SA-307 - 2019

Marking SA-307 - Section 13.

ASME SA-325 - 2019

Marking SA-325 - Section 15.

ASME SA-563 - 2019

Marking SA-563 - Section 14.

ASME B16.20 - 2017 Gasket RJ

Marking ASME B16.20 2017 - Section RJ-4 and Table RJ-4.
Dimenional inspection: ASME B16.20 2017 - Section RJ-5 and Table RJ-5.
Identification number: ASME B16.20 2017 - Section RJ-7 and Table RJ-5.

ASME B16.20 - 2017 Gasket SW

Marking ASME B16.20 2017 - Section SW-4 and Table SW-4.1.
Dimenional inspection: ASME B16.20 2017 - Section SW-2 and Table SW-2.1.
Color coding: ASME B16.20 2017 - Section SW-4.3 and Table SW-3-1.

Read more
Material control: https://weldinginspections.net/t/-/3791.
Material test certificate: https://weldinginspections.net/t/-/158.